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Emerson NetSure 801 DC Power System Application Guide

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1. Hole TUNI T T D D P e 1 25 DC Output r Negative Busbar ES e Sa Supply 48V Bus NE o DC Output Positive Busbar ae Ground Return Bus Rear Cover Panel Removed in Illustration CRO0000000 000000001 990000000888 9999888008 Ill KO i ull b anA Raae CERRO OLOR NUDO QOO 00A OOOD COOOOOOCAO IA o ULT C0006 GGEEIOOU DUC COON eGRRERCCAE E Rear View Power Bay Page 45 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc
2. from MEASUREMENT MENU ROUTER VOLTAGE MENU Sheet 1 of 4 gt SYSTEM OUTPUT SENSE 0 ROUTER B REMOTE vv vvV REM SENSE vv vvV DISTRIBUTION LOAD MENU or ROUTER INTERNAL SYSTEM OUTPUT SENSE 108 SENSE 118 PST PADA PRAI ANG GO TO MEASUREMENT gt l IO BOARD ENPE FUNCTION MENU 441 TOTAL SYSTEM 109 MENU 419 Sanaa cont d on next page LOAD aaaaaA m GO BACK TO MENU TREE VIEW THE SYSTEM ACE OUTPUT 4 BEGINNING 120 MENU MEASUREMENTS 125 ge lt SYSTEM LOAD MENU 421 BACK TO MENU TREE TOTAL PCU RECTIFIER TOTAL DISTRIBUTION 4 BEGINNING aaaaaA LOAD aaaaaA TEMPERATURE SENSOR 112 or MODE ACTIVE 130 AT ttt C F DISTRIBUTION LOAD DETAIL MENU 131 GO TO FUNCTION MENU Veo 14 gt FICB PI NON 132 GO BACK TO MENU TREE DISTRIBUTION GROUP A 122 IS ACTIVE BEGINNING LOAD aBa GO TO DISTRIBUTION DISTRIBUTION GROUP B 123 LOAD MENU 114 LOAD TURN OFF POWER SHARE INVENTORY MENU s REMOTE SYSTEM 124 TO MENU TREE TURN OFF ALTERNATE 1PCUIS LOAD CURRENT LIMIT 185 REPORTING 416 GO TO MEA
3. Sheet 2 of 4 Page 104 of 115 MAIN ALARM MENU E lt INITIALIZATION MENU EMERGENCY STOP PCU ALARM DETAIL MENU DISTRIBUTION ALARM DETAIL MENU WAIT INPUT ACTIVE PCU DIST PANEL B P A B HIVOLTAGE SHUTDOWN EMERG STOP e seenblsed HHHHHHHHHHE INPUT ACTIVE 19 E CURTE DIST PANEL B P A B T H V SHUTDOWN ALTERNATE CURRENT RECONNECT 2 ACTIVE PCU B ID N 3A 4A 5A 6A 20 AC LINE OFF POSITION B P A B SYSTEM VOLTAGE IS y NOT FOUND 3 PCU B ID IN CHECK VALUES BEFORE VERY LOW I 21 AC LINE LOW 45 e STARTING 4 SYSTEM BATTERY IS ON c y POSITION NOT FOUND E DISCHARGE 4 ALARM LIMIT vv vvV 22 Ae PANEL B P A B 5 SYSTEM HIGH VOLTAGE __ NOW AT w vw POSITION B P A B 1 ALARM 4 1 23 PCU B ID N TYPE UNKNOWN e SYSTEM HIGH VOLTAGE ACPHASE ROSTI a FICBIPI BI PEAIB 2 ALARM I4 24 poe d R OVER CURRENT 1 SYSTEM BREAKER OR p E DIST PANEL B P A B FUSE ALARM a OBIE BI PIM B 25 HE a ed 48 LVD FAILURE 7 or ISIOHEN 49 DIST PANEL B P AIB SYSTEM BREAKER amp o GO TO MAIN AL
4. e Top Half 12 M 13 Top Half A Y Bus 1 7 Fh SIME Tle 18 Bus 2 Distribution Device 4 Heo Distribution Device Mounting Location 6 KU 7 19 Mounting Location A eee Bottom Half 4 L h Pe JT 24 Bottom Half Top Haif 36 UE eha H3 H 37 Top Half D e I I HI a Y Bus 3 44 1 T 42 Bus 4 Distribution Device 30 I s Distribution Device Mounting Location el ll E Cr 43 Mounting Location a De 5 8 Bottom Half 25 i N h 48 Bottom Half Front View Door removed in illustration for clarity Note On the left side each half of Note On the right side each half of each bus MUST be populated with each bus MUST be populated with distribution devices from bottom to top distribution devices from top to bottom without skipping any distribution device without skipping any distribution device mounting positions within each half mounting positions within each half Arrows indicate starting position in Arrows indicate starting position in each half each half This allows automatic monitoring of each position and allows the controller to located all distribution positions Load Lug Adapter Plates
5. Top View Distribution Bay Page 49 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B AC Input 12 or 24 AC Input Feeds Home Wire and Conduit Sizes Branch Circuit Protection and Lugs Selection Lists 5 and 13 Features 10 32 studs on 5 8 centers are provided for installation of customer provided two hole AC Input lugs 1 4 20 studs are provided for installation of customer provided two hole AC equipment grounding lugs For AC input wiring refer to the illustration provided in this section Restrictions Twelve 12 or twenty four 24 AC input feeds are required in Lists 5 and 13 only 24 Feeds 208VAC List B w List 5 or 13 Three feeds per conduit and one ground per conduit Customer must provide a high inrush circuit breaker overcurrent protection device in each AC input feed as shown in Table 13 24 Feeds 380 480VAC List A w List 5 or 13 Three feeds per conduit and one grou
6. Front View List 50 Optional LMS Main CPU Available MCA Input Output I O i Circuit Card Circuit Cards or List 70 MCA Customer Alarm List 63 Optional LMS Expansion Relay Circuit Card Six 6 CPU Circuit Card Form C Contacts Refer to SAG586505000 List 71 MCA Analog Input Output 5821400 for additional LMS options and Binary Input Circuit 01 Card Distribution Bays Monitor and Control Diagram O O z m 2 al iE Toi MM d we P O Lists 16 f Yr o M ROUTER Circuit Card 9 Q 6 e HE Q V F e NL Y Page 8 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 TABLE OF CONTENTS y List y rris ysi i S stem Picture List Accessor Specifications Physical Size Related Overview Descriptions Descriptions Information Documentation SYSTEM OVERVIEW Ea aaa EAE EERE EAA Ea EA 1 582140001 Power
7. le 24 38 gt 0 812 Dia 19 86 gt 10 PLACES 17 23 D A 26 56 21 24 23 94 30 00 le 19 38 Y Te 3 03 1 30 Front 1 72 227 3 8 16 3 58 gt Floor Hole Drilling Pattern Dimensions Distribution Bays Welded Nut 4 le 31 375 27 625 25 875 23 250 3 8 16 19 500 Welded Nut 4 E Ly 26 625 19 500 24 000 30 000 25 375 e o 5 d 4 i 3 063 4759 1 875 0 812 Dia Front B 2 750 8 PLACES 4 063 5 937 amp 4 Page 110 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide Spec No 582140001 Model 801NLDB 801NLEB 801NL B AG582140001 Issue AN June 4 2014 Overall Dimensions Primary and Secondary Power Bays Six 6 1 125 openings for 3 4 condui
8. 46 Power Bay Frame Grounding Wire Sizes and Lugs Selection 48 Distribution Bay Frame Grounding Wire Sizes and Lugs Selection sss 49 Page 9 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B AC Input 12 or 24 AC Input Feeds Wire and Conduit Sizes Branch Circuit Protection and Lugs Selection Lists Sand reet esee festive ede b t eee cce rasa e e 50 AC Input 6 AC Input Feeds Wire and Conduit Sizes Branch Circuit Protection and Lugs selection Lists 6 and 14 m eere re eed oe HO ee lese oret de do eines od dee po e eue 53 AC Input 2 AC Input Feeds Wire and Conduit Sizes Branch Circuit Protection and Lugs Selection Lists 4 and 12 5 terere fers dc E P ftu e epu etta do ER in der depen Nake 59 External Alarm Reference and Control Wire Sizes Power Bays sss 62 Optional Battery Charge Temperature Compensation Probe for Digital Compensation
9. Page 20 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 ACCESSORY DESCRIPTIONS Home Seismic Anchor Kit P N 545387 Features Provides four 4 Relay Rack Seismic Mounting Anchors P N 216821200 Ordering Notes 1 Order Seismic Anchor Kit P N 545387 as required Seismic Anchor Isolation Kit P N 545388 Features Provides four 4 bushings P N 124866 one per seismic anchor and one 1 insulator P N 112490 Ordering Notes 1 Order Seismic Isolation Anchor Kit P N 545388 as required Main Battery Termination Bars MBTB s Plant is designed for centralized configuration with customer supplied Main Battery Termination Bars MBTB s Emerson Network Power Services has standard MBTB S in 4000 6000 10000 and 16000 ampere capacities The ultimate plant capacity is determined by the capacity of the MBTB S Refer to the EA3434 41xx Series MBTB s drawings Distribution Device and Load Lug Locations Each Distribution Bay has four 4 distribution buses Each
10. 4 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 Output current A 4 1 5 Power Derating Based on Input Voltage The Rectifier Module power varies with changes in input voltage and output voltage It uses an advanced power limitation method The Rectifier Module can provide its maximum rated power 5800W as long as the input voltage is within the range of 176 to 264 VAC hysteresis is less than 3V Below 176 VAC and down to 145 VAC the Rectifier Module will continue to operate normally but will be in a power derating mode The relationship between the output power and input voltage is illustrated in the following illustration Note As depicted in the following illustration the output power will derate from 10096 of the rated capacity as the input voltage drops below 176 VAC and to 5096 of the rated capacity as the input voltage falls to 145 VAC Output power vs input voltage at Tamb 45 C 120 100 80 60 40 20 of max output power 0 140 150 160 170 180 190 200 210 220 230 240 250 260 270 Input voltage VAC 4 1 6 Power Derating Based on Temperature The Rectifier Module delivers full power when operating at an ambient temperature of 45 C 113 F or below Refer to the following illustration to view the relationship between the output power and the ambient temperature Other power rat
11. Notes 1 All dimensions are in inches unless otherwise specified 2 Weight in Lbs 30 00 Net 916 Shipping 972 3 Finish Gray o o E 29 9 E 3 2 M 49 M el E ol Se E el 2 E 1c e E o Left Side View Front View Right Side View Page 112 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide Spec No 582140001 Model 801NLDB 801NLEB 801NL B Overall Dimensions Optional Battery Charge Digital Temperature Compensation Probes P N 1070241 25 feet and P N 106824 100 feet 0 25 6 35 DIA 0 75 19 05 3 00 76 2 4 0 75 19 05 2 25 57 15 4 2 oss 8 89 c or NOTE All dimensions are in inches and millimeters SAG582140001 Issue AN June 4 2014 ur 300 7 620 1200 3
12. yp 40 30 20 10 0 10 20 30 40 50 60 70 80 Temperature C Regulation Rectifier Module A Voltage Regulation lt 1 B Load Regulation lt 0 5 C Line Regulation lt 0 1 D Overshoot at Startup lt 1 E Dynamic Response at rated input and output voltage values e Response time is 200 us and the overshoot is lt 5 for load changes at 50 25 50 and 50 75 50 e Overshoot or undershoot is lt 5 and within 1 of the regulation band lt 4 ms at 50 us for load changes at 10 90 and 90 10 Regulation via MCA A Static The MCA controls the steady state output voltage to within 0 5 of any voltage setting within the range of 44 0 to 58 0 volts DC for any and all combinations of load from no load to full load input voltage and input frequency at a constant ambient temperature If the MCA s regulation feature is disabled for any reason steady state regulation is 1 0 as controlled within the Rectifier Modules B Dynamic Response For any step load change from 10 to 90 or from 90 to 10 of full rated load within 250 microseconds shall not cause the voltage measured at the output to overshoot or undershoot more than 5 of the regulated output level within 1 millisecond The output voltage must return and stay within the 1 regulation band within 4 milliseconds and within the 0 5 regulation band within 3 seconds Any step change of the line voltage within the limits specif
13. e Distribution Bus eS eee Rating poles Mounting Electrical Trip 1 Positions White Handle Mechanical Trip Qty 1 Black Handle 100 1 1 513766 513767 not required 125 1 1 513768 513769 not required 150 1 1 513770 513771 not required 175 1 1 513772 513773 not required 200 1 1 513774 513775 not required 225 1 1 513776 513777 not required 250 1 1 513778 513779 not required 300 2 2 513780 513781 529132 350 2 2 513782 513783 529132 400 2 2 513784 513785 529132 450 3 3 513786 513787 529131 500 3 3 513788 513789 529131 600 3 3 513790 513791 529131 800 4 4 513792 513793 534420 See Table 10 for recommended load distribution wire sizes and lugs Circuit Breaker Alarm Operation 1 Provides an alarm during an electrical trip condition only Provides an alarm during an electrical or manual trip condition Table 1 218 Circuit Breaker Assemblies Page 26 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 Lug Adapter Kit NO LUG ADAPTER KIT REQUIRED 1 Pole 218 Circui
14. xt P li II MCA Customer Alarm Relay Circuit Cards and or LMS Input Output I O Circuit Cards ftf Oo TB1 1 10 TB MCA Customer Alarm MCA Circuit Card P N 509478 Relay Circuit Card P N 514348 Primary Bay Primary and or Secondary Bays Page 62 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 Optional Battery Charge Temperature Compensation Probe for Digital Compensation Features This system can be used with a Battery Charge Temperature Compensation Probe This probe must be mounted near the battery to sense battery ambient temper
15. 16 List 22 Rectifier Module 380 480V 16 List 24 Rectifier Module 380 480V 16 List 50 Optional LMS CPU Circuit Card Primary Power 16 List 63 Optional LMS Expansion CPU Circuit Card Secondary Power 17 List 64 Interface Kit to a Spec No 582121900 Power System equipped with a DGU 17 List 65 Interface Kit to a Spec No 582121901 Power System equipped with an LMS1000 18 List 66 Interface Kit to a Vortex Power System without a DGU or 51000 18 List 67 Interface Kit to a Model 1231H Legacy Power System with 1 8 Rectifiers 18 List 70 Additional MCA Six 6 Output Form C Relay Circuit 19 List 1 MCA VO Circuit orte dg 19 List OC 24 Position Bullet Nose Circuit Breaker Fuse Panel essem 20 ACCESSORY DESCRIPTIONS iieri eut ette pente pupa a ER ha REDE E Ra RD ERR a 21 Seismic Anchor Kit P N 545387 criss E 21 Seismic Anchor Isolation Kit P N 545388 ennt erret inne ten
16. Phase A Phase Phase C Phase A A Phase B gt Phase c Phase A gt Phase B Phase Phase 4 Phase B gt Phase C gt Detail B 380 480VAC List A ro 208VAC List B 3 Phase 50 60Hz 24 AC Input Feeds 1 per Rectifier Module AG582140001 Issue AN June 4 2014 Equipment Grounding 1 4 20 Studs 1 5 riom Siom RECT 912884 RECT 11 01 108 RECT 18 1994 DANGER HAZARDOUS VOLTAGE RECT 15 wl Lom RECT 17 9119884 LE 19 RECT 21 wim 721953 eee ciao usd ee oll gree om Ensure jumper busbars are NOT installed Refer to the Installation Instructions Section 6016 Page 57 of 115 V4 on 1 Centers AC Input 10 32 Studs on 5 8 Centers Phase A Phase B Phase C Phase A Phase B Phase C Phase A Phase B Phase C Phase A Phase B Phase C Phase A Phase B Phase C Phase A Phase B Phase C Phase A Phase B Phase C Phase A Phase B Phase C Phase A Phase B Phase C Phase A Phase B Phase C Phase A Phase B Phase C lt _ Phase A Phase B a Phase C Rectifier 2 Mounting Slot Rec
17. Circuit Breaker Alarm Operation Provides an alarm during an electrical trip condition only Provides an alarm during an electrical or manual trip condition Table 4 Rocker Handle Bullet Nose Type Circuit Breakers Page 34 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited 582140001 Issue AN June 4 2014 System Application Guide Spec No 582140001 Model 801NLDB 801NLEB 801NL B Home Ampere Part Bussmann Littelfuse Rating Number P N P N 3 248230900 TPS 3 TLS003 5 248231000 TPS 5 TLS005 6 248231200 TPS 6 TLS006 10 248231500 TPS 10 TLS010 15 248231800 TPS 15 TLS015 20 248232100 TPS 20 TLS020 25 248232400 TPS 25 TLS025 30 248232700 TPS 30 TLS030 40 248233300 TPS 40 TLS040 50 248233900 TPS 50 TLS050 60 248234200 TPS 60 TLSO60 70 248234500 TPS 70 TLSO70 80 118413 TLS080 90 118414 TLS090 100 118415 TLS100 For each fuse ordered also order a Bullet Nose Type Fuseholder P N 117201 Fuseholder P N 117201 also includes 1 P N 248610301 alarm fuse GMT 18 100A and 1 P N 248898700 safety fuse cover GMT X See Table 9 for recom
18. Maximum non destructive input voltage when rectifier is not operating 600 VAC 3 2 2 Current 13A 5800 W and at an input voltage of 260 VAC 3 2 3 THD Total Harmonic Distortion lt 5 when loaded at 50 to 100 of the rated output power 3 2 4 Inrush Current lt 150 of the rated input steady state peak value 3 2 5 Typical Input Data 60 Hz input A System output is initially adjusted to 54 48 volts DC as measured at the system sense points at 50 of full load and nominal input Number of Rectifier Modules Installed Nominal Percent Input Input of Full Current Voltage Load Amperes Input Efficiency VA o oo 35 24 59 o os 4 s x S5 35 195 69 mer 900 1400 2 19 eos sme sr 96 99 497 _ Typical Power Factor Greater than or equal to 98 for any load greater than or equal to 50 of rated full load at nominal line Meets IEC 1000 3 2 C Typical Operating Efficiency 93 at best point 91 at full load and nominal input voltage D Maximum Input Current 9 1A at 100 of full load with output adjusted to 58 volts DC as measured at the shelf output terminals and input voltage as shown 3 3 Environmental Ratings 3 3 1 Operating Ambient Temperature Range 40 C to 65 40 F to 149 F A Full rated output power of 5800 W for temperatures 40 C to 45 C 40 F to 113 F B Power limitation for temperatures higher
19. in Seventh Slot Relay Six on Card 5 7 6 Page 101 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 Issue AN June 4 2014 System Application Guide Spec No 582140001 Model 801NLDB 801NLEB 801NL B MCA IDENTIFICATION NUMBER MCA NUMBERING SCHEME note COMPONENT that each line shown below is separated with a dash in the MCA NOTES EXAMPLE display Primary Bay I O Card in First Slot Bay Primary Bay is 1 other bays are numbered 1 1 MCA VO consecutively following the bay to bay cabling Second Bay I O Card Circuit Card scheme in Third Slot Card Position Card 1 left slot 2 3 w in Bay Card 7 right slot Fifth Bay I O Card in Seventh Slot 5 7 Fifth Bay Top Left Bus Set for B Designation Bay Primary Power Bay is 1 other b rimary Power Bay is 1 other bays are 1 numbered consecutively following the bay to Hut En Eon Distribution AR Day cabling Designation Bay s Distribution Bus Distribution Bus 1 Top Left 6 2B Distributi w in Bay A or B Distribution Bus 2 Top Right B xn Designation Distribution Bus 3 Bottom Left ei
20. 6 10A 37 58 93 15A 24 079 39 9 62 20A 29 06 9 46 4 74 8 9 25 37 59 94 30A aye 4984 78 35A 42 pre pns 40 ar e po 94 6 5 45A 33 Ba 94 83 50 29 97 47 9 75 60A 39 6 9 62 99 70 33 534 85 75 aie 50 amp 4 79 80 47 99 74 90A 41 66 100 ae 59 84 125A Two Pole Devices 150A Use Load Lug Adapter Plate P N 513700 Kit P N 520891 kit includes mtg hardware 200A and select Wire Sizes and Lugs per Table 10 Three Pole Devices 250A Use Load Lug Adapter Plate P N 514676 Kit P N 534703 kit includes mtg hardware and select Wire Sizes and Lugs per Table 10 Recommended Crimp Lug 9 Lu 24534230 24534230 24534230 24539020 24534670 24534680 24534690 9 0 0 0 0 0 0 0 Wire sizes based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 16 for copper wire at 90 C conductor temperature operating in ambients of 30 C and 40 C was used For other operating ambient temperatures refer to the NEC For operation in countries where the NEC is not recognized follow applicable codes Recommended wire sizes are sufficient to restrict voltage drop to 1 0 volt or less at listed
21. Rectifier 24 Mounting Slot This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B External Alarm Reference and Control Wire Sizes Power Bays Home Features External Alarm Reference and Control connections are made to TB1 on the MCA circuit card and TB1 on the MCA Customer Alarm Relay Circuit Cards 28 to 16 Screw Clam 22 AWG for Loop Lengths Up to 200 ft AWG P 18 20 AWG for Loop Lengths Over 200 ft Table 17 Recommended Alarm Reference and Control Wire Size TB1 on MCA Circuit Card TB1 on MCA Customer Alarm Relay Circuit Card MCA Circuit Card Primary Power Bay only BS E b E
22. System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 REVISION RECORD Home Change Issue Number Description of Change Date Approved ECO Add 1R485800e rectifier as another option in Khristebelle LLP216414 Netsure 801 system 582140001 01 91 12 Hagan AK LLP216848 Illustration in 5 1 4 updated Removed 50Hz 04 24 12 Khristebelle typical input data per Marketing Misc updates llagan AL LLP216994 Added new toggle handle circuit breakers 175A 07 04 12 Shanon Ravacio and 225A information AM LLP219853 Bullet Breaker P Ns 138887 and 02 24 14 John Jasko Ordering notes for 218 Circuit Breaker AN LLP220105 Assemblies and TPL Fuses and Fuseholder 06 04 14 John Jasko Assemblies updated Fortune Huang Jun 6 2014 John Jasko Jun 5 2014 Emerson Network Power Energy Systems North America Inc 4350 Weaver Parkway Warrenville IL 60555 Toll Free 800 800 1280 USA and Canada Telephone 440 246 6999 Fax 440 246 4876 amp Web EmersonNetworkPower com EMERSON EnergyNet Secure EmersonNetworkPower com Network Power Page 115 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network P
23. B 5 B B F lt Phase 10 11 amp 12 c e Phase C Mounting Slots B c c c Rectifier 13 PhaseA A A 14 15 amp 16 PhaseB 8 8 Mounting Slots Phase e E c c 8 lt PhaseA Rectifier 17 B 8 s lt PhaseB 18 19 amp 20 Phase C Mounting Slots E i c c c Rectifier 21 PhaseA gt a A 22 23 amp 24 PhaseB gt s 2 8 Mounting Slots Phase c g jt Ensure jumper busbars and jumper wires are installed Jumpers wires not shown Refer to the Installation Instructions Section 6016 Page 58 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 Home AC Input 2 AC Input Feeds Wire and Conduit Sizes Branch Circuit Protection and Lugs Selection Lists 4 and 12 Features 3 8 16 studs on 1 centers are provided for installation of customer provided two hole AC Input lugs 1 4 20 studs are provided for installation o
24. 14 750 kemil Wire sizes are based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 16 for copper wire rated at 90 C conductor temperature operating in ambients of 30 C and 40 C was used For other operating ambient temperatures refer to the NEC For operation in countries where the NEC is not recognized follow applicable codes Recommended wire sizes are sufficient to restrict voltage drop to 1 0 volt or less at rated full load output current of the bay for the loop lengths shown Loop length is the sum of the lengths of the positive and negative leads Two hole lug 3 8 bolt clearance hole 1 centers Refer to drawing 031110100 for lug crimping information Table 12 Recommended Distribution Bay DC Input Cable Size and Lug Selection Page 46 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide 546582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 2 031 3 8 Clearance Hole 22 74 DC Input Supply 48
25. 479 7689 958 12089 6309 7999 10069 z 68 gg 99 19g 9 9 E 75 288 11264 67 84 49g 9 9 129 09 m m 76 9 90 4 108 99 126 3 4 Recommended Crimp Lug e 2453 2453 2453 2453 2453 2453 2453 2453 2453 2453 49900 50000 48200 47100 47200 47300 47400 47500 47600 47700 Wire sizes based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 16 for copper wire at 90 C conductor temperature operating in ambients of 30 C and 40 C was used For other operating ambient temperatures refer to the National Electrical Code For operation in countries where the NEC is not recognized follow applicable codes the loop lengths shown Loop length is the sum of the lengths of the positive and negative leads information Table 10 cont d on next page Recommended Load Distribution Wire Size and Lug Selection for TPL Fuse and 218 Circuit Breaker Load Side Page 42 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc
26. BEGINNING JEHBHEHHBHEHE NO BOARDS ARE INSTALLED fd BOARD INVENTORY MENU 457 PANEL BOOTCODE BOARD B P IS 1 ROUTER IS 462 Y REPORTING INSTALLED lt 458 PANEL SOFTWARE or 163 GO TO INVENTORY MENU GO TO DISTRIBUTION 16 GO BACK TO MENU TREE 159 INVENTORY lt BEGINNING or 160 GO BACK TO MENU TREE NO ROUTERS ARE ROUTER INVENTORY MENU 4 BEGINNING INSTALLED gt ROUTER Bf IS 172 0 BOARD INVENTORY DETAIL MENU REPORTING 473 INVENTORY MENU Tez BOARD ASSEMBLY or 181 RELAY BOARDS ARE 174 GO BACK TO MENU TREE 166 BOARD B P SERIAL REPORTING H BEGINNING JEHBHHHEHEHE or RELAY INVENTORY MENU 167 BOARD BOOTCODE NO RELAY ROARDSARE RELAY BOARD B P IS INSTALLED 182 INSTALLED 168 BOARD SOFTWARE EROR SENSOR 183 GO TO INVENTORY MENU THBHHHHRHHHIR 191 or GO BACK TO MENU TREE 469 CO VO BOARD NO TEMPERATURE 184 BEGINNING INVENTORY SENSOR MONITORING INVENTORY DETAIL MENU tro ER MONITORING IS MONITORING ASSEMBLY m REPORTING lt 193 iHHHHHHHHHEHHHHHHHHHE ROUTER INVENTORY DETAIL MENU or NOMONITORING IS 494 MONITORING SERIAL gt ROUTER BF ASSEMBLY THHBHEHHHEHE INSTALLED SENSE VOLTAGETS 195 MONITORING BOOTCODE 47e ROUTER SERIAL THBHHBHHUHHHBHHHHBHEHE JEHBHHHHHHHE REMOTE INPUT 199 or 196 MONITORING SOFTWARE 477
27. Code Date SW version HW version Millimeters 87 5 Height X 243 5 Width X 371 5 Depth Inches 3 44 Height X 9 59 Width X 14 63 Depth 4 4 20 Weight lt 8 kg 17 6 lbs 4 4 21 Local Status and Alarm Indicators Refer to the Operating Procedures chapter in the Power System User Instructions Section 6017 for a complete description A Power Green B Protection Yellow C Alarm Red D A 10 segment Green LED is located on the front panel to represent output current each segment represents 10A Page 87 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B 5 RECTIFIER MODULE MODEL R48 5800E SPEC NO 1R485800E 5 1 DC Output Ratings 5 1 1 Voltage Nominal 48 volts DC Positive Ground A Without Battery Charge Temperature Compensation Float voltage is adjustable from 47 00 to 58 00 volts DC Test equalize voltage is adjustable from 45 00 to 58 00 volts DC Adjustment is made via the MCA Both float and test equalize voltages are factory set at 52 00 volts unless otherwise
28. Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited AG582140001 Issue AN June 4 2014 System Application Guide Spec No 582140001 Model 801NLDB 801NLEB 801NL B MEE Home Item Standard Class AC Port 4kV 20 6kV 120 for com EN61000 4 5 DC Port 800V 20 Surge CAN Bus 1kV diff Immunity 2kV com R4 8 R4 9 GR 1089 CORE R4 24 R 25 AC and DC Port 4kV EFT iS ES CAN Bus 1kV GR 1089 CORE O2 8 EN 61000 4 2 and 8kV 15kV ESD R2 1 R2 2 GR 1089 CORE R2 3 02 4 EN 61000 4 6 3Vrms 0 15 80MHz Conducted R3 15 n it w E s Immunity GR 1089 CORE CO3 16 R3 17 Radiated EN 61000 4 6 10V 80 2GHz immunity GR 1089 CORE R3 11 CR3 12 Mains frequency Magnetic EN 61000 4 8 30A m fields immunity EN 55022 B S Conducted CFR 47 Part 15 RSS emissions GR 1089 CORE R3 5 Class B Conducted current GR 1089 CORE R3 6 emissions EN 55022 B ass Radiated CFR 47 Part 15 emissions R3 1 GR 1089 CORE R3 4 Class B Page 93 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc
29. ROUTER BOOTCODE SENSE VOLTAGE IS IBHHHRHEHHUHHHHEHHHHRHE IHHHHHEHHHRHE AVERAGED 197 GO TO INVENTORY MENU 178 ROUTER B SOFTWARE 200 49g GO BACK TO MENU TREE TEBHHBHEHHENHE BEGINNING 179 210 UPDATE THE INVENTORY UPDATE THE INVENTOR CONTROLLER INVENTORY DETAIL MENU GOBACICTOMENUITREE 211 GO FUNCTION MENU got CONTROLLER SERIAL 180 BEGINNING 212 GO BACK TO MENU TREE TEHBHHHHUHBHHHHEHHHHHE 4 BEGINNING 202 CONTROLLER BOOTCODE RELAY INVENTORY DETAIL MENU TEHBHHHHUHBHHHHEHHHHAE 2 BOARD Bi P ASSEMBLY JEHHHEHHBHEHE 203 CONTROLLER SOFTWARE 186 BOARD SERIAL 204 DISPLAY ASSEMBLY THHHHHHHHHEHHR JEBHHBHHHHUHEHHHHHHENE 186 BOARD BOOTCODE JHHHHHHHBHEHE 205 DISPLAY SERIAL TEHHHHHHHHUHHHHHHHUHAE 48g BOARD B P SOFTWARE TEHHHHEHEHHHE 206 DISPLAY BOOTCODE JHBHHBHHHHUHBHHHHHHRHE 189 TO RELAY BOARD 207 DISPLAY SOFTWARE INVENTORY JEBHHBHBHHUHEHHHHHHENE GO BACK TO MENU TREE 190 BEGINNING 208 Go TO INVENTORY MENU A 209 GO BACK TO MENU TREE BEGINNING Page 105 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North
30. are Mounted on the Rear of the Bay Page 22 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B System Application Guide Rear View Rear View Rear cover panels removed in illustration for clarity to Distribution Bus 1 Position 12 to Distribution Bus 1 Position 7 to Distribution Bus 1 Position 6 to Distribution Bus 1 Position 1 to Distribution Bus 3 Position 36 to Distribution Bus 3 Position 31 to Distribution Bus 3 Position 30 to Distribution Bus 3 Position 25 to Distribution Bus 2 Position 13 to Distribution Bus 2 Position 18 to Distribution Bus 2 Position 19 to Distribution Bus 2 Position 24 to Distribution Bus 4 Position 37 to Distribution Bus 4 Position 42 to Distribution Bus 4 Position 43 to Distribution Bus 4 Position 48 Page 23 of 115 This docume
31. is strictly prohibited Wire Size Loop Length Combination Calculated using 30 C Ambient Operating Temperature Wire Size Loop Length Combination Calculated using 40 C Ambient Operating Temperature Two hole lug 3 8 bolt clearance hole 1 centers Refer to drawing 031110100 for lug crimping Recommended wire sizes are sufficient to restrict voltage drop to 1 0 volt or less at listed branch current for System Application Guide 546582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 Home Fuse 90 C Wire Size BE 2 0 AWG 3 0AWG 4 0 250kcmil 300kcmil 350kcmil 400 kcmil Amperage Loop Length feet 150 8 2 3 3 4 3 4 300 2 Wires 90 105 120 68 94 86 9 9 108 9 9 128 4 3 3 A 2 Wires 2 Wires 2 Wires 2 Wires 7 ii 75 95 112 400 2 Wires 2 Wires 2 Wires 7 67 84 69 100 120 450A 2 Wires 2 Wires 2 Wires 2 Wires _ 76 gg e 108 126 54 500A j 2 Wires 2 Wires 2 Wires 2 Wires _ 90 3 2 Wires 105 9 4 120 600 135 8 2 Wires 2 Wires 3 Wires 84 9 101 94 118 69 135 800 3 Wires 3 Wires 3 Wires 3 Wires Recommended Crimp Lug 245347200 245347300 245347400 245347500 245347600 245347700 245347800 9 per cable per cable per cable
32. per twelve 12 Rectifier Module mounting positions A 60A AC input circuit breaker rated for 65kA interrupting capacity is provided for each pair of rectifier positions in the List B Bay A 30A AC input circuit breaker rated for 22kA interrupting capacity is provided for each pair of rectifier positions in the List A Bay Provides the MCA Assembly and Local MCA Control Panel Provides mounting for optional LMS Main CPU circuit card Provides a seven slot card cage for mounting MCA customer alarm relay circuit cards MCA I O circuit cards and or optional LMS circuit cards Two 2 MCA customer alarm relay circuit cards furnished providing twelve 12 Form C relay contacts Side cover panels are factory installed on both sides of the bay Restrictions Only one 1 Primary Bay per power system required Ordering Notes 1 2 Specify List A 380 480VAC Input or List B 208VAC Input Order up to twenty four 24 Rectifiers Modules per bay per List 21 208VAC Input or List 22 380 480VAC Input Order additional MCA customer alarm relay circuit card s as required per List 70 and optional MCA I O circuit cards per List 71 Order a Battery Charge Temperature Compensation Probe as required per Optional Battery Charge Temperature Compensation Probe for Digital Compensation in the ACCESSORY DESCRIPTIONS section Order optional LMS Monitor and LMS options as required per List 50 and SAG586505000 Order Power Bay DC Output lu
33. the illustrations at the beginning of this section without skipping any distribution device mounting positions within each half Divide distribution equally between rows Refer to the illustrations in this section for lug and wire size restrictions Load return leads are terminated outside the bay to customer provided return busbars Ordering Notes 1 Order fuses the appropriate fuseholder assembly for each fuse and load lug adapter kits per Table 2 Load lug adapter kits also contain the necessary hardware to mount the fuseholder assembly 2 For each fuse ordered also order one 1 P N 248610301 alarm fuse and one 1 P N 248898700 safety fuse cover 3 See Table 10 for recommended load distribution wire sizes and lugs Ampere DECIR ae a Rating Bus Mounting Fuse Fuseholder Positions Assembly Qty 1 70 2 248251500 514403 529132 80 2 248252000 514403 529132 100 2 248252600 514403 529132 150 2 248253300 514403 529132 200 2 248254000 514403 529132 225 2 248254500 514403 529132 250 2 248255000 514403 529132 300 2 248255700 514403 529132 400 2 248257000 514403 529132 500 2 248258000 514403 529132 600 2 248259000 514403 529132 800 3 102901 514404 529131 For each fuse ordered also order one 1 P N 248610301 alarm fuse GMT 18 100A and one 1 P N 248898700 safety fuse cover GMT X See Table 10 for recommended load distribution wire sizes and lugs Table
34. 2 TPL Fuses and Fuseholder Assemblies Page 29 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Home Lug Adapter Kit 3 8 Clearance Hole 2 Position Lug Adapter Kit P N 529132 see Notes 1 2 3 4 TPL Fuse GMT 18 100A Alarm Fuse Fuseholder Assembly and GMT X P N 514403 Safety Fuse Cover Notes 1 Lug adapter accepts a maximum of 2 750 kcmil or 4 350 kcmil lugs 2 Lugs are not part of the kit shown for illustration only 3 Bay busbars are not part of the kit shown for illustration only 4 Two 2 kits shown for illustration of the kit installed on busbars with tops even with each other and staggered Page 30 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power En
35. 5800L SPEC NO 1R485800L 4 1 DC Output Ratings 4 1 1 Voltage Nominal 48 volts DC Positive Ground A Without Battery Charge Temperature Compensation Float voltage is adjustable from 47 00 to 58 00 volts DC Test equalize voltage is adjustable from 45 00 to 58 00 volts DC Adjustment is made via the MCA Both float and test equalize voltages are factory set at 52 00 volts unless otherwise specified The output voltage temperature coefficient 1 C does not exceed 0 01 per degree centigrade from 0 C to 40 C B With Battery Charge Digital Temperature Compensation Probe With an optional battery charge digital temperature compensation probe installed the MCA automatically increases or decreases the output voltage as battery ambient temperature decreases or increases respectively Float voltage is factory set at approximately 54 48 volts at 25 C battery ambient The float and test equalize voltage range is the same as without battery charge temperature compensation Using battery and equipment manufacturers recommendations the user selects the following temperature compensation curve parameters via the MCA Refer to Typical Float Charge Thermal Characteristics Using Optional Battery Charge Digital Temperature Compensation Probe in Battery Charge Temperature Compensation Probe for Digital Compensation under ACCESSORY DESCRIPTIONS 1 The temperature compensation slope in volts C Adjustable from zero to 200 millivolts C
36. 63 Replacement Additional MCA Network Cable nnns nen tnmen shes nn nnn 64 Replacement Additional LMS Network nnn ennt nenne nnn 64 Replacement Modules and Circuit Cards 65 EE 66 ROud 66 1 3 DG Operating Voltage er e n rr aes a t Der HO 66 1 2 Environmehtal Ratings sinis einn rrt e e n pe te 66 1 3 Compliance Information oet es tco a Oaertn ato dead atta ines HO MT artes redes a 67 1 4 Local Controls and Indicators 2 ree Pee diee aa 67 vadunt 67 24 DG Ratlhgs i erepto ed dtt datei 67 3 Rectifier Module Model R48 5800 Spec No 1R485800 68 34 DG Output Rat GS eiaa 1 detect eh Dee nre pU DR rede ceti iota bue pullus 68 93 2 AC Input Dalee tI e E ERR 71 3 3 Environmental peti ie tora tu ER pato ra aeu c sd cp Mb nete ies 71 3 4 Standard EealtUres mn or PRIORA 74 4 Rectifier Module Model R48 5800L Spec No 184858001 78 4 1 DC Output Fatlngs RR U
37. 8 16 Studs R on 1 Centers Front cover panel enero removed in illustration Six 6 1 125 openings for 3 4 conduit CB1 ums 5 BAIE cB7 Two 2 conduit plates with s 2 5 1 75 and 1 125 knock outs CB2 2 for 2 1 5 and 3 4 conduit od Six 6 1 75 openings for 1 5 conduit CB3 d i e CB9 under plate eni aj el Ls Top View i c e Power Bay CB5 55 oen i a CB41 Note Rectifier numbering is for CBE Hel e So TS E a le CB12 wiring identification only sy The MCA identifies rectifiers 2222 differently 0 5 gt Rectifier 1 Mounting Slot 1 Rectifier 3 Mounting Slot 4 Rectifier 5 Mounting Slot Rectifier 7 Mounting Slot Rectifier 9 Mounting Slot Rectifier 11 Mounting Slot Rectifier 13 Mounting Slot Rectifier 15 Mounting Slot Rectifier 17 Mounting Slot Rectifier 19 Mounting Slot Rectifier 21 Mounting Slot Rectifier 23 Mounting Slot Front View Power Bay Page 61 of 115 Rectifier 2 Mounting Slot Rectifier 4 Mounting Slot Rectifier 6 Mounting Slot Rectifier 8 Mounting Slot Rectifier 10 Mounting Slot Rectifier 12 Mounting Slot Rectifier 14 Mounting Slot Rectifier 16 Mounting Slot Rectifier 18 Mounting Slot Rectifier 20 Mounting Slot Rectifier 22 Mounting Slot
38. AC nput Individual Twin AC Input Feeds Wire and Conduit Sizes Branch Circuit Protection and Lugs Selection in the ACCESSORY DESCRIPTIONS section Order Power Bay Frame Grounding lugs as required per Power Bay Frame Grounding Wire Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section If the system is to be connected to an existing system with an MCA refer to List 64 65 66 and 67 List 06 Primary Power Bay 6 AC Input Feeds Features Provides common equipment for one 1 Power Bay rated for up to 2400 amperes Mounted in a 7 0 H 24 375 W x 30 D seismic rated Zone 4 box framework Provides twenty four 24 Rectifier Module mounting positions Provides an AC input termination panel that accepts six 6 AC input branch circuits one 1 per four Rectifier Module mounting positions Provides the MCA Assembly and Local MCA Control Panel Provides mounting for optional LMS Main CPU circuit card Provides a seven slot card cage for mounting MCA customer alarm relay circuit cards MCA I O circuit cards and or optional LMS circuit cards Two 2 MCA customer alarm relay circuit cards furnished providing twelve 12 Form C relay contacts Page 12 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure o
39. ALARM dd mon yy hh mm ss EMERGENCY STOP 356 py sng la DETAIL MENU 327 INPUT ACTIVE dd hh mm ss DISTRIBUTION ALARM 357 PCU B SN HI VOLTAGE SHUTDOWN 384 LOG DETAIL MENU NO ALARMS INPUT ACTIVE DIST PANEL B P A B 358 PCU B SN ALTERNATE CURRENT 400 9 hh mm ss 385 No ALARMS EMERG STOP LIMIT ACTIVE VO DIST PANEL B P A B 359 PCU B SN SYSTEM VOLTAGE IS 386 DISCONNECTED H V SHUTDOWN 329 VERY LOW dd mon yy hh mm ss 411 ROUTER B POSITION B P A B PCU B SN SYSTEM BATTERY IS ON 387 AC LINE OFF 330 x 3 IS OPEN DISCHARGE mon yy hh mm ss PCU B SN 425 POSITION B P A B 361 SYSTEM HIGH VOLTAGE RELAY ET A NOT FOUND AC LINE LOW 331 1 ALARM GO TO FUNCTION MENU 388 or PCU B SN lt 362 332 SYSTEM HIGH VOLTAGE 436 CO BACK TO MENU TREE POSITION NOT FOUND AC LINE HIGH 2 ALARM lt BEGINNING PANEL 363 PCU B SN NO PCUs ARE POSITION B PHAIB AC PHASE LOST 333 IN INVENTORY TYPE UNKNOWN PCU B SN NO DIST PANELS ARE 391 POSITION 364 POWER FACTOR 334 iN INVENTORY OVER CURRENT PCU B SN ROUTER ALARM 365 NO ROUTERS ARE MEE Sci MERE 5 NN 366 717 ROUTER Bi DIST FUSE BREAKER 336 NO RELAY BOARDS ARE NO ALARMS 352 DIST PANELE PCU BER IN INVENTORY 413 ROUTER B REMOTE CC 387 wHIBITED 337 HIGH TEMPERATURE 1 DIST PANE
40. Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Distribution Bay DC Input Cable Sizes and Lugs Selection Home Features 3 8 clearance holes 1 centers are provided for installation of customer provided DC input cables terminated in two hole lugs These are accessed from the rear of each Distribution Bay For lug mounting hole size and spacing dimensions refer to the illustration provided in this section Restrictions All lugs for customer connections must be ordered separately Customer needs to supply lug mounting hardware Maximum size of wire to be connected to a single lug position is 750 kcmil 2 per lug position Maximum lug width 2 000 inches Ordering Notes 1 DC input cable size varies depending on power requirements therefore no specific information is provided for cable size Refer to Table 12 for recommended cable sizes and lugs at rated maximum bay load 6000 amperes When making connections observe correct polarity 2 For other available lugs and hardware refer to drawings 031110100 through 031110300 Ambient Operating Penis 2 Recm 90 C Recommended Temperature Ft Wire Size Crimp Lug 30 C 112 10 750 kcmil 40 C 112 10 750 kcmil 245392000 157
41. Assemblies are available that mount into customer racks and equipment The LMS Monitoring System is factory integrated within each Power Bay and requires no additional customer interconnections within the Power Bay Simple cable connections between Power and Distribution Bays complete the interbay connections required Separate analog binary and relay circuit cards do not have to be supplied for power system monitoring Analog binary relay and temperature circuit cards can be Distribution Bay Page 2 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 provided to monitor equipment external to the power system Home The LMS input circuit cards monitor a variety of analog binary and temperature points external to the system An LMS relay output circuit card is also available which provides programmable relays These relays may be used for external alarms or to control other equipment The LMS Monitoring System can be accessed via a local port a modem port when optional modem is ordered an opt
42. Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 List 14 Secondary Power Bay 6 AC Input Feeds Home Features Provides common equipment for one 1 Power Bay rated for up to 2400 amperes Mounted in a 7 0 H 24 375 W 30 D seismic rated Zone 4 box framework Provides twenty four 24 Rectifier Module mounting positions Provides an AC input termination panel that accepts six 6 AC input branch circuits one 1 per four Rectifier Module mounting positions Includes a Router Assembly for bay communication to the MCA in the Primary Power Bay Provides mounting for optional LMS Expansion CPU circuit card Provides a seven slot card cage for mounting MCA customer alarm relay circuit cards MCA I O circuit cards and or optional LMS circuit cards MCA Network bay interconnect cable provided Qty 1 P N 514642 Restrictions 480V only Ordering Notes 1 2 3 Specify List A 480VAC Input Order up to twenty four 24 Rectifiers Modules per bay per List 22 380 480VAC Input Order additional MCA customer alarm relay circ
43. Guide Spec No 582140001 Model 801NLDB 801NLEB 801NL B 582140001 Home Page 6 of 115 List OA 380 480VAC Plant Input List OB 208VAC Plant Input AC Input Termination Panel and Optional AC Input Breakers see Monitor and Control Diagram Rectifier Module Mounting Positions List 21 Rectifier Module 208VAC Input List 22 Rectifier Module 380 480VAC Input Front View Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide 546582140001 Spec No 582140001 Model 801NLDB 801 801NL B Issue AN June 4 2014 582140001 Home Distribution Bays List 16 Distribution Bay Distribution Bus see Distribution Devices in ACCESSORY DESCRIPTIONS Section for distribution options see Monitor and Control Diagram Distribution Bus see Distribution Devices in ACCESSORY DESCRIPTIONS Section for distribution options Blank Panel or List OC Bullet Fuse Circuit Breaker Panel Distribution Bus see Distribution Devices in ACCESSORY DESCRIPTIONS Se
44. LMS documentation for further information analog and binary DGU I O cards provide monitoring of the legacy system s rectifiers Restrictions LMS Channels must be configured Ordering Notes 1 Order as required Page 18 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 Home List 70 Additional MCA Six 6 Output Form C Relay Circuit Card Features Provides six relays each with one set of Form C relay contacts These relays are used for alarm applications and can be programmed by the user Refer to the Specifications section of this document for further information Plugs into any slot in 7 position card cage in Primary and Secondary Power Bays User maps relay closure to any or multiple programmable alarm functions Restrictions Relay contacts rated for 2A at 30 volts DC The system may contain up to 16 MCA Relay circuit cards Ordering Notes 1 Order one 1 List 70 relay circuit card for every six 6 customer relay contacts to be provided by the MCA 9 9 9 List 71 MCA
45. Load Current parameter of the NPS system The reading displayed for the NPS system parameter Total Load Current is derived from one of two algorithms using multiple data sources The algorithm and its data sources used are determined by the presence and configuration of CAN I O card s in the system 1 Algorithm 1 This source is used when there are no CAN cards installed OR when the configuration of all installed CAN I O cards is set to Distribution mode Distribution Mode Operation Total Load Current NPS bay distribution node current readings CAN I O card analog input readings LMS function channel 63 reading The VPS Total System Current reading LMS channel A9002 will be passed to the NPS through LMS function channel sixty three The function channel configuration will default to provide the reading of the associated LMS channel for the VPS Total Page 108 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 System Current The NPS controller will include the value of LMS function Ho
46. No 582140001 Model 801NLDB 801NLEB 801NL B Detail A 380 480VAC List A or 208VAC List B 3 Phase 50 60Hz 12 AC Input Feeds Equipment 1 per 2 Rectifier Modules Grounding 1 4 20 Studs on 1 Centers dum 5 8 Centers Phase gt i tS ecient se lt t Phase C T PhaseA gt A Mounting Siors PhaeB 9 Phase C IL Rectifier 5 amp 6 on ud a Mounting Slots Moro 671 OY lt lt Phase is Phase A a qmm Rectifier 7 amp 8 t g Mounting Slots 3 9 Phase A l Phase iR i arp qoc lt Phase ns PhaseA a Rectifier 11 amp 12 Mounting Slots nase d i Phase Phase gt 2 8 Rectifier 13 amp 14 ae Prase B Mounting Slots gt lt Phase PhaseA Phase 2 9 Phase C gt c t Rectifier 17 amp 18 i Phase Mounting Slots lt Phase C Phase A Rectifier 19 amp 20 Mounting Slots i Phase gt Phase Phase B 4 Phase C Rectifier 21 amp 22 Mounting Slots 21 221054 a o O 9 gt 9 gt a 9 gt 9 gt gt oO0 j
47. Percent Input Input of Full Current Voltage Load Amperes oms z amp s 769 or M06 35 sis 15705 15227 959 8942 16562 397 75 am 999 9143 376 120 eser mars 11025 or 1094 206 100 1638 sers sero 999 9132 S094 wr euo 999 sio 5784 20 1820 655 652 959 9002 6381 B Typical Power Factor Greater than or equal to 99 296 for any load greater than or equal to 5096 of rated full load at nominal line Meets IEC 1000 3 2 C Typical Operating Efficiency 92 62 at best point 90 25 at full load and nominal input voltage D Maximum Input Current 21 92A at 100 of full load with output adjusted to 58 volts DC as measured at the shelf output terminals and input voltage as shown Input Efficiency VA 4 3 Environmental Ratings 4 3 1 Operating Ambient Temperature Range 40 C to 65 C 40 F to 149 F A Full rated output power of 5800 W for temperatures 40 C to 45 C 40 F to 113 F B Power limitation for temperatures higher than 45 C 113 4 3 2 Storage Ambient Temperature Range 40 C to 80 C 40 F to 176 F 4 3 3 Humidity This system is capable of operating in an ambient relative humidity range of 096 to 9596 noncondensing 4 3 4 Altitude 2000 m 6560 ft at full power power limited for heights above 2000 m 4 3 5 Acoustic Noise x50dB A measured at a
48. The Rectifier Module is designed to be plug and play The Rectifier Module can be inserted or removed from a live DC power system with no damage When the Rectifier Module is plugged into the system the system output voltage will not be affected 3 4 13 Cooling Each Rectifier Module contains a fan for forced convection cooling 3 4 14 Fan Control When the PFC bus voltage is within a normal range the built in processor adjusts the fan s speed according to the Rectifier Module s internal temperature and output current For example a higher temperature or output current will increase the fan speed Above 45 C at full load the fan operates at full speed When the PFC bus voltage is abnormal such as very low bus voltage the fan turns off 3 4 15 Communication Failure The Rectifier Module s protection indicator yellow will flash should it experience a communication failure The failure information will be reported to the Controller and the Controller will process the failure accordingly During a communication failure in order to protect the battery the Rectifier Module output voltage will automatically adjust to 53 5 V this is a default value which can be modified using the Controller The Rectifier Module will revert to normal operation once normal communication is restored 3 4 16 Unbalance of Rectifier Module Output Current When the output current of the Rectifier Modules in a DC power system is unbalanced the Rectifier Module ha
49. amp SAG582140001 System Application Guide EMERSON Spec No 582140001 Model 801NLDB 801NLEB 801NL B etwork Power Issue AN June 4 2014 SYSTEM OVERVIEW Description 48V DC up to 16 800 amperes Power System This power system is designed to power a load while charging a positive grounded battery This power system is capable of operating in a batteryless installation or off battery for maintenance purposes This power system is designed for operation with the positive output grounded The NETSURE 801NLDB 208V Input Power Bay 801NLEB 380V 480V Input Power Bay and 801NL B Distribution Bay DC Power System is a complete integrated power system containing rectifiers intelligent control metering monitoring and distribution This power system consists of the following components e Power Bays The system consists of one 1 Primary Power Bay and up to six 6 Secondary Power Bays Each Power Bay can be equipped with up to twenty four 24 Rectifier Modules Each Power Bay contains a Monitor and Control Panel In the Primary Power Bay _ this panel houses the Meter Control Alarm gt A MCA assembly This panel in the Primary Power Bay also houses the optional LMS Main CPU circuit card of the integrated LMS Monitoring System In a Secondary Power Bay this panel can be equipped with an optional LMS Expansion CPU circuit card The optional LMS Monitoring System provides a higher level of moni
50. an MCA refer to List 64 65 66 and 67 List 12 Secondary Power Bay 2 AC Input Feeds Features Provides common equipment for one 1 Power Bay rated for up to 2400 amperes Mounted in a 7 0 H 24 375 W 30 D seismic rated Zone 4 box framework Provides twenty four 24 Rectifier Module mounting positions Provides an AC input termination panel that accepts two 2 AC input branch circuits one 1 per twelve 12 Rectifier Module mounting positions A 60A AC input circuit breaker rated for 65kA interrupting capacity is provided for each pair of rectifier positions in the List B Bay A 30A AC input circuit breaker rated for 22kA interrupting capacity is provided for each pair of rectifier positions in the List A Bay Includes a Router Assembly for bay communication to the MCA in the Primary Power Bay Provides mounting for optional LMS Expansion CPU circuit card Provides a seven slot card cage for mounting MCA customer alarm relay circuit cards MCA circuit cards and or optional LMS circuit cards MCA Network bay interconnect cable provided Qty 1 P N 514642 Ordering Notes 1 2 Specify List A 380 480VAC Input or List B 208VAC Input Order up to twenty four 24 Rectifiers Modules per bay per List 21 208VAC Input or List 22 380 480VAC Input Order additional MCA customer alarm relay circuit card s as required per List 70 and optional MCA I O circuit cards per List 71 Order o
51. and 9096 1096 Regulation via MCA A Static The MCA controls the steady state output voltage to within 0 5 of any voltage setting within the range of 44 0 to 58 0 volts DC for any and all combinations of load from no load to full load input voltage and input frequency at a constant ambient temperature If the MCA s regulation feature is disabled for any reason steady state regulation is 1 0 as controlled within the Rectifier Modules B Dynamic Response For any step load change from 10 to 90 or from 90 to 10 of full rated load within 250 microseconds shall not cause the voltage measured at the output to overshoot or undershoot more than 596 of the regulated output level within 1 millisecond The output voltage must return and stay within the 1 regulation band within 4 milliseconds and within the 0 5 regulation band within 3 seconds Any step change of the line voltage within the limits specified in Paragraph 3 2 1 shall not cause the output voltage to deviate outside the 0 5 regulation band Filtering with or without battery Typical readings were taken at nominal input voltage nominal output voltage 5096 load and 25 degrees C ambient A Voice Band Noise Complies with Telcordia GR 947 CORE 1 Typically 23 dBrn C message weighting Does not exceed 32 dBrn C 2 Typically 0 335 millivolts psophometric Does not exceed 1 millivolt psophometric B Wide Band Noise Complies with Telcordia GR 947 CORE 1 Typicall
52. branch current for the loop lengths shown Loop length is the sum of the lengths of the positive and negative leads Wire Size Loop Length Combination Calculated using 30 C Ambient Operating Temperature Wire Size Loop Length Combination Calculated using 40 C Ambient Operating Temperature Two hole lug 1 4 bolt clearance hole 5 8 centers Refer to drawing 031110100 for lug crimping information Table 9 Recommended Load Distribution Wire Size and Lug Selection for TLS TPS Fuse and Bullet Nose Type Circuit Breaker Load Side Page 41 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited AG582140001 Issue AN June 4 2014 System Application Guide Spec No 582140001 Model 801NLDB 801NLEB 801NL B Home Fuse Circuit Breaker Amperage 70A 80A 100A 125A 150A 175A 200A 225A 250A Lug 90 C Wire Size 6 4 2 1 0 2 0 3 0 4 0 250 300 350 AWG AWG AWG AWG AWG AWG AWG kcmil kcmil kcmil Loop Length feet 33 9 53 9 4 g5 6 4 135 3 4 Ez gt 22 47 8 74 6 4 118 3 4 m 2 lt a 5968 950 9 11982
53. distribution bus has twelve 12 fuse circuit breaker device mounting positions Note that the various fuse circuit breaker devices require different number of mounting positions as detailed in the following sections Note also that each distribution bus is divided into half and each half MUST be populated with distribution devices as shown in the following illustration without skipping any distribution device mounting positions within each half This allows automatic monitoring of each position and allows the controller to located all distribution positions The load side of each fuse circuit breaker mounting position is bused to the rear of the bay Each fuse circuit breaker device requires a load lug adapter plate kit that mounts to the appropriate load side busbars at the rear of the bay except 1 pole devices Load return leads are terminated outside the bay to customer provided return busbars See following illustration Page 21 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B
54. failure The failure information will be reported to the Controller and the Controller will process the failure accordingly During a communication failure in order to protect the battery the Rectifier Module output voltage will automatically adjust to 53 5 V this is a default value which can be modified using the Controller The Rectifier Module will revert to normal operation once normal communication is restored Unbalance of Rectifier Module Output Current When the output current of the Rectifier Modules in a DC power system is unbalanced the Rectifier Module having the unbalanced output current will be identified automatically and its protection indicator yellow will turn on The failure information will be reported to the Controller and the Controller will process the failure accordingly Paralleling This system may be connected in parallel with any rectifier of the same polarity and adjusted to the same output voltage Page 96 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide Spec No 582140001 Model 801NLDB 801NLEB 801NL B AG582140001 Issue AN June 4 2014 5 4 18 Monitoring F
55. feature System equalize voltage can be adjusted to a test voltage value Placing the system into the test equalize mode causes system output voltage to increase or decrease to this test voltage value The test equalize voltage setting can be checked and or adjusted without removing a Rectifier Module or affecting the load One adjustment changes the output of all Rectifier Modules Note lf the system is used with a battery charge temperature compensation probe typical equalize mode of operation is not used 5 4 4 Output Mode of Operation Selection There are four methods of placing the system from the float mode to the test equalize mode A Method 1 Manual Test Equalize A user manually places the system into the test equalize mode via the MCA interface A user must manually return the system to the float mode via the MCA interface B Method 2 Manually Initiated Timed Test Equalize A user manually places the system into the test equalize mode via the MCA interface The system automatically returns to the float mode after a preset programmable time period 1 99 hours in increments of one hour C Method 3 Automatic Test Equalize THE AUTOMATIC EQUALIZE FEATURE IS INTENDED FOR USE ONLY WITH WET CELL BATTERIES USING THIS FEATURE WITH VALVE REGULATED BATTERIES IS NOT RECOMMENDED This feature can be enabled or disabled by a user via the MCA The default state is disabled The Automatic Equalize feature is a time based func
56. in the previous sections of this document Ordering Notes 1 Order replacement fuses as required per Table 7 Replaceable Alarm Reference and Control Fuses ASSEMBLY DESIG FUNCTION PART NO LMS CPU F1 Circuit Card 3 SAN O AX 1 248609200 Input Power Power Bays is y MCA Router F3 Circuit Card 3 SAN O AX 1 248609200 Input Power Safety Fuse Cover SAN O SAX 1 248898600 Router F1 Circuit Card 3 SAN O AX 1 248609200 Input Power Distribution Bus Monitoring F2 Circuit Cards 3 SAN O AX 1 248609200 M Input Power Distribution Bays Bus 1 and 2 Distribution Bus Monitoring F3 Circuit Cards 3 SAN O AX 1 248609200 Input Power Bus 3 and 4 Safety Fuse Cover SAN O SAX 1 248898600 Distribution Bussmann Fuseholder FA Fuse Alarm 18 100A GMT 18 100A 248610301 Alarm Fuse Safety Fuse Cover Bussmann GMT X 248898700 Table 7 Replaceable Alarm Reference and Control Fuses Page 38 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B I
57. limit circuit on any Rectifier Module is not set above 110 of its capacity The default current limit setting is the sum of each installed Rectifier Module s output rating If an additional Rectifier Module is added to the system the system current limit is automatically increased by the rating of the new Rectifier Module and the new current limit value is displayed The current limiting point can be adjusted without removing a Rectifier Module One adjustment changes the setting of all Rectifier Modules The current limit is factory set at 100 of rated full load unless otherwise specified B Output Fusing Output fusing is provided in each Rectifier Module If a fuse opens local and remote Rectifier Module Fail Alarms activate This fusing is not customer replaceable C High Voltage Shutdown 1 Internal If Rectifier Module output voltage exceeds an adjustable preset value the Rectifier Module shuts down After approximately 5 seconds the Rectifier Module automatically restarts If Rectifier Module output voltage again exceeds the high voltage shutdown value within 5 minutes the Rectifier Module shuts down and locks out Manual restart is then required If the Rectifier Module does not experience a high voltage condition within the 5 minute time period the restart circuit is reset If two or more Rectifier Modules are installed in the Power Bay or if the Power Bay is paralleled with other Power Bays only the Rectifier Module c
58. load and nominal input voltage BTU Hr RE Power Bay Output Typical Modules Current Amperes 186485800 1R485800L Rectifier Rectifier 1 100 1472 1739 24 2400 35328 41726 1 2 6 1 2 7 1 2 8 1 2 9 Ventilation Requirements The Rectifier Modules are fan cooled and utilize front to back forced ventilation The Power Bays must be mounted so ventilating openings are not blocked and temperature of the air entering the Rectifier Module shelf does not exceed the Operating Ambient Temperature Range stated above Audible Noise The audible noise does not exceed the following when measured at any point two feet from any vertical surface of a Power Bay and five feet from the floor using a Sound Level Meter conforming to ANSI 1 4 No of Rectifier Audible Noise Modules 1 50 dBA 24 60 dBA EMI RFI Suppression Rectifier Modules operating in a Power Bay conform to the requirements of FCC rules Part 15 Subpart B Class A for Radiated and Conducted emissions limits Surge Protection Compliance with EN61000 4 5 Installation Class 4 and capable of withstanding surges per ANSI IEEE C 62 41 1991 Category B across the input terminals Note This level of protection is a widely used standard for telecommunications power equipment As with all such equipment it is the end user s responsibility to provide an adequately sized Surge Suppression Device at the commercial power service entrance of the building
59. of Operation Selection There are four methods of placing the system from the float mode to the test equalize mode A Method 1 Manual Test Equalize A user manually places the system into the test equalize mode via the MCA interface A user must manually return the system to the float mode via the MCA interface B Method 2 Manually Initiated Timed Test Equalize A user manually places the system into the test equalize mode via the MCA interface The system automatically returns to the float mode after a preset programmable time period 1 99 hours in increments of one hour C Method 3 Automatic Test Equalize THE AUTOMATIC EQUALIZE FEATURE IS INTENDED FOR USE ONLY WITH WET CELL BATTERIES USING THIS FEATURE WITH VALVE REGULATED BATTERIES IS NOT RECOMMENDED This feature can be enabled or disabled by a user via the MCA The default state is disabled The Automatic Equalize feature is a time based function that is controlled by a customer selectable multiplier and by the Battery on Discharge BOD alarm setpoint The MCA s default setting is for a multiplier of zero which disables the Automatic Equalize feature When the Automatic Equalize feature is enabled if system voltage drops to less than the BOD alarm setpoint the MCA initiates a timing cycle to measure the discharge time period The MCA requires at least 15 minutes of continuous BOD alarm in order to prevent nuisance equalization cycles When system voltage rises to abo
60. or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 AC Input 6 AC Input Feeds Home Wire and Conduit Sizes Branch Circuit Protection and Lugs Selection Lists 6 and 14 Features 10 32 studs on 5 8 centers are provided for installation of customer provided two hole AC Input lugs 1 4 20 studs are provided for installation of customer provided two hole AC equipment grounding lugs For AC input wiring refer to the illustration provided in this section Restrictions Six 6 AC input feeds are required in Lists 6 and 14 only 6 Feeds 480V List A w List 6 or 14 One feed per conduit and one ground per conduit Customer must provide a 40 50A high inrush circuit breaker overcurrent protection device in each AC input feed All lugs for equipment grounding connections must be ordered separately Customer needs to supply lug mounting hardware Ordering Notes 1 Referto Table 15 for recommended AC input wire and conduit sizes branch circuit protection and equipment grounding lugs Page 53 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disc
61. per cable per cable per cable per cable Wire sizes based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 16 for copper wire at 90 C conductor temperature operating in ambients of 30 C and 40 C was used For other operating ambient temperatures refer to the National Electrical Code For operation in countries where the NEC is not recognized follow applicable codes Recommended wire sizes are sufficient to restrict voltage drop to 1 0 volt or less at listed branch current for the loop lengths shown Loop length is the sum of the lengths of the positive and negative leads Wire Size Loop Length Combination Calculated using 30 C Ambient Operating Temperature Wire Size Loop Length Combination Calculated using 40 C Ambient Operating Temperature Two hole lug 3 8 bolt clearance hole 1 centers Refer to drawing 031110100 for lug crimping information Table 10 cont d from previous page Recommended Load Distribution Wire Size and Lug Selection for TPL Fuse and 218 Circuit Breaker Load Side Page 43 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Powe
62. recharge current during normal operating conditions MCA Meter Control Alarm The MCA controls the operation of the Rectifier Modules and provides power system control metering monitoring and alarm functions MCA Local Control Panel This panel is located on the front of the Primary Power Bay and contains a keypad display and indicators for local MCA user interface MCA Relay Circuit Card Each MCA relay circuit card provides six 6 sets of Form C relay contacts for customer external alarms These relays are user programmable for various power system alarms Up to sixteen 16 MCA relay circuit cards can be installed in the Primary and Secondary Power Bays The Primary Power Bay is factory equipped with two 2 MCA relay circuit cards MCA I O Circuit Cards The MCA I O circuit cards provide analog inputs outputs and binary inputs Up to sixteen 16 MCA I O circuit cards can be installed in the Primary and Secondary Power Bays Optional Integrated LMS Monitoring System The LMS Monitoring System consists of an LMS Main CPU circuit card optional LMS Expansion CPU circuit cards optional LMS circuit cards optional LMS Expansion Cabinet and optional LMS Expansion Assemblies The LMS Main CPU circuit card is mounted in the Primary Power Bay Each Secondary Power Bay that is to be equipped with optional LMS circuit cards must contain an LMS Expansion CPU circuit card LMS Expansion Cabinets and LMS Expansion
63. remember the float and high voltage shutdown settings last delivered by the MCA The current limit setting of each Rectifier Module goes to 100 of rated full load Provides adjustments for all MCA alarm and control circuits Adjustment ranges and factory settings as follows All adjustments can be performed locally via the MCA Control Panel and most can be performed remotely via the LMS if furnished A Rectifier Module Output Voltage See Paragraph 3 1 1 B Rectifier Module Current Limit See Paragraph 3 4 6 A C Rectifier Module High Voltage Shutdown See Paragraph 3 4 6 C D System High Voltage 1 Alarm Adjustable from 48 00 to 59 00 volts DC Factory set at 55 5 volts unless otherwise specified E System High Voltage 2 Alarm Adjustable from 48 00 to 59 00 volts DC Factory set at 56 5 volts unless otherwise specified F Battery On Discharge Alarm Adjustable from 40 00 to 56 00 volts DC Factory set at 51 0 volts unless otherwise specified G Very Low Voltage Alarm Adjustable from 40 00 to 56 00 volts DC Factory set at 47 0 volts unless otherwise specified H Total Distribution Load Alarm Adjustable from 0 to 60000 amperes Factory set at 2000 amperes unless otherwise specified I Distribution Group A Load Alarm Adjustable from 0 to 60000 amperes Factory set at 2000 amperes unless otherwise specified J Distribution Group B Load Alarm Adjustable from 0 to 60000 amperes Factory set at 2000 amp
64. that reduces all incoming surges to levels below the classes categories stated for the equipment 1 2 10 ESD Protection Complies with EN61000 4 2 Level 4 8kV contact Page 66 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 1 2 11 Electrical Fast Transient Burst Immunity Complies with EN61000 4 4 Level 4 Home 1 2 12 Mounting This Power System is intended only for installation in a Restricted Access Location on or above a non combustible surface Typical industry standards recommend minimum aisle space clearance of 2 6 for the front of the relay rack and 2 for the rear of the relay rack 1 3 Compliance Information 1 3 1 Safety Compliance A Model 801NLEB and 801NLDB Power Bay This unit meets the requirements of UL 60950 Standard for Information Technology Equipment and is UL Listed as a power supply for use in Telephone Electronic Data Processing or Information Processing Equipment B Model 801NL B Distribution Bay This power board is UL Listed as a DC Power Distribution Center for Comm
65. the DC output and the enclosure the leakage current is 1 mA with no breakdown within 1 minute using an applied voltage of 707 V e Between the DC output and the ground the leakage current is 1 mA with no breakdown within 1 minute using an applied voltage of 1500 V with the varistor and filter capacitors removed before doing the test 3 3 7 Surge Protection Complies with IEEE C62 41 1991 Class B3 6kV 3kA 1 2 50 us surge voltage and 8 20 us surge current 3 3 8 Compliance Information A Safety and EMC The rectifier has been recognized to meet the UL EN IEC 60950 2000 safety standard and is CE marked The rectifier also meets the latest EMC requirements as listed in the following table Page 72 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited AG582140001 Issue AN June 4 2014 System Application Guide Spec No 582140001 Model 801NLDB 801NLEB 801NL B MEE Home Item Standard Class AC Port 4kV 20 6kV 120 for com EN61000 4 5 DC Port 800V 20 Surge CAN Bus 1kV diff Immunity 2kV com R4 8 R4 9 GR 1089 CORE R4 24 R 25 AC and DC Port 4kV EF
66. will light up 4 4 10 Load Sharing via MCA The MCA load sharing feature automatically balances the load If the MCA s load sharing feature is disabled for any reason pre programmed slope control in each Rectifier Module balances the load The MCA s load sharing feature is disabled whenever the system is in current limit the system is delivering more than 9796 capacity or the system is delivering less than 3 capacity Active Load Sharing Rectifier Module The Rectifier Module uses advanced digital active load sharing technology that maintains balancing to within 3 The difference in the average current between rectifiers is lt 3A for loads in the 10 to 100 range 4 4 11 Startup Time The Rectifier Module has two startup modes A Normal Soft Start Time The duration from the time when the rectifier is powered on to the time when the rectifier provides output voltage is 8s B Current Walk In The rise time of the rectifier output voltage is gt 8s at 90 of the rated load and the maximum time is 90s at 10096 of the rated load 4 4 12 Hot Swappable The Rectifier Module is designed to be plug and play The Rectifier Module can be inserted or removed from a live DC power system with no damage When the Rectifier Module is plugged into the system the system output voltage will not be affected 4 4 13 Cooling Each Rectifier Module contains a fan for forced convection cooling 4 4 14 Fan Control When the PFC bus voltage is w
67. 0 The AC input branch circuit protective device should be of the time delay or high inrush type Wire sizes based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 16 for copper wire at 75 C and 90 C conductor temperature operating in an ambient of 40 C was used For other operating ambient temperatures refer to the National Electrical Code For operation in countries where the NEC is not recognized follow applicable codes Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay Frame ground terminals must be connected to earth ground not power system neutral Equipment grounding conductor size based on recommendations of the NEC Table 250 122 for copper wire When aluminum or copper clad aluminum grounding conductor is used refer to Table 250 122 for increased conductor size For operation in countries where the NEC is not recognized follow applicable codes Single hole lug 1 4 bolt clearance hole Table 14 Recommended AC Input Wire and Conduit Size and Lug Selection 12 AC Input Feeds 1 per 2 Rectifier Modules Page 52 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use
68. 0 480 Page 113 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited AG582140001 Issue AN June 4 2014 System Application Guide Spec No 582140001 Model 801NLDB 801NLEB 801NL B RELATED DOCUMENTATION Home System Installation Instructions System User Instructions Color MCA Menu Tree System Equipment and Assembly Drawing System Schematic Diagram System Wiring Diagram Load and Battery Lug Detail Drawings LMS Installation Instructions LMS User Instructions LMS System Application Guide LMS I O Circuit Card Label Sheet LMS Expansion Assembly Schematic Diagram Section 6016 Section 6017 Section 5886 J582140001 0582140001 7582140001 031110100 through 031110300 Section 5879 Section 5847 SAG586505000 520538 SD507606 Page 114 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited
69. 000 6000 10000 and 16000 ampere capacities The ultimate plant capacity is determined by the capacity of the MBTB S Plant can be configured for distribution applications by bay to bay cabling up to 9600 amperes Page 5 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited AG582140001 Issue AN June 4 2014 Power Bays List 04 Primary Power Bay 2 AC Input Feeds Includes Circuit Breakers One per Two Rectifier Modules List 05 Primary Power Bay 12 or 24 AC Input Feeds List 06 Primary Power Bay 6 Input Feeds 480V only List 12 Secondary Power Bay 2 AC Input Feeds Includes Circuit Breakers One per Two Rectifier Modules List 13 Secondary Power Bay 12 or 24 AC Input Feeds List 14 Secondary Power Bay 6 Input Feeds 480V only See Also System Overview Table of Contents List Descriptions Accessory Descriptions Specifications Physical Size Information Related Documentation This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy System Application
70. 001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 6 1 14 MCA Display Presented next are illustrations from the MCA Menu Tree Section Home 5886 Refer to the latest version of Section 5886 for the most recent MCA Menu Tree Refer to the Power System User Instructions Section 6017 for a complete description of menu items the MCA is used in multiple platforms some menu items may not be available as detailed in Section 6017 Page 103 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 Issue AN June 4 2014 System Application Guide Spec No 582140001 Model 801NLDB 801NLEB 801NL B The User navigates Lines 3 and 4 of the MCA Display using the Keypad on the MCA Control Panel The following indicates the actual text shown on each line of Lines 3 and 4 of the MCA Display Line 4 also displays applicable navigation key codes see previous page for explanation of codes
71. 01 Issue AN June 4 2014 System Application Guide Spec No 582140001 Model 801NLDB 801NLEB 801NL B 6 1 13 MCA Numbering Scheme The MCA identifies numbers the components of the system as follows MCA IDENTIFICATION NUMBER MCA NUMBERING SCHEME note COMPONENT that each line shown below is NOTES EXAMPLE separated with a dash in the MCA display Primary Power Bay 1 Bay Primary Power Bay is 1 other bays are Second Bay MCA Router numbered consecutively following the bay to 2 bay cabling scheme Fifth Bay 5 Primary Power Bay First Recognized Rectifier w 36 rectifiers installed Bay Main Power Bay is 1 other bays are numbered 1 01 36 consecutively following the bay to bay cabling Second Bay Third Rectifier scheme Recognized Rectifier PCU MCA Rectifier ID Rectifiers are identified from 1 to 24 as they are w 24 rectifiers within the Bay of powered up and recognized by the MCA installed Rectifiers Installed 2 03 24 in System Fifth Bay Tenth Recognized Rectifier w 12 rectifiers installed 5 10 12 Primary Bay Relay Card in First Slot Bay Primary Bay is 1 other bays are numbered a One ansa consecutively following the bay to bay cabling scheme Second Bay Relay MCA Relay is Card in Third Slot Circuit Card wee n z dient Dew Four on Card Relay w in Card Relay see illustration in System Overview Chapter of the USER INSTRUCTIONS FU Bay Relay
72. 4 2014 D Method 4 External Test Equalize A user or external equipment places the Home 5 4 5 5 4 6 system into the test equalize mode by applying an external signal to the system The system returns to the float mode when the external signal is removed This method overrides the other three methods Input Protection Lists 1 and 9 provide connections for twenty four 24 AC input branch circuits one per Rectifier Module mounting position Lists 2 and 10 provide connections for two 2 AC input branch circuits two per Power Bay Customer to provide AC input branch circuit protection A Input Over Under Voltage Protection The Rectifier Module shuts down and its protection indicator yellow illuminates when the input voltage is lower than 260VAC or higher than 530VAC This condition is reported to the power system controller and the power system controller processes the alarms accordingly B Input Fusing Input fusing is provided in each Rectifier Module This fusing is not customer replaceable Output Protection A Current Limiting The maximum current delivered by the system can be programmed from 10 to 110 of total system capacity The MCA automatically adjusts the current limit circuit on each Rectifier Module so that this value is not exceeded If a Rectifier Module fails the MCA automatically resets each remaining Rectifier Module s current limit point to maintain this value The MCA also insures that the current
73. 49 C to 100 C You disable the feature by selecting the setting below 49 C Factory set to off unless otherwise specified O Audible Alarm Cutoff Reset Feature Adjustable from 0 to 15 minutes in one minute intervals A zero setting disables the feature Factory set at 15 minutes unless otherwise specified P Rectifier Module Sequencing The time delay between turning individual Rectifier Modules on is adjustable from 1 to 20 seconds or feature disabled The Rectifier Module Sequencing feature is factory set to disabled Q Timed Test Equalize Period also enables disables the manually initiated timed test equalize feature Adjustable from 1 to 99 hours in one hour intervals When a value is set the feature is enabled You disable the feature by selecting the setting above 99 Factory set at 1 one hour unless otherwise specified R Automatic Test Equalize Period also enables disables the automatic test equalize feature Adjustable from 0 to 15 times the discharge time period up to a maximum of 300 hours A zero 0 setting disables the feature Factory set at zero 0 unless otherwise specified S Relay Test Seconds Adjustable from 5 to 120 seconds in one second intervals Factory set at 45 seconds unless otherwise specified MCA Audible Alarm and Audible Alarm Cutoff The MCA contains an Audible Alarm which is located on the MCA Control Panel The audible alarm sounds when any alarm condition monitored by t
74. 6 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide Spec No 582140001 Model 801NLDB 801NLEB 801NL B SAG582140001 Issue AN June 4 2014 4 4 18 Monitoring Function The Rectifier Module has a built in advanced DSP that monitors and controls the operation of the Rectifier Module The DSP also communicates with the Controller in real time through the CAN bus The following table lists the different commands and information exchanged between the Rectifier Module and the Controller Commands signals that can be Information gathered by the received by the Rectifier Module Controller from the Rectifier from the Controller Module Turn on off Current walk in on off HVSD reset Current limit adjustment Voltage regulation 4 4 19 Dimensions Input voltage Output voltage Output current Current limit setting Temperature Over voltage setting On off status Fault alarms such as HVSD Fan fail Protection alarms such as Input voltage protection Inner DC bus voltage protection High temperature protection Thermal derating AC derating AC fail Unbalanced output current Address
75. ARM 26 PCU BHIDHINE AIB CHANGED or FUSE ALARMS MENU BUSE BRERKERE DIST PANEL PCU CURRENT LIMIT 41 AC POWER IS OFF GO BACK TO MENU TREE 27 PCU BI HDIINE 50 PROCESSOR POWER SHARE ALL PCUs lt BEGINNING INHIBITED DIST PANEL B P A B IS 51 d PCU CURRENT LIMIT ae PAWS PCU ALARM MENU 2 CUBE DUPLICATED ALT LIMIT 1 PCU g DIST PANEL B P AIB Y or 13 FAILURE I a PCU BIHDHINE NO RESPONSE 42 THERMAL LIMIT HAVE FAILED 44 fff REMOTE PCUS poi BIDEN 53 60 TO DISTRIBUTION or HAVE FAILED PECURE ALARM MENU NO PCUs ARE 45 1 REMOTE PCU 54 GO BACK TO MENU TREE IN INVENTORY HAS FAILED 31 etl lt BEGINNING 1 DIST PANEL 16 GO TO MAIN ALARM HAS FAILED MENU 32 PE NP or 47 GO BACK TO MENU TREE 4p DIST PANELS BEGINNING PCU BHIDHINE HAVE FAILED 1FAN SPEED or DISTRIBUTION ALARM MENU POU BHIDHINE NO DIST PANELS ARE DIST PANEL 34 2 FANS SPEED IN INVENTORY 4 41 FAILURE PCU BI IDEINS BOARD 42 GO TO MAIN ALARM 35 NO VOLT SENSE HAS FAILED MENU PCUBFIN RE or GO BACK TO MENU TREE 36 DUPLICATED 55 REVO BOARDS lt BEGINNING PCU HAVE FAILED 37 or BOARD ALARM MENU NO RESPONSE NO I O BOARDS ARE BOARD 38 GO TO PCU ALARM MENU IN INVENTORY 56 FAILURE 1 ROUTER 57 60 TO MAIN ALARM 39 Een d MENU TREE HAS FAILED MENU 4 58 GO BACK TO MENU TREE 6e ROUTERS 4 BEGINNING HAV
76. Adjustment is made via the MCA Factory set at OV C DIGITAL TC OFF 2 The maximum voltage limit in volts DC Adjustable from float up to 58 5 volts DC but automatically limited to one volt below the High Voltage Shutdown setting Adjustment is made via the MCA Factory set at 56 5 volts DC 3 The minimum voltage limit in volts DC Adjustable from float down to 44 volts DC Adjustment is made via the MCA Factory set at 50 0 volts DC 4 1 2 Current One hundred amperes 100A per Rectifier Module 41 3 Output Power 5800W Vout gt 48VDC 4 1 4 Output Characteristics The relationship between output voltage and current is summarized in the following table and depicted graphically in the following illustration Output Output Output Power Current Voltage 5800 W 100 0A 58 VDC 5800 W 121 0A 48 VDC Page 78 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 Output voltage vs output current max output power 5800 W Output voltage V
77. America Inc is strictly prohibited SAG582140001 Issue AN June 4 2014 System Application Guide Spec No 582140001 Model 801NLDB 801NLEB 801NL B from Sheet 2 of 3 ALARM ADJUSTMENT MENU RELAY FUNCTION DEFINITION MENU SYSTEM ADJUSTMENT MENU FUNCTION MENU SY OLTAGEH IA cont d from previous page 213 ADJUST THE SYSTEM VOLTS amp AMPS 225 ADJUST THE ALARM SETPOINTS PCU ENABLE MENU gt PCU B ID IN ON 239 TURN PCUs ON OR OFF gt TURN IT OFF 240 or 243 CHANGE CONFIGURATION PCU B ID N OFF PARAMETERS TURN IT ON VERIFY TEST ESTOP 241 GO TO FUNCTION MENU amp Hvs S 242 CO BACK TO MENU TREE TEST SHUTDOWN INPUT 42 BEGINNING IS ON CONFIGURE MENU TURN OFF POWER SHARE or EMERGENCY STOP INPUT 244 ARMEN AU TURN OFF ALTERNATIVE IS ON EE i M CURRENT LIMIT or or HI VOLTAGE SHUTDOWN TURN OFF TEMPERATURE INPUT IS ON 251 COMPENSATION 324 VIEW THE ALARM LOG AC PCU B ID N RECOGNIZED DSM B P A B ex RECOGNIZED 218 VO B P 437 RECOGNIZED CRM B RECOGNIZED 253 GO TO FUNCTION MENU GO BACK TO MENU TRE
78. Bays retient tnr tn titi F unte PRANTA AAEE a RR PAREREA 6 582140001 Distribution Bays eri eter teinte o tate itane RANNAS 7 582140001 Power Bays Monitor and Control Diagram eese nnne nnn nennt 8 582140001 Distribution Bays Monitor and Control Diagram eene nnn 8 TABLE OF M 9 LIST DESCRIPTION S ee 11 List 380 480VAC Plant Input Voltage ener nnne nennen 11 Eist 0B 208VAC Plant Input Voltage detta Ded petet 11 List 04 Primary Power Bay 2 AC Input ener nnne enne 11 List 05 Primary Power Bay 12 or 24 AC Input emm 12 List 06 Primary Power Bay 6 AC Input 12 List 12 Secondary Power Bay 2 AC Input Feeds menm ennemis 13 List 13 Secondary Power Bay 12 or 24 AC Input emm emen 14 List 14 Secondary Power Bay 6 AC Input Feeds ssssssssssse eee eee 15 List 16 Distribution ertet 15 List 21 Rectifier Module 208V
79. D OR MEME UU DUE 78 4 2 NPUti RAUMOS otro Hr toti NT ME PR RERO 81 4 3 Environmental eot i rH E 81 44 Standard EealtUres 2 E RAE A ERRARE RARE S 84 5 Rectifier Module Model R48 5800E Spec No 1 485800 88 STDC Ouuu RIMIS iP 88 AAEE e ope E Re Ae ee A E aed A eee eee 91 5 3 Environmental Ratings a eoe eve ed de e ee ee eee 91 5 4 Standard Features ce cecidi de olde e ete e ames ide ve ede e de ebd EL rage 94 6 MCA 98 6 1 Standard Features re ecce eia eden ee ee e TILES egt 98 7 Optional LMS Monitoring 109 PHYSICAL SIZE INFORMATIQON 2 pit eorr hi a ner ho 110 Floor Hole Drilling Pattern Dimensions Power 110 Floor Hole Drilling Pattern Dimensions Distribution 110 Overall Dimensions Primary and Secondary Power 111 Overall Dimensions Distribution 112 Overall Dimensions Optional Battery Charge Digital Temperature Co
80. E GO BACK TO MENU TREE 238 438 BEGINNING 74 BEGINNING E PCU CURRENT LIMIT TURN OFF POWER SHARE ALT LIMIT or I O BOARD oe TURN OFF ALTERNATIVE CONFIGURATION MENU PCU CURRENT LIMIT CURRENT LIMIT __ ANALOG INPUT B P IS POWER SHARE BIETEN 1009 PCU CURRENT IS 245 or 222 ANALOG INPUT B P IS 2M AUXILIARY 223 GO TO FUNCTION MENU to 246 ANALOG INPUT 224 GO BACK TO MENU TREE Sheet 4 of 4 50mV 4 BEGINNING 247 ANALOG OUTPUT 50mV TURN OFF POWER SHARE We NETWORK ADDRESS MENU or 248 ic from 0 woe TURN OFF ALTERNATIVE CURRENT LIMIT BINARY INPUT This sheet MAC ADDRESS DEFINE RELAY aa 3206 255 FUNCTIONS 249 GO TO CONFIGURE MENU RT REI 250 GO BACK TO MENU TREE 320D lt _ BEGINNING RELAY FUNCTION MENU gst DEFINE RELAY FUNCTION A K 3 257 GO TO CONFIGURE MENU 258 GO BACK TO MENU TREE e lt _ BEGINNING 3206 GO TO CONFIGURE MENU RELAY ASSIGNMENT MENU GO BACK TO MENU TREE This sheet 3208 772 ASSIGN RELAY Bi Pi R BEGINNING FUNCTION A 313 GO TO CONFIGURE MENU 314 GO BACK TO MENU TREE 4 BEGINNING from OS 321D This sheet 311 321E DUPLICATE MAPPING DETECTED 321F 315 GO TO CONFIGURE MENU GO BACK TO MENU TREE This sheet 3216 BEGINNING or TURN OFF POWER SHARE or to TURN OFF ALTERNATIVE i CURRENT LIMIT This sheet ste from 317 Th
81. E FAILED BOARD ALARM DETAIL MENU or ROUTER ALARM MENU NO ROUTERS ARE ROUTER IN INVENTORY 67 FAILURE I 1 RELAY BOARD 68 GO TO MAIN ALARM 60 OVER CURRENT HAS FAILED MENU or GO BACK TO MENU TREE 61 3 RELAY BOARDS bd BEGINNING ARDET HAVE FAILED IO BOARD NO RELAY BOARDS ARE RELAY ALARM EN MEN BOARD RELAY BOARD B P H IN INVENTORY 1 79 FAILURE 63 RESPONSE HIGH TEMPERATURE 1 GO TO I O BOARD GO TO MAIN ALARM 88 ALARM 34 80 54 ALARM MENU HIGH TEMPERATURE 2 GO BACK TO MENU TREE 89 GO BACK TO MENU TREE 65 ALARM 31 Becinninc BEGINNING oo LOWTEMPERATURES ALARM ROUTER ALARM DETAIL MENU 88A 89A 90A 91A 91 LOW TEMPERATURE 2 gt ROUTER Bf REMOTE ALARM gt TEMPERATURE SENSOR ROUTER B INTERNAL 92 No SIGNAL gt ALARN niie 71 SENSE OPEN MAJOR MONITORING NOW 72 ROUTER B PROCESSOR 33 PT ROUTER REPORTS AN i ILLEGAL NODE Monitoring Major LED Messages 74 AERE d or MINOR MONITORING TURN OFF POWER SHARE ALARM S 75 ROUTER B or 94 or NO RESPONSE TURN OFF ALTERNATIVE Monitoring Minor 16 GO TO ROUTER ALARM CURRENT LIMIT LED Messages MENU MONITORING 77 GO BACK TO MENU TREE INFORMATION BEGINNING 95 or Monitoring Info RELAY ALARM DETAIL MENU Messe gt RELAY IS gg MONITORING DOES NOT 82 stuck TURN OFF POWE
82. Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide Spec No 582140001 Model 801NLDB 801NLEB 801NL B SAG582140001 Issue AN June 4 2014 Optional Bullet Nose Type 10 Position GMT Fuse Module for List C Features Installs in the optional List C Fuse Circuit Breaker Panel Provides 10 GMT fuse positions 1 4A to 15A GMT Alarm Type Fuses Screw clamp type load and load return terminals provided Includes ten dummy fuses equipped with safety fuse covers Includes 35A input fuse and associate alarm fuse Restrictions 30A maximum capacity per block Terminal block wire size capacity 24 to 14 AWG Requires five 5 bullet device mounting positions When used for power distribution load should not exceed 8096 of device rating except 10 and 15 Amp fuses for which load should not exceed 7096 of device rating Ordering Notes 1 Order optional Bullet Nose Type 10 Position GMT Fuse Module P N 509128 as required 2 Order GMT fuses as required per Table 6 SSSSSSSSesse P NN
83. Fuse Circuit Breaker Panel Load lugs are connected to busbars provided on the List C Fuse Circuit Breaker Panel These busbars provide 1 4 20 threaded holes on 5 8 centers for installation of customer provided two hole lugs Load return leads are terminated outside the bay to customer provided return busbars Each circuit breaker as listed in Table 3 and Table 4 plugs into one two or three mounting position s A single fuseholder provides for installation of a 3 to 100 ampere Bussmann TPS type or Littelfuse TLS type fuse as listed in Table 5 This fuseholder plugs into a single mounting position This fuseholder provides a GMT A alarm type fuse which operates open to provide an alarm indication if the associated distribution fuse opens Restrictions Load should not exceed 80 of device rating Caution An overcurrent protective device with a rating of 150 amperes or greater SHALL HAVE an empty mounting position between it and any other overcurrent protective device within the List C Fuse Circuit Breaker Panel Maximum size of wire to be connected to a single lug position is 2 AWG Maximum lug width is 0 610 Customer must provide lug mounting bolts and additional hardware Bolt length 3 4 Load return leads are terminated outside the bay to customer provided return busbars Ordering Notes 1 Order circuit breakers per Table 3 and Table 4 2 Order fuses per Table 5 For each fuse ordered also order one 1 P N 117201 bullet
84. I O Circuit Card P N 524550 Features Provides 1 analog input 1 analog output for remote plant output current monitoring and 4 binary inputs Refer to the Specifications section of this document for further information Plugs into any slot 7 position card cage in Primary and Secondary Power Bays Restrictions The system may contain up to 16 MCA I O circuit cards Only one 1 P N 524550 card can be installed per bay Analog input and output rating 0 50mv DC Binary input rating dry contact Analog inputs should be protected by a 49 9 ohm resistor Recommended to use current limiting resistors to protect binary input wiring Ordering Notes 1 Order optional MCA I O circuit cards as required 2 Use ofthe Alternate Current Limit feature requires that an MCA I O circuit card be installed Page 19 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B List OC 24 Position Bullet Nose Circuit Breaker Fuse Panel Home Features Provides twenty four 24 Bullet Nose Device positions Accepts
85. L B P A B tt SENSE OPEN 393 ROUTER B INTERNAL PROCESSOR 368 HIGH TEMPERATURE 2 ON STANDBY 414 DIST PANEL IS 338 SENSE OPEN 394 ROUTER B PROCESSOR DUPLICATED 369 THERMAL LIMIT LOW TEMPERATURE 1 415 DIST PANEL B P A B 339 FAILURE ALARM 416 ROUTER REPORTS AN 370 THERMAL STOP 340 LOW TEMPERATURE 2 ILLEGAL NODE 396 SYSTEM OUTPUT SENSE PCU BENI ALARM ROUTER B IS 371 HIGH AMBIENT TEMPERATURE SENSOR 417 DUPLICATED 397 TOTAL LOAD CURRENT 341 No SIGNAL ROUTER B DOES NOT 372 CAD MAJOR MONITORING 418 RESPOND 398 GO TO ALARM LOG MENU PCU BESNE 342 ALARM S 419 ROUTER B REMOTE 399 GO BACK TO MENU TREE 373 4 FAN SPEED 343 MINOR MONITORING SENSE vv vvV q BEGINNING PCUBKSNE 1 ALARM S ROUTER B INTERNAL 374 2 FANS SPEED Monitoring LED 420 SENSE vv vvV I O BOARD ALARM Messages SYSTEM OUTPUT SENSE FOG DETAIEMENU MONITORING DOES NOT 421 BOARD B P NO VOLT SENSE 345 RESPOND vv vvV 401 NO ALARMS 376 PCU B SN TOTAL LOAD CURRENT DUPLICATED CONTROLLER FAILURE 422 aaaaaA 402 BOARD Bi Pit PCU BESNF 346 oun BINARY 423 GO TO ALARM LOG MENU 377 NO RESPONSE THE CONTROLLER IS 347 403 BOARD B P INITIALIZING 424 GO BACK TO MENU TREE OVER CURRENT PCU B SN TOTALLOAD CURRENT BEGINNING BOARD EEE TURNED ON 348 404 PROCESSOR 378 d RELAY A
86. LARM PCU B SN 349 GROUP A LOAD CURRENT LOG DETAIL MENU 405 VO BOARD TURNED OFF ALARM 2 RELAY BOARD ISDUDECATED PCU B SN 350 GROUP B LOAD CURRENT NO ALARMS 406 BOARD ALARM 427 RELAY B P R IS RESPONSE SYSTEM OUTPUT SENSE 351 THE DISPLAY DOES NOT STUCK 407 SYSTEM OUTPUT SENSE vv V RESPOND RELAY BOARD B P 1 TOTAL LOAD CURRENT 352 SYSTEM OUTPUT SENSE PROCESSOR TOTAL LOAD CURRENT aaaaaA vv vvV 429 RELAY BOARD B P IS NE IDE COS MENU 382 GO TO ALARM LOG MENU 353 TOTAL LOAD CURRENT DUPLICATED M 383 GO BACK TO MENU TREE 430 RELAY BOARD B P 410 GO BACK TO MENU TREE a BEGINNING 354 GO TO ALARM LOG MENU NO RESPONSE 41 BEGINNING sss GO BACK TO MENU TREE 151 SYSTEM OUTPUT SENSE 355 BEGINNING VV VV 432 TOTAL LOAD CURRENT aaaaaA 433 GO TO ALARM LOG MENU 434 GO BACK TO MENU TREE BEGINNING PCU REPLACEMENT MENU MANUAL PCU REPLACE PCUS REPLACEMENT MENU 439 AUTO IN NS702 801 only REPLACE PCUs 441 442 443 REPLACE PCU B P W 440 MANUALLY gt BAY s REPLACE PCU B P em 444 REPOPULATE SLOTS AUTO IN Page 107 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it wit
87. MS network cabling length Ordering Notes 1 Fora replacement or additional cable order the proper length cable from those listed below P N 524409 5 inches P N 509070 6 inches P N 528520 10 inches P N 509071 15 inches P N 524410 2 feet P N 514639 3 feet factory provided with List 63 P N 509900 4 feet P N 514640 25 feet P N 514641 150 feet Page 64 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide 582140001 Spec 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 Replacement Modules and Circuit Cards Home Ordering Notes 1 Refer to the following table Item Part Number Rectifier Module 208VAC Input Order via List 21 Rectifier Module 380 480VAC Input Order via List 22 Rectifier Module Fan 32010109 MCA Circuit Card T Bay 509478 Router Circuit Card Secondary Power Bay 509509 and Distribution Bays Distribution Monitoring Circuit Card Distribution Bays LMS Primary CPU Circuit Card Primary Power Bay LMS Expansion CPU Circuit Card Secondary Power Bay 524982 Order via List 50 Order via Li
88. NL B 40 C Ambient Input Input Overcurrent Temperature Voltage Current Protection m Wire Conduit AWG 9 Size in THWN 75 C Wire Dual Feed Twelve Rectifiers 3 Current and 1 Ground Wire per Conduit 480V 91A 125A 1 0 1 1 2 380V 115A 150A 1 0 1 1 2 208V 212A 300A 300 kcmil 2 1 2 THHN 90 C Wire Dual Feed Twelve Rectifiers 3 Current and 1 Ground Wire per Conduit 480V 91A 125A 2 1 1 2 380V 115A 150A 1 0 1 1 2 208V 212A 300A 300 kcmil 2 1 2 Recommended Crimp Lugs Wire AWG Crimp Lug P N 1 0 245347100 350 kcmil 245347700 1 The AC input branch circuit protective device should be of the time delay or high inrush type Wire sizes based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 16 for copper wire at 75 C and 90 C conductor temperature operating in an ambient of 40 C was used For other operating ambient temperatures refer to the National Electrical Code For operation in countries where the NEC is not recognized follow applicable codes Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay Frame ground terminals must be connected to earth ground not power system neutral Equipment grounding conductor size based on recommendations of the NEC Table 250 122 for copper wir
89. Order Distribution Bay Frame Grounding lugs as required per Distribution Bay Frame Grounding Wire Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section 5 Order one 1 Twenty Four 24 Position Bullet Nose Circuit Breaker Fuse Panel per Distribution Bay as required per List C 6 Ifa different length MCA Network cable is required order per Replacement Additional MCA Network Cables Refer to the Installation Instructions Section 6016 for Network cabling requirements 7 Side cover panels are factory installed on one side of the bay In installations where a Distribution Bay is placed by itself order 2 P N 528633 side cover panels for the other side List 21 Rectifier Module 208V Input Features Model R48 5800L Spec No 1R485800L 100A 48 volt rectifier module Restrictions For use in List B bays only Ordering Notes 1 Order List 21 Rectifier Modules as required Each Power Bay holds up to twenty four 24 Rectifier Modules List 22 Rectifier Module 380 480V Input Features Model R48 5800 Spec No 1R485800 100A 48 volt rectifier module Restrictions For use in List A bays only Ordering Notes 1 Order List 22 Rectifier Modules as required Each Power Bay holds up to twenty four 24 Rectifier Modules List 24 Rectifier Module 380 480V Input Features Model R48 5800e Spec No 1R485800e 100A 48 volt rectifier module Restrictions For use in List A bays only Requires that the sy
90. P N 509128 GMT Fuse Module 3 See Replacement Alarm Reference and Control Fuses and Table 8 for ordering replacement input fuse and associated alarm fuse Ampere Rating Part Number Fuse Color 18 100 GMT A 248610301 1 4 248610200 VIOLET 1 2 248610300 RED 3 4 248610500 BROWN 1 1 3 248610700 WHITE 2 248610800 ORANGE 3 248610900 BLUE 5 248611000 GREEN 7 1 2 248611300 BLACK WHITE 10 248611200 RED WHITE 15 248611500 RED BLUE Replacement Safety Fuse 102774 Cover D e 248872600 Table 6 Bussmann GMT Type Fuses Page 37 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Replacement Alarm Reference and Control Fuses Home Fuseblock Located in Bay s Left Center Features e Alarm reference and control fuses are located on the fuseblock mounted in the left center of the Power Bays and Distribution Bays These fuses are not available for customer connected loads Note also that distribution fuses also contain alarm type fuses as detailed
91. R SHARE RESPOND RELAY BOARD or CONTROLLER FAILURE 83 TURN OFF ALTERNATIVE 97 unn eS CURRENTILIMIT gg THE CONTROLLER IS 84 DUPLICATED INITIALIZING 99A 100A 101A as RELAY BOARD 99 ea CURRENT NO RESPONSE GO TO RELAY ALARM 100 DISTRIBUTION GROUPA ALARM LIMIT aaaaaA 86 MENU LOAD ALARM lt NOW aaaaaA GO BACK TO MENU TREE DISTRIBUTION GROUP B TURN OFF POWER SHARE L BEGINNING ar 101 LOAD ALARM TURN OFF ALTERNATIVE 492 THE DISPLAY DOES NOT CURRENT LIMIT RESPOND 103 GO TO FUNCTION MENU 404 GO BACK TO MENU TREE lt BEGINNING NORMAL DISPLAY MENU to This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide Spec No 582140001 Model 801NLDB 801NLEB 801NL B 105 133 134 SAG582140001 Issue AN June 4 2014
92. SUREMENT PCU INVENTORY DETAIL MENU or MENU VIEW THE SYSTEM PCUs ARE COBACKTOMENUTREE 13 B ID N ASSY INVENTORY REPORTING M 117 BEGINNING TEHBHHUHHHBHHHHBHHHHE or NO PCUs ARE PCU CURRENT MENU 140 INSTALLED ae PCU B ID N B ID N BOOT 1PCU POSITION aaaaaA 141 IS EMPTY RECTIFIER OUTPUT B ID N SW VER i 8 PCU POSITIONS 77 TAR Sheet 3 of 4 ARE EMPTY COTO MEASUREMENT 143 PSC B ID ASSEMBLY 149 or JHHEIEHEHBHRHHHHBHHHHEE NO PCU POSITIONS 429 GO BACK TO MENU TREE 144 PSC Bi IDi SERIAL ARE EMPTY 4 1 BEGINNING JHHBHHEHEHHHHUHHHHHHEE IIS wer PCU INVENTORY MENU 445 PSC 10 BOOTCODE TOTAL PCU POSITIONS PCU B ID N E 136 RATED aaaaaA 146 PSC B ID SOFTWARE TEHBHHHBHHHHHHBHHHHEE TDIST PANEL IS 137 GO TO INVENTORY MENU REPORTING GOTOPCU or 43g CO BACK TO MENU TREE 147 ARE q BEGINNING MENU TREE REPORTING DISTRIBUTION INVENTORY MENU 148 BEGINNING or gt PANEL B P A B INCLUDES NO DIST PANELS ARE 1 POINT DISTRIBUTION INVENTORY DETAIL MENU INSTALLED 451 2 POINT B P A B IS A E Mund PANEL B P A B INCLUDES 4 4154 cpp or SEPOINTS 455 PANEL B P AIB ASSEMBLY 161 VO BOARDS ARE 152 GO TO INVENTORY MENU dHHHHBHHHHHBE REPORTING lt 153 GO BACK MENU TREE 156 PANEL B P A B SERIAL or 4
93. T iS ES CAN Bus 1kV GR 1089 CORE O2 8 EN 61000 4 2 and 8kV 15kV ESD R2 1 R2 2 GR 1089 CORE R2 3 02 4 EN 61000 4 6 3Vrms 0 15 80MHz Conducted R3 15 n it w E s Immunity GR 1089 CORE CO3 16 R3 17 Radiated EN 61000 4 6 10V 80 2GHz immunity GR 1089 CORE R3 11 CR3 12 Mains frequency Magnetic EN 61000 4 8 30A m fields immunity EN 55022 B S Conducted CFR 47 Part 15 RSS emissions GR 1089 CORE R3 5 Class B Conducted current GR 1089 CORE R3 6 emissions EN 55022 B ass Radiated CFR 47 Part 15 emissions R3 1 GR 1089 CORE R3 4 Class B Page 73 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Home 3 4 Standard Features 3 4 1 of Power Conversion Circuit High frequency 3 4 2 Float Charging Output Mode In this mode of operation system output voltage is constant and output current does not exceed the current limit setting During normal operation the battery is not required to furnish load current and remains in a fully charged condition The float voltage setting ca
94. The MCA Power Share feature allows you to connect the Spec No 582140001 Power System to an existing DC power system instead of extending or completely replacing the existing power system The MCA Power Share feature provides for the sharing of the total load in a controlled manner When Power Share is programmed the MCA in the 582140001 Power System adjusts PCU output voltage per load demands to ensure proper sharing between the two systems For further information request Application Note AN38 MCA Alternate Current Limit Feature The MCA Alternate Current Limit feature provides a means to limit the output current of all rectifiers based on the state of an external signal The rectifiers output current is limited to a percentage of rectifier output capacity as configured by the user A binary input on an installed MCA I O circuit card is used to monitor the external signal that triggers the current limiting action Page 99 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited 846582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B 6 1 11 Local Controls Refer to the Operatin
95. V 1 00 S 1 00 S 1 00 S 1 00 S 1 00 S 1 00 S 1 00 ome S Rear View Distribution Bay Page 47 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Power Bay Frame Grounding Wire Sizes and Lugs Selection Home Features 1 4 clearance holes 5 8 centers are provided for installation of customer provided two hole lugs as shown in the following illustration Restrictions All lugs for customer connections must be ordered separately Customer needs to supply lug mounting bolts and hardware The recommended frame grounding wire size is 6 AWG Recommended lug P N 245346700 1 4 clearance holes on 5 8 centers are provided for installation of customer provided two hole lug 1 4 clearance holes on 5 8 centers are provided for installation of customer provided two hole lug Top View Power Ba
96. Voltage Shutdown or Rectifier Module Emergency Shutdown loop closure signal 6 1 16 Optional MCA Relay Circuit Card P N 514348 Each circuit card adds six 6 Form C external alarm relay contacts to the system Plugs into seven slot card cage provided in each bay for optional MCA and LMS cards A Contact Rating 2A at 30 VDC B Description of Operation The MCA provides 25 programmable function channels Program each function channel to alarm for selected conditions then program each external alarm relay to activate if a specific function channel alarms MCA relays can also be programmed to activate if an LMS LED channel activates 6 1 17 Optional MCA Input Output I O Circuit Card P N 524550 This I O card provides capability for monitoring of external shunts and binary signals Plugs into seven slot card cage provided in each bay for optional MCA and LMS I O cards Provides 1 analog input 1 analog output for remote plant output current monitoring and 4 binary inputs A One analog input with a range of 0 50mV can be used to provide monitoring of additional load shunt or a plant load shunt B Four binary inputs can be used to monitor dry contact closures When the Alternate Current Limit feature is used binary input 4 is assigned to monitor the signal used to trigger the MCA to place the rectifiers in the Alternate Current Limit mode C One analog output with a 50mV full scale output provides a value to indicate the Total
97. a choice of TLS TPS type fuseholders Bullet Nose Type circuit breakers or Bullet Nose Type GMT Fuse Modules The List C Fuse Circuit Breaker Panel is equipped with one 1 shunt for all distribution positions for MCA load current measurements Optional List C Bullet Nose Device Panel Refer also to Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders e w TLS TPS Fuses and Optional Bullet Nose Type 10 Position GMT Fuse Module for List C Restrictions Each Distribution Bay can be equipped with only one 1 List C panel The List C Circuit Breaker Fuse Panel requires distribution position 12 in the Front door removed in Bus 1 Distribution Panel Current monitoring for the List C Fuse Circuit Breaker Panel is for the complete panel Circuit Breakers and or fuses are not individually monitored When installed the bay can be loaded with up to 47 218 Circuit Breakers or 23 TPL Fuses and 24 Bullet Nose Circuit Breakers or TLS TPS Fuses The List C Circuit Breaker Fuse Panel is rated for a maximum continuous load of 500 amps The total load combination of List C and Distribution Panel 1 cannot exceed 1500A Ordering Notes 1 Order as required 2 Also order distribution fuses circuit breakers and or Bullet Nose Type 10 Position GMT Fuse Modules as required per Distribution Devices the ACCESSORY DESCRIPTIONS section
98. age regulation 3 4 19 Dimensions Input voltage Output voltage Output current Current limit setting Temperature Over voltage setting On off status Fault alarms such as HVSD Fan fail Protection alarms such as Input voltage protection Inner DC bus voltage protection High temperature protection Thermal derating AC derating AC fail Unbalanced output current Address Code Date SW version HW version Millimeters 87 5 Height X 243 5 Width X 371 5 Depth Inches 3 44 Height X 9 59 Width X 14 63 Depth 3 4 20 Weight 8 kg 17 6 lbs 3 4 21 Local Status and Alarm Indicators Refer to the Operating Procedures chapter in the Power System User Instructions Section 6017 for a complete description A Power Green B Protection Yellow C Alarm Red D A 10 segment Green LED is located on the front panel to represent output current each segment represents 10A Page 77 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 Issue AN June 4 2014 System Application Guide Spec No 582140001 Model 801NLDB 801NLEB 801NL B 4 RECTIFIER MODULE MODEL R48
99. al battery charge temperature compensation probe the MCA automatically adjusts system output This ensures proper voltage to the battery as battery ambient temperature fluctuates 4 4 3 Test Equalize Charging Output Mode This mode of operation is used if higher output voltage is required for equalizing the charge on all battery cells of a conventional flooded cell battery or for recharging the battery following a commercial power failure If the installation site does not require system equalize mode of operation the equalize feature can be used as a test feature System equalize voltage can be adjusted to a test voltage value Placing the system into the test equalize mode causes system output voltage to increase or decrease to this test voltage value The test equalize voltage setting can be checked and or adjusted without removing a Rectifier Module or affecting the load One adjustment changes the output of all Rectifier Modules Note lf the system is used with a battery charge temperature compensation probe typical equalize mode of operation is not used 4 4 4 Output Mode of Operation Selection There are four methods of placing the system from the float mode to the test equalize mode A Method 1 Manual Test Equalize A user manually places the system into the test equalize mode via the MCA interface A user must manually return the system to the float mode via the MCA interface B Method 2 Manually Initiated Timed Test Equal
100. alarms accordingly B Input Fusing Input fusing is provided in each Rectifier Module This fusing is not customer replaceable Output Protection A Current Limiting The maximum current delivered by the system can be programmed from 10 to 110 of total system capacity The MCA automatically adjusts the current limit circuit on each Rectifier Module so that this value is not exceeded If a Rectifier Module fails the MCA automatically resets each remaining Rectifier Module s current limit point to maintain this value The MCA also insures that the current limit circuit on any Rectifier Module is not set above 110 of its capacity The default current limit setting is the sum of each installed Rectifier Module s output rating If an additional Rectifier Module is added to the system the system current limit is automatically increased by the rating of the new Rectifier Module and the new current limit value is displayed The current limiting point can be adjusted without removing a Rectifier Module One adjustment changes the setting of all Rectifier Modules The current limit is factory set at 100 of rated full load unless otherwise specified B Output Fusing Output fusing is provided in each Rectifier Module If a fuse opens local and remote Rectifier Module Fail Alarms activate This fusing is not customer replaceable C High Voltage Shutdown 1 Internal If Rectifier Module output voltage exceeds an adjustable preset value the Rectifie
101. ambient temperature PFC board temperature is higher than 5 C the rectifier turns off When the ambient temperature PFC board temperature is lower than 2 C the rectifier resumes to normal operation and the hysteresis is at least 3 C C When the DC board temperature is higher than 105 C the rectifier turns off When the DC board temperature is lower than 95 C the rectifier resumes to normal operation and the hysteresis is at least 10 C Fan Fault Protection An alarm will be generated upon a fan fault In such cases the fault indicator red on the Rectifier Module front panel will flash and the Rectifier Module will also inhibit its output Auto recovery is enabled upon the clearing of the corresponding fault PFC Over Under Voltage The rectifier will shut down when its bus voltage is higher than the over voltage set point or is lower than the under voltage set point During such conditions the rectifier does not output any power and its protection indicator yellow will light up Load Sharing via MCA The MCA load sharing feature automatically balances the load If the MCA s load sharing feature is disabled for any reason pre programmed slope control in each Rectifier Module balances the load The MCA s load sharing feature is disabled whenever the system is in current limit the system is delivering more than 97 capacity or the system is delivering less than 3 capacity Active Load Sharing Rectifier Module Th
102. attery charge temperature compensation Using battery and equipment manufacturers recommendations the user selects the following temperature compensation curve parameters via the MCA Refer to Typical Float Charge Thermal Characteristics Using Optional Battery Charge Digital Temperature Compensation Probe in Battery Charge Temperature Compensation Probe for Digital Compensation under ACCESSORY DESCRIPTIONS 1 The temperature compensation slope in volts C Adjustable from zero to 200 millivolts C Adjustment is made via the MCA Factory set at OV C DIGITAL TC OFF 2 The maximum voltage limit in volts DC Adjustable from float up to 58 5 volts DC but automatically limited to one volt below the High Voltage Shutdown setting Adjustment is made via the MCA Factory set at 56 5 volts DC 3 The minimum voltage limit in volts DC Adjustable from float down to 44 volts DC Adjustment is made via the MCA Factory set at 50 0 volts DC 3 1 2 Current One hundred amperes 100A per Rectifier Module 3 1 3 Output Power 5800W Vout gt 48VDC 3 1 4 Output Characteristics The relationship between output voltage and current is summarized in the following table and depicted graphically in the following illustration Output Output Output Power Current Voltage 5800 W 100 0 A 58 VDC 5800 121 0 48 VDC Page 68 of 115 This document is property of Emerson Network Power Energy Systems North America Inc an
103. ature The probe connects to and allows the MCA to automatically increase or decrease the output voltage of the system to maintain battery float current as battery ambient temperature decreases or increases respectively Battery life can be extended when an optimum charge voltage to the battery with respect to temperature is maintained Refer to the Specifications section of this document for further information Temperature Curve The following figure details a user defined via the MCA Temperature Compensation Probe Curve Ordering Notes 1 Order one Battery Charge Temperature Compensation Probe per power system Part No 107021 has a 25 foot long cord Part No 106824 has a 100 foot long cord A W T Adjustable from Float to 58 5V max D o n D SLOPE Adjustable from 0 0 V C 3 to 0 2 D FLOAT _ Determines Float Mode gt Output Voltage at 25 C Adjustable from 47 0V i to 58 0V max MIN WIT Adjustable from Float to 44V E E i o oO p 5 a Maximum setting is automatically limited to 1 0 volt less than HVSD setting v Temperature gt Decreasing Increasing 25 77 F Typical Float Charge Thermal Characteristics Using Optional Battery Charge Digital Temperature Compensation Probe Page 63 of 115 This document is property of Emerson Network Power Energy Syste
104. ausing the high voltage condition shuts down The high voltage shutdown point can be checked and or adjusted without removing a Rectifier Module One adjustment changes the setting of all Rectifier Modules Adjustable from 56 0 to 59 0 volts DC Factory set at 57 50 volts unless otherwise specified 2 Remote See Paragraph 4 1 14 B 3 Backup If Rectifier Module output voltage exceeds a second non adjustable value the Rectifier Module shuts down and locks out regardless of load Manual restart is then required The fixed hardware HVSD is 59 5V within the range of 58 5 to 60V Page 95 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B 5 4 7 High Temperature Protection Home 5 4 8 5 4 9 5 4 10 5 4 11 5 4 12 5 4 13 5 4 14 5 4 15 5 4 16 5 4 17 A When the PFC board temperature is higher than 85 C the rectifier turns off When the PFC board temperature is lower than 75 C the rectifier resumes to normal operation and the hysteresis is at least 10 C B When the
105. ay rated for up to 6000 amperes Mounted in a 7 0 H x 31 375 W x 30 D seismic rated Zone 4 box framework Provides forty eight 48 distribution device mounting positions Provides four 4 buses of distribution Each bus contains an MCA monitoring circuit card which can be set for no group designation Group A designation or Group B designation Includes a Router Assembly for bay communication to the MCA in the Primary Power Bay MCA Network bay interconnect cable provided P N 514644 Page 15 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Ordering Notes Home 1 Order distribution fuse and or circuit breaker devices as required per Distribution Devices in the ACCESSORY DESCRIPTIONS section 2 Order load distribution lugs as required per Load Distribution Wire Sizes and Lugs Selection Distribution Bay in the ACCESSORY DESCRIPTIONS section 3 Order Distribution Bay DC Input lugs as required per Distribution Bay DC Input Cable Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section 4
106. ctifier Module will also inhibit its output Auto recovery is enabled upon the clearing of the corresponding fault 3 4 9 PFC Over Under Voltage The rectifier will shut down when its bus voltage is higher than the over voltage set point or is lower than the under voltage set point During such conditions the rectifier does not output any power and its protection indicator yellow will light up 3 4 10 Load Sharing via MCA The MCA load sharing feature automatically balances the load If the MCA s load sharing feature is disabled for any reason pre programmed slope control in each Rectifier Module balances the load The MCA s load sharing feature is disabled whenever the system is in current limit the system is delivering more than 97 capacity or the system is delivering less than 3 capacity Active Load Sharing Rectifier Module The Rectifier Module uses advanced digital active load sharing technology that maintains balancing to within 3A The difference in the average current between rectifiers is lt 3A for loads in the 10 to 100 range 3 4 11 Startup Time The Rectifier Module has two startup modes A Normal Soft Start Time The duration from the time when the rectifier is powered on to the time when the rectifier provides output voltage is lt 8s B Current Walk In The rise time of the rectifier output voltage is gt 8s at 90 of the rated load and the maximum time is 90s at 100 of the rated load 3 4 12 Hot Swappable
107. ction for distribution options Distribution Bus see Distribution Devices in ACCESSORY DESCRIPTIONS Section for distribution options Front door removed in illustration for clarity ront View Page 7 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B 582140001 Home Power Bays Monitor and Control Diagram Battery Charge Temperature P O List 4 and 5 MCA Circuit Card Compensation Probe Connector Primary Bay P O List 12 and 13 ROUTER Circuit Card Secondary Bay N 3 j E ESS B 74 2 E 555
108. ctions Operation of Energy Management is disabled with this option installed The Main LMS CPU card in 582121901 must be replaced with the Expansion LMS CPU card P N 506153 provided with List 65 Ordering Notes 1 Order as required List 66 Interface Kit to a Vortex Power System without a DGU or LMS1000 Features Provides the following LMS Dual MCA Interface Software Option P N 526843 50 LMS Dual MCA Option Cable LMS Dual MCA Interface Software Option enables the Spec No 582140001 Power System to be integrated with an existing Power System Specifically List 66 allows the MCA in Spec No 582140001 to interface with the MCA in a Vortex Power System via the LMS in Spec No 582140001 Refer to the LMS documentation for further information Restrictions Operation of Energy Management is disabled with this option installed Ordering Notes 1 Order as required List 67 Interface Kit to a Model 1231H Legacy Power System with 1 8 Rectifiers Features Provides the following LMS Gateway Software Option P N 548009 50 LMS Gateway Port Cable Two 2 P N 506336 LMS 4 Input Universal Analog Cards One 1 P N 506334 LMS 8 Input Binary Card LMS Gateway Software Option allows the LMS to emulate a dumb RS 232 asynchronous terminal interface Specifically List 67 enables user input through either a local or remote LMS port to be directed to a DGU in the legacy plant connected to the LMS Gateway port Refer to the
109. d contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 Home Output Voltage vs Output Current Max Output Power 5800 W 70 60 50 40 30 20 Output Voltage V 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 Output Current A 3 1 5 Power Derating Based on Input Voltage The Rectifier Module power varies with changes in input voltage and output voltage It uses an advanced power limitation method The Rectifier Module can provide its maximum rated power 5800W as long as the input voltage is within the range of 304 to 530 VAC hysteresis is less than 3V Below 304 VAC and down to 260 VAC the Rectifier Module will continue to operate normally but will be in a power derating mode The relationship between the output power and input voltage is illustrated in the following illustration Note As depicted in the following illustration the output power will derate from 10096 of the rated capacity as the input voltage drops below 304 VAC and to 50 of the rated capacity as the input voltage falls to 260 VAC Output Power
110. d in the 1st four or last four positions within each half of a distribution bus This is because the lug adapter plate for four 4 position devices can only be installed in positions starting with the load busbar tops even with each other not staggered Divide distribution equally between rows Refer to the illustrations in this section for lug and wire size restrictions Load return leads are terminated outside the bay to customer provided return busbars Ordering Notes 1 Order circuit breaker assemblies and load lug adapter kits per Table 1 Load lug adapter kits also contain the necessary hardware to mount the circuit breakers For 1 pole circuit breakers also order circuit breaker hardware kit P N 558709 This hardware is used to mount the circuit breaker 2 See Table 10 for recommended load distribution wire sizes and lugs Page 25 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 Issue AN June 4 2014 System Application Guide Spec No 582140001 Model 801NLDB 801NLEB 801NL B Home saute Circuit Breaker equire
111. distance of 0 6 m from the rectifier Page 81 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B 4 3 6 Insulation Resistance and Dielectric Strength Home A Insulation Resistance e Between the AC input and the enclosure 220x105 Q e Between the AC input and the DC output 220x1 0 D e Between the DC output and the enclosure 220x109 Q B Dielectric Strength e Between the AC input and the enclosure the leakage current is 1 mA with no breakdown within 1 minute using an applied voltage of 2120 V e Between the AC input and the DC output the leakage current is lt 1 mA with no breakdown within 1 minute using an applied voltage of 4242 V e Between the DC output and the enclosure the leakage current is 1 mA with no breakdown within 1 minute using an applied voltage of 707 V e Between the DC output and the ground the leakage current is 1 mA with no breakdown within 1 minute using an applied voltage of 1500 V with the varistor and filter capacitors removed before doing the test 4 3 7 Surge Protec
112. e When aluminum or copper clad aluminum grounding conductor is used refer to Table 250 122 for increased conductor size For operation in countries where the NEC is not recognized follow applicable codes Two hole lug 3 8 bolt clearance hole 1 centers Refer to drawing 031110100 for lug crimping information Table 16 Recommended AC Input Wire and Conduit Size and Lug Selection 2 AC Input Feeds 1 per 12 Rectifier Modules Page 60 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 Home 380 480VAC List A or 208VAC List B 3 Phase 50 60Hz 2 AC Input Feeds 1 per 12 Rectifier Modules Odd Numbered Even Numbered Equipment umbere ven Numbere Rectifier Mounting Rectifier Mounting Grounding Slots Slots 1 4 20 Studs CBA ABC on 1 Centers AC Input 3
113. e Rectifier Module uses advanced digital active load sharing technology that maintains balancing to within 3A The difference in the average current between rectifiers is lt for loads in the 10 to 100 range Startup Time The Rectifier Module has two startup modes A Normal Soft Start Time The duration from the time when the rectifier is powered on to the time when the rectifier provides output voltage is lt 8s B Current Walk In The rise time of the rectifier output voltage is gt 8s at 90 of the rated load and the maximum time is 90s at 100 of the rated load Hot Swappable The Rectifier Module is designed to be plug and play The Rectifier Module can be inserted or removed from a live DC power system with no damage When the Rectifier Module is plugged into the system the system output voltage will not be affected Cooling Each Rectifier Module contains a fan for forced convection cooling Fan Control When the PFC bus voltage is within a normal range the built in processor adjusts the fan s speed according to the Rectifier Module s internal temperature and output current For example a higher temperature or output current will increase the fan speed Above 45 C at full load the fan operates at full speed When the PFC bus voltage is abnormal such as very low bus voltage the fan turns off Communication Failure The Rectifier Module s protection indicator yellow will flash should it experience a communication
114. er antenne nennen 21 Main Battery Termination Bars MBTB S ener nennen tnmen tnmen nnn tnnt 21 Distribution Device and Load Lug nennen nnne nennen nnns 21 Distribution DeVICES C 25 218 Circuit Breaker Assemblies oie e AAA 25 TPL Fuses and Fuseholder Assemblies t 29 Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders TLS TPS Fuses 32 Optional Bullet Nose Type 10 Position GMT Fuse Module for List 37 Replacement Alarm Reference and Control Fuses eeeeeee esee eere ne 38 Fuseblock Located Bay s Left 38 Input and Alarm Fuse on Optional Bullet Nose Type 10 Position GMT Fuse Module P N 509128 39 Wiring Components ern AERE RA DER uh E LIE Ro oS CE quis sce eB RASSE DE Ra SE SR RR pos SIR pesD Ra 40 Load Distribution Wire Sizes and Lugs Selection Distribution Bay 40 Power Bay DC Output Cable Sizes and Lugs Selection sse 44 Distribution Bay DC Input Cable Sizes and Lugs
115. eres unless otherwise specified K High Battery Ambient Temperature 1 Alarm if battery charge digital temperature compensation probe installed Adjustable from 50 C to 99 C You disable the feature by selecting the setting above 99 C Factory set to off unless otherwise specified L High Battery Ambient Temperature 2 Alarm if battery charge digital temperature compensation probe installed Adjustable from 50 C to 99 C You disable the feature by selecting the setting above 99 C Factory set to off unless otherwise specified M Low Battery Ambient Temperature 1 Alarm if battery charge digital temperature compensation probe installed Adjustable from 49 C to 100 C You disable the feature by selecting the setting below 49 C Factory set to off unless otherwise specified Page 98 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 N Low Battery Ambient Temperature 2 Alarm if battery charge digital Home 6 1 7 6 1 8 6 1 10 temperature compensation probe installed Adjustable from
116. ergy Systems North America Inc is strictly prohibited System Application Guide 546582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 Lug Adapter Kit GMT 18 100A Fuseholder Assembly Alarm Fuse P N 514404 and GMT X Safety Fuse Cover 1 000 3 8 Clearance Hol 3 Position Lug Adapter Kit P N 529131 see Notes 1 2 3 4 Notes 1 Lug adapter accepts a maximum of 4 750 kcmil lugs Lugs are not part of the kit shown for illustration only Bay busbars are not part of the kit shown for illustration only Two 2 kits shown for illustration of the kit installed on busbars with tops even with each other and staggered C Page 31 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders e w TLS TPS Fuses Home Bullet Nose Type Circuit breakers and bullet Nose lype Fuseholders ILo iFo Fuses Features Installs in the optional List C
117. erica Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 5 2 Input Ratings 5 2 1 Voltage Nominal 380 480 volts AC three phase 50 60 Hz with an operating range of 260 to 530 volts Acceptable input frequency range is 45 to 65 Hz Maximum non destructive input voltage when rectifier is not operating 600 VAC 5 2 2 Current 13A 5800 W and at an input voltage of 260 VAC 5 2 3 THD Total Harmonic Distortion lt 5 when loaded at 50 to 100 of the rated output power 5 2 4 Inrush Current 15096 of the rated input steady state peak value 5 2 5 Typical Input Data 60 Hz input A System output is initially adjusted to 54 48 volts DC as measured at the system sense points at 50 of full load and nominal input Number of Rectifier Modules Installed Nominal Percent Input Heat Input of Full Current apad aii dd Dissipation Voltage Load Amperes BTU Hr 9 case sas s25 m 293 365 552 798 850 6000 76 5070 37 09 9537 944 os ars m 295 361 529 754 2 72456 600529 696103 0992 95 70 674 B Typical Power Factor Greater than or equal to 0 973 for any load greater than or equal to 50 of rated full load at no
118. f customer provided two hole AC equipment grounding lugs For AC input wiring refer to the illustration provided in this section Restrictions Two 2 AC input feeds are required in Lists 4 and 12 only One feed per conduit and one ground per conduit 2 Feeds 208VAC List B w List 4 or 12 Customer must provide a 300A high inrush circuit breaker overcurrent protection device in each AC input feed 2 Feeds 380VAC List A w List 4 or 12 Customer must provide a 150A high inrush circuit breaker overcurrent protection device in each AC input feed 2 Feeds 480VAC List A w List 4 or 12 Customer must provide a 125A high inrush circuit breaker overcurrent protection device in each AC input feed All lugs for customer connections must be ordered separately Customer needs to supply lug mounting hardware Ordering Notes 1 Refer to Table 16 for recommended AC input wire and conduit sizes branch circuit protection and lugs Page 59 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 Issue AN June 4 2014 System Application Guide Spec No 582140001 Model 801NLDB 801NLEB 801
119. f it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 Side cover panels are factory installed on both sides of the bay Home Restrictions Only one 1 Primary Bay per power system required 480V only Ordering Notes 1 2 3 Specify List A 480VAC Input Order up to twenty four 24 Rectifiers Modules per bay per List 22 380 480VAC Input Order additional MCA customer alarm relay circuit card s as required per List 70 and optional MCA I O circuit cards per List 71 Order a Battery Charge Temperature Compensation Probe as required per Optional Battery Charge Temperature Compensation Probe for Digital Compensation in the ACCESSORY DESCRIPTIONS section Order optional LMS Monitor and LMS options as required per List 50 and SAG586505000 Order Power Bay DC Output lugs as required per Power Bay DC Output Cable Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section Order AC Input Ground lugs as required per AC nput Wire and Conduit Sizes Branch Circuit Protection and Lugs Selection in the ACCESSORY DESCRIPTIONS section Order Power Bay Frame Grounding lugs as required per Power Bay Frame Grounding Wire Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section If the system is to be connected to an existing system with
120. factory set at 100 of rated full load unless otherwise specified B Output Fusing Output fusing is provided in each Rectifier Module If a fuse opens local and remote Rectifier Module Fail Alarms activate This fusing is not customer replaceable C High Voltage Shutdown 1 Internal If Rectifier Module output voltage exceeds an adjustable preset value the Rectifier Module shuts down After approximately 5 seconds the Rectifier Module automatically restarts If Rectifier Module output voltage again exceeds the high voltage shutdown value within 5 minutes the Rectifier Module shuts down and locks out Manual restart is then required If the Rectifier Module does not experience a high voltage condition within the 5 minute time period the restart circuit is reset If two or more Rectifier Modules are installed in the Power Bay or if the Power Bay is paralleled with other Power Bays only the Rectifier Module causing the high voltage condition shuts down The high voltage shutdown point can be checked and or adjusted without removing a Rectifier Module One adjustment changes the setting of all Rectifier Modules Adjustable from 56 0 to 59 0 volts DC Factory set at 57 50 volts unless otherwise specified 2 Remote See Paragraph 4 1 14 B 3 Backup If Rectifier Module output voltage exceeds a second non adjustable value the Rectifier Module shuts down and locks out regardless of load Manual restart is then required The fi
121. fiers differently Rectifier 1 Mounting Slot Rectifier 3 Mounting Slot 1 Rectifier 5 Mounting Slot Rectifier 7 Mounting Slot Rectifier 9 Mounting Slot Rectifier 11 Mounting Slot Rectifier 13 Mounting Slot Rectifier 15 Mounting Slot Rectifier 17 Mounting Slot Rectifier 19 Mounting Slot Rectifier 21 Mounting Slot Rectifier 23 Mounting Slot 4 Front View See Detail A 12 Feeds See Detail B 24 Feeds See Detail C 6 Feeds Front cover panel omitted Rectifier 2 Mounting Slot Rectifier 4 Mounting Slot Rectifier 6 Mounting Slot Rectifier 8 Mounting Slot Rectifier 10 Mounting Slot Rectifier 12 Mounting Slot Rectifier 14 Mounting Slot Rectifier 16 Mounting Slot Rectifier 18 Mounting Slot Rectifier 20 Mounting Slot Rectifier 22 Mounting Slot Rectifier 24 Mounting Slot Power Bay Page 55 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited 846582140001 System Application Guide Issue AN June 4 2014 Spec
122. g Procedures chapter in the Power System User Instructions Section 6017 for a complete description Location Description Type Function Select Up Pushbutton Switch Function Select Down Pushbutton Switch cu Function Set Enter Move Left Move Right Pushbutton Switch Panel Function Set Yes i Pushbutton Switch Function Set No Pushbutton Switch Alarm Cutoff Pushbutton Switch 6 1 12 Local Status and Alarm Indicators Refer to the Operating Procedures chapter in the Power System User Instructions Section 6017 for a complete description Location NAME Description Type Message Display Shows e Active Alarms or SYSTEM OK e Various Measurement Items and Values e Various Inventory Items e Various Adjustment Items and Values MCA e Various Operation Items Control e Various Configuration Items and Settings Panel See Paragraph 4 1 13 MCA Display Alarm Cutoff LED yellow Major LED flashing red Minor LED red AC LED green red Test EQ LED yellow Page 100 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited AG5821400
123. gs as required per Power Bay DC Output Cable Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section Order AC Input lugs as required per AC nput Dual AC Input Feeds Wire and Conduit Sizes Branch Circuit Protection and Lugs Selection in the ACCESSORY DESCRIPTIONS section Order Power Bay Frame Grounding lugs as required per Power Bay Frame Grounding Wire Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section If the system is to be connected to an existing system with an MCA refer to List 64 65 66 and 67 Page 11 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B List 05 Primary Power Bay 12 or 24 AC Input Feeds Home Features Provides common equipment for one 1 Power Bay rated for up to 2400 amperes Mounted in a 7 0 H 24 375 W 30 D seismic rated Zone 4 box framework Provides twenty four 24 Rectifier Module mounting positions Provides an AC input termination panel that accepts twenty four 24 AC input branch circuits one 1 per Rectif
124. he MCA occurs The alarm can be manually silenced cutoff by pressing a local pushbutton A local indicator illuminates when the audible alarm has been cutoff The alarm remains silenced for the current alarm condition only If another alarm condition occurs the audible alarm again sounds A programmable audible alarm cutoff reset feature is provided Once an audible alarm has been cutoff it automatically resets and sounds if the alarm condition is still present after the time period programmed expires If another alarm condition occurs the audible alarm again sounds Remote On Off TR The operation of any or all Rectifier Modules can be inhibited TR via the MCA Control Panel or from the LMS if furnished A Rectifier Module fail alarm is NOT issued MCA Alarm Logging The MCA logs with a date time stamp up to 500 recordable events Rectifier Module Sequencing The MCA can be set to provide Rectifier Module Sequencing When the MCA senses an AC Power is OFF to All Rectifier Modules alarm it turns off all Rectifier Modules When the AC Power is OFF to All Rectifier Modules alarm clears the MCA turns on Rectifier Module 1 then turns on the other Rectifier Modules starting with Rectifier Module 2 every n seconds n is user programmable from 1 to 20 seconds If the MCA fails or the communication link is broken during a Rectifier Module Sequencing routine all Rectifier Modules turn on immediately MCA Power Share Feature
125. hout the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B A Remote Test Equalize All Rectifier Modules can be placed into the test equalize mode by applying a loop closure signal The Rectifier Modules operate in the float mode when the loop closure signal is absent B Remote High Voltage Shutdown The high voltage shutdown circuit on all Rectifier Modules as described in Paragraph 3 4 6 C can be activated by applying a loop closure signal This feature is to be used only when the system is connected to battery See Section 6016 Installation Instructions for details C Rectifier Module Emergency Shutdown and Fire Alarm Disconnect The Rectifier Modules can be inhibited by applying a loop closure signal Manual restart is required This feature is to be used only when the system is connected to battery See Section 6016 Installation Instructions for details D External System Voltage Meter Reading Leads can be extended from the MCA to an external voltage source This is the voltage source the MCA monitors for system alarms and displays as System Output Voltage E Test Input The High Voltage Shutdown and or Rectifier Module Emergency Stop circuits can be tested without affecting the system by applying a test loop closure signal before applying the Remote High
126. i p ei Distribution Bus 4 Bottom Right A or B as set by jumper on MCA Distribution Bus Monitoring Circuit Card Designation 7 3B Seventh Bay Bottom Right Bus Designation Not Set 7 4 Type Bay Distribution w in Bay Distribution Point Type Breaker or Fuse or MISC 50 73 Primary Bay is 1 other bays are numbered consecutively following the bay to bay cabling scheme Distribution Point 1 12 bottom top Top Left Bus Bus 1 Fifth Bay Circuit Breaker Mounted in Position One Bus 1 Set for A Designation Bay s 13 24 top bottom Top Right Bus Bus 2 Breaker 5 01A Distribution 25 36 bottom top Bottom Left Bus Bus 43 Sixth Bay Fuse Device 37 48 top bottom Bottom Right Bus Bus 4 Mounted in Position Note that distribution components may take more than one mounting position designation number is the left most mounting position Note The optional bullet device fuse panel is displayed as MISC 50 73 Page 102 of 115 Thirteen Bus 2 Designation Not Set Fuse 6 13 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140
127. ia the MCA Factory set at 50 0 volts DC 5 1 2 Current One hundred amperes 100A per Rectifier Module 5 1 3 Output Power 5800W Vout gt 48VDC 5 1 4 Output Characteristics The relationship between output voltage and current is summarized in the following table and depicted graphically in the following illustration Output Output Output Power Current Voltage 5800 W 100 0 A 58 VDC 5800 W 121 0A 48 VDC Page 88 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide 546582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 Home Output Voltage vs Output Current Max Output Power 5800 W Output Voltage V O 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 Output Current A 5 1 5 Power Derating Based on Input Voltage The Rectifier Module power varies with changes input voltage and output voltage It uses an advanced power limitation method The Rectifier Module can provide its maximum rated power 5800W as long as the input voltage is within the ra
128. ic Response For any step load change from 10 to 90 or from 90 to 10 of full rated load within 250 microseconds shall not cause the voltage measured at the output to overshoot or undershoot more than 5 of the regulated output level within 1 millisecond The output voltage must return and stay within the 1 regulation band within 4 milliseconds and within the 0 5 regulation band within 3 seconds Any step change of the line voltage within the limits specified in Paragraph 3 2 1 shall not cause the output voltage to deviate outside the 0 5 regulation band Filtering with or without battery Typical readings were taken at nominal input voltage nominal output voltage 5096 load and 25 degrees C ambient A Voice Band Noise Complies with Telcordia GR 947 CORE 1 Typically 20 4 dBrn C message weighting Does not exceed 32 dBrn C 2 Typically 0 28 millivolts psophometric Does not exceed 1 millivolt psophometric B Wide Band Noise Complies with Telcordia GR 947 CORE 1 Typically 55 millivolts peak to peak Does not exceed 200 millivolts peak to peak 2 Typically 15 9 millivolts rms Does not exceed 100 millivolts rms 5 1 10 Hold Up Time 10 ms The DC voltage is allowed to decrease to 42V from 54V during the test Page 90 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North Am
129. ied in Paragraph 3 2 1 shall not cause the output voltage to deviate outside the 0 5 regulation band Filtering with or without battery Typical readings were taken at nominal input voltage nominal output voltage 5096 load and 25 degrees C ambient A Voice Band Noise Complies with Telcordia GR 947 CORE 1 Typically 20 4 dBrn C message weighting Does not exceed 32 dBrn C 2 Typically 0 28 millivolts psophometric Does not exceed 1 millivolt psophometric B Wide Band Noise Complies with Telcordia GR 947 CORE 1 Typically 55 millivolts peak to peak Does not exceed 200 millivolts peak to peak 2 Typically 15 9 millivolts rms Does not exceed 100 millivolts rms 3 1 10 Hold Up Time 10 ms The DC voltage is allowed to decrease to 42V from 54V during the test Page 70 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 3 2 Input Ratings 3 2 1 Voltage Nominal 380 480 volts AC three phase 50 60 Hz with an operating range of 260 to 530 volts Acceptable input frequency range is 45 to 65 Hz
130. ier Module mounting position or twelve 12 AC input branch circuits one 1 per two Rectifier Module mounting positions The bay ships with the 12 Feed option installed Provides the MCA Assembly and Local MCA Control Panel Provides mounting for optional LMS Main CPU circuit card Provides a seven slot card cage for mounting MCA customer alarm relay circuit cards MCA I O circuit cards and or optional LMS circuit cards Two 2 MCA customer alarm relay circuit cards furnished providing twelve 12 Form C relay contacts Side cover panels are factory installed on both sides of the bay Restrictions Only one 1 Primary Bay per power system required Ordering Notes 1 2 Specify List A 380 480VAC Input or List B 208VAC Input Order up to twenty four 24 Rectifiers Modules per bay per List 21 208VAC Input or List 22 380 480VAC Input Order additional MCA customer alarm relay circuit card s as required per List 70 and optional MCA I O circuit cards per List 71 Order a Battery Charge Temperature Compensation Probe as required per Optional Battery Charge Temperature Compensation Probe for Digital Compensation in the ACCESSORY DESCRIPTIONS section Order optional LMS Monitor and LMS options as required per List 50 and SAG586505000 Order Power Bay DC Output lugs as required per Power Bay DC Output Cable Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section Order AC Input Ground lugs as required per
131. ing an adapter plate is 1 250 inches a RW O Page 24 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 Distribution Devices See Distribution Device and Load Lug Locations at the beginning of this section for illustrations of distribution device and load lug mounting locations 218 Circuit Breaker Assemblies Features Each circuit breaker assembly is equipped with a shunt for MCA load current measurements Bolts into bay s distribution device mounting positions Load lug busbars and adapter plates provide 3 8 clearance holes on 1 centers for installation of customer provided two hole lugs Restrictions Load should not exceed 80 of device rating Refer to Table 1 for required distribution bus mounting positions Each distribution bus is divided into half Each half MUST be populated with distribution devices as shown in the illustrations at the beginning of this section without skipping any distribution device mounting positions within each half Four 4 position devices can only be installe
132. ing values are as follows e Atan ambient temperature of 50 C 122 F the power delivered by the Rectifier Module is greater than 5400W e Atan ambient temperature of 55 C 131 F the power delivered by the Rectifier Module is greater than 4640W Page 79 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Home 4 1 7 Output power vs Temperature at Uin 166 VAC 120 100 80 60 40 20 ME 40 30 20 10 0 10 20 30 40 50 60 70 80 of output power Temperature C Regulation Rectifier Module A Voltage Regulation lt 1 B Load Regulation lt 0 5 C Line Regulation lt 0 1 D Overshoot at Startup lt 1 E Dynamic Response at rated input and output voltage values e Response time is X200 us and the overshoot is lt 5 for load changes at 50 25 50 and 50 75 50 e Overshoot or undershoot is lt 5 and within 1 of the regulation band lt 4 ms at 50 us for load changes at 1096 9096
133. ional TL1 port and an Ethernet port for Telnet access optional Web access optional SNMP access optional TL1 access and Email alarm reporting The LMS Monitoring System collects data from the power system and the input circuit cards monitoring external points The data collected is used for alarm processing and reporting and to provide statistics The LMS Monitoring System is capable of reporting alarm conditions to a remote terminal pager Email address via SNMP traps over Ethernet when the SNMP option is ordered or via TL1 over Ethernet when the TL1 over Ethernet option is ordered TL1 is also available via a serial connection in direct mode For remote terminal or pager notification the LMS Main CPU circuit card must be equipped with the optional modem Two types of alarm reporting mechanisms are provided System Alarm Reporting and Individual User Alarm Reporting Refer to SAG586505000 for further LMS information The SAG can be accessed via the CD Electronic Documentation Package furnished with your system e Applications The NETSURE 801NLDB and 801NLEB is capable of interfacing with Vortex Power Systems VPS The NETSURE 801NLDB and 801NLEB is capable of interfacing with legacy power systems Refer to the wiring diagrams in the Installation Instructions Section 6016 Refer also to Lists 64 65 66 and 67 Page 3 of 115 This document is property of Emerson Network Power Energy Systems North America I
134. is sheet 318 319 L to 320 CHANGE NETWORK PCU MAPPING MENU This sheet 320A ADDRESSES NS702 801 ONLY F 321 ARRANGE PCU ORDER _ 21 from s 322 GO TO FUNCTION MENU 3218 GO TO CONFIGURE MENU This sheet GO TO RELAY FUNCTION 322A GO BACK TO MENU TREE MENU 2h BEGINNING sig GO BACK TO MENG TREE GO BACK TO MENU TREE 4 1 BEGINNING lt BEGINNING Page 106 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 from Sheet 3 of 5 325 dd mon yy hh mm ss MV SYSTEM CONTROLLER CONTROLLER 4 326 No ALARMS PCU
135. is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Home 5 4 Standard Features 5 4 1 Type of Power Conversion Circuit High frequency 5 4 2 Float Charging Output Mode In this mode of operation system output voltage is constant and output current does not exceed the current limit setting During normal operation the battery is not required to furnish load current and remains in a fully charged condition The float voltage setting can be checked and or adjusted without removing a Rectifier Module or affecting the load One adjustment changes the output of all Rectifier Modules Note lf the current demanded by the load exceeds the current limit setting of the system the battery is required to furnish the difference in load current and begins discharging Note lf the system is used with a digital battery charge temperature compensation probe the MCA automatically adjusts system output This ensures proper voltage to the battery as battery ambient temperature fluctuates 5 4 3 Test Equalize Charging Output Mode This mode of operation is used if higher output voltage is required for equalizing the charge on all battery cells of a conventional flooded cell battery or for recharging the battery following a commercial power failure If the installation site does not require system equalize mode of operation the equalize feature can be used as a test
136. ithin a normal range the built in processor adjusts the fan s speed according to the Rectifier Module s internal temperature and output current For example a higher temperature or output current will increase the fan speed Above 45 C at full load the fan operates at full speed When the PFC bus voltage is abnormal such as very low bus voltage the fan turns off 4 4 15 Communication Failure The Rectifier Module s protection indicator yellow will flash should it experience a communication failure The failure information will be reported to the Controller and the Controller will process the failure accordingly During a communication failure in order to protect the battery the Rectifier Module output voltage will automatically adjust to 53 5 V this is a default value which can be modified using the Controller The Rectifier Module will revert to normal operation once normal communication is restored 4 4 16 Unbalance of Rectifier Module Output Current When the output current of the Rectifier Modules in a DC power system is unbalanced the Rectifier Module having the unbalanced output current will be identified automatically and its protection indicator yellow will turn on The failure information will be reported to the Controller and the Controller will process the failure accordingly 4 4 17 Paralleling This system may be connected in parallel with any rectifier of the same polarity and adjusted to the same output voltage Page 8
137. itute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 16 for copper wire rated at 90 C conductor temperature operating in ambients of 30 C and 40 C was used For other operating ambient temperatures refer to the NEC For operation in countries where the NEC is not recognized follow applicable codes Recommended cable sizes are sufficient to restrict voltage drop to 1 0 volt or less at rated full output current of the bay for the loop lengths shown Loop length is the sum of the lengths of the positive and negative leads Two hole lug 3 8 bolt clearance hole 1 centers Refer to drawing 031110100 for lug crimping information Table 11 Recommended Power Bay DC Output Cable Size and Lug Selection Page 44 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide 546582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 3 8 Clearance
138. ize A user manually places the system into the test equalize mode via the MCA interface The system automatically returns to the float mode after a preset programmable time period 1 99 hours in increments of one hour C Method 3 Automatic Test Equalize THE AUTOMATIC EQUALIZE FEATURE IS INTENDED FOR USE ONLY WITH WET CELL BATTERIES USING THIS FEATURE WITH VALVE REGULATED BATTERIES IS NOT RECOMMENDED This feature can be enabled or disabled by a user via the MCA The default state is disabled The Automatic Equalize feature is a time based function that is controlled by a customer selectable multiplier and by the Battery on Discharge BOD alarm setpoint The MCA s default setting is for a multiplier of zero which disables the Automatic Equalize feature When the Automatic Equalize feature is enabled if system voltage drops to less than the BOD alarm setpoint the MCA initiates a timing cycle to measure the discharge time period The MCA requires at least 15 minutes of continuous BOD alarm in order to prevent nuisance equalization cycles When system voltage rises to above the BOD alarm setpoint the MCA ends the discharge timing cycle and assuming a minimum of 15 minutes has elapsed places the Rectifier Modules into the equalize mode for a customer selectable multiple of the discharge time period the discharge time period includes the initial 15 minutes The equalize time period can be set for 0 to 15 times the discharge time pe
139. jo0U7 Ga0n jou jou ou jou nousn2 jonun omuen ommo2 oussm m PhaseA Rene 23 4424 Frases rp f 9 Phase Ensure jumper busbars are installed Refer to the Installation Instructions Section6016 Page 56 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide Spec No 582140001 Model 801NLDB 801NLEB 801NL B Home Rectifier 1 Mounting Slot Rectifier 3 Mounting Slot Rectifier 5 Mounting Slot Rectifier 7 Mounting Slot Rectifier 9 Mounting Slot Rectifier 11 Mounting Slot Rectifier 13 Mounting Slot Rectifier 15 Mounting Slot Rectifier 17 Mounting Slot Rectifier 19 Mounting Slot Rectifier 21 Mounting Slot Rectifier 23 Mounting Slot Phase A Phase B Phase C Phase A Phase B Phase C c Phase A Phase B gt Phase C gt Phase A a Phase B Phase C Phase A Phase B Phase C gt Phase A Phase B Phase C Phase A Phase B gt Phase C gt Phase A gt Phase B gt Phase C
140. l provides twenty four 24 Bullet Nose Device positions The panel accepts a choice of TLS TPS type fuseholders or Bullet Nose type circuit breakers When installed bay can be loaded with up to 46 218 Circuit Breakers or TPL Fuses and 24 Bullet Nose Circuit Breakers or TLS TPS Fuses Note The List C Circuit Breaker Fuse Panel requires distribution position 12 in the Bus 1 Distribution Panel Also distribution position 36 in the Bus 3 Distribution Panel must remain empty 3 RECTIFIER MODULE MODEL R48 5800 SPEC NO 1R485800 3 1 DC Output Ratings 3 1 1 Voltage Nominal 48 volts DC Positive Ground A Without Battery Charge Temperature Compensation Float voltage is adjustable from 47 00 to 58 00 volts DC Test equalize voltage is adjustable from 45 00 to 58 00 volts DC Adjustment is made via the MCA Both float and test equalize voltages are factory set at 52 00 volts unless otherwise specified The output voltage temperature coefficient 1 C does not exceed 0 01 per degree centigrade from 0 C to 40 C B With Battery Charge Digital Temperature Compensation Probe With an optional battery charge digital temperature compensation probe installed the MCA automatically increases or decreases the output voltage as battery ambient temperature decreases or increases respectively Float voltage is factory set at approximately 54 48 volts at 25 C battery ambient The float and test equalize voltage range is the same as without b
141. larm Operation 1 Provides an alarm during an electrical trip condition only Provides an alarm during an electrical or manual trip condition Table 3 Toggle Handle Bullet Nose Type Circuit Breakers Page 33 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Home Number of Poles Part Number Ampere and mounting positions Electrical Rating required in the List C Electrical Trip Mechanical Trip Fuse Circuit Breaker Panel White Handle Black Handle 1 1 142856 142878 3 1 142857 142879 5 1 142858 142880 10 1 142859 142881 15 1 142861 142882 20 1 142862 142883 25 1 142863 142884 30 1 142864 142885 35 1 142865 142886 40 1 142866 142887 45 1 142867 142888 50 1 142868 142889 60 1 142869 142890 70 1 142870 142891 75 1 142871 142892 80 1 142872 142901 100 1 142873 142902 125 2 142874 142903 150 2 142875 142904 200 2 142876 142905 250 3 142877 142906 See Table 9 for recommended load distribution wire sizes and lugs
142. losure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited AG582140001 Issue AN June 4 2014 Spec N System Application Guide o 582140001 Model 801NLDB 801NLEB 801NL B or 6 Feeds 40 C Ambient Input Input Overcurrent Temperature Voltage Current Protection 1 Wire Conduit AWG 9 Size in THWN 75 C Wire Individual Feed Four Rectifiers 6 Current and 1 Ground Wire per Conduit 480V 31A 40A 8 3 4 480V 31A 50A 6 3 4 THHN 90 C Wire Individual Feed Four Rectifiers 6 Current and 1 Ground Wire per Conduit 480V 31A 40A 8 3 4 480V 31A 50A 6 3 4 Recommended Equipment Grounding Wire Crimp Lugs Wire AWG Crimp Lug P N 8 245346600 6 245346500 The AC input branch circuit protective device should be of the time delay or high inrush type Wire sizes based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 16 for copper wire at 75 C and 90 C conductor temperature operating in an ambient of 40 C was used For other operating ambient temperatures refer to the National Electrical Code For operation in countries where the NEC is not recognized follow applicable codes Equipment grounding conductors must be provided with the AC input conducto
143. me channel sixty four when summing the distribution load currents to determine its Total Load Current reading to display associated LMS channel A9903 Channel F63 program line is F63 A9002 Vortex Total Load Current 2 Algorithm 2 This source is used when the configuration of at least one installed CAN I O card is set to Auxiliary mode Auxiliary Mode Operation Total Load Current Sum of CAN I O card analog input readings only input readings of cards configured for Auxiliary operation are summed LMS function channel 63 reading The reading displayed for the NPS system parameter Total Auxiliary Load is derived from the sum of all analog input readings of CAN I O cards configured for Auxiliary mode operation 7 OPTIONAL LMS MONITORING SYSTEM Refer to SAG586505000 Page 109 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited AG582140001 Issue AN June 4 2014 System Application Guide Spec No 582140001 Model 801NLDB 801NLEB 801NL B PHYSICAL SIZE INFORMATION Home Floor Hole Drilling Pattern Dimensions Power Bays
144. mended load distribution wire sizes and lugs Table 5 Bullet Nose Type Fuseholders TLS TPS Fuses Page 35 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Home Note Load Leads are connected to load busbars These busbars provide 1 4 20 threaded holes on 5 8 centers for installation of customer provided two hole lugs Customer must provide lug mounting bolts and additional hardware Bolt length 3 4 a8 1 pooooooooooooooooooooooOQI S A o Toggle Handle Bullet Nose Circuit Breaker Rocker Handle Bullet Nose Circuit Breaker Bullet Nose Fuseholder P N 117201 includes Fuseholder Alarm Fuse and Alarm Fuse Safety Cover Alarm Fuse Replacement P N 248610301 4 Safety Fuse Cover Replacement P N 248898700 Bullet Nose Fuseholder Fuse Page 36 of 115 This document is property of Emerson Network Power
145. minal line Meets IEC 1000 3 2 C Typical Operating Efficiency 96 39 at best point 75 at full load and nominal input voltage D Maximum Input Current 8 597A at 100 of full load with output adjusted to 58 volts DC as measured at the shelf output terminals and input voltage as shown 5 3 Environmental Ratings 5 3 1 Operating Ambient Temperature Range 40 C to 65 40 F to 149 F A Full rated output power of 5800 W for temperatures 40 C to 45 C 40 F to 113 F B Power limitation for temperatures higher than 45 C 113 5 3 2 Storage Ambient Temperature Range 40 C to 80 C 40 F to 176 F 5 3 3 Humidity This system is capable of operating in an ambient relative humidity range of 0 to 95 noncondensing 5 3 4 Altitude 2000 m 6560 ft at full power power limited for heights above 2000 m 5 3 5 Acoustic Noise lt 50dB A measured at a distance of 0 6 m from the rectifier Page 91 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B 5 3 6 Insulation Resistance a
146. mpensation Probes P N 107021 25 feet and P N 106824 100 nennen enhn nnne nennen nnn 113 RELATED DOCUMENTATION nn iren EcL tee Pene Son poten E a RR RR Roe 114 REVISION RECORD e Ep ned ie ee Rte peas Cee cada says shad inu eoi 115 Page 10 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide 546582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 LIST DESCRIPTIONS Home List 0A 380 480VAC Plant Input Voltage Features Specifies 380 480VAC Plant Input Voltage List OB 208VAC Plant Input Voltage Features Specifies 208VAC Plant Input Voltage List 04 Primary Power Bay 2 AC Input Feeds Features Provides common equipment for one 1 Power Bay rated for up to 2400 amperes Mounted in a 7 0 H x 24 375 W x 30 D seismic rated Zone 4 box framework Provides twenty four 24 Rectifier Module mounting positions Provides an AC input termination panel that accepts two 2 AC input branch circuits one 1
147. ms North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Replacement Additional MCA Network Cable Home Features MCA bay to bay interconnect cable Connects between bay expansion ports located on the bay s MCA Primary Power Bay and Router Secondary Power Bays and Distribution Bays circuit cards Cable identification color is yellow Restrictions Maximum combined cable length must not exceed 125 feet Ordering Notes 1 Fora replacement or additional cable order the proper length cable from those listed below P N 514642 3 feet factory provided with List 9 and 10 P N 514643 4 feet P N 514644 6 feet factory provided with List 16 P N 524726 15 feet P N 514645 25 feet P N 514646 50 feet P N 514647 100 feet Replacement Additional LMS Network Cable Features LMS bay to bay interconnect cable Connects between the bay s LMS Echelon expansion ports Also connects the LMS System to LMS Expansion Cabinets and Assemblies if furnished Cable identification color is blue Restrictions Refer to SAG586505000 LMS System Application Guide for maximum L
148. n be checked and or adjusted without removing a Rectifier Module or affecting the load One adjustment changes the output of all Rectifier Modules Note lf the current demanded by the load exceeds the current limit setting of the system the battery is required to furnish the difference in load current and begins discharging Note lf the system is used with a digital battery charge temperature compensation probe the MCA automatically adjusts system output This ensures proper voltage to the battery as battery ambient temperature fluctuates 3 4 3 Test Equalize Charging Output Mode This mode of operation is used if higher output voltage is required for equalizing the charge on all battery cells of a conventional flooded cell battery or for recharging the battery following a commercial power failure If the installation site does not require system equalize mode of operation the equalize feature can be used as a test feature System equalize voltage can be adjusted to a test voltage value Placing the system into the test equalize mode causes system output voltage to increase or decrease to this test voltage value The test equalize voltage setting can be checked and or adjusted without removing a Rectifier Module or affecting the load One adjustment changes the output of all Rectifier Modules Note lf the system is used with a battery charge temperature compensation probe typical equalize mode of operation is not used 3 4 4 Output Mode
149. nal MCA customer alarm relay circuit card s as required per List 70 and optional MCA I O circuit cards per List 71 Order optional LMS Expansion CPU circuit card and LMS options as required per List 63 and SAG586505000 Also order additional LMS Network cables as required per Replacement Additional LMS Network Cables Order Power Bay DC Output lugs as required per Power Bay DC Output Cable Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section Order AC Input Ground lugs as required per AC nput Individual Twin AC Input Feeds Wire and Conduit Sizes Branch Circuit Protection and Lugs Selection in the ACCESSORY DESCRIPTIONS section Order Power Bay Frame Grounding lugs as required per Power Bay Frame Grounding Wire Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section If a different length LMS and or MCA Network cable is required order per Replacement Additional LMS Network Cables and or Replacement Additional MCA Network Cables Refer to the Installation Instructions Section 6016 for Network cabling requirements Side cover panels are not provided When bays are placed next to each other the side cover panels from the inside side of the Primary Power Bay are moved to the outside side of the last Secondary Power Bay In installations where a Secondary Power Bay is placed by itself order 4 P N 535092 side cover panels Page 14 of 115 This document is property of Emerson Network Power
150. nc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 Issue AN June 4 2014 System Application Guide Spec No 582140001 Model 801NLDB 801NLEB 801NL B Home Family Spec No Model Input Voltage Output Voltage Output Capacity System Power Bay Rectifier Module Distribution Bay Distribution Bus four Distribution Buses per Distribution Bay Optional Distribution Panel Bullet Nose Circuit Breakers and or TLS TPS Fuses one optional Distribution Panel per Distribution Bay Agency Approval Framework Type Power Bay Width Depth Height Access Distribution Bay Width Depth Height Access Maximum Number of Power Bays per System NETSURE 582140001 801NLDB 208V Input Power Bay 801NLEB 380V 480V Input Power Bay 801NL B Distribution Bay Nominal 380 480 volts AC three phase 50 60 Hz with an operating range of 260 to 530 volts Acceptable input frequency range is 45 to 65 Hz or Nominal 208 volts AC three phase 50 60 Hz with an operating range of 176 to 264 volts Acceptable input frequency range is 45 to 65 Hz 48 Volts DC 16 800 Amperes maximum Other configurations are available For higher amperage configurations co
151. nd Dielectric Strength Home A Insulation Resistance e Between the AC input and the enclosure 220x105 Q e Between the AC input and the DC output 220x1 0 D e Between the DC output and the enclosure 220x109 Q B Dielectric Strength e Between the AC input and the enclosure the leakage current is 1 mA with no breakdown within 1 minute using an applied voltage of 2120 V e Between the AC input and the DC output the leakage current is lt 1 mA with no breakdown within 1 minute using an applied voltage of 4242 V e Between the DC output and the enclosure the leakage current is 1 mA with no breakdown within 1 minute using an applied voltage of 707 V e Between the DC output and the ground the leakage current is 1 mA with no breakdown within 1 minute using an applied voltage of 1500 V with the varistor and filter capacitors removed before doing the test 5 3 7 Surge Protection Complies with IEEE C62 41 1991 Class B3 6kV 3kA 1 2 50 us surge voltage and 8 20 us surge current 5 3 8 Compliance Information A Safety and EMC The rectifier has been recognized to meet the UL EN IEC 60950 2000 safety standard and is CE marked The rectifier also meets the latest EMC requirements as listed in the following table Page 92 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America
152. nd per conduit Customer must provide a high inrush circuit breaker overcurrent protection device in each AC input feed as shown in Table 13 12 Feeds 208VAC List B w List 5 or 13 Two feeds per conduit and one ground per conduit Customer must provide a high inrush circuit breaker overcurrent protection device in each AC input feed as shown in Table 14 12 Feeds 380 480VAC List A w List 5 or 13 Two feeds per conduit and one ground per conduit Customer must provide a high inrush circuit breaker overcurrent protection device in each AC input feed as shown in Table 14 All lugs for equipment grounding connections must be ordered separately Customer needs to supply lug mounting hardware Ordering Notes 1 Referto Tables 13 24 Feeds and 14 12 Feeds for recommended AC input wire and conduit sizes branch circuit protection and equipment grounding lugs Page 50 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 MEE Home Input Voltage 24 Feeds 40 C Ambient Input Overc
153. ndicator located on a hinged door panel covering the bus s MCA Monitoring circuit card Green OK Red Card Failure Yellow flashing 7 Identified by the MCA 1 4 4 See also Local Controls and Indicators in the Rectifier Module MCA and LMS sections 2 DISTRIBUTION BAY 2 4 DC Ratings 2 1 4 Bay 6000 amperes maximum per bay 16 800 amperes maximum per system 2 1 2 Bus 1500 amperes maximum Each bay has four 4 Distribution Buses Optional Distribution Panel 500 amperes maximum One optional Distribution Panel per Distribution Bay 2 1 3 Fuse Circuit Breaker Mounting Positions Each Distribution Bus contains 12 fuse circuit breaker mounting positions which provides 48 fuse circuit breaker mounting positions per bay Page 67 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Note that some fuse circuit breaker combinations require more than one fuse circuit Home breaker mounting position Refer to Distribution Devices under ACCESSORY DESCRIPTIONS for details The optional Distribution Pane
154. ned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Output power vs Temperature at Uin 304 VAC 120 o 100 z 9 80 F 60 5 9 40 o 2 20 0 40 30 20 10 0 10 20 30 40 50 60 70 80 Temperature C 5 1 7 Regulation Rectifier Module A Voltage Regulation lt 1 B Load Regulation lt 0 5 C Line Regulation lt 0 1 D Overshoot at Startup lt 1 E Dynamic Response at rated input and output voltage values e Response time is 200 us and the overshoot is lt 5 for load changes at 50 25 50 and 50 75 50 e Overshoot or undershoot is lt 5 and within 1 of the regulation band lt 4 ms at 50 us for load changes at 1096 9096 and 9096 1096 Regulation via MCA A Static The MCA controls the steady state output voltage to within 0 5 of any voltage setting within the range of 44 0 to 58 0 volts DC for any and all combinations of load from no load to full load input voltage and input frequency at a constant ambient temperature If the MCA s regulation feature is disabled for any reason steady state regulation is 1 0 as controlled within the Rectifier Modules B Dynam
155. nge of 304 to 530 VAC hysteresis is less than 3V Below 304 VAC and down to 260 VAC the Rectifier Module will continue to operate normally but will be in a power derating mode The relationship between the output power and input voltage is illustrated in the following illustration Note As depicted in the following illustration the output power will derate from 10096 of the rated capacity as the input voltage drops below 304 VAC and to 5096 of the rated capacity as the input voltage falls to 260 VAC Output Power vs Input Voltage at Tamb 45 C 120 100 80 60 40 of max output power 20 0 250 275 300 325 350 375 400 425 450 475 500 525 550 Input Voltage VAC 5 1 6 Power Derating Based on Temperature The Rectifier Module delivers full power when operating at an ambient temperature of 45 C 113 F or below Refer to the following illustration to view the relationship between the output power and the ambient temperature Other power rating values are as follows e Atan ambient temperature of 50 C 122 F the power delivered by the Rectifier Module is greater than 5400W e Atan ambient temperature of 55 C 131 F the power delivered by the Rectifier Module is greater than 4640W Page 89 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information ow
156. nose type fuseholder 3 See Table 9 for recommended load distribution wire sizes and lugs Page 32 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 Home Number of Poles Part Number Ampere and mounting positions Electrical Rating required in the List C Electrical Trip Mechanical Trip Fuse Circuit Breaker Panel White Handle Black Handle 1 1 102272 101596 3 1 102273 101597 5 1 102274 101598 10 1 102275 101599 15 1 102276 101600 20 1 102277 101601 25 1 102278 101602 30 1 102279 101603 35 1 102280 101604 40 1 102281 101605 45 1 121998 121997 50 1 102282 101606 60 1 102283 101607 70 1 102284 101608 75 1 102285 101609 80 1 121996 121995 90 1 138887 138888 100 1 102286 101610 125 2 516991 516838 150 2 516993 516839 175 2 144883 144884 200 2 121831 121832 225 3 144885 144886 250 3 121835 121836 See Table 9 for recommended load distribution wire sizes and lugs Circuit Breaker A
157. nt each segment represents 10A Page 97 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B 6 MCA Home 6 1 Standard Features 6 1 1 MCA Interface You interface with the MCA locally via the MCA Control Panel located on the outside of the primary Power Bay s front door You can also interface with the MCA via the LMS if furnished Note Option switches are provided to lockout changing adjustment configuration calibration settings via the MCA control panel and or via the LMS 6 1 2 MCA Local Display Provides digital metering of system load voltage and current individual Rectifier Module output and individual load shunts Also displays system alarm messages and adjustment information as detailed in Paragraph 4 1 13 MCA Display 6 1 3 MCA Meter Accuracy 0 01 V 0 005 C 6 1 4 MCA Universal Adjustment Circuit Provides single point control of float output voltage test equalize output voltage high voltage shutdown and current limit adjustments Note lf the MCA should fail the Rectifier Modules
158. nt is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B O Q OIE ole oOo 1 Position Devices Load Busbars with NO oOo Lug Adapters Installed 3 Position see Note 6 Lug Adapter Kit P N 529131 see Notes 2 3 4 5 q SO _ od eo oOo oOo oOo 4 Position Lug Adapter Kit 2 Position P N 534420 Lug Adapter Kit see Notes 2 3 4 P N 529132 see Notes 1 3 4 5 Notes 1 Lug adapter accepts a maximum of 2 750 kcmil or 4 350 kcmil lugs Lug adapter accepts a maximum of 4 750 kcmil lugs Lugs are not part of the kit shown for illustration only Bay busbars are not part of the kit shown for illustration only Two 2 kits shown for illustration of the kit installed on busbars with tops even with each other and staggered Maximum lug width without us
159. ntact Emerson Network Power 2400 Amperes maximum 100A 48V 6000 Amperes maximum 1500 Amperes maximum 500 Amperes maximum Model 801NL B Distribution Bay Listed UL 1801 NEBS Model 801NLEB Power Bay Listed UL 1950 NEBS Model 801NLDB Power Bay Lists All Listed UL 1950 Lists OB 05 13 21 50 63 64 65 66 67 70 71 NEBS Seismic Rated Zone 4 Box Framework 24 375 Inches 30 Inches 84 Inches Front and Rear Access for Installation and Maintenance Front for Operation 31 375 Inches 30 Inches 84 Inches Front and Rear Access for Installation and Maintenance Front for Operation 7 Page 4 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide 546582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 Maximum Number of Home Distribution Bays per System 8 Control Microprocessor Color Gray Environment 0 C to 40 C 32 F to 104 F Configurations Plant is designed for centralized configuration with customer supplied Main Battery Termination Bars MBTB s Emerson Network Power Services has standard MBTB S in 4
160. ot provided When bays are placed next to each other the side cover panels from the inside side of the Primary Power Bay are moved to the outside side of the last Secondary Power Bay In installations where a Secondary Power Bay is placed by itself order 4 P N 535092 side cover panels List 13 Secondary Power Bay 12 or 24 AC Input Feeds Features Provides common equipment for one 1 Power Bay rated for up to 2400 amperes Mounted in a 7 0 H x 24 375 W x 30 D seismic rated Zone 4 box framework Provides twenty four 24 Rectifier Module mounting positions Provides an AC input termination panel that accepts twenty four 24 AC input branch circuits one 1 per Rectifier Module mounting position or twelve 12 AC input branch circuits one 1 per two Rectifier Module mounting positions The bay ships with the 12 Feed option installed Includes a Router Assembly for bay communication to the MCA in the Primary Power Bay Provides mounting for optional LMS Expansion CPU circuit card Provides a seven slot card cage for mounting MCA customer alarm relay circuit cards MCA I O circuit cards and or optional LMS circuit cards MCA Network bay interconnect cable provided Qty 1 P N 514642 Ordering Notes 1 2 Specify List A 380 480VAC Input or List B 208VAC Input Order up to twenty four 24 Rectifiers Modules per bay per List 21 208VAC Input or List 22 380 480VAC Input Order additio
161. ounding conductor is used refer to Table 250 122 for increased conductor size For operation in countries where the NEC is not recognized follow applicable codes Single hole lug 1 4 bolt clearance hole Table 13 Recommended AC Input Wire and Conduit Size and Lug Selection 24 AC Input Feeds 1 per Rectifier Module Page 51 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 Issue AN June 4 2014 eet Input Voltage Input Current System Application Guide Spec No 582140001 Model 801NLDB 801NLEB 801NL B 12 Feeds 40 C Ambient Overcurrent Temperature 1 Protection Wire Conduit Awe Size in THWN 75 C Wire Individual Feed Four Rectifiers 6 Current and 1 Ground Wire per Conduit 480V 15 6A 20A 12 1 2 380V 20A 25A 10 3 4 208V 35 8A 50A 6 1 THHN 90 C Wire Individual Feed Four Rectifiers 6 Current and 1 Ground Wire per Conduit 480V 15 6A 20A 12 1 2 380V 20A 25A 10 3 4 208V 35 8A 50A 6 1 Recommended Equipment Grounding Wire Crimp Lugs Wire AWG Crimp Lug P N 8 245346600 6 24534650
162. ower Energy Systems North America Inc is strictly prohibited
163. ptional LMS Expansion CPU circuit card and LMS options as required per List 63 and SAG586505000 Also order additional LMS Network cables as required per Replacement Additional LMS Network Cables Order Power Bay DC Output lugs as required per Power Bay DC Output Cable Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section Order AC Input lugs as required per AC nput Dual AC Input Feeds Wire and Conduit Sizes Branch Circuit Protection and Lugs Selection in the ACCESSORY DESCRIPTIONS section Page 13 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B 7 Order Power Bay Frame Grounding lugs as required per Power Bay Frame Grounding Wire Home 8 9 Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section If a different length LMS and or MCA Network cable is required order per Replacement Additional LMS Network Cables and or Replacement Additional MCA Network Cables Refer to the Installation Instructions Section 6016 for Network cabling requirements Side cover panels are n
164. r Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Power Bay DC Output Cable Sizes and Lugs Selection Home Features 3 8 clearance holes on 1 centers are provided for installation of customer provided DC output cables terminated in two hole lugs These are accessed from the rear of each Power Bay For lug mounting hole size and spacing dimensions refer to the illustration provided in this section Restrictions All lugs for customer connections must be ordered separately Customer needs to supply lug mounting hardware Maximum size of wire to be connected to a single lug position is 750 kcmil 2 per lug position Maximum lug width 1 937 inches Ordering Notes 1 DC output cable size varies depending on power requirements therefore no specific information is provided for cable size Refer to Table 11 for recommended cable sizes and lugs at rated maximum bay output 2400 amperes When making connections observe correct polarity 2 For other available lugs and hardware refer to drawings 031110100 through 031110300 Ambient Operating L aoe 2 Recm 90 C Recommended Temperature 9 FO Wire Size Crimp Lug 9 30 C 140 5 750 kcmil 40 C 140 5 750 kcmil 245392000 168 6 750 kcmil 1 Cable sizes are based on recommendations of the American National Standards Inst
165. r Module shuts down After approximately 5 seconds the Rectifier Module automatically restarts If Rectifier Module output voltage again exceeds the high voltage shutdown value within 5 minutes the Rectifier Module shuts down and locks out Manual restart is then required If the Rectifier Module does not experience a high voltage condition within the 5 minute time period the restart circuit is reset If two or more Rectifier Modules are installed in the Power Bay or if the Power Bay is paralleled with other Power Bays only the Rectifier Module causing the high voltage condition shuts down The high voltage shutdown point can be checked and or adjusted without removing a Rectifier Module One adjustment changes the setting of all Rectifier Modules Adjustable from 56 0 to 59 0 volts DC Factory set at 57 50 volts unless otherwise specified 2 Remote See Paragraph 4 1 14 B 3 Backup If Rectifier Module output voltage exceeds a second non adjustable value the Rectifier Module shuts down and locks out regardless of load Manual restart is then required The fixed hardware HVSD is 59 5V within the range of 58 5 to 60V Page 85 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Ene
166. rgy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B 4 4 High Temperature Protection Home A When the PFC board temperature is higher than 85 C the rectifier turns off When the PFC board temperature is lower than 75 C the rectifier resumes to normal operation and the hysteresis is at least 10 C B When the ambient temperature PFC board temperature is higher than 5 C the rectifier turns off When the ambient temperature PFC board temperature is lower than 2 C the rectifier resumes to normal operation and the hysteresis is at least 3 C C When the DC board temperature is higher than 105 C the rectifier turns off When the DC board temperature is lower than 95 C the rectifier resumes to normal operation and the hysteresis is at least 10 C 4 4 8 Fan Fault Protection An alarm will be generated upon a fan fault In such cases the fault indicator red on the Rectifier Module front panel will flash and the Rectifier Module will also inhibit its output Auto recovery is enabled upon the clearing of the corresponding fault 4 4 9 PFC Over Under Voltage The rectifier will shut down when its bus voltage is higher than the over voltage set point or is lower than the under voltage set point During such conditions the rectifier does not output any power and its protection indicator yellow
167. riod up to a maximum of 300 hours A zero 0 setting disables the feature Page 84 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 D Method 4 External Test Equalize A user or external equipment places the Home 4 4 5 4 4 6 system into the test equalize mode by applying an external signal to the system The system returns to the float mode when the external signal is removed This method overrides the other three methods Input Protection Lists 1 and 9 provide connections for twenty four 24 AC input branch circuits one per Rectifier Module mounting position Lists 2 and 10 provide connections for two 2 AC input branch circuits two per Power Bay Customer to provide AC input branch circuit protection A Input Over Under Voltage Protection The Rectifier Module shuts down and its protection indicator yellow illuminates when the input voltage is lower than 260VAC or higher than 530VAC This condition is reported to the power system controller and the power system controller processes the
168. rs supplied to the Bay Frame ground terminals must be connected to earth ground not power system neutral Equipment grounding conductor size based on recommendations of the NEC Table 250 122 for copper wire When aluminum or copper clad aluminum grounding conductor is used refer to Table 250 122 for increased conductor size For operation in countries where the NEC is not recognized follow applicable codes Single hole lug 1 4 bolt clearance hole Table 15 Recommended AC Input Wire and Conduit Size and Lug Selection 6 AC Input Feeds 1 per 4 Rectifier Modules Page 54 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide Spec No 582140001 Model 801NLDB 801NLEB 801NL B AG582140001 Issue AN June 4 2014 8 PORAN Six 6 1 125 openings for 3 4 conduit Two 2 conduit plates with 2 5 1 75 and 1 125 knock outs for 2 1 5 and 3 4 conduit Six 6 1 75 openings for 1 5 conduit under plate Top View Power Bay Note Rectifier numbering is for wiring identification only The MCA identifies recti
169. specified The output voltage temperature coefficient 1 C does not exceed 0 01 per degree centigrade from 0 C to 40 C B With Battery Charge Digital Temperature Compensation Probe With an optional battery charge digital temperature compensation probe installed the MCA automatically increases or decreases the output voltage as battery ambient temperature decreases or increases respectively Float voltage is factory set at approximately 54 48 volts at 25 C battery ambient The float and test equalize voltage range is the same as without battery charge temperature compensation Using battery and equipment manufacturers recommendations the user selects the following temperature compensation curve parameters via the MCA Refer to Typical Float Charge Thermal Characteristics Using Optional Battery Charge Digital Temperature Compensation Probe in Battery Charge Temperature Compensation Probe for Digital Compensation under ACCESSORY DESCRIPTIONS 1 The temperature compensation slope in volts C Adjustable from zero to 200 millivolts C Adjustment is made via the MCA Factory set at OV C DIGITAL TC OFF 2 The maximum voltage limit in volts DC Adjustable from float up to 58 5 volts DC but automatically limited to one volt below the High Voltage Shutdown setting Adjustment is made via the MCA Factory set at 56 5 volts DC 3 The minimum voltage limit in volts DC Adjustable from float down to 44 volts DC Adjustment is made v
170. ssue AN June 4 2014 Input and Alarm Fuse on Optional Bullet Nose Type 10 Position GMT Fuse Module P N 509128 Home Features Located on the optional Bullet Nose Type 10 Position GMT Fuse Module P N 509128 is an input fuse If this fuse opens an alarm type fuse also opens to activate the fuse alarm circuit The alarm type fuse is located in fuse position 11 on the Fuse Module Restrictions These fuses are not available for customer connected loads Ordering Notes 1 Order replacement fuses as required per Table 8 Ampere Part Number Rating 35 110982 0 18 248610301 Safety Fuse Cover 102774 Bussmann GMT Y Table 8 Replacement Input Fuse and Associated Alarm Fuse on Bullet Nose Type 10 Position GMT Fuse Module P N 509128 Page 39 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Wiring Components Home Load Distribution Wire Sizes and Lugs Selection Distribution Ba Features Load distribution leads are connected as described in the section titled Distribution De
171. st 63 MCA Customer Alarm pe Relay Circuit Card Order via List 70 MCA I O Circuit Card Order via List 71 Page 65 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B SPECIFICATIONS Home 1 SYSTEM 1 4 DC Operating Voltage 1 1 1 Nominal 48Vdc 1 1 2 Range 42Vdc to 60Vdc 1 2 Environmental Ratings Note See also Environmental Ratings in the Rectifier Module section 1 2 1 Operating Ambient Temperature Range 0 to 40 C 32 F to 104 F 1 2 2 Storage Ambient Temperature Range 40 C to 65 C 40 F to 149 F 1 2 3 Humidity This system is capable of operating in an ambient relative humidity range of 0 to 95 noncondensing Altitude The maximum operating ambient temperature should be derated by 10 C at an elevation of 10 000 feet above sea level For elevations between 3 000 feet and 10 000 feet derate the maximum operating ambient temperature linearly 1 2 4 1 2 5 Heat Dissipation With Rectifier Module output adjusted to 54 48 volt DC at rated full
172. stem Router software is version 2 5 0 0 or higher Ordering Notes Order List 24 Rectifier Modules as required Each Power Bay holds up to twenty four 24 Rectifier Modules List 50 Optional LMS Main CPU Circuit Card Primary Power Ba Features Provides the LMS Monitoring System Refer to SAG586505000 for further information Page 16 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 Restrictions Home The LMS Monitoring System Main CPU circuit card is mounted in the Primary Power Bay only Ordering Notes 1 Order the optional LMS Monitor if increased monitoring capabilities are required Order the LMS Main CPU circuit card List 50 for the Primary Power Bay Order the LMS Expansion CPU circuit card List 63 for Secondary Power Bays that are to be equipped with LMS circuit cards 2 Order additional LMS Network cables as required per Replacement Additional LMS Network Cables Note that an LMS Network cable is factory provided with List 63 3 This List option only provides the LMS CPU circui
173. t Two 2 conduit plates with 2 5 1 75 and 1 125 knock outs for 2 1 5 and 3 4 conduit Six 6 1 75 openings for 1 5 conduit under plate AC Input Wiring Access Opening s Notes 1 All dimensions are in inches unless otherwise specified 2 Weight in Lbs Bay Net 548 Shipping 603 Rectifier Net 17 8 Shipping 20 3 Finish Gray H Ld Left Side View Front View Right Side View Page 111 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited 846582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Overall Dimensions Distribution Bays
174. t Breakers Assemblies Lug Adapter Kit 3 8 Clearance Hole 2 Pole 218 Circuit Breaker Assemblies 2 Position Lug Adapter Kit P N 529132 see Notes 1 2 3 4 Notes 1 Lug adapter accepts a maximum of 2 750 kcmil or 4 350 kcmil lugs 2 Lugs are not part of the kit shown for illustration only 3 Bay busbars are not part of the kit shown for illustration only 4 Two 2 kits shown for illustration of the kit installed on busbars with tops even with each other and staggered Page 27 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B 1 000 3 8 3 Position 3 Pole 218 Circuit Hole Breaker Assemblies see Notes 1 2 3 4 Lug Adapter Kit 3 8 Clearance Hole N UY AN RR 4 Pole 218 Circuit Breaker Assemblies 4 Position Lug Adapter Kit P N 534420 see Notes 1 2 3 5 Notes 1 Lug adap
175. t card for the Primary Power Bay additional LMS options must be ordered separately per SAG586505000 List 63 Optional LMS Expansion CPU Circuit Card Secondary Power Bays Features Allows LMS cards to be installed in Secondary Power Bays LMS Network bay interconnect cable provided Qty 1 P N 514639 Restrictions The LMS Monitoring System Expansion CPU circuit cards are mounted in Secondary Power Bays required only if LMS circuit cards are to be installed in the same bay Ordering Notes 1 Order the LMS Expansion CPU circuit card for Secondary Power Bays that are to be equipped with LMS circuit cards List 64 Interface Kit to a Spec No 582121900 Power System equipped with a DGU Features Provides the following LMS Dual MCA Interface Software Option LMS Gateway Software Option P N 526843 50 LMS Dual MCA Option Cable P N 548009 50 LMS Gateway Port Cable LMS Dual MCA Interface Software Option enables the Spec No 582140001 Power System to be integrated with an existing Power System Specifically List 64 allows the MCA in Spec No 582140001 to interface with the MCA in a Spec No 582121900 via the LMS in Spec No 582140001 Refer to the LMS documentation for further information LMS Gateway Software Option allows the LMS to emulate a dumb RS 232 asynchronous terminal interface Specifically List 64 enables user input through either a local or remote LMS port to be directed to a DGU connected
176. ted CFR 47 Part 15 RSS emissions GR 1089 CORE R3 5 Class B Conducted current GR 1089 CORE R3 6 emissions EN 55022 B ass Radiated CFR 47 Part 15 emissions R3 1 GR 1089 CORE R3 4 Class B Page 83 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Home 4 4 Standard Features 4 4 1 Type of Power Conversion Circuit High frequency 4 4 2 Float Charging Output Mode In this mode of operation system output voltage is constant and output current does not exceed the current limit setting During normal operation the battery is not required to furnish load current and remains in a fully charged condition The float voltage setting can be checked and or adjusted without removing a Rectifier Module or affecting the load One adjustment changes the output of all Rectifier Modules Note lf the current demanded by the load exceeds the current limit setting of the system the battery is required to furnish the difference in load current and begins discharging Note lf the system is used with a digit
177. ter accepts a maximum of 4 750 kcmil lugs 2 Lugs are not part of the kit shown for illustration only 3 Bay busbars are not part of the kit shown for illustration only 4 Two 2 kits shown for illustration of the kit installed on busbars with tops even with each other and staggered 5 Can only be installed in positions starting with busbar tops even with each other not staggered Page 28 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 TPL Fuses and Fuseholder Assemblies Home Features Each fuseholder assembly is equipped with a shunt for MCA load current measurements Bolts into bay s distribution device mounting positions Load lug busbars and adapter plates provide 3 8 clearance holes on 1 centers for installation of customer provided two hole lugs Restrictions Load should not exceed 80 of device rating Refer to Table 2 for required distribution bus mounting positions Each distribution bus is divided into half Each half MUST be populated with distribution devices as shown in
178. than 45 C 113 3 3 2 Storage Ambient Temperature Range 40 C to 80 C 40 F to 176 F 3 3 3 Humidity This system is capable of operating in an ambient relative humidity range of 0 to 9596 noncondensing 3 3 4 Altitude 2000 m 6560 ft at full power power limited for heights above 2000 m 3 3 5 Acoustic Noise lt 50dB A measured at a distance of 0 6 m from the rectifier 3 3 6 Insulation Resistance and Dielectric Strength A Insulation Resistance e Between the AC input and the enclosure gt 20x10 Q Page 71 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B e Between the AC input and the DC output 220x109 Home e Between the DC output and the enclosure 220x1 0 0 B Dielectric Strength e Between the AC input and the enclosure the leakage current is 1 mA with no breakdown within 1 minute using an applied voltage of 2120 V e Between the AC input and the DC output the leakage current is lt 1 mA with no breakdown within 1 minute using an applied voltage of 4242 V e Between
179. tifier 4 Mounting Slot Rectifier 6 Mounting Slot Rectifier 8 Mounting Slot Rectifier 10 Mounting Slot Rectifier 12 Mounting Slot Rectifier 14 Mounting Slot Rectifier 16 Mounting Slot Rectifier 18 Mounting Slot Rectifier 20 Mounting Slot Rectifier 22 Mounting Slot Rectifier 24 Mounting Slot This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Detail C 408VAC List A 6 AC Input Feeds 1 per 4 Rectifier Modules Grundig 1 4 20 Studs on 1 Centers AC Input 10 32 Studs on 5 8 Centers A A A B 08 A A lt Phase Rectifier 1 B 5 B B 8 PhaseB 2 3 amp 4 c Phase Mounting Slots B B B B Rectifier 5 6 7 amp 8 PhaseB gt n B s 8 Mounting Slots Phase A A A B B B 8 B c c a PhaseA Rectifier 9
180. tion Complies with IEEE C62 41 1991 Class B3 6kV 3kA 1 2 50 us surge voltage and 8 20 us surge current 4 3 8 Compliance Information A Safety and EMC The rectifier has been recognized to meet the UL EN IEC 60950 2000 safety standard and is CE marked The rectifier also meets the latest EMC requirements as listed in the following table Page 82 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited AG582140001 Issue AN June 4 2014 System Application Guide Spec No 582140001 Model 801NLDB 801NLEB 801NL B MEE Home Item Standard Class AC Port 4kV 20 6kV 120 for com EN61000 4 5 DC Port 800V 20 Surge CAN Bus 1kV diff Immunity 2kV com R4 8 R4 9 GR 1089 CORE R4 24 R 25 AC and DC Port 4kV EFT iS ES CAN Bus 1kV GR 1089 CORE O2 8 EN 61000 4 2 and 8kV 15kV ESD R2 1 R2 2 GR 1089 CORE R2 3 02 4 EN 61000 4 6 3Vrms 0 15 80MHz Conducted R3 15 n it w E s Immunity GR 1089 CORE CO3 16 R3 17 Radiated EN 61000 4 6 10V 80 2GHz immunity GR 1089 CORE R3 11 CR3 12 Mains frequency Magnetic EN 61000 4 8 30A m fields immunity EN 55022 B S Conduc
181. tion that is controlled by a customer selectable multiplier and by the Battery on Discharge BOD alarm setpoint The MCA s default setting is for a multiplier of zero which disables the Automatic Equalize feature When the Automatic Equalize feature is enabled if system voltage drops to less than the BOD alarm setpoint the MCA initiates a timing cycle to measure the discharge time period The MCA requires at least 15 minutes of continuous BOD alarm in order to prevent nuisance equalization cycles When system voltage rises to above the BOD alarm setpoint the MCA ends the discharge timing cycle and assuming a minimum of 15 minutes has elapsed places the Rectifier Modules into the equalize mode for a customer selectable multiple of the discharge time period the discharge time period includes the initial 15 minutes The equalize time period can be set for 0 to 15 times the discharge time period up to a maximum of 300 hours A zero 0 setting disables the feature Page 94 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June
182. to the LMS Gateway port Refer to the LMS documentation for further information Restrictions Operation of Energy Management is disabled with this option installed The Gateway port is provided via the port located on the front of the LMS CPU circuit card installed in the Spec No 582140001 Primary Bay Ordering Notes 1 Order as required Page 17 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B List 65 Interface Kit to a Spec No 582121901 Power System equipped with an LMS1000 Home Features Provides the following LMS Dual MCA Interface Software Option P N 506153 LMS Expansion CPU Card P N 514641 150 Echelon Cable P N 526843 50 LMS Dual MCA Option Cable LMS Dual MCA Interface Software Option enables the Spec No 582140001 Power System to be integrated with an existing Power System Specifically List 65 allows the MCA in Spec No 582140001 to interface with the MCA in Spec No 582121901 via the LMS in Spec No 582140001 Refer to the LMS documentation for further information Restri
183. toring and controlling capabilities to the power system The Monitor and Control Panel in both Primary and Secondary Power Bays contain a seven slot card cage to house MCA alarm relay circuit cards MCA input output I O circuit cards and optional LMS circuit cards If a Secondary Power Bay is to be equipped with optional LMS circuit cards it must also be equipped with the LMS Expansion CPU circuit card e Distribution Bays The system consists of one 1 to eight 8 Distribution Bays Each Distribution Bay provides four 4 distribution buses Each distribution bus accepts a choice of 218 type circuit breakers and TPL type fuses A Distribution Bay may also be equipped with an optional distribution panel which accepts a choice of TPS TLS type Power Page 1 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited AG582140001 Issue AN June 4 2014 System Application Guide Spec No 582140001 Model 801NLDB 801NLEB 801NL B fuseholders or Bullet Nose type circuit breakers Rectifier Modules The Rectifier Modules provide load power battery float current and battery
184. uit card s as required per List 70 and optional MCA I O circuit cards per List 71 Order optional LMS Expansion CPU circuit card and LMS options as required per List 63 and SAG586505000 Also order additional LMS Network cables as required per Replacement Additional LMS Network Cables Order Power Bay DC Output lugs as required per Power Bay DC Output Cable Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section Order AC Input Ground lugs as required per AC nput Individual Twin AC Input Feeds Wire and Conduit Sizes Branch Circuit Protection and Lugs Selection in the ACCESSORY DESCRIPTIONS section Order Power Bay Frame Grounding lugs as required per Power Bay Frame Grounding Wire Sizes and Lugs Selection the ACCESSORY DESCRIPTIONS section If a different length LMS and or MCA Network cable is required order per Replacement Additional LMS Network Cables and or Replacement Additional MCA Network Cables Refer to the Installation Instructions Section 6016 for Network cabling requirements Side cover panels are not provided When bays are placed next to each other the side cover panels from the inside side of the Primary Power Bay are moved to the outside side of the last Secondary Power Bay In installations where a Secondary Power Bay is placed by itself order 4 P N 535092 side cover panels List 16 Distribution Bay Features Provides common equipment for one 1 Distribution B
185. unction The Rectifier Module has a built in advanced DSP that monitors Home and controls the operation of the Rectifier Module The DSP also communicates with the Controller in real time through the CAN bus The following table lists the different commands and information exchanged between the Rectifier Module and the Controller Commands signals that can be Information gathered by the received by the Rectifier Module Controller from the Rectifier from the Controller Module Turn on off Current walk in on off HVSD reset Current limit adjustment Voltage regulation 5 4 19 Dimensions Input voltage Output voltage Output current Current limit setting Temperature Over voltage setting On off status Fault alarms such as HVSD Fan fail Protection alarms such as Input voltage protection Inner DC bus voltage protection High temperature protection Thermal derating AC derating AC fail Unbalanced output current Address Code Date SW version HW version Millimeters 87 5 Height X 243 5 Width X 371 5 Depth Inches 3 44 Height X 9 59 Width X 14 63 Depth 5 4 20 Weight 8 kg 17 6 lbs 5 4 21 Local Status and Alarm Indicators Refer to the Operating Procedures chapter in the Power System User Instructions Section 6017 for a complete description A Power Green B Protection Yellow C Alarm Red D A 10 segment Green LED is located on the front panel to represent output curre
186. unications Equipment 1 3 2 NEBS Compliance A Model 801NLEB Power Bay and Model 801NL B Distribution Bay Compliance verified by a Nationally Recognized Testing Laboratory NRTL per GR 1089 CORE and GR 63 CORE Contact Emerson Network Power for NEBS compliance reports B Model 801NLDB Power Bay Lists 0B 05 13 21 50 63 64 65 66 67 70 71 Compliance verified by a Nationally Recognized Testing Laboratory NRTL per GR 1089 CORE and GR 63 CORE Contact Emerson Network Power for NEBS compliance reports In order to remain compliant during a fan failure condition the backup battery connection must be utilized to provide sufficient power to the loads for up to eight 8 hours when the system is operated at greater than 5096 output power If no backup battery connection is used the system must operate with a redundant module installed 1 4 Local Controls and Indicators 1 4 4 Bay Alarm Indicator Located at the top center of each bay Green OK Red Bay Failure Yellow flashing 7 Identified by the MCA 1 4 2 MCA Component Identification Indicator Each MCA component i e Rectifier Module Bus Monitoring Circuit Card Bay Router Circuit Card MCA Relay Circuit Card contains an ID LED Indicator The ID indicator illuminates Green when the component is OK Red when the component has failed and flashing yellow when the component is identified by the MCA 1 4 3 Distribution Bus Indicators Each distribution bus contains and i
187. urrent Temperature Current Protection Wire Conduit AWG 9 Size in Three Rectifiers 9 Current and 1 Ground Wire per Conduit THWN 75 C Wire Individual Feed 480V 7 8A 15A 14 1 2 380V 10A 15A 14 1 2 208V 18A 25A 10 3 4 Three Rectifiers 9 Current and 1 Ground Wire per Conduit THHN 90 C Wire Individual Feed 480V 7 8A 15A 14 1 2 380V 10A 15A 14 1 2 208V 18A 25A 10 3 4 Recommended Equipment Grounding Wire Crimp Lugs Wire AWG Crimp Lug P N 14 245359650 10 245342300 8 245346600 The AC input branch circuit protective device should be of the time delay or high inrush type Wire sizes based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 16 for copper wire at 75 C and 90 C conductor temperature operating in an ambient of 40 C was used For other operating ambient temperatures refer to the National Electrical Code For operation in countries where the NEC is not recognized follow applicable codes Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay Frame ground terminals must be connected to earth ground not power system neutral Equipment grounding conductor size based on recommendations of the NEC Table 250 122 for copper wire When aluminum or copper clad aluminum gr
188. ve the BOD alarm setpoint the MCA ends the discharge timing cycle and assuming a minimum of 15 minutes has elapsed places the Rectifier Modules into the equalize mode for a customer selectable multiple of the discharge time period the discharge time period includes the initial 15 minutes The equalize time period can be set for 0 to 15 times the discharge time period up to a maximum of 300 hours A zero 0 setting disables the feature Page 74 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 D Method 4 External Test Equalize A user or external equipment places the Home 3 4 5 3 4 6 system into the test equalize mode by applying an external signal to the system The system returns to the float mode when the external signal is removed This method overrides the other three methods Input Protection Lists 1 and 9 provide connections for twenty four 24 AC input branch circuits one per Rectifier Module mounting position Lists 2 and 10 provide connections for two 2 AC input branch circuits t
189. vices under Accessory Descriptions For lug mounting hole size and spacing dimensions refer to the illustrations in the section titled Distribution Devices under Accessory Descriptions Restrictions All lugs for customer connections must be ordered separately Ordering Notes 1 The type of distribution device determines the load lug hole size and spacing requirements The rating of the distribution device determines the wire size requirements For wire size and lug selection refer to Table 9 and Table 10 Load Side Load return leads are terminated outside the bay to customer provided return busbars 2 For other available lugs and hardware refer to drawings 031110100 through 031110300 Page 40 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide 546582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 Home 90 C Wire Size Fuse Circui t Breaker 14 AWG 12 AWG 10 AWG 8 AWG 6 AWG 4 AWG 2 AWG Amperage Loop Length feet 1 3 5 3 4 3 4 3 4 z
190. ving the unbalanced output current will be identified automatically and its protection indicator yellow will turn on The failure information will be reported to the Controller and the Controller will process the failure accordingly 3 4 17 Paralleling This system may be connected in parallel with any rectifier of the same polarity and adjusted to the same output voltage Page 76 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide Spec No 582140001 Model 801NLDB 801NLEB 801NL B AG582140001 Issue AN June 4 2014 3 4 18 Monitoring Function The Rectifier Module has a built in advanced DSP that monitors Home and controls the operation of the Rectifier Module The DSP also communicates with the Controller in real time through the CAN bus The following table lists the different commands and information exchanged between the Rectifier Module and the Controller Commands signals that can be Information gathered by the received by the Rectifier Module Controller from the Rectifier from the Controller Module Turn on off Current walk in on off HVSD reset Current limit adjustment Volt
191. vs Input Voltage at Tamb 45 C 120 100 80 60 40 20 of max output power 0 E cuu AN 250 275 300 325 350 375 400 425 450 475 500 525 550 Input Voltage VAC 3 1 6 Power Derating Based on Temperature The Rectifier Module delivers full power when operating at an ambient temperature of 45 C 113 F or below Refer to the following illustration to view the relationship between the output power and the ambient temperature Other power rating values are as follows e Atan ambient temperature of 50 C 122 F the power delivered by the Rectifier Module is greater than 5400W e Atan ambient temperature of 55 C 131 F the power delivered by the Rectifier Module is greater than 4640W Page 69 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Home 3 1 7 Output power vs Temperature at Uin gt 304 VAC 120 100 80 60 40 20 of output power
192. wo per Power Bay Customer to provide AC input branch circuit protection A Input Over Under Voltage Protection The Rectifier Module shuts down and its protection indicator yellow illuminates when the input voltage is lower than 260VAC or higher than 530VAC This condition is reported to the power system controller and the power system controller processes the alarms accordingly B Input Fusing Input fusing is provided in each Rectifier Module This fusing is not customer replaceable Output Protection A Current Limiting The maximum current delivered by the system can be programmed from 10 to 110 of total system capacity The MCA automatically adjusts the current limit circuit on each Rectifier Module so that this value is not exceeded If a Rectifier Module fails the MCA automatically resets each remaining Rectifier Module s current limit point to maintain this value The MCA also insures that the current limit circuit on any Rectifier Module is not set above 110 of its capacity The default current limit setting is the sum of each installed Rectifier Module s output rating If an additional Rectifier Module is added to the system the system current limit is automatically increased by the rating of the new Rectifier Module and the new current limit value is displayed The current limiting point can be adjusted without removing a Rectifier Module One adjustment changes the setting of all Rectifier Modules The current limit is
193. xed hardware HVSD is 59 5V within the range of 58 5 to 60V Page 75 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140001 System Application Guide Issue AN June 4 2014 Spec No 582140001 Model 801NLDB 801NLEB 801NL B 3 4 7 High Temperature Protection Home A When the PFC board temperature is higher than 85 C the rectifier turns off When the PFC board temperature is lower than 75 C the rectifier resumes to normal operation and the hysteresis is at least 10 C B When the ambient temperature PFC board temperature is higher than 5 C the rectifier turns off When the ambient temperature PFC board temperature is lower than 2 C the rectifier resumes to normal operation and the hysteresis is at least 3 C C When the DC board temperature is higher than 105 C the rectifier turns off When the DC board temperature is lower than 95 C the rectifier resumes to normal operation and the hysteresis is at least 10 C 3 4 8 Fan Fault Protection An alarm will be generated upon a fan fault In such cases the fault indicator red on the Rectifier Module front panel will flash and the Re
194. y Page 48 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 Distribution Bay Frame Grounding Wire Sizes and Lugs Selection Home Features 1 4 clearance holes 5 8 centers are provided for installation of customer provided two hole lugs as shown in the following illustration Restrictions All lugs for customer connections must be ordered separately Customer needs to supply lug mounting bolts and hardware The recommended frame grounding wire size is 6 AWG Recommended lug P N 245346700 1 4 clearance holes on 5 8 centers are provided for installation of customer provided two hole lug 1 4 clearance holes on 5 8 centers are provided for installation of customer provided two hole lug
195. y 45 4 millivolts peak to peak Does not exceed 200 millivolts peak to peak 2 Typically 15 9 millivolts rms Does not exceed 100 millivolts rms 4 1 10 Hold Up Time 10 ms The DC voltage is allowed to decrease to 42V from 54V during the test Page 80 of 115 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140001 Spec No 582140001 Model 801NLDB 801NLEB 801NL B Issue AN June 4 2014 42 AC Input Ratings 4 2 1 Voltage Nominal 208 volts AC three phase 50 60 Hz with an operating range of 176 to 264 volts Acceptable input frequency range is 45 to 65 Hz Maximum non destructive input voltage when rectifier is not operating 600 VAC 4 2 2 Current 18A 5800 W and at an input voltage of 176 VAC 4 2 3 THD Total Harmonic Distortion lt 5 when loaded at 50 to 100 of the rated output power 4 2 4 Inrush Current lt 150 of the rated input steady state peak value 4 2 5 Typical Input Data 60 Hz input A System output is initially adjusted to 54 48 volts DC as measured at the system sense points at 50 of full load and nominal input Number of Rectifier Modules Installed Nominal

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