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Emerson 30kW User's Manual

1. LI Rectifier Shelf Rear View covers removed Figure 3 10 AC Input Power Connections Page 28 Chapter 3 Making Electrical Connections This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Netwo
2. eTo g 6 l E E Ell ITI Its lO nT SSilODULOROSSst O DDE R MODULUS Rear View covers removed Figure 3 15 Bulk DC Distribution Connections to Power and Control Sub Rack Page 40 Chapter 3 Making Electrical Connections This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Instructions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 CHAPTER 4 INSTALLING THE RECTIFIER MODULE The rectifier module is hot swappable It can be installed with the system operating if these instructions are carefully followed Note There is a two step insertion process Procedure 1 Unpack the r
3. IM584000300 Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 Load Distribution Sub Rack DC Input Cables Load Factory connected in load distribution sub rack Distribution P customer to route into power and control Sub Rack f sub rack and connect to power and control a sub rack DC output terminals Power and jf Control Sub Rack f Battery Battery Tray Output Cables Tray Factory connected in battery tray customer to route into power and control sub rack and connect to power and control sub rack battery terminals Battery Terminals for 400V DC Battery Strings 400V DC Output Terminals five sets of 1 4 20 x 5 8 two sets of 1 4 20 x 5 8 studs on 5 8 centers for studs on 5 8 centers for double hole lugs double hole lugs each polarity each polarity Note Battery cables can alsobe Negative Positive Negative Positive routed through the bottom of the Battery Battery Output Output power and control sub rack Recommended Recommended Torque 84 in lbs Torque 84 in lbs 9 Nm 9 Nm Power and 2 ER er oa o 0 yo o Control Sub Rack o o AC INPUT Li L213 Rear View covers removed Figure 3 6 Sub Rack Interconnections Page 22 Chapter 3 Making Electrical Connections This document is property of Emerson Network Power Energy Systems North America
4. Or Relay Output Term Blocks rm Digital Input Term Blocks O O Relay J9 J8 J7 J6 J5 J4 J3 87654 3 2 1 lt Input EESeglseslego Noo 3 11 5 3 1 5 3 1 O O OJO O SE SO 6 4 2 6 4 2 6 4 2 J12 BeTENE E E HeT PROBE 2 olol og Fal IB2 TEMP 5 lt PROBE 1 UL 0 D 0000 Bg Lng 20 O J2 4 _ Connector S55 I to ACU 25 00 005 O m n Ji 00 WOU O C 77 SWI J Switch sections must be set to this position to interface with the ACU controller J3 J9 Wire Size Capacity 16 26 AWG 1 5 0 5mm Recommended Torque 2 2 in lbs 0 25 Nm Figure 3 14 External Interface Connections Chapter 3 Making Electrical Connections Page 37 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Installation Instructions Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 Programmable Default Digital Customer Defined Digital Input Input Function Digital Input Function J3 2 Home Table 3 1 Programmable Digital Inputs Page 38 Chapter 3 Making Electrical Connections This document is property of Em
5. Recommended routed through the bottom of the ere i power and control sub rack Torque 84 In I S Sub Rack 9 Nm I I I ies L Ss U O t O AC INPUT l m O Li O S ORORO Q li o l LS O O O CO oO A TIF a Q ot EN LE l A 1 KZ HZ JN A A me F SHaAarmTULLLUN MUALLA YA MARR AK 7 an TS lU Hid NNI HAMIL OUULDUDIAWHSPALBORAS gt Rectifier Shelf Rear View covers removed Control Alarm Connector Pinouts Internal External Battery Tray Y Control Alarm Connectors Use either connector T 1 3U If an internal or external battery tray is not connected Terminati O O MUST have termination plugs Ef r installed ao IOG N Ta O O 1 Q Q Battery 48V for 48V RTN Alarm Battery Shunt Shunt N Z Alarm Trip Trip Bi Figure 3 13 External Battery Connections Page 34 Chapter 3 Making Electrical Connections This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Instructions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 IB2 ACU Controller Interface Board Connections
6. Caution In the NPG Configuration this equipment will have after installation a connection between the earthed conductor of the DC power supply circuit and the earthing conductor Recommended Torque 84 in lbs 9 Nm Power and Control Sub Rack o off Return Busbar Bus Grounding Point NPG Configurations Only Note This connection can be made here or on the distribution sub rack if furnished as shown above one set of 1 4 20 x 1 2 studs on 5 8 centers for double hole lugs a el o Og lo 9 ole D O ro ALATA NOME Q OSOS o DEcogt I Figure 3 4 covers removed Return Busbar Bus Grounding Connection NPG Configu
7. General Item Part Number Qty i 553199 List 11 Power and Control Sub Rack 554097 List 12 1 Rear Mounting Brackets Sub Rack 553313 and 554423 1 each Screws to Mount Rear Mounting Brackets to Sub Rack 10 32 x 1 2 owe nee Cage Nuts Sub Rack Data Rack Mounting eee 20 Sub Rack Mounting Screws for Use with Cage Nuts P94896 20 Sub Rack Data Rack Mounting Snap Bushing 1 093 244823100 5 Snap Bushing 1 75 244823800 1 Hole Plug 1 375 144152 1 KEPS Nuts 10 32 AC Ground wee 4 KEPS Nuts 1 4 20 DC Load and Battery HOROS A9 USB Flash Drive Config File 144345 1 Cabinet Grounding Jumper 554932 1 Flat Washer 1 4 Data Rack Ground Bar Ale LIOTO9 w Lock Washer 1 4 Data Rack Ground Bar AASTED ay Screw 1 4 20 x 3 4 Data Rack Ground Bar eee 00 9 Screw 6 32 x 3 8 Spares for Rear Cover 209904109 4 Rectifiers Item Part Number Qty Rectifier 1R40015000e 1or2 Temperature Probes List 98 99 Item Part Number Qty Temperature Probe 12 Feet 4m 04118246 and 04118247 1 each Temperature Probe 33 Feet 10m 04118246 and 04116740 1 each Chapter 1 General Information and Installation Acceptance Checklist Installation Instructions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 DC Load Distribution Sub Rack List 21 22 23 24 General Item Part Number Qty 553221 List 21 553663 List 22 553349 List 23 554061 List 24 Cage Nut
8. CONNECTED TO GROUND Rear View covers removed A lead exits the rear of the power and control sub rack in a High Resistance Midpoint Ground HRMG configuration This lead MUST be connected directly to ground for proper operation of the mid point grounding circuit and the ground fault detection circuit This lead is 16 AWG approximately 100 long and terminated in a ring lug with a 1 4 clearance hole Figure 3 5 HRMG Ground Connection HRMG Configuration Only Page 20 Chapter 3 Making Electrical Connections This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Instructions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 Sub Racks Electrical Interconnections If the system components are furnished loose to be installed in a customer furnished IT rack the following electrical interconnections are required Connecting the Load Distribution Sub Rack s to the Power and Control Sub Rack Note If you are connecting bulk loads refer to Power and Control Sub Rack Bulk Output Connections if required on page 40 Procedure 1 L
9. total can be connected to the power and control sub rack Negative Positive Battery Battery for double hole lugs each polarity Note Battery cables can also be Power and Control
10. Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Instructions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 Checklist Customer Integrated System ship loose Chapter 2 Installing the System L Equipment Inspection Completed L IT Rack Secured to Floor L Power and Control Sub Rack Load Distribution Sub Rack s and Battery Tray s Installed in IT Rack Chapter 3 Making Electrical Connections Sub Racks Cabinet Grounding Connection Frame Ground Made IT Rack Grounding Connection Frame Ground Made Return Bar Grounding Connection Made NPG Configuration Only HRMG Grounding Connection Made HRMG Configuration Only Sub Rack Electrical Interconnections Made AC Input Power and AC Input Equipment Grounding Connections Made DC Load Distribution Connections to List 21 24 Distribution Sub Rack s Made if furnished Battery Sub Trays Installed in List 91 92 Battery Tray s if furnished External Battery Connections Made if required IB2 ACU Controller Interface Board Connections Made if required ACU Controller Ethernet Connection Made if required Ooooo OOOOUODODD Power and Control Sub Rack Bulk Output Connections Made if required Chapter 4 Installing the Rectifiers 0 Rectifiers Installed Chapter 5 Initially Starting the System LI System Started Configured and Chec
11. Inc is strictly prohibited Chapter 5 Initially Starting the System Installation Instructions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 CONFIGURING THE ACU IDENTIFICATION OF RECTIFIERS When rectifier modules are all installed prior to applying power and starting the system the order in which the ACU identifies the rectifiers is by serial number lowest serial number is Rect 1 next lowest is Rect 2 etc If you prefer the ACU to identify the rectifiers by position in the system perform the following procedure Procedure 1 2 With the Main screen displayed press ENT to go to the Main Menu Navigate to and select Settings ENT If a password screen opens a password must be entered to allow the User to make adjustments If a password was previously entered and has not yet timed out skip this step and proceed to step 3 Otherwise to enter a password with the cursor at the User Name field default is Admin press the down arrow key to move cursor down to the password line Press ENT 0 is highlighted Press the up arrow key once to change the 0 to 1 default password is 1 then press ENT twice Note If you have been assigned a unique User Name and password follow this procedure to enter these With the Settings menu screen displayed navigate to and select Rectifier ENT Navigate to Rect is used here to represent the rect
12. Power and Control Sub Rack DC Output Leads Openings for 32mm 1 25 Conduit oo O00 00 O00 OO Power and Control Sub Rack DC Power and Output Leads to Distribution Sub Rack Control Sub Rack Removable Panel Battery Tray Return Bar Grounding Point 19mm 0 75 Conduit Opening NPG Configurations Only Note This connection can be made here or on the power S X and control sub rack Rear Pa to Power and Conirol Sub Rack Battery Terminals Figure 3 2 Individual Cable Landing Points Sub Racks Page 16 Chapter 3 Making Electrical Connections This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Instructions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 TASKS TO BE PERFORMED FOR CUSTOMER INTEGRATED SYSTEMS ALSO MAKE THE CONNECTIONS DESCRIBED UNDER Tasks to Be Perform for All Installations STARTING ON PAGE 25 Grounding Danger Failure to follow proper grounding procedures can result in electric shock hazard to personnel or the risk of fire should a ground fault occur For grounding requirements refer to the current edition of the American
13. Refer to the ACU Controller Operation Instructions UM1M820NNB 1 for detailed instructions Refer to Figure 5 2 for locations of the ACU local indicators and navigation keys Information Alarm Indicator Yellow Status Warning or Critical Indicator Alarm Indicator Green Red 10 100M Ethernet Port RJ 45 USB Port Menu Navigation Keys Figure 5 2 ACU Controller Local Indicators and Navigation Keys Procedure Note The initialization routine takes several minutes During that time various alarm indicators may illuminate on the ACU front panel and an audible alarm may sound Disregard all alarms An audible alarm can be silenced at any time by momentarily depressing the ENT key on the ACU Controller 1 After the ACU is powered on the display alternates between the Emerson Network Power screen and a screen displaying Advanced Control Unit Plus Version Starting Page 44 Chapter 5 Initially Starting the System This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Instru
14. are installed The power and contro sub rack provides connection points for up to two 2 total DC load distribution sub racks bulk output combinations Refer to Figure 3 15 for connection details Refer to SAG584000300 for wire size and crimp lug information CUSTOMER CONNECTION TO BULK DISTRIBUTION ee 400V DC Output Terminals Caution In the NPG Configuration two sets of 1 4 20 x 1 2 studs this equipment will have after installation on 5 2 centers far double a connection between the earthed conductor hole lugs each polarity of the DC power supply circuit and the earthing 9S R y conductor Negative Positive Output Output Power and Control Mecarninenden orque 84 in lbs Sub Rack 9 Nm i m L i N D O b O O O SS Ny AC INPUT Li 2 L3 OO Ole OO Coors OO OO oo OO FOO IOO Hoe gt
15. if required The IB2 ACU Controller Interface Board provides connection points for digital inputs programmable relay outputs and temperature probes The IB2 interface board is accessed from the front of the power and control sub rack Loosen the two captive fasteners and slide the tray the IB2 assembly is mounted to out far enough to make the electrical connections Refer to Figure 3 14 When connecting input and output wires to the IB2 board route the leads through the opening provided on the top of the power and control sub rack for I O wiring see Figure 3 14 through the I O wiring cable tray and out to the IB2 assembly at the front of the system Note The IB2 board is isolated from the system s 400VDC bus and the internal 48V bias supplies If a voltage potential is required to be connected to digital inputs and or relay contacts customer must supply the voltage source Digital Inputs and Programmable Relay Outputs Digital input and relay output leads are connected to screw type terminal blocks located on the IB2 Recommended torque for these connections is 2 2 in lbs 0 25 Nm Refer to Table 3 1 and Table 3 2 for pin out information Digital Inputs Connect up to eight 8 digital inputs to the IB2 ACU Controller Interface Board Note that you must supply both paths for the digital input either a positive or negative signal and the opposite polarity return path Observe proper polarity Refer to Figure 3 14 for termi
16. Item Part Number Qty 553266 List 91 Banery Tray 554671 List 92 1 Six 6 Battery Sub Trays 553524 1 with Batteries Rear Mounting Brackets Tray 553158 and 554041 1 each Screws to Mount Rear Mounting Brackets to Tray 10 32 x 1 2 ee 1014500 p Cage Nuts Tray Data Rack Mounting ger ts 16 Sub Rack Mounting Screws for Use with Cage Nuts P94896 16 Tray Data Rack Mounting Alarm Control Harness Multiple Shelves PORSA 1 Tray Grounding Jumper 554933 1 Flat Washer 1 4 Data Rack Ground Bar ARATRO i Lock Washer 1 4 Data Rack Ground Bar ener ea 4 Screw 1 4 20 x 3 4 Data Rack Ground Bar 2e TOROADY 4 Chapter 1 General Information and Installation Acceptance Checklist Installation Instructions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 RECOMMENDED TOOLS AND TEST EQUIPMENT The following tools and test equipment are recommended to install the DC Power System Contact Emerson for a full turn key installation quote e Non Contact Voltage Detector e Digital Multimeter DMM capable of measuring system AC input and DC output voltages e NO OX ID A or Approved Equivalent e Lineman s Scissors e Lineman s Strippers e Lineman s Cutters e Electrician s Insulated Screwdrivers Phillips No 1 and 2 e Electrician s Insulated Screwdrivers Flat Blade Small and Large e Adjustable Torque Wrench 1 2 13mm Drive 0 in lb 0 Nm to 100 in Ib 11 Nm e Ratchet 1 2 13mm
17. National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC applicable local codes and your specific site requirements For operation in countries where the NEC is not recognized follow applicable codes Refer to Figure 3 8 for a complete system grounding scheme diagram Sub Rack Grounding Frame Ground When individual system components are furnished the individual components must be grounded on site by the customer after installation into an IT rack A cabinet grounding stud is located on the rear of the power and control sub rack and distribution sub rack A tray grounding stud is located on the rear side panel of the battery tray Refer to Figure 3 3 for connection points NPG Configurations Only Return Busbar Bus Grounding Connection The return busbar Bus in a negative pole ground NPG configuration is to be connected to ground A grounding connection point for the return busbar Bus is provided on the negative bus in the power and control sub rack This connection can also be made on the rear of the load distribution sub rack if furnished Only connect in one place Refer to Figure 3 4 for connection points HRMG Configurations Only Bus Grounding Connection A lead exits the rear of the power and control sub rack in a High Resistance Midpoint Ground HRMG configuration This lead MUST be connected directly to ground for proper operation of the mid point grou
18. also be fed from bottom for raised floor applications Emerson Network Power DCM IT Rack i Front DC Distribution Leads Openings for 25mm 1 Conduit snap bushings are furnished for use without conduit AC Input Leads Opening for 25mm 1 Conduit ee Alarm Leads Opening Distribution for 25mm 1 Conduit Sub Rack Battery Leads Openings for 19mm 0 75 Conduit top and bottom Power and Control Sub Rack Battery Tray Figure 3 1 Top Feed Cable Landing Diagram Factory Provided IT Rack Page 14 Chapter 3 Making Electrical Connections This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Instructions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 When System Components are Furnished Loose to be Installed in a Customer Furnished IT Rack If the system components are furnished loose to be installed in a customer furnished IT rack the following connections are required Refer to Figure 3 2 for a cable routing diagram Grounding Connections between the Sub Racks and the IT Rack Ground Bar page 17 Return Bar Grounding Connection N
19. and control sub rack Remove a termination plug from one of these connectors Connect the extension control alarm cable between the battery tray control alarm wire harness and the power and control sub rack connector which the termination plug was removed from Refer to Figure 3 7 If more than one battery tray is furnished use the supplied battery tray control alarm daisy chain cable as shown in Figure 3 7 Chapter 3 Making Electrical Connections Page 21 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Instructions
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21. property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Instructions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 External Battery Connections if required Danger Adhere to the Important Safety Instructions presented at the front of this document DO NOT attempt to work on an energized system Warning Observe proper polarity when making battery connections Up to five internal or external battery strings can be connected to busbars located in the power and control sub rack If the system is furnished in a factory provided IT rack connections to internal battery trays are factory made Connect any external battery strings to the positive and negative battery connection points per Figure 3 13 Cables can be routed from the top or bottom to the power and control sub rack Refer to SAG584000300 for wire size and crimp lug information If there is a battery breaker associated with the external battery string that is to be controlled tripped by the system s LVD circuit wire per Figure 3 13 e Use 22 AWG 0 5mm wire e The mating connector for the alarm control connector on the power and control sub rac
22. 00300 for part numbers and descriptions Up to two 2 temperature probes can be connected to the IB2 Any combination of the two 2 temperature probes can be programmed to monitor ambient air temperature and or battery temperature A temperature probe set to monitor battery temperature can also be used for the rectifier battery charge temperature compensation feature The battery charge temperature compensation feature allows the controller to automatically increase or decrease the output voltage of the system to maintain battery float current as battery temperature decreases or increases respectively Battery life can be extended when an optimum charge voltage to the battery with respect to temperature is maintained A temperature probe set to monitor battery temperature can also be used for the BTRM battery thermal runaway management feature The BTRM feature lowers output voltage when a high temperature condition exist to control against battery thermal runaway Refer to the ACU Controller Operation Instructions UM1M820NNB 1 for programming information A temperature probe programmed to monitor battery temperature should be mounted on the top or side of a battery block to sense battery temperature A temperature probe used for battery charge temperature compensation and or BTRM Battery Thermal Runaway Management should also be mounted on the top or side of a battery block A temperature probe programmed to monitor ambient temperature should
23. C FLASH AND SHOCK HAZARD When working on this equipment appropriate PPE and tools required An appropriate flash protection boundary analysis should be done determine the hazard risk category and to select proper PPE Notice that PPE is applicable for both AC and DC voltages This product is intended only for installation in a Restricted Access Location Only authorized and properly trained personnel should be allowed to install inspect operate or maintain the rack equipment Do not work on LIVE parts If required to work or operate live parts obtain appropriate Energized Work Permits as required by the local authority per NFPA 70E Standard for Electrical Safety in the Workplace Important Safety Instructions Page v This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Installation Instructions Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 MAINTENANCE AND SERVICING PROCEDURES General WARNING All equipment maintenance and servicing procedures involve internal access and should be carried out only by trained personnel on a de energized system Extreme caution is required when perfor
24. Drive e Insulated Nut Driver Set e Hexagonal Bit Set Chapter 1 General Information and Installation Acceptance Checklist Page 5 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Installation Instructions Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 INSTALLATION ACCEPTANCE CHECKLIST General The individual components of the DC Power System may be shipped as a complete solution factory installed and wired in an IT rack or may be shipped separately to be installed in a customer provided IT rack Provided next is an Installation Acceptance Checklists for each option e Factory Integrated System List R1 R2 e Customer Integrated System ship loose These Installation Acceptance Checklists help ensure proper installation and initial operation of the system As the procedures presented in Chapters 2 through 5 of this document are completed check the appropriate box on the appropriate Installation Acceptance Checklist If the procedure is not required to be performed for your installation site also check the box to indicate that the procedure was read When installation is done ensure that each block in th
25. E A technical manual from the experts in Business Critical Continuity NetSure 4015 30kW 400V DC Power System Installation Instructions IM584000300 Issue AB April 3 2013 SPEC NO COMPONENT 584000300 MODEL INTEGRATED SYSTEM LIST R1 R2 4015 X003 LOAD DISTRIBUTION SUB RACK HRMG Configuration w row breaker LIST 21 NPG Configuration w row breaker LIST 22 HRMG Configuration w out row breaker LIST 23 NPG Configuration w out row breaker LIST 24 POWER AND CONTROL SUB RACK HRMG Configuration LIST 11 4015 X003 NPG Configuration LIST 12 BATTERY TRAY HRMG Configuration LIST 91 NPG Configuration LIST 92 4 EMERSON Network Power Business Critical Continuity Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co NetSure NetSpan NetReach NetXtend and NetPerform are trademarks of Emerson Network Power Energy Systems North America Inc All other trademarks are the property of their respective owners The products covered by this instruction manual are manufactured and or sold by Emerson Network Power Energy Systems North America Inc The information contained in this document is subject to change without notice and may not be suitable for all applications While every precaution has been taken to ensure the accuracy and completeness of this document Emerson Network Powe
26. Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Instructions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 Battery Tray Alarm Control Connections 1 Tray Only oo OO OO DO OQO Internal External Battery Tray Control Alarm Connectors If an internal or external battery tray is not connected MUST have termination plugs installed Use either connector Power and Control Sub Rack Rear 1 Remove a termination plug from one of the connectors either one located on the rear of the power and control sub rack 2 Plug the extension control alarm cable into the connector the termination plug was we removed from 3 Connect the other end of the extension Extension Control Alarm Cable P N 554715 56 control alarm cable into the battery tray control alarm harness Battery Tray Control Alarm Pi Harness Rear Figure 3 7 con d on next page Internal Battery Tray Interconnections Chapter 3 Making Electrical Connections Page 23 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America In
27. M IT Rack in an ambient of 35 C 95 F with a front and rear door free area ratio of 83 Installing the Sub Racks If the system was ordered to be installed in a customer provided IT rack install the individual components of the DC Power System into a 19 mounting frame of the IT rack Procedure Note Refer to Figure 2 2 as this procedure is performed 1 If furnished the DC load distribution sub rack s is typically installed at the top of the IT rack Note The system can consist of 0 2 DC load distribution sub rack s a Slide the DC load distribution sub rack into position and secure the front mounting flanges to the IT rack with the furnished cage nuts and screws b Repeat this procedure if a second DC load distribution sub rack is furnished 2 The power and control sub rack is typically installed below the DC load distribution sub rack s Note The system consists of one 1 power and control sub rack a Secure the rear mounting brackets to the IT rack with the furnished cage nuts and screws b Remove the rear cover from the power and control sub rack c Slide the power and control sub rack into the front of the IT rack until it is in position with the bottom of the sub rack resting on the angles of the rear mounting brackets d Secure the front mounting flanges to the IT rack with the furnished cage nuts and screws Page 10 Chapter 2 Installing the System This document is property of Emerson Netw
28. PG Configurations Only page 17 HRMG Grounding Connection HRMG Configurations Only page 17 Sub Racks Electrical Interconnections page 21 Site Ground to IT Rack Ground Bar page 25 AC Input Connections page 28 DC Load Distribution Connections to List 21 24 Distribution Sub Rack s page 29 Battery Sub Trays Installed in List 91 92 Battery Tray s page 31 External Batteries if required page 33 IB2 ACU Controller Interface Board Connections if required page 35 ACU Controller Ethernet Connection if required page 36 Power and Control Sub Rack Bulk Output Connections if required page 40 Chapter 3 Making Electrical Connections Page 15 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Installation Instructions Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 Alarm Leads Opening for 25mm 1 Conduit DC Distribution Leads Openings for 25mm 1 Conduit snap bushings are furnished for use without conduit AC Input Leads Opening for 25mm 1 Conduit Battery Leads Openings for 19mm 0 75 Conduit top and bottom Distribution Sub Rack
29. Page 31 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Installation Instructions Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 Note Battery tray must be installed in rack before installing batteries Battery tray output cables not shown for clarity 1a eee eae sexe cers cme came cege eg Gee ame ome ase ome 7i PETT TTT TETTI TITEI TETTEIRE EEEE TTET Battery Retaining Bracket ADO DBS DA ROHR DDBOBOORDODOODUDDOUDOODODOUOODOODORDOD On the sub trays that hold five 5 batteries one battery string cable is disconnected and sleeved at the factory Locate this lead and connect it to the open battery terminal in that tray Battery Sub Trays If a battery temperature probe is to be used it is recommended to secure it on top of a battery block near this location Battery wiring connectorized for easy installation Battery Sub Tray Connector Battery Tray Connector Figure 3 12 Installing Battery Sub Trays in List 91 and 92 Battery Tray s Page 32 Chapter 3 Making Electrical Connections This document is
30. Primary Protectors is not sufficient protection in order to connect these interfaces metallically to OSP wiring The intra building port RJ 45 of the equipment or subassembly must use shielded intra building cabling wiring that is grounded at both ends Page 36 Chapter 3 Making Electrical Connections This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Instructions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 1 0 Wiring I O Wiring Opening Power and Control Sub Rack Cable Tray for 25mm 1 Conduit Top cover removed in illustration for clarity only Oo oo 06 O06 O00 ACU IB2 10 100M Ethernet Interface Board Port RJ 45 Top View Customer Input Output 1 0 Connections ACU IB2 Interface Board y
31. WIRING CONSIDERATIONS All AC input and 400V DC output wiring branch circuit protection and grounding should follow the current edition of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC and applicable local codes For operation in countries where the NEC is not recognized follow applicable codes For wire size branch circuit protection crimp lug and general wiring recommendations refer to System Application Guide SAG584000300 TORQUE Torque all connections as specified in the illustrations presented in this chapter OUTPUT GROUND CONFIGURATIONS These instructions apply both to the High Resistance Midpoint Grounded HRMG and Negative Pole Grounded NPG configurations Ensure you follow the proper procedures for the configuration you have Refer to the part number on your equipment The table on the front cover of this document lists the various equipment part numbers and the configuration they apply to CABLE ROUTING When System is Furnished in a Factory Provided IT Rack List R1 R2 If the system is furnished in a factory provided IT rack connections between the system s sub racks and also to the IT rack ground bar are factory made The electrical connections the customer is required to make are the following Refer to Figure 3 1 on the next page for a cable routing diagram e Site Ground to IT Rack Ground Bar page 25 e AC Input Conn
32. allation If the equipment will not be installed immediately it must be stored indoors where the humidity is no higher than 95 The storage area must protect the DC Power System from excessive moisture SECURING THE IT RACK TO THE FLOOR Secure the IT rack to the floor per site requirements Refer also to the General Requirements section at the beginning of this chapter Factory Integrated Systems List R1 R2 For systems factory furnished in an IT rack List R1 R2 position and secure the Emerson Network Power DCM IT Rack to the floor as follows Procedure 1 Use at least two people when moving the IT rack 2 Using a pallet jack or forklift move the IT rack on its pallet to the installation location 3 Cut the shrink wrap and remove all packaging 4 Remove the lag bolts securing each shipping bracket to the shipping pallet There is one bracket at each corner of the IT rack each bracket has two lag bolts 5 Use a pallet jack or forklift to raise the IT rack off the shipping pallet 6 Slide the shipping pallet out from under the IT rack 7 The IT rack may be positioned for installation either with the forklift or by rolling the cabinet on its casters If the casters are to be used to move the cabinet prepare the IT rack for rolling as follows a Set the IT rack on the floor b Using a hex wrench lower each leveling feet until the IT rack is not resting on the shipping brackets c Remove the hex bolts sec
33. angles of the rear mounting brackets c Secure the front mounting flanges to the IT rack with the furnished cage nuts and screws d Secure the rear mounting brackets to the battery tray with the furnished hardware hardware is installed from inside the battery tray the rear mounting brackets have captive fasteners e Repeat this procedure if other battery tray s are furnished Chapter 2 Installing the System Page 11 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Issue AB April 3 2013 Rear Mounting Brackets both sides Secure rear mounting brackets to IT rack first then slide sub rack into IT rack so sub rack rests on rear mounting brackets bottom angles then secure sub rack s front mounting flanges to IT rack and finally secure rear mounting brackets to sub rack o o o o o o Installation Instructions Spec No 584000300 Model 4015 X003 m The rear mounting bracket can be adjusted from 28 75 730mm to 32 25 819mm for the Power and Control Sub Rack and 26 39 670mm to 32 60 828mm for the Batter Tray Use supplied IT cage nut screw for mounting 3 per side fo
34. be mounted in a convenient location away from direct sources of heat or cold e Recommended Battery Temperature Probe Location for Furnished List 91 92 Battery Tray If a battery temperature probe is to be used it is recommended to secure it on top of a battery block near the location indicated in Figure 3 12 ACU Controller Ethernet Connection if required The ACU Controller provides a Web Interface via an Ethernet connection This interface can be accessed locally on a computer or remotely through a network An RJ 45 10BaseT jack is provided on the front of the ACU Controller for connection to a computer or into a customer s network This jack has a standard Ethernet pin configuration scheme twisted pair Refer to Figure 3 14 for location Use shielded Ethernet cable grounded at both ends Note that the ACU RJ 45 jack is connected to chassis ground Refer to the ACU Controller Operation Instructions UM1M820NNB 1 for operational details Warning The intra building port s of the equipment or subassembly is suitable for connection to intra building or unexposed wiring or cabling only The intra building port s of the equipment or subassembly MUST NOT be metallically connected to the interfaces that connect to the OSP or its wiring These interfaces are designed for use as intra building interfaces only Type 2 or Type 4 ports as described in GR 1089 CORE Issue 4 and require isolation from the exposed OSP cabling The addition of
35. c Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Installation Instructions Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 Battery Tray Alarm Control Connections 2 or More Trays Internal External Battery Tray Control Alarm Connectors If an internal or external battery tray is not connected MUST have termination plugs installed Use either connector Qo OO 00 O88 O80 Extension Control Alarm Cable P N 554715 56 Power and Control Sub Rack Battery Tray Control Alarm Daisy Chain Cable P N 553614 Battery Tray Control Alarm Harness Battery Tray Battery Tray Control Alarm Harness Remove a termination plug from one of the connectors either one located on the rear of the power and control sub rack 2 Plug the extension control alarm cable into the connector the termination plug was removed from 3 Connect the other end of the extension control alarm cable into the end of the battery tray control alarm daisy chain cable 4 Plug the center connector of the battery tray Battery Tray control alarm daisy chain cable into the battery tray control harness of the first battery tray 5 Plug the remaining end of the battery tray control alarm daisy chain cable into the battery tray control harness of the second battery
36. cedures ccccccseeeeeeeceeeeeceaeeeeaae cence ceaeeeeeaeseeaaeseaeeecaaeeeeaaesdeaeeseaeeesaeeesaeseenees vi Circuit Card Ha dliNg in e eee eden ed et ee dee de eves eee cee ee vi STATIC WARNING E vii CHAPTER 1 GENERAL INFORMATION AND INSTALLATION ACCEPTANCE CHECK LIS 9D p E E beds andbuadsussandsunssuadsundeuadbundee 1 Customer Documentation Package ccccccceeeeeeeneeeeeeeeceaeeeeaaeceeeeeceaeeesaaeeecaaeseeceesaeeeeaaeedeaeeseeeeseaeeesaeseeneeseaees 1 SYStEM PACKAGING ER EAE E E censecenys toate eegty densa ete ae acanetetua bees A E E tudes abetes 1 Power and Control Sub Rack List 11 12 ccceecsceeeeeeeceeeeeeeee scenes ceaeeeeaaeeeeaeeecaeeesaaeessaeeseeeesaeeesaeeseneeeeaees 2 DC Load Distribution Sub Rack List 21 22 23 24 ccccescececseseceseeeeeeeseeeeeeeseeeseeeseeeeeeeceeeaeesseneaeesseesaees 3 Battery Tray LST 91 92 ics css eels acini AREAALI ea ea ved dads vd neve Heed epee 4 Recommended Tools and Test EQuipMent ccceecceceeeeeneceeeeeneee eee ae aS teases KANKAAN KN a ANETA IRA NNa KAA KAAI N ANKEA 5 installation Acceptance Checklist asirieni en aa aa anaa a aa aaa aaa eye E aa naaa Eaa EE 6 General arte Sti a a a a a PO OES e a heheh in a a ae a 6 Checklist Factory Integrated System List R1 R2 cccecsceeeesceceeeeeeeeeeeeeeeeeeeeeaeeeeeaeseeeeeseaeeesaeeseeeeeeeeess 6 Checklist Customer Integrated System ship loose cccecececeeeeeeeeeeeeeeeceeeeeeaeeeeaeeseeeees
37. ctions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 2 Next the language screen appears Press the up or down arrow key to select the desired language Press the ENT key to confirm the selection If no key is pressed within 10 seconds the ACU selects the displayed language automatically As initialization continues the Main screen is displayed but with zero volts Initialization is not complete 09 18 36 4 Float Auto NoAlm When initialization is complete the Main screen displays voltage and current normally and no alarms are active 09 20 21 Float 380 0V 34A Auto NoAlm System information is displayed in multiple screens Repetitively press the up or down arrow key to view other system information screens one by one From the Main screen press ENT to go to the Main Menu screen Main Menu gt Status Settings ECO Mode Manual Quick Setting From the Main Menu select a sub menu by repetitively pressing the up or down arrow key The selected sub menu will be indicated by the cursor Press ENT to open the sub menu Note Repeatedly press the ESC key to return in reverse order level by level from 8 any sub menu until the Main screen appears Verify and set the ACU Controller as required for your application Refer to the ACU Controller Operation Instructions UM1M820NNB 1 for procedures Note that you will have to program the ACU for any te
38. cuit breaker located on the front of the power and control sub rack to the ON position Rectifiers automatically start 3 Place each internal battery tray circuit breaker to the ON position Place each external battery string circuit breaker to the ON position 4 Place each distribution row input circuit breaker located on the load distribution sub rack to the ON position if furnished 5 Place each load distribution circuit breaker located on the load distribution sub rack to the ON position Chapter 5 Initially Starting the System Page 43 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Installation Instructions Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 ACU CONTROLLER INITIALIZATION Note For factory configured systems your controller was programmed with a configuration file that sets all adjustable parameters Provided on a USB drive furnished with the system is an ACU configuration drawing C drawing and the ACU configuration files loaded into the ACU as shipped If ordered for customer integration you will have to program the controller for your application per step 8 below
39. d Distribution Sub Rack DETAILA HRMG Configurations Load Connections to Load Distribution Circuit Breakers Load Connections Field Connection to See Detail A External Customer Loads Stripped Wire OBSERVE CORRECT POLARITY Type Connection 200V DC 5 Wire Size Capacity 10 4 AWG 6 25Mm Recomended Torque 18 in lbs 2 Nm So Load Distribution Sub Rack NPG Configurations Load Connections See Detail B DETAIL B Stripped Wire A Type Connection o Load Connections to Load Distribution Circuit Breakers and Return Bar Field Connection to External Customer Loads OBSERVE CORRECT POLARITY Return 400V DC Wire Size Capacity 10 4 AWG 6 25mm Recomended Torque 18 in lbs 2 Nm Wire Size Capacity 10 4 AWG 6 25mm Recomended Torque 80 in lbs 9 Nm Return Bar factory Caution In the NPG Configuration CONNECT ONLY TO 4 this equipment will have after installation SIDE OF BREAKER a connection between the earthed conductor AS SHOWN of the DC power supply circuit and the earthing conductor Figure 3 11 DC Load Distribution Connections to Distribution Sub Rack s Page 30 Chapter 3 Making Electrical Connections This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copy
40. e appropriate Installation Acceptance Checklist has been checked Some of these procedures may have been factory performed for you Note The system is not powered up until the end of the Installation Acceptance Checklist Note Some of these procedures may have been performed at the factory for you Checklist Factory Integrated System List R1 R2 Chapter 2 Installing the System L Equipment Inspection Completed Q IT Rack Secured to Floor Chapter 3 Making Electrical Connections 0 IT Rack Grounding Connection Frame Ground Made L AC Input Power and AC Input Equipment Grounding Connections Made 0 DC Load Distribution Connections to List 21 24 Distribution Sub Rack s Made if furnished Battery Sub Trays Installed in List 91 92 Battery Tray s if furnished External Battery Connections Made if required IB2 ACU Controller Interface Board Connections Made if required ACU Controller Ethernet Connection Made if required Ooooovo Power and Control Sub Rack Bulk Output Connections Made if required Chapter 4 Installing the Rectifiers 0 Rectifiers Installed Chapter 5 Initially Starting the System LI System Started Configured and Checked Page 6 Chapter 1 General Information and Installation Acceptance Checklist This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America
41. e is disconnected and sleeved at the factory for transportation Locate this lead and Battery Sub Tray connect it to the open battery terminal in that tray See Figure 3 12 C t E a or 5 Check each battery sub tray voltage before installing as follows Black a Battery sub trays contain either four 4 or five 5 pre wired battery blocks Note that the minimum acceptable voltage of a single battery block is 11 5V DC So acceptable voltage of a battery sub tray with four 4 battery blocks is 11 5V x 4 46V DC Acceptable voltage of a battery sub tray with five 5 battery blocks is 11 5V x 5 57 5V DC b With an external meter measure each battery sub tray voltage at the battery sub tray connector see illustration in left margin If battery sub tray voltages are OK install each battery sub tray as detailed in the remaining steps of this procedure Contact Emerson Technical Support if battery sub tray voltages are not within limits Contact information is provided on the inside back cover of this document 6 If a battery temperature probe is to be used it is recommended to secure it on top of a battery block near the location indicated in Figure 3 12 7 Slide pre wired battery sub trays into battery tray 8 Connect each battery sub tray connector to the respective connector located on the battery tray 9 Re install the battery retaining bracket to the battery tray Chapter 3 Making Electrical Connections
42. eaeeseaeeseeeeeeneess 7 CHAPTER 2 INSTALLING THE SYSTEM ai iriitesunssntupitosiieninnsaiepetuedseniieidiuseeaaddatbinihsedauwadiapbentin 8 General Regue MeN Saa kite Ae ee hata ee A i ate aa taal i ata aa 8 Inspecting the Equipment and Storing for Delayed Installations ccccceeseeceeeeeeeeeeeeeaeeeeeeeseeeeeseaeeeeaeeeeeeeeas 9 Inspecting the EQUIPMENT rrecn eaan A E Eae e aE AANE AEA aE Ea 9 Storing for Delayed Installation iii scenes naia aia a a deed a iii 9 Securing the IT Rack to the Floor cccccceeeeeeeeneeeeeeeeeeeeeceaeeeeaaeeeeeeeceaeeecaaeeseaaeseeeesaeessaaeedeaeeseeeeseaeeesaeeeeaeeeeaees 9 Factory Integrated Systems List R1 R2 cccccecsceceeeeeceeeeeeeeeceeeeeceaeeeeaaeceeeeeseaeeesaaesseaaeseeeeseaeeesaeeseneeseaees 9 Installing Individual Sub Racks into Cutomer Provided IT Rack not applicable with List R1 R2 10 Customer Supplied IT Rack Guidelines ccceccceceeeeeeeeeeeeeeeceeeeeceaeeeeaeeseceeeceaeeesaaeseeaeeseeeeseaeeetaeeseeeeseaees 10 Installing the Sub Racks erinan sca das gevccdansched cas aeoe praida aiana dia ataga atadian taa adr dadra sees at diinn aradt 10 Electrically Interconnecting the SUD RaCK S c ccceeeceeeeeeeeeeeeeeeeecaeeeeaaeseeeeecaeeeeaaeeeeaeeseaeeesaeeeeaaeeeeneesaas 12 CHAPTER 3 MAKING ELECTRICAL CONNECTIONS ccccccceeeseeeseeeeeeeeeeeeeeeeeseneeeeeeeneees 13 Important Safety Instructions ecccecceceeseceeeeeeeeeeeeae cence
43. easeeseeeess 43 ACU Controller Initialization E E a aaea a aaa a a daa aaa 44 Verifying the Configuration File cccccecceeeeeeceeseeceeeeeeeeeeeeaaeseeneecaeeeeeaeeeeaaesaeeeeeaeeeeaaeseeaaeseeeeeseaeeseaeseeaeeseeeees 46 Changing Battery Capacity Rating in the ACU ssssssssseessessnesnessrrssrrssrnssrnstnssinsstnssrnssrnssrnsstnnstnnsnnnsnnnntnn nenene 46 Checking Basic System Settings oseesneesneeseeneeene ee seeesretnttnnetnnetnnetnnstrnsttnstnnsstnstusstnsstnnstenstensneasnnnstnn nennt 47 Configuring the ACU Identification of Rectifiers 2 2 cee cceeccceeeeeceeeeeceeeeeeaeeeeaeeseeeeeceaeeeeaaeseceeeeeaeeeseaeeseaeeseeeeesaas 49 Checking the System Shutdown CirCuit cceccceccsceeeeeeeceeeeeeeeeceeeeeceaeeecaaeeeeaeeseeeeeseaeeeeaaesgeeeeseaeeescaeessaaeseeeeeeaas 50 Ghecking SYStem Status ievcs dastecctevete a aa e ch Aaa a a a ATA A a a a raa avers A RAAE aa ea A a AE a a aaa aaa 50 Final Steps innne geninan ina a a a Mi aa aa hatin Sedona a ieee 51 Referen e DOCUMEMS oeira tania Oa aia NE id el ee ee ANA 51 REVISION RECORD wivevecccsescecccsescsccudesccccucescccsudosdsccusctuscsuscsusccusctuccsuscnasacusetuscsuscsusesucenucacudenucand 52 Page ii Table of Contents This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it witho
44. ectifier module 2 Open the respective rectifier module s AC input circuit breaker on the front of the power and control sub rack 3 Place the Latch Release located on the front of the rectifier module to the LEFT position See Figure 4 1 4 Place the rectifier module into an unoccupied mounting slot without sliding it in completely Gently push the rectifier module into the mounting slot until it stops Note that the rectifier module will NOT be completely seated in the mounting slot until the next step is performed 5 Live Systems Wait for the green power indicator to illuminate Ensuring the green power indicator stays on slide the Latch Release located on the front of the rectifier module to the RIGHT position Gently push the rectifier module into the mounting slot until it is completely seated De energized Systems Slide the Latch Release located on the front of the rectifier module to the RIGHT position Gently push the rectifier module into the mounting slot until it is completely seated 6 Secure the rectifier module to the power and control sub rack by tightening the retaining screw 7 Repeat the above steps for each rectifier module being installed in the system 8 After the rectifier modules are physically installed in their mounting slots they are ready for operation immediately after power is supplied to them 9 Close the respective rectifier module s AC input circuit breaker on the front o
45. ections page 28 e DC Load Distribution Connections to List 21 24 Distribution Sub Rack s page 29 e Battery Sub Trays Installed in List 91 92 Battery Tray s page 31 e External Batteries if required page 33 e B2 ACU Controller Interface Board Connections if required page 35 e ACU Controller Ethernet Connection if required page 36 e Power and Control Sub Rack Bulk Output Connections if required page 40 GO TO PAGE 25 FOR THE ELECTRICAL CONNECTIONS PROCEDURES Chapter 3 Making Electrical Connections Page 13 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Installation Instructions Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 Top Plate Two options available 1 P N 554472 Holes sized for imperial conduit fittings 25mm 1 conduit fittings except AC Input and External Battery which are 32mm 1 25 conduit fittings 2 P N 554473 Holes sized for corded connections using metric cord grips 38mm 1 5 holes DC Loads Alarm Building Ground External Battery 2 External Battery 1 AC 2 AC 1 NS Ground Bar Provided on Rear of IT Rack Note Cables can
46. eeeesaeeeeaaesseneessaees 21 Tasks to Be Perform for All Installations encsi enra unanenn AEREE ATAA AAT EERE NA KAATSEN ARAN 25 GroundiNg aen eieae aE a Sa aeaa aden gee S can aa aias 25 AC Input Power Connections oenina iiaa a i un a ee a ae 28 DC Load Distribution Electrical Connections to List 21 24 DC Load Distribution Sub Rack s if TUIMISHOG h E EA E A TT E E 29 Installing Battery Sub Trays in List 91 and 92 Battery Tray s if furnished 0 cesceeeeeeseeeeeeteeeeeeeees 31 External Battery Connections if required cccecececeeeceeeeeeeeeeeeeeeeeceaeeeeaaeseeeeecaeeesaaeeseaeeseeeeesaeessaaeeeeeeeeeas 33 IB2 ACU Controller Interface Board Connections if required cecceccceeeeeeeeeeeeeeseeteeeeeseaeeeeaeeeeeeeeeas 35 ACU Controller Ethernet Connection if required ccccceeececeeeceeeeeeeeeeeseeeeeeaeeeeeaeeeeeeeseaeeesaeeseaaeseeeeeseas 36 Power and Control Sub Rack Bulk Output Connections if required cceeeeeeeeeeeeeeeeeeeeeeaeeeeeeeeeeeeeees 40 CHAPTER 4 INSTALLING THE RECTIFIER MODULE seseeeeeeeeeeeeeeeeeeeeeeeees 41 CHAPTER 5 INITIALLY STARTING THE SYSTEM eeeseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 42 Initial Startup Pr parationeriesc cic urna aaia iaa andi da ae aa aatan paadi aiaia aeiia dives 42 Initially Starting the System ccceccceceseceeneeceeeeeeeaeeeeaaeseeeeceaeeeeaaesaaeesaeeeceaeseeaaesaeeeseaeseeaaeseeeeesseeeseaese
47. elated questions concerns Phone 1 956 661 6867 or claims Spare Parts DCpower Spares Emerson com Pricing and purchase orders for spare parts OSP Spares Emerson com including but not limited to breakers cables fuses rectifier fans misc breaker and fuse panels enclosure fans doors and switches etc Email Phone 1 800 800 1280 option 5 DC Power Depot Repair Creates and processes RMAs for depot repair and refurbishment Determines repair and refurbishment lead times and pricing based on warranties contractual agreements Provides repair shipping information and status Email DCpower Repair Emerson com Phone 1 800 800 1280 option 6 Technical Support Email DCpower TAC Emerson com Answers technical product and system questions OSP TAC Emerson com determines status of warranties and contractual Phone 1 800 800 5260 agreements for repair M Contact DC Power Spare Parts for parts and accessories For More Information To learn more about service offerings from Emerson Network Power please contact your sales representative call 1 800 800 1280 option 7 email ES Services Emerson com or visit www EmersonNetworkPower com EnergySystems Emerson NYSE EMR based in St Louis Missouri USA is a global leader in bringing technology and engineering together to provide innovative solutions for customers in industrial commercial and consumer markets through its network power process management industrial automation c
48. en displays the hardware version and MAC address 3 Press ENT A screen displays the configuration version number 4 Press ESC or wait approximately 10 seconds to return to the Main screen CHANGING BATTERY CAPACITY RATING IN THE ACU To change the battery capacity setting of the ACU to match the battery connected to the power system perform the following procedure Procedure 1 With the Main screen displayed press ENT to go to the Main Menu Navigate to and select Settings ENT 2 If a password screen opens a password must be entered to allow the User to make adjustments If a password was previously entered and has not yet timed out skip this step and proceed to step 3 Otherwise to enter a password with the cursor at the User Name field default is Admin press the down arrow key to move cursor down to the password line Press ENT 0 is highlighted Press the up arrow key once to change the 0 to 1 default password is 1 then press ENT twice Note If you have been assigned a unique User Name and password follow this procedure to enter these 3 With the Settings menu screen displayed navigate to and select Battery ENT Basic ENT 4 Navigate to Rated Capacity Press ENT Use the up or down keys to adjust the value as required Press ENT Note For NetSure 4000 Series Battery Tray s the capacity value is 8 5 A hr per tray For customer provided batteries
49. enter the C10 battery capacity rating in A hr 5 Return to the Main screen by repeatedly pressing ESC escape Page 46 Chapter 5 Initially Starting the System This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Instructions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 CHECKING BASIC SYSTEM SETTINGS Navigate through the controller menus and sub menus to check system settings You can adjust any parameter as required Note that these settings can also be checked and changed if required via the WEB Interface Note Repeatedly press the ESC key to return in reverse order level by level from any sub menu until the Main screen appears Procedure To Select a Sub Menu Press the up or down arrow keys to move the cursor up and down the list of sub menus in the menu screen selects the sub menu then press ENT to enter the selected sub menu To Enter a Password If a password screen opens a password must be entered to allow the User to make adjustments To enter a password with the cursor at the User Name field default is Admin press the down arrow key to move cursor dow
50. er amp Control N i Sub Rack NOTES 1 Refer to SAG584000300 for recommended ground lead wire sizes 2 400V DC Return can be either connected to the Bus or DC Distribution Sub Rack Figure 3 8 Grounding Scheme Diagram Page 26 Chapter 3 Making Electrical Connections This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Installation Instructions Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 Emerson Network Power J f DCM IT Rack jp Ground Bar 1 4 20 Captive Nuts on 5 8 Centers Recommended Torque 84 in lbs 9 Nm _ To IT Rack Frame Ground To Sub Rack s __ Grounding Stud Suggested To HRMG Ground Connection ewe Points if required To NPG Ground if required Conduit Grounding Points Stripped Wire Type Connection Wire Size Capacity see below Recommended Torque see below 14 10 AWG 2 5 6mm 20 in lbs 2 Nm 8 AWG 10mm 25 in lbs 3 Nm 6 4 AWG 16 25mm 35 in lbs 4 Nm Load Distribution Sub Rac
51. er Operation Instructions UM1M820NNB 1 Also provided on the USB drive is an ACU configuration drawing and the ACU configuration files loaded into the ACU as shipped SYSTEM PACKAGING The following describes how the system components and hardware are packaged for shipment and provides a means of identifying the components and hardware described in these instructions Note Not all parts may be included in every order Chapter 1 General Information and Installation Acceptance Checklist Page 1 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Instructions Spec No 584000300 Model 4015 X003 IM584000300 Issue AB April 3 2013 Power and Control Sub Rack List 11 12 Page 2 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited
52. erson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Instructions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 Alarms Assigned to this Alarms Assigned to this Relay Output Pin No Relay Default Relay Custom 3 none 5 7 Table 3 2 Programmable Relay Outputs Chapter 3 Making Electrical Connections Page 39 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Installation Instructions Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 Power and Control Sub Rack Bulk Output Connections if required Danger Adhere to the Important Safety Instructions presented at the front of this document DO NOT attempt to work on an energized system Warning Check for correct polarity before making connections Note These connection points may not be available if DC load distribution sub racks
53. ervicing CIRCUIT CARD HANDLING WARNING Installation or removal of the circuit cards requires careful handling Before handling any circuit card read and follow the instructions contained on the Static Warning Page Page vi Important Safety Instructions This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Instructions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 STATIC WARNING y The printed circuit cards used in this equipment contain static sensitive components The RN warnings listed below must be observed to prevent damage to these components Disregarding ATTENTION any of these warnings may result in personal injury or damage to the equipment Strictly adhere to the procedures provided in this document 2 Before touching any static sensitive component or printed circuit card containing such a component discharge all static electricity from yourself by wearing a wrist strap grounded through a one megohm resistor Some wrist straps such as Emerson Network Power Part Number 631810600 have a built in one megohm resistor no external resistor is necessary Read and follow wrist strap man
54. f the power and control sub rack Protection Indicator Yellow Power Indicator Green Alarm Indicator Red Latch Release 2E aG Front View Figure 4 1 Installing a Rectifier Module Chapter 4 Installing the Rectifier Module Page 41 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Installation Instructions Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 CHAPTER 5 INITIALLY STARTING THE SYSTEM Caution Performing various steps in the following procedures may cause a service interruption and or result in the extension of alarms Notify any appropriate personnel before starting these procedures Also notify personnel when these procedures are completed Note Contact Emerson sales for startup assistance INITIAL STARTUP PREPARATION Refer to Figure 5 1 for circuit breaker locations e Ensure that all blocks in the appropriate Installation Acceptance Checklist starting on page 6 have been checked except the last one e Ensure that a
55. grounding leads are factory wired from the individual system components to a ground bar located on the rear left side of the furnished IT rack Conduit Grounding Frame Ground Conduit grounding points are provided on terminal strips located on the left and right inside side walls of the distribution sub rack Refer to Figure 3 9 for connection points Chapter 3 Making Electrical Connections Page 25 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Installation Instructions Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 System Grounding Connections Overview HRMG System Grounding Conduit Gnd if req d To Building gt 200V DC Facility Ground IT Rack DC Load Distribution Load Wiring Main Sub Rack Ground Bar 3 AC Input Rack Frame Ground Power amp Control i Sub Rack HRMG Ground Connection NOTES 1 Refer to SAG584000300 for recommended ground lead wire sizes IT Rack sesez NPG System Grounding Conduit Gnd if req d E To Building T 400V DC Facility Ground IT Rack DC Load Distribution Load Wiring Main Sub Rack Ground Bar AC Input Pow
56. ifier identification number Press ENT The rectifier menu screen is displayed and the green LED on one rectifier starts flashing This is the rectifier currently identified by the ACU as rectifier If this is not the rectifier you want press ESC to return to rectifier menu screen and select a different rectifier Navigate to and select Rectifier ID Press ENT Use the up or down keys to change the ACU identification number for the flashing rectifier Press ENT Press ESC to return to rectifier menu screen Repeat steps 4 through 6 for each of the remaining rectifiers in the system When you have finished selecting identification numbers for all rectifiers repeatedly press ESC to return to the Main Menu Navigate to and select Manual ENT Rectifier ENT All Rect Ctrl ENT 10 Navigate to Confirm ID PH Press ENT Yes highlights 11 Press ENT to select the operation Press ENT again to confirm Note Check your numbering to be sure it is correct If there where conflicts in your numbering rectifiers with conflicts will be assigned the next available sequential number 12 Return to the Main screen by repeatedly pressing ESC escape Chapter 5 Initially Starting the System Page 49 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North A
57. ing use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Instructions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 Installing Battery Sub Trays in List 91 and 92 Battery Tray s if furnished Danger Adhere to the Important Safety Instructions presented at the front of this document Warning Ensure battery breaker on front of battery tray is turned off and locked out before beginning work Warning The battery tray is pre wired with output battery cables with exposed ends DO NOT install batteries into a battery tray that is not wired into the power and control sub rack Battery Manufacturer Information Refer to System Application Guide SAG584000300 for specifications and manufacturers of the batteries to be installed in this power system Installing Battery Sub Trays Batteries are furnished with this system but shipped separately These batteries are packaged in six 6 battery sub trays All battery wiring within the battery sub trays are done at the factory Procedure Refer to Figure 3 12 as this procedure is performed 1 ENSURE BATTERY BREAKER ON FRONT OF BATTERY TRAY IS TURNED OFF AND LOCKED OUT 2 Remove the battery retaining bracket from the rear of the battery tray 3 Unpack the battery sub trays 4 Inthe battery sub trays that hold five 5 batteries one battery string cabl
58. k Front View covers removed Figure 3 9 IT Rack and Conduit Grounding Connections Chapter 3 Making Electrical Connections Page 27 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Installation Instructions Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 AC Input Power Connections Danger Adhere to the Important Safety Instructions presented at the front of this document DO NOT attempt to work on an energized system AC input connections are made to an AC input terminal block located behind an access panel located on the rear of the power and control sub rack Studs are also provided for the AC Input ground leads Refer to Figure 3 10 for location and connection details AC Input Nominal 380V 400V 480V AC Three Phase 50 60 Hz Wire Size Capacity see below Recommended Torque see below 2 3 AWG 35 30mm 50 in lbs 5 65 Nm 4 6 AWG 25 16mm 45 in lbs 5 08 Nm A B C AC Input Ground Lead Stud 10 32 x 5 16 Recommended Torque 23 in lbs 3 Nm Power and Control Sub Rack
59. k is P N 247874900 Tyco 172167 1 e The mating contacts for the alarm control connector on the power and control sub rack is 245381700 Tyco 170360 3 22 18 AWG e The contacts are to be crimped with Tyco hand tool P N 724651 External battery breaker requirements are as follows e External battery breaker must contain a 48V shunt trip with the following specifications a Rated Voltage 12 to 60 VDC b Maximum Release Duration lt 10ms c Minimum Resistance gt 1 ohm e External battery breaker must contain auxiliary contacts that are normally closed if the breaker is close Minimum contact rating is 48V DC at 2A Chapter 3 Making Electrical Connections Page 33 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Installation Instructions Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 CUSTOMER CONNECTION Note These connection points are TO EXTERNAL BATTERY STRINGS used both for connecting external ee ree the Hi e 5 Battery Terminals for 400V DC Battery Strings attery trays A maximum of five 5 five sets of 1 4 20 x 1 2 studs on 5 8 centers external and internal battery strings
60. ked Chapter 1 General Information and Installation Acceptance Checklist Page 7 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Installation Instructions Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 CHAPTER 2 INSTALLING THE SYSTEM The individual components of the DC Power System may be shipped as a complete solution factory installed and wired in an IT rack or may be shipped separately to be installed in a customer provided IT rack GENERAL REQUIREMENTS e This product is intended only for installation in a restricted access location on or above a non combustible surface e Front and rear access is required for installation e Required minimum spacing from the rear of the power and control sub rack to a wall or other solid surface is thirty six 86 inches for proper ventilation of system components Required minimum spacing from the rear of the load distribution sub rack to a wall or other solid surface is twelve 12 inches for proper ventilation of system components e See Figure 2 1 for an air flow diagram Hot Aisle 4 Cold Aisle sr TA l x N I
61. limate technologies and tools and storage businesses For more information visit Emerson com Emerson Network Power a business of Emerson NYSE EMR is the global leader in enabling Business Critical Continuity from grid to chip for telecommunication networks data centers health care and industrial facilities Emerson Network Power provides innovative solutions and expertise in areas including AC and DC power precision cooling embedded computing and power integrated racks and enclosures power switching and controls infrastructure management and connectivity All solutions are supported globally by local Emerson Network Power service technicians For more information on Emerson Network Power s full suite of solutions specifically supporting the communications network infrastructure including NetSpan NetReach and NetXtend outside plant enclosures and equipment NetSure DC power systems and NetPerform Optimization Design amp Deployment services visit EmersonNetworkPower com EnergySystems Learn more about Emerson Network Power products and services at EmersonNetworkPower com Emerson Network Power Energy Systems North America 4350 Weaver Parkway Warrenville IL 60555 Toll Free 800 800 1280 USA and Canada Telephone 440 246 6999 Fax 440 246 4876 Web EmersonNetworkPower com EnergySystems EnergyNet Secure EmersonNetworkPower com Emerson Network Power The global leader in enabling Business Critical C
62. m contains high DC as well as AC voltages The maximum output voltage is 400V DC and is potentially lethal Check for voltage with both AC and DC voltmeters prior to making contact Important Safety Instructions Page iii This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Installation Instructions Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 BATTERY IF EQUIPPED DANGER When connected together the battery terminal voltage is 400V DC and is potentially lethal Battery strings should be isolated from the power system before servicing WARNING Correct polarity must be observed when connecting battery leads WARNING Special safety precautions are required for procedures involving handling installing and servicing batteries Observe all battery safety precautions in this manual and in the battery instruction manual These precautions should be followed implicitly at all times WARNING A battery can present a risk of electrical shock and high short circuit current Servicing of batteries should be performed or supervised only by properly trained and qualified personnel knowledgeable about batteries and
63. merica Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Installation Instructions Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 CHECKING THE SYSTEM SHUTDOWN CIRCUIT Procedure 1 With the system operating momentarily depress the System Shutdown pushbutton located on the power and control sub rack 2 Verify that the rectifier module AC input circuit breakers located on the power and control sub rack and the battery circuit breaker located on the internal battery trays open 3 Restart the system by first turning ON the rectifier module AC input circuit breakers then the battery circuit breaker s CHECKING SYSTEM STATUS Procedure 1 Observe the status of the indicators located on the ACU Controller rectifier modules and power and control sub rack If the system is operating normally the status of these is as shown in Table 5 2 Component Indicator Normal State Status Green e On Information ACU Off Controller Yellow A Warning or Critical Alarm YY Off Red Power Green On Rectifier Protection Modules Yellow ZN A Alarm Www Red Off Output Voltage On Present Green Power and PS1 Indicator Green On Control PS2 Indicator Green On Sub Rack Ground Fault Alarm HRMG Configurations Only Off Red Table 5 2 Stat
64. ming maintenance and servicing procedures Be constantly aware that this system contains high DC as well as AC voltages Check for voltage with both AC and DC voltmeters prior to making contact Special safety precautions are required for procedures involving maintenance of this system and the batteries Observe all safety precautions in this manual and in the battery instruction manual before as well as during performance of all maintenance procedures Observe all battery safety precautions before working on or near the batteries Service personnel and test equipment should be standing on rubber mats Service personnel should wear insulating shoes for isolation from direct contact with the floor earth ground This equipment contains several circuits that are energized with dangerous voltage Only test equipment designed for troubleshooting should be used This is particularly true for oscilloscopes Always check with an AC and DC voltmeter to ensure safety before making contact or using tools Even when the power is turned OFF dangerously high electric charges may exist within the system Never work alone even if all power is removed from the equipment A second person should be standing by to assist and summon help in case an accident should occur Dual Hazardous Input Power Sources WARNING The system may be powered from dual hazardous input power sources simultaneously Commercial AC and Battery DC Disconnect both sources of power before s
65. mperature probes and external inputs outputs connected to the IB2 Interface Board and battery capacity if different then the factory default of 8 5 Ah 8 5 Ah per internal battery tray Chapter 5 Initially Starting the System Page 45 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Installation Instructions Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 VERIFYING THE CONFIGURATION FILE For factory configured systems your ACU was programmed with a configuration file that sets all adjustable parameters The version number of the configuration file can be found on the configuration drawing C drawing that is supplied with your power system documentation and on a label located on the ACU You can verify that the correct configuration file has been loaded into your ACU by performing the following procedure Procedure Note When viewing any of the following screens if a key is not depressed within approximately 10 seconds the ACU will automatically return to the Main screen 1 With the Main screen displayed press ESC A screen displays the serial number and software version 2 Press ENT A scre
66. n to the password line Press ENT 0 is highlighted Press the up arrow key once to change the 0 to 1 default password is 1 then press ENT twice Note Ifyou have been assigned a unique User Name and password follow this procedure to enter these To Change a Parameter Press the up or down arrow keys to move the cursor up and down the list of parameters in the menu screen selects the parameter to change then press ENT to change the selected parameter The parameter field highlights Press the up or down arrow keys to change the parameter value Press ENT to confirm the change Table 5 1 shows the menu navigation for some basic settings Refer to the ACU Controller Operation Instructions UM1M820NNB 1 for details and additional settings Chapter 5 Initially Starting the System Page 47 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Issue AB April 3 2013 Installation Instructions Spec No 584000300 Model 4015 X003 Parameter Menu Navigation Date Main Menu Settings Controller Date Time Main Menu Settings Controller Time IP Communications Pa
67. nal locations and Table 3 1 for pin out information The digital inputs can be programmed to provide an alarm when the signal is applied HIGH or removed LOW Refer to the ACU Controller Operation Instructions UM1M820NNB 1 for programming information Digital Input Ratings Refer to the following a Maximum Voltage Rating 60V DC b Active High gt 19V DC c Active Low lt 1V DC Programmable Relay Outputs The IB2 provides eight programmable alarm relays with dry Form C contacts Refer to the ACU Controller Operation Instructions UM1M820NNB 1 for programming information Connect up to eight 8 relay outputs to the IB2 Refer to Figure 3 14 for terminal locations and Table 3 2 for pin out information Relay Ratings Refer to the following a 1A Steady State 30V DC b 3A Peak 30V DC Chapter 3 Making Electrical Connections Page 35 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Installation Instructions Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 Temperature Probes Note Each temperature probe consists of two pieces that plug together to make a complete probe See SAG5840
68. nding circuit and the ground fault detection circuit Refer to Figure 3 5 for connection point Caution Failure to terminate this conductor to ground will render the system ground fault detection circuit and the 200V DC voltage reference inoperable It is essential to properly bond this lead to ground Note This lead is 16 AWG approximately 100 long and terminated in a ring lug with a 1 4 clearance hole Chapter 3 Making Electrical Connections Page 17 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Installation Instructions Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 Sub Rack Q Load Distribution fh r 5 Q Ollo DDD n ol D Rear View Sub Rack Grounding fol Stud 1 4 20 x 9 16 Recommended Torque fel 84 in lbs 9 Nm Power and Control lolle o G 5 o Sub Rack e Sub Rack Grounding te Stud 1 4 20 x 5 8 Recommended Torque Rear View 84 in lbs 9 Nm cove
69. o N S I gt N AE NG N 2 x N z l a x S Notes s 1 Do not block air intake openings Front Figure 2 1 Air Flow Diagram Page 8 Chapter 2 Installing the System This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Instructions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 INSPECTING THE EQUIPMENT AND STORING FOR DELAYED INSTALLATIONS Inspecting the Equipment Compare the contents of the shipment with the bill of lading Report any missing items to the carrier and your local Emerson representative immediately While the DC Power System is still on the truck inspect the equipment and shipping container s for any signs of damage or mishandling As the equipment is moved off the truck and unpacked visually examine the DC Power System for transit damage Do not attempt to install the system if damage is apparent If any damage is noted file a damage claim with the shipping agency within 24 hours and contact Emerson Network Power number located on last pages of this document to inform them of the damage claim and the condition of the equipment Storing for Delayed Inst
70. ocate the load distribution sub rack input cables which are factory connected to the load distribution sub rack Route these cables into the power and control sub rack Connect these cables to the DC output terminals located inside the power and control sub rack as follows Repeat this procedure if a second load distribution sub rack is furnished Refer to Figure 3 6 e Connect the cable labeled to the positive DC output terminals e Connect the cable labeled to the negative DC output terminals Connecting the Battery Tray s to the Power and Control Sub Rack Procedure 1 Locate the battery tray output cables which are factory connected to the battery tray Route these cables into the power and control sub rack Cables can be routed from the top or bottom into the power and control sub rack Connect these leads to the battery terminals located inside the power and control sub rack as follows Repeat this procedure if additional battery trays are furnished Refer to Figure 3 6 e Connect the cable labeled to the positive battery terminals e Connect the cable labeled to the negative battery terminals Connecting the Battery Tray Control and Alarm Harness to Other Battery Trays and or to the Power and Control Sub Rack Procedure 1 If only one battery tray is furnished locate the control alarm wire harness exiting the battery tray Locate the two 2 battery control alarm connectors located on the rear of the power
71. ontinuity EmersonNetworkPower com E Ac Power E Embedded Computing E Outside Plant E Racks amp Integrated Cabinets Connectivity M Embedded Power E Power Switching amp Controls M Services E DC Power E infrastructure Management amp Monitoring M Precision Cooling surge Protection
72. or present VOLTAGES AC Input Voltages DANGER This system operates from AC voltage capable of producing fatal electrical shock AC input power must be completely disconnected from the branch circuits wiring used to provide power to the system before any AC electrical connections are made Follow local lockout tagout procedures to ensure upstream branch circuit breakers remain de energized during installation DO NOT apply AC power to the system until all electrical connections have been completed and checked DC Input Output Voltages DANGER This system produces DC power and may have a battery source connected to it The DC voltage IS hazardously high and the rectifiers and or battery can deliver large amounts of current Exercise extreme caution not to inadvertently contact or have any tool inadvertently contact an output terminal or battery terminal or exposed wire connected to an output terminal or battery terminal NEVER allow a metal object such as a tool to contact more than one termination at a time or to simultaneously contact a termination and a grounded object Even a momentary short circuit can cause explosion and injury Remove watches rings and other metal objects before connecting battery leads Follow local lockout tagout procedures to ensure DC branch circuit breakers remain de energized during installation at loads as required Extreme caution is required when performing maintenance Be constantly aware that this syste
73. ork Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Instructions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 e Secure the rear mounting brackets to the power and control sub rack with the furnished hardware hardware is installed from inside the sub rack the rear mounting brackets have captive fasteners 3 If furnished the battery tray s is typically installed at the bottom of the IT rack due to the weight of the batteries Note Only install the battery tray s at this time Battery sub trays with batteries will be installed in the Making Electrical Connections section Note The system can consist of 0 5 battery tray s Note Battery cables from the battery tray s can enter the power and control sub rack from either the top or bottom of the power and control sub rack Note that a space is required between the power and control sub rack and battery tray to allow the cables to enter from the bottom a Secure the rear mounting brackets to the IT rack with the furnished cage nuts and screws b Slide the battery tray into the front of the IT rack until it is in position with the bottom of the sub rack resting on the
74. r Energy Systems North America Inc assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions Refer to other local practices or building codes as applicable for the correct methods tools and materials to be used in performing procedures not specifically described in this document This document is the property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Copyright 2013 Emerson Network Power Energy Systems North America Inc All rights reserved throughout the world Installation Instructions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 TABLE OF CONTENTS CONTENTS PAGE IMPORTANT SAFETY INSTRUCTIONS siiscsicsatcausctadcanteauduaus tid Ghdvtitsianticutitesinseiaeanssutdatahennbeaat iii General Safety cicccc tees niet edit Mid see elie ee eee tied leds iii VOMAQOS T A aia igo ence vances alate aah AA vane decd Yay ccs E S Aldea penny esas beaut nape iii Battery it equipped ainiai i eteisen delice cee eet iviedec daedebens dbeddcaghen Vaaa TEE ia AAN LEA N aa iv Personal Protective Equipment PPE eara E NAA EA A E A v Maintenance and Servicing Pro
75. r the distribution sub rack s 4 per side front and rear brackets for the power and control sub rack 3 per side front and rear brackets for the battery tray s Remove back cover to secure rear mounting brackets hardware is installed from inside the sub rack the brackets have captive fasteners to secure hardware 1 Load Distribution Sub Rack Power and Control Sub Rack lo o o j A i s o oe ol j 2 ee e pE Oo ce 00 00 Rear Mounting Battery Brackets Bottom Tray Front Mounting Flanges both sides Front Figure 2 2 Mounting Details Electrically Interconnecting the Sub Rack s Page 12 The sub racks are electrically interconnected later in the Sub Racks Electrical Interconnections procedure on page 21 Chapter 2 Installing the System This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Instructions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 CHAPTER 3 MAKING ELECTRICAL CONNECTIONS IMPORTANT SAFETY INSTRUCTIONS Danger Adhere to the Important Safety Instructions presented at the front of this document
76. rameters IP address subnet mask address gateway address Main Menu Settings Communication Float Voltage Main Menu Settings Battery Charge Operating Voltage Equalize Voltage Main Menu Settings Battery Charge Batt EQ Voltage Battery Capacity Main Menu Settings Battery Basic Rated Capacity BTRM Feature Main Menu Settings Battery Basic BTRM Action Main Menu Settings Battery Basic BTRM Voltage Temperature Compensation Center Temperature Main Menu Settings Battery Temp Comp TempComp Center Temperature Compensation Slope Main Menu Settings Battery Temp Comp TempComp Coeff Maximum Temperature Compensation Voltage Main Menu Settings Battery Temp Comp Max TempComVolt High Voltage Shutdown Limit Main Menu Settings Rectifier All Rect Set HVSD Limit Over Voltage Alarm Main Menu Settings Power System General Over Voltage Under Voltage Alarm Main Menu Settings Power System General Under Voltage Table 5 1 Basic Settings Local Menu Navigation Page 48 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America
77. rations Only Chapter 3 Making Electrical Connections Page 19 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Installation Instructions Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 Power and Control Sub Rack 7 i ze T uo x ey O Oj o elo 0000o o l2 Q o O 0000o o QQ 0000o 00l 9 Q 0 0QOo HRMG Ground Connection ee ee oe HRMG Configurations Only See ain TSU kK MUST BE PROPERLY anons Di orent BOS IDDBA
78. rectifier module or a blank cover panel is installed in all rectifier mounting positions e Ensure the distribution row input circuit breaker is in the OFF position if furnished e Ensure each load distribution circuit breaker is in the OFF position e Ensure each rectifier module AC input circuit breaker is in the OFF position e Ensure each battery tray circuit breaker is in the OFF position Load Distribution Circuit Breakers Distribution Row Input Circuit Breaker if furnished Load Distribution Sub Rack Power and Control Sub Rack w ub OG J _ O 00 O 00 amp Battery Tray Rectifier Modu AC Input Circuit Breakers D Battery Tray Circuit Breaker Figure 5 1 Circuit Breaker Locations Page 42 Chapter 5 Initially Starting the System This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Instructions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 INITIALLY STARTING THE SYSTEM Procedure 1 Close the external AC disconnect or protective device that supplies AC power to the system 2 Place each rectifier module AC input cir
79. rk Power Energy Systems North America Inc is strictly prohibited Installation Instructions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 DC Load Distribution Electrical Connections to List 21 24 DC Load Distribution Sub Rack s if furnished Danger Adhere to the Important Safety Instructions presented at the front of this document DO NOT attempt to work on an energized system Warning Check for correct polarity before making connections HRMG High Resistance Midpoint Ground Configuration Load distribution leads are connected to the load distribution devices as shown in Figure 3 11 NPG Negative Pole Ground Configuration Load distribution leads are connected to the load distribution devices and return busbar as shown in Figure 3 11 Note that the return busbar is connected to ground as described in NPG Configurations Only Return Busbar Bus Grounding Connection on page 17 Chapter 3 Making Electrical Connections Page 29 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Installation Instructions Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 Loa
80. rs removed Battery Tray Tray Grounding Stud 1 4 20 x 1 2 Recommended Torque 84 in lbs 9 Nm Figure 3 3 Sub Racks Frame Grounding Connections Page 18 Chapter 3 Making Electrical Connections This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Instructions Spec No 584000300 Model 4015 X003 Load Distribution Sub Rack IM584000300 Issue AB April 3 2013 Return Busbar Bus Grounding Point i cover removed NPG Configurations Only Note This connection can be made here or on the power and control sub rack as shown below Wire Size Capacity 10 AWG to 4 AWG Q OO 00 00 00 00 eke Recomended Torque 80 in lbs 9 Nm o a Cop Oo co CoD a CoD CT Crp o Cre O DED ELD eL D GILPCELD ao CoD O amp DCD 0 Co CD ca DC gt CLIC LD ETEC ie Q CES SY O DCD CLILD CLLD a Sb Sa pea wp anm GATD GO ALD a D DCE
81. s Sub Rack Data Rack Mounting P88577 8 Sub Rack Mounting Screws DC Load Distribution Sub Rack we Dao we for Use with Cage Nuts P94896 8 Sub Rack Data Rack Mounting KEPS Nut 1 4 20 Ground 116638 1 Cabinet Grounding Jumper 554931 1 Flat Washer 1 4 Data Rack Ground Bar ENATTUIOO Lock Washer 1 4 Data Rack Ground Bar ERVE 3 Screw 1 4 20 x 3 4 Data Rack Ground Bar Renee 2 Edging 101331 1 Chapter 1 General Information and Installation Acceptance Checklist Page 3 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Installation Instructions Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 Battery Tray List 91 92 Page 4 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited General
82. s document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Instructions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 DANGER THIS EQUIPMENT MAY BE USED IN CONJUNCTION WITH LEAD ACID BATTERIES WORKING NEAR LEAD ACID BATTERIES IS DANGEROUS e Batteries contain sulfuric acid e Batteries generate explosive gases during normal operation Systems containing batteries should never be installed in an airtight room or space Only install in a ventilated environment e Batteries are an energy source that can produce high amounts of electrical current FOR THESE REASONS IT IS OF CRITICAL IMPORTANCE THAT YOU READ THESE INSTRUCTIONS AND FOLLOW THEM EXACTLY WHEN WORKING WITH LEAD ACID BATTERIES e Wear complete protection for eyes face hands and clothing Examples are safety goggles or face shield a rubber apron and gloves e If battery acid enters your eye immediately flush your eye with running cold water for at least 15 minutes Get medical attention immediately e If battery acid contacts skin or clothing wash immediately with soap and water PERSONAL PROTECTIVE EQUIPMENT PPE A DANGER AR
83. the required precautions The following precautions should be observed when working on batteries e Remove watches rings and other metal objects e Eye protection should be worn to prevent injury from accidental electrical arcs e Use certified and well maintained insulated tools Use double insulated tools appropriately rated for the work to be performed Ensure that wrenches with more than one working end have only one end exposed e Do not lay tools or metal parts on top of batteries e Disconnect charging source prior to connecting or disconnecting battery terminals e Risk of explosion if battery is replaced with an incorrect type or if polarity is reversed When replacing batteries replace with the same manufacturer and type or equivalent See your local Emerson representative for a list of approved batteries e Dispose of used batteries according to the instructions provided with the batteries Do not dispose of batteries in a fire They may explode e ALWAYS FOLLOW THE BATTERY MANUFACTURER S RECOMMENDATIONS AND SAFETY INSTRUCTIONS In addition to the hazard of electric shock gas produced by batteries can be explosive and sulfuric acid can cause severe burns Do not open or mutilate batteries Released electrolyte is harmful to the skin and eyes and is toxic If electrolyte comes into contact with skin the affected area should be washed immediately with large amounts of water Page iv Important Safety Instructions Thi
84. tray Rear Figure 3 7 cont d from previous page Internal Battery Tray Interconnections Page 24 Chapter 3 Making Electrical Connections This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Instructions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 TASKS TO BE PERFORM FOR ALL INSTALLATIONS Grounding Danger Failure to follow proper grounding procedures can result in electric shock hazard to personnel or the risk of fire should a ground fault occur For grounding requirements refer to the current edition of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC applicable local codes and your specific site requirements For operation in countries where the NEC is not recognized follow applicable codes Refer to Figure 3 8 for a complete system grounding scheme diagram IT Rack Grounding Frame Ground Supply a grounding lead from site ground to the IT rack ground bar For factory integrated systems List R1 R2 refer to Figure 3 9 for connection point Note When the system is furnished in an IT rack
85. ufacturer s instructions outlining use of a specific wrist strap 3 Do not touch the traces or components on a printed circuit card containing static sensitive components Handle the printed circuit card only by the edges that do not have connector pads 4 After removing a printed circuit card containing a static sensitive component place the printed circuit card only on conductive or anti static material such as conductive foam conductive plastic or aluminum foil Do not use ordinary Styrofoam or ordinary plastic 5 Store and ship static sensitive devices or printed circuit cards containing such components only in static shielding containers 6 If necessary to repair a printed circuit card containing a static sensitive component wear an appropriately grounded wrist strap work on a conductive surface use a grounded soldering iron and use grounded test equipment Static Warning Page vii This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Installation Instructions Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 This Page Left Intentionally Blank Page viii Static Warning This document is propert
86. uring each shipping bracket to the IT rack Chapter 2 Installing the System Page 9 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Installation Instructions Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 d Using a hex wrench raise each leveling feet until the IT rack is resting on the casters 8 Position the IT rack 9 Lower the leveling feet or bolt the IT rack to the floor by using the shipping brackets the shipping brackets will have to be re attached to the IT rack if removed for rolling the IT rack into position INSTALLING INDIVIDUAL SUB RACKS INTO CUTOMER PROVIDED IT RACK not applicable with List R1 R2 For customer provided IT rack installation only Danger The IT rack must be securely anchored to the floor before the power and control sub rack load distribution sub rack s and battery tray s are installed Customer Supplied IT Rack Guidelines If you plan to assemble configure your own system note that the NetSure 4000 Series components power and control sub rack load distribution sub rack battery tray were evaluated as a UL Listed system in an Emerson Network Power DC
87. us and Alarm Indicators Page 50 Chapter 5 Initially Starting the System This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Instructions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 FINAL STEPS Procedure 1 If any ACU Controller configuration settings were changed refer to the ACU User Instructions UM1M820NNB 1 and save a copy of the configuration file This file can be used to restore the ACU Controller settings if required at a later date e Note that provided on a USB drive furnished with the system is an ACU configuration drawing C drawing and the ACU configuration files loaded into the ACU as shipped 2 Verify there are no external alarms and the local indicators are as shown in Table 5 2 REFERENCE DOCUMENTS Refer to Customer Documentation Package on page 1 for a list of other documents that can be referenced for additional information Chapter 5 Initially Starting the System Page 51 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energ
88. ut the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Instructions Spec No 584000300 Model 4015 X003 IM584000300 Issue AB April 3 2013 IMPORTANT SAFETY INSTRUCTIONS GENERAL SAFETY DANGER YOU MUST FOLLOW APPROVED SAFETY PROCEDURES Performing the following procedures may expose you to hazards These procedures should be performed by qualified technicians familiar with the hazards associated with this type of equipment These hazards may include shock energy and or burns To avoid these hazards a The tasks should be performed in the order indicated b Remove watches rings and other metal objects c Prior to contacting any uninsulated surface or termination use a voltmeter to verify that no voltage or the expected voltage is present d Wear eye protection and use recommended tools e Use double insulated tools appropriately rated for the work to be performed f Do not work on an energized system without full arc flash and PPE protection DANGER All power and control wiring should be installed by a qualified electrician All power and control wiring must comply with the National Electrical Code NEC and applicable local codes For operation in countries where the NEC is not recognized follow applicable codes CAUTION Performing maintenance and or troubleshooting procedures may interrupt power to the loads if battery reserve is not sufficient
89. y Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited IM584000300 Installation Instructions Issue AB April 3 2013 Spec No 584000300 Model 4015 X003 REVISION RECORD Change Issue Number Description of Change ECO AA LLP216775 New AB LLP218630 Misc updates System packaging tables revised Page 52 Revision Record This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited NetPerform Optimization Services At Emerson Network Power we understand the importance of reliable equipment it s critical to both your business and your bottom line That is why we offer a wide array of services to meet all of your network infrastructure needs Customer Management Pre Shipment Email NetSure4000Series Emerson com Pricing and availability quotes purchase orders Phone 1 800 800 1280 option 1 expediting requests and order tracking Customer Support Center Post Shipment Email ESNACustomerSupportCenter Emerson com After an order has shipped contact our Customer Support Center with r
90. y of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Instructions IM584000300 Spec No 584000300 Model 4015 X003 Issue AB April 3 2013 CHAPTER 1 GENERAL INFORMATION AND INSTALLATION ACCEPTANCE CHECKLIST CUSTOMER DOCUMENTATION PACKAGE This document IM584000300 provides nstallation Instructions for NetSure Power System Model 4015 X003 Spec No 584000300 and the individual components Spec Nos listed on the front cover of this document comprising the system The complete Customer Documentation Package consists of Bound System Installation Manual Power System Installation Instructions IM584000300 Bound System Operation Manual Power System Operation Instructions UM584000300 Rectifier Instructions UM1R40015000e Power System System Application Guide SAG584000300 Bound ACU Controller Operation Manual ACU Controller Operation Instructions UM1M820NNB 1 USB Drive with All Customer Documentation Power System Installation Instructions IM584000300 Power System Operation Instructions UM584000300 Rectifier Instructions UM1R40015000e Power System System Application Guide SAG584000300 ACU Controll

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