Emerson 24000F Instruction Manual
Contents
1. VALVE SIZE WEIGHTS DN NPS kg Ib 15 1 2 1 7 3 8 20 3 4 2 4 5 3 25 1 3 3 7 3 Table 12 Baumann Actuator Weights WEIGHTS ACTUATOR kg Ibs 32 4 5 10 54 11 3 25 70 15 4 34 MV1020 1 10 22 102007 14 30 1 Electric actuators reference electric actuator bulletins for more details 52 1 ECV D103347X012 and 52 1 NVACT D103326X012 15 24000 Valves Instruction Manual May 2012 D103358X012 Neither Emerson Emerson Process Management nor any of their affiliated entities assumes responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any product remains solely with the purchaser and end user Baumann Fisher FIELDVUE and ENVIRO SEAL are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co Emerson Process Management Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co All other marks are the property of their respective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales are governed by our terms and conditions which are available upon request We reserve2. e Do notremove the actuator from the valve while the valve is still pressurized e Always wear protective gloves clothing and eyewear when performing any maintenance operations e Disconnect any operating lines providing air pressure electric power or a control signal to the actuator Be sure the actuator cannot suddenly open or close the valve Use bypass valves or completely shut off the process to isolate the valve from process pressure Relieve process pressure on both sides of the valve Drain the process media from both sides of the valve e Depending on the actuator construction it will be necessary to manage the pneumatic actuator spring pre compression It is essential to refer to the relevant actuator instructions in this manual to perform safe removal of the actuator from the valve e Use lock out procedures to be sure the above measures stay in effect while you work on the equipment e The valve packing box may contain process fluids that are pressurized even when the valve has been removed from the pipeline Process fluids may spray out under pressure when removing the packing hardware or packing rings or when loosening the packing box pipe plug e Check with your process or safety engineer for any additional measures that must be taken to protect against process media Note Whenever a gasket seal is disturbed by removing or shifting gasketed parts install a new gasket during reassembly This provides a good gasket sea
3. To avoid personal injury or property damage it is important to carefully read understand and follow all the contents of this manual including all safety cautions and warnings If you have any questions about these instructions contact your Emerson Process Management sales office before proceeding EMERSON www Fisher com Process Management 24000 Valves Instruction Manual May 2012 D103358X012 A WARNING Always wear protective gloves clothing and eyewear when performing any installation operations to avoid personal injury Personal injury or property damage caused by sudden release of pressure or bursting of pressure retaining parts may result if service conditions exceed those for which the product was intended To avoid injury or damage provide a relief valve for over pressure protection as required by government or accepted industry codes and good engineering practices Check with your process or safety engineer for any additional measures that must be taken to protect against process media If installing into an existing application also refer to the WARNING at the beginning of the Maintenance section in this instruction manual CAUTION This valve is intended for a specific range of pressures temperatures and other application specifications Applying different pressures and temperatures to the valve could result in parts damage malfunction of the control valve or loss of control of the process Do not expos
4. Valves Instruction Manual May 2012 D103358X012 2 Use 6 4 mm 1 4 inch O D tubing or equivalent for all air lines If air line exceeds 8 m 25 ft in length 9 5 mm 3 8 inch tubing is preferred Air lines must not leak Air pressure not to exceed 2 5 bar 35 psig Disassembly A WARNING If there is evidence of process fluid under pressure leaking from the joint retighten the valve body joint nuts Return to the Warning at the beginning of the Maintenance section to ensure proper steps have been taken to isolate the valve and relieve process pressure CAUTION e When assembling or disassembling the valve do not turn the valve stem while the plug is touching the valve seat This will damage the valve s seating surfaces e When adjusting the valve stem do not grip the stem directly with pliers or a wrench This will damage the surface of the stem and cause damage to the packing in the valve Instead counter tighten the two locknuts key 27 on the stem key 5 This will allow you to turn the stem by turning the locknuts key 27 with a wrench e When placing the valve in a vise do not clamp the rounded sides of the valve This will distort the shape of the casting and will ruin the valve Actuator Removal Access to the internal components of the valve body can be accomplished with the actuator removed For actuator maintenance see the following instruction manual Baumann Actuator Instructions D103352X01 2 Air to Close A
5. for Metal Seat Nos DESCRIPTION PLUG TYPE S DIAMETER Gy Ky mm Inch DN15 NPS1 2 DN20 NPS3 4 DN 25 NPS 1 0 027 0 0170 GE46385X012 Metal Seat 0 050 0 0430 46386 012 wy 102 6 3 0 25 oat 0 086 GE46387X012 0 200 0 170 GE46388X052 0 200 0 170 GE46393X012 6 3 0 25 0 51 0 430 GE46394X012 1 0 0 86 GE46392X012 Metal Seat 548 1 5 1 29 24634 6 101 548 Equal 416SST 9 5 0 375 2 0 1 72 24171 12 101 548 2 5 2 15 24171 12 101 548 20 6 4 3 44 24185 6 101 548 0 8125 6 5 5 59 ES 24061 5 101 548 0 200 0 170 GE46390X012 6 3 0 25 0 5 0 0 430 GE46391X012 1 0 0 86 GE46389X012 Metal Seat 1 5 1 29 24634 101 588 4 Plug amp Stem Equal Sen 9 5 0 375 2 0 1 72 24171 101 588 m Assy 2 5 2 15 ES m 24171 101 588 20 6 4 3 44 ES 24185 101 588 0 8125 6 5 5 59 24061 101 588 0 5 0 43 GE46398X012 6 30 25 1 0 0 86 GE46397X012 1 5 1 29 24669 1 101 648 RE Messi 9 5 0 375 2 0 1 72 24671 2 101 648 m 2 5 2 15 24671 2 101 648 20 6 4 3 44 E 24757 5 101 648 0 8125 6 5 5 59 24717 3 101 648 0 5 0 43 GE46396X012 6 3 0 25 1 0 0 86 GE46395X012 1 5 1 29 24669 101 688 MetalSeat Gee 9 5 0 375 20 1 72 24671 101 688 Linear 2 5 2 15 E 24671 101 688 20 6 4 3 44 ES 24757 101 688 0 8125 6 5 5 59 m 24717 101 688 9 5 mm 0 375 in Orifice Diameter 316 SST 24167 seatRing 9 5 mm 0 375 in Orifice Diameter 416 SST 24167 3 1 Matching
6. seat ring key 2 must be furnished with replacement plug orders 10 Recommended spare parts Instruction Manual 24000F Valves D103358X012 May 2012 Table 3 Plug and Seat Ring for Soft Seat Hos DESCRIPTION PLUG TYPE s DIAMETER C K ain inch DN 15 5 1 2 DN20 NPS3 4 DN 25 NPS 1 1 0 0 86 24893 101 577 1 5 1 29 24796 101 577 PTFE Seat 3419345 gps 1 72 24609 101 577 Equal 2 ds 2 5 2 15 Em 24609 101 577 4 3 4 24010 2 101 577 ap ON Oe NET 5 6 24010 101 577 4 Plug Stem 0 1 0 086 24660 101 677 02 0 172 24625 101 677 0 5 0 43 24617 101 677 RIFE Seat 677 SIS 0375 ag 0 86 24631 101 677 Linear 2 0 1 72 24656 101 677 2 5 2 15 24656 101 677 20 6 0 8125 4 3 4 24010 1 101 677 6 3 mm 0 25 in Orifice Diameter 24161 2 ER 9 5 mm 0 375 in Orifice Diameter 24167 Figure 4 Baumann 24000F Trims 102 Linear 151 Modified Equal 177 Modified Equal 548 577 588 648 677 688 Low Flow Trim Low Flow Trim Low Flow Trim Equal Trim Linear Trim W9747 Recommended spare parts W9751 Goes W9748 IWJ W9749 W9750 11 24000 Valves Instruction Manual May 2012 D103358X012 Figure 5 Optional 151 Low Flow T
7. Instruction Manual 24000F Valves D103358X012 May 2012 Baumann 24000F Wafer Control Valve Contents Figure 1 24000F Control Valve Introduction uuu y uqa 1 Scope 1 Safety Precautions 2 Maintenance 2 instalation nex eerte s 3 AIFPIpIDQ ite c rt rv eet pertes 3 Disassembly cet bx REFUS 4 Lapping the Metal Seat 5 Replacing Packing 5 Actuator and Valve Body Reassembly 6 Parts 6 Dimensions and Weights 15 24000F with 24000F with Baumann 32 Actuator Baumann 32 and FIELDVUE DVC2000 Dual Stop Actuator Digital Valve Controller Introduction The Baumann 24000F Wafer Body Control Valve figures 1 mates with ASME and EN line flange connections and is designed to control a wide range of process liquids gases and vapors This compact package provides the connection integrity of flanged body globe valves while being significantly lighter and easier to install Scope of Manual This instruction manual includes installation maintenance and parts information for the Baumann 24000F wafer body control valve Do not install operate or maintain Baumann 24000F control valves without being fully trained and qualified in valve actuator and accessory installation operation and maintenance
8. ator over the stem key 5 lift the plug stem key 5 and turn the plug stem key 5 into the actuator stem as far as it will go before adjusting the bench range NJ UJ Seethe following instruction manual Baumann Actuator Instructions D103352X012 for reassembly and bench range adjustment CAUTION When assembling or disassembling the valve do not turn the valve stem while the plug is in contact with the valve seat This can damage the seating surface very quickly A WARNING To avoid personal injury or equipment damage due to possible sudden shifting or falling of the valve assembly do not lift the valve assembly by the handwheel Parts Ordering When corresponding with your Emerson Process Management sales office about this equipment always mention the valve serial number When ordering replacement parts also specify the key number part name and desired material using the following parts tables A WARNING Use only genuine Fisher replacement parts Components that are not supplied by Emerson Process Management should not under any circumstances be used in any Fisher valve because they may void your warranty might adversely affect the performance of the valve and could cause personal injury and property damage Instruction Manual 24000F Valves D103358X012 May 2012 Figure 2 Baumann 24000F Valve Body with Standard Bonnet and NPS 1 Integral Seat 24000 Valves Instruction Manual May 2012 D103358X012 Fi
9. ctuators 1 Disconnect the air supply to the actuator and remove the air tubing 2 Loosen the drive nut key 9 and then remove the plug and stem keys 4 and 5 assembly by holding the actuator stem still while unthreading the plug and stem assembly counterclockwise 3 Remove the stem locknuts key 27 travel indicator key 58 and yoke drive nut key 9 4 Remove the actuator from the valve Air to Open Actuators 1 Using flexible tubing apply sufficient air pressure to the actuator to lift the plug off the seat 2 Loosen the drive nut key 9 and then remove the plug and stem keys 4 and 5 assembly by holding the actuator stem still while unthreading the plug and stem assembly counterclockwise 3 Remove the stem locknuts key 27 travel indicator key 58 and yoke drive nut key 9 4 Remove the actuator from the valve 5 Disconnect the air supply to the actuator and remove the air tubing Valve Body Disassembly 1 After removing the actuator unscrew the bonnet key 8 and plug and stem keys 4 and 5 from valve body key 1 A new body gasket key 49 should be installed each time the valve is disassembled Instruction Manual 24000F Valves D103358X012 May 2012 2 Loosen the packing spring load by removing the packing follower key 10 Remove the plug and stem assembly by pulling it out through the bottom of the bonnet key 8 while rotating the stem key 5 This will help prevent damage to the packing componen
10. e temperature ratings Reference Fisher Packing Selection Guidelines for Sliding Stem Valves bulletin 59 1 062 D101986X012 24000 Valves Instruction Manual May 2012 D103358X012 Figure 10 Dimensional Drawings 333 279 013 1 229 911 0 BAUMANN 32 ACTUATOR with 3660 3661 POSITIONER 216 08 5 pe 06 0 ii BAUMANN 32 ATOJFAIL CLOSED ACTUATOR WITH HANDWHEEL E1280 BAUMANN 32 ACTUATOR BAUMANN 54 ACTUATOR w WITH ADJUSTABLE OPEN FIELDVUE DVC2000 DIGITAL CLOSE DUAL TRAVEL STOPS VALVE CONTROLLER 216 08 5 160 06 3 279 011 0 BAUMANN 32 ATC FAIL BAUMANN 54 ATOJFAIL OPEN ACTUATOR WITH CLOSED ACTUATOR wl HANDWHEEL HANDWHEEL NOTE ACTUATOR REMOVAL REQUIRES 115 mm 4 5 INCHES VERTICAL CLEARANCE 14 279 611 0 160 06 3 i Q 130 5 1 Le Su Bra BAUMANN 70 ACTUATOR w FIELDVUE DVC6010 DIGITAL VALVE CONTROLLER BAUMANN 54 FAIL OPEN ACTUATOR WITH HANDWHEEL mm inch Instruction Manual D103358X012 24000F Valves May 2012 Table 10 Baumann Valve Dimensions A BONNET VALVE SIZE Standard Extension B DIAMETER DN NPS mm Inch mm Inch mm Inch mm Inch 15 1 2 81 3 3 2 218 4 8 6 88 9 3 5 38 1 1 5 20 3 4 81 3 3 2 218 4 8 6 107 95 4 25 38 1 1 5 25 1 78 7 3 1 215 9 8 5 114 3 4 5 50 8 2 0 Table 11 Baumann Valve Assembly Weights
11. e this product to service conditions or variables other than those for which the product was intended If you are not sure what these conditions are you should contact your Emerson Process Management sales office for more complete specifications Provide the product serial numbers shown on the nameplate and all other pertinent information WARNING If you move or work on an actuator installed on a valve with loading pressure applied keep your hands and tools away from the stem travel path to avoid personal injury Be especially careful when removing the stem connector to release all loading on the actuator stem whether it be from air pressure on the diaphragm or compression in the actuator springs Likewise take similar care when adjusting or removing any optional travel stop Refer to the relevant actuator Maintenance Instructions If hoisting the valve take care to prevent people from being injured in case the hoist or rigging slips Be sure to use adequate sized hoists and chains or slings to handle the valve WARNING Personal injury could result from packing leakage Valve packing is tightened before shipment however the packing might require some readjustment to meet specific service conditions Maintenance A WARNING Avoid personal injury and property damage from sudden release of process pressure or bursting of parts Before performing any maintenance operations Instruction Manual 24000F Valves D103358X012 May 2012
12. gure 3 Baumann 24000F Valve Body with Extension Bonnet and Screwed In Seat Ring E1279 Instruction Manual 24000F Valves D103358X012 May 2012 Table 1 Baumann 24000F Common Parts VALVE SIZE ge QTY DESCRIPTION REMARKS DN 15 NPS 1 2 DN 20 NPS 3 4 DN 25 NPS 1 Part Number Part Number Part Number Screwed Seat 24511 24518 24524 l Male Body Integral Seat 24521 Plug Metal Seat See table 2 4 Plug Soft Seat See table 3 Standard 24516 3 24516 3 24522 3 Bonnet Extension 24856 24856 24529 9 1 Yoke Drive Nut 011757 003 153 011757 003 153 011757 003 153 10 1 Packing Follower 24490 1 24490 1 24490 1 Packing Kit standard 24494T001 14 1 Packing Kit optional See page 13 27 2 Lock Nut 971514 002 250 971514 002 250 971514 002 250 24513 24513 24156 i 1 Body Gasket 24513 1 24513 1 24156 1 58 1 Travel Indicator 24299 24299 24299 1 Contact your Emerson Process Management sales office for part number price and delivery on optional valve and trim materials N10276 N08020 and N04400 For Extension Bonnet Construction Substitute Recommended spare parts 104 for 101 105 for 102 24000F Valves Instruction Manual May 2012 D103358X012 Table 2 Plug and Seat Ring
13. ite Flexible Graphite Packing Kit P N 24492T001 Table 8 Molded Graphite Flexible Graphite Packing Kit P N 24492T001 Key No Description Material 13 Bushing qty 2 Carbon Graphite 14A Packing Ring qty3 Graphite 14B Packing Ring Graphite Instruction Manual 24000F Valves D103358X012 May 2012 Figure7 Spring Loaded PTFE V Ring Packing Kit Figure 9 ENVIRO SEAL Packing Kit P N 24494T001 P N 24490T001 Y 4 7 Table 9 ENVIRO SEAL Packing Kit Table 7 Spring Loaded PTFE V Ring Packing Kit PIN SE d T P N 22901001 8 Key No Description Material Key Description Matena 13 Bushing qty 2 Carbon Graphite Spring 14 Packing Set PTFE carbon filled PTFE 14 Packing Set PTFE carbon filled PTFE 17 Belleville Spring ASTM B637 N07718 16 Washer ASTM A240 531600 T Bushing PEK A paser 172000 filled 19 Washer qty 2 Modified PTFE Special ENVIRO SEAL Packing Note The ENVIRO SEAL PTFE packing system is suitable for 100 ppm environmental applications on services up to 51 7 barg 750 psig and process temperatures ranging from 46 to 232 C 50 to 450 For non environmental applications this packing system offers excellent performance at the same temperature range up to the maximum valve working pressure Temperature limits apply to packing arrangements only Complete valve assembly temperature limits may differ Refer to appropriate pressur
14. l because the used gasket may not seal properly A WARNING Avoid personal injury or property damage by thoroughly cleaning the line of all dirt welding chips scale oil or grease and other foreign material Failure to do so could result in damage to the seating and sealing surfaces of the valve and result in damage to the valve and release of process materials Installation 1 Before installing the valve in the pipeline thoroughly clean the line of all dirt welding chips scale oil or grease and other foreign material Install the valve so the controlled fluid will flow through the valve body in the direction indicated by the arrow cast on the valve body Athree valve bypass must be used to permit removal of the control valve from the line without shutting down the system 4 In case of a heat insulated installation insulate the valve body only not the bonnet A WARNING To avoid personal injury or property damage do not attempt to do any work on a valve while the system is in operation The valve must be isolated 100 from the active system and the isolated line voided of pressure and or hazardous fluids NJ UJ Air Piping 1 For an air to extend actuator air to close action connect the actuating air pressure line to the 1 4 NPT opening in the upper diaphragm case For an air to retract actuator air to open action connect the actuating air pressure line to the 1 4 NPT in the lower diaphragm case Ww 24000
15. move the plug and stem assembly keys 4 and 5 as directed in the previous Valve Body Disassembly section in this instruction manual 2 Use a good quality lapping compound with a mixture that contains 280 to 600 grit Apply at several spots around the plug seating surface Replace the plug and stem carefully in the bonnet 3 Install the bonnet key 8 into the valve body without gasket and hand tighten The bonnet will serve as a guide during the lapping operation 4 Lapthe valve by applying a slight pressure on the stem and rotate the stem in short oscillating strokes approximately 8 to 10 times or until you see an even and complete lap line The plug should be intermittently lifted and turned 90 degrees while lapping to keep the plug and seat ring concentric 5 Cleanthe valve seat and plug key 4 thoroughly when lapping is complete removing all traces of lapping compound 6 Forthe NPS 1 integral seat body inspect internal seating surface for wear or damage and replace if necessary Replacing Packing Refer to figure 2 and the standard and optional packing constructions figures 7 8 and 9 to determine the packing that has been preinstalled in your valve 24000 Valves Instruction Manual May 2012 D103358X012 Disassemble the valve as directed earlier Remove the locknuts key 27 and indicator disk key 58 and turn the plug stem key 5 out through the packing box Remove the packing follower key 10 Push out the
16. old packing key 14 by working from the underside of the bonnet key 8 Standard Spring Loaded PTFE V Ring Packing figures 2 and 7 Carefully insert each piece in exact order shown in figure 7 Turn the packing follower key 10 until it shoulders on the bonnet key 8 This will compress the packing spring key 6 to enable constant stem sealing throughout packing life Molded Graphite Ribbon Packing figure 8 Carefully insert each piece in exact order shown in figure 8 Hand tighten the packing follower key 10 Use a wrench to increase tightness by turning the follower an additional 60 degrees ENVIRO SEAL Packing figure 9 Carefully insert each piece in exact order as shown in figure 9 Tighten the packing follower key 10 until the Belleville springs are compressed This will be signaled by a significant increase in resistance Back off the follower 1 8 to 1 4 turn A gap of approximately 1 5 mm 1 16 inch between the packing follower and the bonnet will ensure the packing is seated properly NJ UJ A Actuator and Valve Body Reassembly 1 Insert a new valve body gasket key 49 and install the bonnet assembly key 8 Placethe actuator yoke over the stem key 5 While tilting the actuator back drop the yoke drive nut key 9 over the stem key 5 Run the locknuts key 27 and the travel indicator key 58 down as far as possible and counter tighten the locknuts key 27 to lock Carefully position the actu
17. rim Assembly Figure 6 Optional 177 Low Flow Trim Assembly ER e SO Q 5 NS N b 1271 Table 4 Plug and Seat for Baumann 151 Trim ORIFICE VALVE SIZE ee DESCRIPTION PLUGTYPE eee DIAMETER G K mm Inch DN15 NPS1 2 DN20 NPS 3 4 DN 25 NPS 1 0 00013 0 0001 24151 2 101 151 0 00025 0 0002 24151 3 101 151 0 0005 0 0004 24151 4 101 151 0 001 0 0009 24151 5 101 151 0 002 0 0017 24151 6 101 151 See Modified 0 004 0 003 24151 7 101 151 4 Assy Equal Low 151 3 96 0 156 0 008 0 007 24151 8 101 151 Flow 0 005 0 013 24151 9 101 151 0 03 0 026 24151 10 101 151 0 06 0 052 24151 11 101 151 0 1 0 86 24151 12 101 151 0 2 0 17 24151 24 101 151 0 45 0 39 24151 25 101 151 51 Seat Sub Assembly 24151 20 Table 5 Plug and Seat for Baumann 177 Trim ORIFICE VALVE SIZE ge DESCRIPTION PLUGTYPE DIAMETER C K CENE DN15 NPS1 2 DN 20 NPS 3 4 DN 25 NPS 1 27 Seat Sub Assembly See table 6 24241 0 0005 0 0004 24598 101 177 0 001 0 0009 24597 101 177 0 002 0 0017 24594 101 177 4 Aoo Low Flow 177 7 9 0 3125 0 005 0 004 24595 101 177 0 01 0 009 24596 101 177 0 02 0 017 24621 10 101 177 0 05 0 04 24658 10 101 177 Table 6 Baumann 177 Low Flow Trim Key No Description 4 Plug see table 5 23 Gland De 24 Retainer Nut Seat Ring Subassembly 25 Insert P N 24241 26 Housing 12 Recommended spare parts Figure 8 Molded Graph
18. the right to modify or improve the designs or specifications of such products at any time without notice Emerson Process Management Marshalltown lowa 50158 USA Sorocaba 18087 Brazil Chatham Kent ME4 4QZ UK A Dubai United Arab Emirates Singapore 128461 Singapore www Fisher com EM ERSON Pri ess Manaaen 1t 2009 2012 Fisher Controls International LLC All rights reserved Frocess IV 9 ement
19. ts Note Handle the parts carefully to avoid damaging the seating and guiding surfaces Wipe the parts with a clean soft cloth and examine for signs of wear or damage 3 To remove the seat ring key 2 use a 5 8 inch socket wrench Clean the seat ring thoroughly and examine for signs of wear or damage 4 Low Flow Trims a For Baumann 151 trim figure 5 unscrew the seat subassembly When reassembling hand tighten the subassembly key 51 and then rotate 1 8 of a turn with the 5 8 inch socket to lock in place Note If changing to Baumann 151 trim for correct flow characteristics be sure the valve is reversed in the pipeline so that flow direction is flow to close b For Baumann 177 trim figure 6 unscrew the retainer nut key 24 using a 3 4 inch socket wrench Remove the gland key 23 and insert key 25 Replace the insert key 25 making sure that the tapered portion faces up If replacement of the housing key 26 is required use a 5 8 inch socket wrench Lapping the Valve Seat If valve seat leakage becomes excessive it may be necessary to lap the valve seat Lapping is the process of mating the valve plug to the seat ring with an abrasive to produce a close fit When valve seat leakage becomes excessive lapping becomes necessary The plug and seat ring seating surfaces should be free of large scratches or dents and the contact surface of the seats should be as narrow as possible 1 Disassemble the valve body and re
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