Emerson DCF Optimized Racks User's Manual
Contents
1. brackets and move as a unit 1f they need to be repositioned NOTE The front and rear 19 EIA rails must be kept at a 90 degree angle to the upper and lower frame members The left and right front vertical rails must be the same distance from the front of the rack the left and right rear vertical rails must be the same distance from the rear of the rack If those conditions are not met equipment and optional features will be difficult to install Position 19 EIA Rails L 2 Determine the desired location of the 19 EIA rails Loosen the M6x12 screws in the rail adjustment brackets securing the 19 EIA rails to the frame member see Figure 6 Rails in both the 600 and 800mm wide racks are attached at the top center and bottom Slide the rail adjustment brackets either up or down depending on their orientation in the rack Slide the 19 EIA rail to the desired position making sure it is kept square as described in the Note above The frame member and support have small holes spaced on 6 35mm centers to assist in properly positioning the 19 EIA rails Hold the rail in position then tighten the M6x12 screws into the rail adjustment brackets Repeat Steps 2 through 5 for the corresponding 19 EIA rail Installation Figure 6 19 EIA rail repositioning 19 EIA 5 rail face Frame member where 19 EIA rail is attached Holes in frame member Loosen this screw are 6 35mm apart to let rail slide Positi2. Embedded Computing Outside Plant Connectivity Embedded Power Power Switching amp DC Power Infrastructure Management amp Monitoring Precision Cooling Emerson Business Critical Continuity Emerson Network Power and the Emerson Network Power logo are trademarks of Emerson Electric Co or one of its affiliated companies 2012 Emerson Electric Co Technical Support Service Web Site www liebert com Monitoring liebert monitoring emerson com 800 222 5877 Outside North America 00800 1155 4499 Single Phase UPS amp Server Cabinets liebert upstech emerson com 800 222 5877 Outside North America 00800 1155 4499 Three Phase UPS amp Power Systems 800 543 2378 Outside North America 614 841 6598 Environmental Systems 800 543 2778 Outside the United States 614 888 0246 Locations United States 1050 Dearborn Drive P O Box 29186 Columbus OH 43229 Europe Via Leonardo Da Vinci 8 Zona Industriale Tognana 35028 Piove Di Sacco PD Italy 39 049 9719111 Fax 39 049 5841 257 Asia 29 F The Orient Square Building F Ortigas Jr Road Ortigas Center Pasig City 1605 Philippines 63 2 687 6615 Fax 1632 730195 72 EmersonNetworkPower com Racks amp Integrated Cabinets Controls Services Surge Protection
3. F Optimized Rack System ships with 2 sets of 19 EIA310 E compliant rails The 19 rails have U marking labels on both sides of the rails Front and rear mount rails are installed in the DCF at 29 13 740mm Full Height Rack PDU Cable Management Bracket Each DCF rack leaves the factory with two full height rack pdu cable management brackets installed The brackets are installed in the rear of the rack flush against the frame one bracket installed on each side of rack Casters DCF Optimized Rack System ships standard with 4 swivel non locking casters installed Figure 1 Caster plate 2 2 2 2 1 Enclosure Exterior components of the DCF Optimized Rack System are finished in textured powder coat color RAL 7021 Doors All doors for the DCF are framed from sheet metal and have hexagonal perforations leaving 75 open for airflow and efficient cooling All doors have a single point latch system and come standard with lock The DCF rack ships with a single contoured perforated front door and split perforated rear doors designed for easy access All doors can easily be removed and the single contoured front door is designed for reversibility left right hinging in the field See 3 4 2 for door removal and reverse Each door opens to 135 degrees Major Components Table 2 Door dimensions single door Door Dimensions in mm Frame OTTO Part Number AS 5 TaD ais 31 768 Table 3 Door dimensions split doors Door Di
4. Integrated Cabinet Solutions For Business Critical Continuity DCF Optimized Rack System User Manual 4 4 lt X EMERSON Network Power IMPORTANT SAFETY GUIDELINES SAVE THESE INSTRUCTIONS This manual contains important instructions that should be closely followed during installation and maintenance of this unit Read all safety instructions before attempting to assemble and install the DCF Optimized Rack System Adhere to all warnings on the unit and in this manual Follow all instructions Read all warnings cautions and instructions in this before attempting to move lift remove packaging from or preparing unit for installation This product 1s designed for commercial industrial use only This product 1s not intended for use with life support or other U S FDA designated critical devices Maximum load rating for DCF Opti mized Rack System can be found in the DCF Guide Spec SL 11392 User must not exceed the static load rating Operate this product in a clean indoor environment that 1s free of moisture flammable liquids gases and corrosive substances Ensure that the DCF Optimized Rack System has proper ventilation Never block or insert objects into the ventilation holes or other openings Maintain a minimum clearance of 12 inches 805mm in front rear and top of the DCF Optimized Rack System for proper air flow and cooling TABLE OF CONTENTS IMPORTANT SAFETY GUIDELINES 2 02 0 eee ees 2 10 INTROD
5. UCTION atico a atte We a ad oa 1 2 0 MAJOR COMPONENTS sci ja ae od 0 0 dd 0 ew A ae eee ow 2 2 1 LLAME 2d ad E E A a ct 2 ZEL Ajustable Ras sasun erni AeA aOR ADA EA lt T RERET A r Eo 2 2 1 2 Full Height Rack PDU Cable Management Bracket o ooooooooo momo 2 also ASS is di At AE ett 2 22 Encl Wea aia E A A A EA A A kes Betas iste 2 DA MVOC Ve abra aid ar tlh ae eee ar ee E 2 A ESAS AUN sence ict a a gt gal Ew tes Gem ve 3 Zeon POF OOV EL A Ss a ee a ee 4 2 3 Mountine Hardware cc DO Sais e BEAR AAA AA A A RO 4 3 0 INSTALLATION sra vpn paa ol tai a da 5 3 1 NYS DCC C1ON usan aaa A Rw Ha Ath dts a Dd oh A ana os a 5 3 2 Required Setup equipment 5 3 3 Unloading the DCF Optimized Rack ysteM o oooooooo o 6 3 4 Equipment Layout Repositioning Removal and InstallatioM 6 SAL nstalline the Base Guardi orreri eeaeee a e a a Ea dee Geis a AA T 3 4 2 Front and Rear Mount 19 EIA Rails Position and Attach o oo o o T 3 4 8 Door Remove and Reverse 9 SAd Dde Paneli sertana S ead E ee a a a 10 3 0 Power Distribution Unit Mounting 0 0 0 0c eee eens 11 3 6 Full Height PDU Cable Management BracketS o oooooooo cece eens 11 3 6 1 Install a Full Height PDU Cable Management Bracket 0 0 11 3 6 2 Reposition a Full Height PDU Cable Management Bracket o o ooo oo 11 3 6 8 Remove a Full Height PDU Cable Management Bracke
6. d 1 baying kit Installation 3 0 INSTALLATION 3 1 Inspection Upon receiving a DCF Optimized Rack System examine the packaging for any signs of mishandling or damage If any damage is noted notify your local Emerson representative and your carrier immediately Figure 3 DCF Optimized Rack System as shipped Tilt Indicator shows whether the unit was been tilted beyond the allowable limit or Shrink wrap secures corrugated mishandled during shipping corner protectors to the DCF cabinet and shields the unit from contact damage Serial Number Part Number and z TRANSIT TESTED Corrugated Corner Protectors at each corner MONITORED SHIPMENT POINT IS BLUE THIS a esate IN TRANSIT MAKE NOTE ON BILL OF LADING AND CHECK DAMAGE ANY CLAIMS FORTIPPING NOTATION Anchor Brackets secure DCF to shipping pallet one bracket in front and one in rear of rack packaging removed Bolts shown below 3 2 Required Setup equipment Each DCF Optimized Rack System ships with all the tools necessary to adjust supplied components The tool kit contains the following tools e cagenut tool 13 14mm wrench combination T30 Torx L key with Phillips head The following tools are required to set up a DCF Optimized Rack System e pallet jack or forklift e utility knife or scissors 14mm socket and rachet or 14mm wrench 3 3 Installation Unloading the DCF Optimized Rack System B
7. efore unloading a DCF Optimized Rack System note the weight of the model see 5 0 Specifications Use at least two people when moving the unit 1 Using a pallet jack or forklift move the DCF Optimized Rack System on its pallet to the installation location 2 Cut the shrink wrap and remove all packaging 3 Use a 14mm socket or a 14mm wrench to remove the lag bolts securing each shipping bracket to the shipping pallet There are two brackets one in the front and one at the rear of the rack Each bracket is secured by four bolts see Figure 4 Shipping bracket can also be used as an anchor bracket once unit 1s at final resting place Leave the shipping brackets attached 1f they will be used to secure the rack to the floor 4 Use a pallet jack or forklift to raise the DCF Optimized Rack System off the shipping pallet 5 Slide the shipping pallet out from under the rack The DCF Optimized Rack System may be positioned for installation either with the forklift by two or more people carrying it or by rolling the rack on its casters If the casters are to be used to move the rack the leveling feet must be raised Position the rack and either lower the leveling feet or bolt the rack to the floor with the shipping anchoring brackets Figure 4 Removing rack from shipping pallet DCF rack will rest on casters when removing the shipping bolt down bracket 3 4 Shipping Anchor Bracket Leave brackets bolted to the rack if they wi
8. ent according to the manufacturer s recommendations Clean the interior of the cabinet with a dry cloth 13 Specifications 5 0 SPECIFICATIONS Figure 13 DCF Optimized Rack System model numbers F 2 6 1 1 1 2 2 1 1 PRODUCT F DCF FRONT DOOR Optimized Rack 1 Single Perforated System Door HEIGHT REAR DOOR 2 42U 2000mm 2 Split 8 48U 2250mm Perforated Door WIDTH SIDE PANELS 6 600mm 23 6 2 2 Side Panels 8 800mm 31 5 FACTORY INSTALLED OPTIONS Placeholder 1 Factory Installed Options 1 DEPTH INTEGRATED PDU s 1 1100mm 43 3 0 None 2 1200mm 47 2 1 One PDU 2 Two PDU s F261112211 The sample part number above and at the top of the page specifies a DCF Optimized Rack System with these characteristics e Height 2000mm 42U e Width 600mm 23 6 e Depth 1100mm 43 3 e Front Door single perforated e Rear Door split perforated door e Side Panels 2 e Factory Installed Options e Integrated PDU s 1 Table 5 DCF pre configured optimized rack systems Part Description F2611 42U X 24 W X 44 D With Sides F2612 42U X 24 W X 48 D With Sides F2811 42U X 32 W X 44 D With Sides F2812 42U X 32 W X 48 D With Sides 48U X 24 W X 44 D With Sides 48U X 24 W X 48 D With Sides 48U X 32 W X 44 D With Sides 48U X 32 W X 48 D With Sides 14 Ensuring The High Availability Of Mission Critical Data And Applications Emerson Networ
9. eplace a Side Panel To install the Side Panel l 2 3 4 Insert the bottom panel into cutouts Move the top of the panel toward the rack Turn the key counterclockwise to lock the panel in place Repeat Steps 1 through 3 for other panels being replaced 10 3 5 3 6 3 6 1 3 6 2 3 6 3 Installation Power Distribution Unit Mounting Power distribution units may be mounted multiple ways in the DCF Optimized Rack System rack They may be mounted on the rails or attached to mounting brackets e 42U full height PDU cable management mounting brackets 4 W Part 546076G1L e 48U full height PDU cable management mounting brackets 4 W Part 546077G1L Full Height PDU Cable Management Brackets Install a Full Height PDU Cable Management Bracket 1 Position the full height PDU mounting bracket for installation refer to Figure 11 for placement The inside bottom flange of the PDU hanging bracket should rest on the flange of the frame member at the top and bottom 2 Hold the PDU bracket in place and insert and tighten the screws Reposition a Full Height PDU Cable Management Bracket 1 Loosen the screws in the top and bottom PDU hanging bracket 2 Slide the full height pdu cable management bracket along the frame member to the desired location and tighten the screws Remove a Full Height PDU Cable Management Bracket 1 Loosen the screws in the top and bottom PDU hanging bracket 2 Lift the bracket up so the ha
10. k Power a business of Emerson NYSE EMR is the global leader in enabling Business Critical Continuity from grid to chip for telecommunication networks data centers health care and industrial facilities Emerson Network Power provides innovative solutions and expertise in areas including AC and DC power and precision cooling systems embedded computing and power integrated racks and enclosures power switching and controls infrastructure management and connectivity All solutions are supported globally by local Emerson Network Power service technicians Liebert AC power precision cooling and monitoring products and services from Emerson Network Power deliver Efficiency Without Compromise by helping customers optimize their data center infrastructure to reduce costs and deliver high availability While every precaution has been taken to ensure the accuracy and completeness of this literature Liebert Corporation assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions O 2012 Liebert Corporation All rights reserved throughout the world Specifications subject to change without notice Liebert is a registered trademark of Liebert Corporation All names referred to are trademarks or registered trademarks of their respective owners SL 11391_REVO_05 12 Emerson Network Power The global leader in enabling Business Critical Continuity AC Power
11. k SysteMsS ee ee eee eas 14 ii 1 0 Introduction INTRODUCTION The highly versatile DCF Optimized Rack System provides an organized secure controlled environment in a single system for sensitive electronic equipment The DCF Optimized Rack System is available in two heights 42U and 48U 78 1 and 88 6 1985mm and 2251mm Those cabinet heights are available in these widths and depths Table 1 Rack dimensions Dimensions in mm With and With With Without Without Frame Only Leveling Feet Casters Side Panels Doors 76 2 1936 6 77 1956 2 78 1 1984 7 23 6 600 41 8 1062 5 43 3 1100 86 7 2203 3 87 5 2222 9 88 6 2251 4 31 5 800 45 8 1162 5 47 2 1200 Height width and depth dimensions are independent Depth with door is measured from the front door frame to the rear door frame Assembly instructions in this manual cover the various configurations of the DCF Optimized Rack System either a single rack for simple equipment organization or a suite of DCF Optimized Rack System racks 2 0 2 1 2 1 3 Major Components MAJOR COMPONENTS DCF Optimized Rack System will have all of the components addressed in this section All components are finished with a textured powder coat color is RAL 7021 Frame The DCF Optimized Rack System is constructed of hot and cold rolled steel Frame is light weight and strong with a 30001b static load rating Adjustable Rails The DC
12. ll be used to secure the rack to the floor Remove lag bolts from brackets on front and rear of the rack to free the shipping bracket from the pallet Equipment Layout Repositioning Removal and Installation To keep the unit s center of gravity as low as possible install equipment from the bottom up starting with the heavier units Leave any unused space at the top of the rack A CAUTION After equipment is installed the DCF Optimized Rack System may have a high center of gravity Avoid tipping the unit when it is being moved Installation 3 4 1 Installing the Edge Guard l 2 3 Press edge guard to top cover cut outs by pressing along the edge of the cut out opening Trim excess edge guard with a pair of scissors after the edge guard has been completely applied around the opening Repeat Steps 1 and 2 for remaining cut outs Figure 5 Applying the edge guard 3 4 2 Front and Rear Mount 19 EIA Rails Position and Attach Front and rear mount 19 EIA rails are installed in DCF racks at the factory at 29 13 inches 740mm They are attached to the cabinet frame at top and bottom attach in center to the DCF support member using M6x12 torx head screw into a rail adjustment bracket 19 EIA rails in 800mm wide racks are attached using node brackets The node brackets attach to the top and bottom of the DCF frame and in the center to the DCF support member The 19 EIA rails are attached to the node
13. mensions in Door Dimensions in mm a Frame ECC Each Door Part Number 2 2 2 Side Panels Side panels for the DCF Optimized Rack System are a split side panel design constructed of sheet metal Each side panel section comes with a lock for security which is installed in the center top of each panel Two keys ship with the side panels the side panel keys are the same keys that are used for the doors Table 4 Side panel sizes and part numbers Rack Height in Rack Depth in Side Panel mm mm Part Numbers 43 3 1100 546055G1L 78 1 2000 47 2 1200 546055G2L 43 3 1100 546055G3L 88 6 2250 47 3 1200 546055G4L Major Components 2 2 3 Top Cover All DCF racks ship with top cover constructed of sheet metal The top cover has cutouts for fan mounting cabling and cagenut installation which allows mounting of certain DCF accessories Figure 2 Top cover for DCF Optimized Rack System 1100mm and 1200mm deep 5 48 139 2mm CABLE ENTRY HOLES 4 INCLUDES EDCE GUARDS AND SEMOVAVGLE GADOWE TS 1 75 196 8mm _FAN CABLE ACCESS HOLE STANDARD MTH COVER PLATE 3 94 100 00mm 6 04 153 33mm FRONT OF CABINET 2 3 Mounting Hardware 8 Tools Hardware to install additional accessories ships with the DCF rack A bag of 50 M6 cagenuts 50 M6x12 pan head screws 50 nylon washers 1 cagenut insertion tool 1 13 14 wrench 1 L Key with a T30 torx head and Phillips head 9FT of black edge guard an
14. nging bracket clears the frame member and remove the full height PDU cable management bracket from the DCF Figure 11 Full height PDU cable management brackets Full height PDU cable Top and bottom ends of full height PDU management bracket cable management brackets are identical flange grips DCF frame permitting use on either side of the cabinet 4 wide Io PDU hanging bracket SSN clips on top of frame member flange af OD ue v Ae dh I Poe T 11 Installation 3 7 Baying Configuration Two or more DCF cabinets of the same height can be bayed with the supplied baying brackets The brackets have three holes one that connects to the DCF one that puts the cabinets on 24 609 6mm centers and one that puts the cabinets on metric centers Connecting DCF racks is easier if the units have been moved to their final installation position before beginning to attach them in a cluster Figure 12 Baying brackets if Screws and baying brackets to connect DCF cabinets e Using outer holes puts cabinets on 24 centers Using the center hole and the hole at the far left puts the racks on metric centers 12 4 0 Periodic Maintenance PERIODIC MAINTENANCE Your DCF Optimized Rack System cabinet requires no special maintenance It should be cleaned periodically more frequently 1f the air in the vicinity 1s not filtered for particulates Dust should be cleaned from installed equipm
15. on 19 EIA Rails on 800mm Cabinets 1 Determine the proper location of the 19 EIA rails 2 Loosen the two screws that secure the node adjustment brackets to the bottom frame member then slide the bracket down Repeat on the other two node adjustment brackets attached to the frame and center support member 3 Slide the 19 EIA rails to their new location The rails will bind if they are not kept at a right angle to the frame 4 Tighten all hardware Figure 7 19 EIA rail repositioning 800mm cabinets Node Adjustment Bracket Hangs on frame member and depth support member EIA Rails Node bracket attached at the attach oe center depth support Installation 3 4 3 Door Remove and Reverse DCF doors are removable for convenience when installing or maintaining equipment The DCF front door is also reversible so the single door may be opened in a more convenient direction if the rack is near a wall or other equipment Doors are supported by two hinges and held in place by gravity They can be lifted off and reinstalled without tools see Figure 8 NOTE Doors are easier to remove if they are open at a 90 angle to the DCF cabinet Figure 8 Door hinge removal A Frame Torx head screws a gt A hold the hinge pin N assembly to the x DCF frame Door Hinge Torx Head screws fit here when the door is flipped to ya change the swing 4 direction Reverse the Door NOTE The door handle cannot be reve
16. rsed 1 Lift the door off the DCF 2 Loosen and remove screws from both the top and bottom hinges 3 Remove the hinges and place them on the opposite side of the frame in the slots provided 4 Reinsert and tighten the screws 5 Remove the hardware from the door catch and install the catch on the opposite side of the frame 6 Flip the door The hinge pin assemblies will now be at bottom of the hinge pin attachment point 7 Remove the hardware flip the hinge pin and reinsert it in the hinge pin attachment point 8 Reattach the hinge pin with hardware 9 Hang the door on the newly positioned hinges Installation Figure 9 Alternate door hinge position and grounding wire location AA AAA LLAMA ALAR Ground Wire Bolt Hole and Symbol Hinge Location when Reversing Door 3 4 4 Side Panels The DCF uses dual split side panels fashioned from sheet metal The lower panel hangs on a frame member and the upper panel hangs on the rack frame Each panel is secured with a lock The arrangement makes the panels simple to remove and replace making it easier to install equipment Panel removal also eases maintenance and replacing equipment Figure 10 Side panel installation Side Panel Lock Inside Side Panel Lock Outside Remove a Panel To remove a panel insert the key in the side panel lock and turn it clockwise to unlock it Lift the panel up and away from the rack Set it aside Repeat for other panels being removed R
17. t o oooo oo oo oo 11 3 7 Bayins Cont Ural sais a dd Oe shee RASH daa de 12 40 PERIODIC MAINTENANCE 00d A AAA 13 050 SPECIECATMONS cesado cea eke te eee oe be dad edo 14 Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Table 1 Table 2 Table 3 Table 4 Table 5 FIGURES a A A ae A a ee a aes Ga ete ee 2 Top cover for DCF Optimized Rack System 1100mm and 1200mm deep 4 DCF Optimized Rack System as shipped ds AA A dba ee 5 Removing rack from shipping pallet o 6 AD DLVINe the cdse Uadec o o a o HA Sa eel ee ee et dada 7 EO EA Rad reposi ONS ea a ES di AA ead A eee A A aE T 8 19 EIA rail repositioning 800mm cabinets cc ee ee eee eens 8 Door hme OW A IA do dD oases boas O Be Ee O a Oe 9 Alternate door hinge position and grounding wire location 0 0 0 cece eee ee eee 10 Side pane Installations cita a a bad BoA Ee eee eh ele ae 10 Full height PDU cable management brackets 00 00 0000 ccc cc ee eee 11 ya VS GC Cbs 2 ie aetna oe A a a ee ee ck ais A hed cae 12 DCF Optimized Rack System model numbers 0 o o 14 TABLES Rack dimensions a a bee hese eit dad 1 Door dimensions spP dOS ti AE A bee ei waa bee ee ee AA 3 Side panel sizes and part numbers 3 Door dimensions single door ee ee eee eee eee eee eee eens 3 DCF pre configured optimized rac
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