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Emerson Alber BDSi User Guide
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1. Figure 19 Configurations Continued Controller Model Numbers 4200 077 R3 4 10 6 19 2013 AD BDSi Controller Specifications er 4 BDSi Controller Specifications 4 1 Power 240VAC 10 60Hz 1 amp maximum or 120 VAC 10 60Hz 2 Amps maximum for a maximum configuration of one Controller and six Data Collection Modules with a total of 40 jars 4 2 Fuses One 1A MDL for each string On circuit board Not user replaceable One 1 5A MDL 2A for 120 VAC configurations or equivalent AC Power Block Rear panel 4 3 Inputs Remote alarm reset User supplied 12V signal Current 50mA maximum Momentarily applying voltage initiates the reset action 4 4 Outputs 24VAC power for up to 6 Data Collection Modules Alarm contacts Two Form C 2A at 30VDC One for critical alarm one for maintenance alarm LEDs one each G reen DCM Tx transmit reen DCM Rx receive reen status reen com port critical alarm maintenance alarm reen resistance test reen DCM status reen Tx transmit reen Rx receive and R ed service 4 5 Parameters Features Number of cell channels Up to six strings of 40 12 volt jars or 30 16 volt jars 4 6 Communication Protocol Modbus and SNMP Local port USB connector on the front panel Local port RS 232 DB 9 connector on the rear panel LAN port RJ 45 on the rear panel Optional RJ 11 Telco line internal 14 4Kbs modem on the rear panel Optio
2. 2 4 9 Operating Environment 12 a OTEN 10 O ee ee EEEE EEEE 12 GE SN 12 5 BDSIDATA COLLECTION MODULE SPECIFICATIONS 121 1 21 1 13 OV CN EEE EEE ns PODA 13 DE ENE 13 Ee 13 A OUOU ta serra EEE EEEE 13 553 FN NNN 13 5 6 Measurement Range Tolerance 13 57 COMMUNOAUONS erreren EEEE NE NEA 14 E ES 14 Table of Contents 4200 077 R3 4 i 6 19 2013 29 ESSEN 14 5 10 Operating Environment 14 9 10 NNN 14 9 12 AGODCIE EE 14 Table of Figures Figure 1 Controller Front Panel With Local Port UG 3 Figure 2 Controller Front Panel Indicators LEDs Explained nnannnannannnannnnnnnnnnnnnnnnnnnnrnnennnne 3 Folie S ConieleFRea E 4 Figure 4 Controller Input 240 VAC DOHS GOHz 4 Figure 5 Controller AC Power Block Om COm 4 Figure 6 Controller Output ower 5 Figure 7 eieiei en ee 5 Figure 8 Controller Critical amp Maintenance Alarms Remote Reset And Fiber Optix Rx Tx 5 OE COM IONC GAIN hp 6 Fe GR E 6 Fig re 11 DCM LED Tex OlaMall OM ZE 6 Figure 12 DCM Input AC Power 7 Figure 13 DCM Temperatureilranscducerg 7 Figure EDNA ne 7 ET VINN e E 8 Figure 16 DCM SettingS 0annnannnannnennnannnennnennnrnnnrnrnrnrrsnrrnnrrnrrrnnrrnrrrnrrrrerrrnrrrenrrenrrsnrrsnernnerne 8 Figure 17 Serial Model Number Label Example uesaaa aa aaa aaa aaa wana naa aaaaaananaaazaaaazanaw zai 8 Figure 18 BDSi Configurations DCM Model Number aaa nana anawa anawa aaaawaazanawaai
3. BDSi Monitor Product Description Gulde Alber 3103 North Andrews Avenue Extension Pompano Beach FL 33064 Tel 954 623 6660 Fax 954 623 6671 www alber com 4200 077 R3 4 Copyright and Disclaimer Alb r BDSI Monitor Product Description Guide Document Revision 3 04 Part Number 4200 077 Revision History Revision Date of Change Description of Change By Updated configuration information and added revision page 3 03 04 11 2013 JJ MS to document 304 06 19 2013 Updated Model Number Configuration information and MH MS added revision page to document Alb rcorp 3103 North Andrews Avenue Extension Pompano Beach FL 33064 Tel 954 623 6660 Fax 954 623 6671 www alber com Information in this document is subject to change without notice BDSi Monitor Product Description Guide P N 4200 077 R3 3 02013 Alb rcorp 3103 North Andrews Avenue Extension Pompano Beach FL 33064 This manual may not be copied in whole or in part without express written permission from Alb rcorp Microsoft Microsoft Windows Microsoft Explorer and Microsoft Access are registered trademarks of Microsoft Corporation Pentium is a registered trademark of Intel Corp WinZip is a registered trademark of Nico Mak Computing Inc UL is a registered trademark of Underwriters Laboratories Inc Adobe Acrobat is a registered trademark of Adobe Systems Inc Printed in the United States of America Table of Contents Alb er 1 BD
4. SI GENERAL DESCRIPTION eavannnnnvnnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnne 1 1 1 Normal Operating Mode ccccccccccseeccsneccnseeessusessueeessueessseesssusesseeessaueesseessaesessneessnaees 1 1 2 Discharge Mode 1 MESEN 1 14 PVT EE 1 PLENEN eee ne nee E ee 2 1 6 Battery Monitor Data Manager BMDM Program Features 2 LZ 011902 ACCES EEE EN 2 2 PANEL CONTROLS AND INDICATORS i eavnvnnvnvvnvnuvnnnnvnnnnvnunnvnunnnnunnununnununnunuvnunnenn 3 2 1 BDSiController are 3 2 1 1 Front Panel Connectors USB Local Port na ssa aka EO W OE O RE SEO GEE 3 2 1 2 Front Panel Controls Alarm Reset Gwitch nana aaa aan aanaannannannna 3 2 1 3 Front Panel Indicators DOM TX RX COM Status Alarms And Test 3 2 1 4 Rear Panel Connectors BDSi CGontroller aaa aaa aaa aaa aaa aaa aaa ann ann aa 4 22 BS ANN NNN 6 2 2 1 Front Panel Indicators Status Tx Rx Genice 6 2 2 2 Rear Panel Connectors BDSi Data Collection Module 7 2 2 3 Rear Panel Controls Settings DCM No And String NO rrrranennnronnnnnnanennnnennnennnne 8 3 BDSI CONFIGURATIONS MODEL NUMBER AND SERIAL NUMBER 8 NNN 8 3 2 Model Number Configuration Information 9 4 BDSI CONTROLLER SPECIFICATIONS avnunannvnnnnunnnnunnnnuvnunnnnunnnnunnnnunnununnunuvnunee 11 4l FOOT 11 42 EE 11 e SC Ee 11 OTS ZE WE EE WE EEEE 11 4 5 Tee EE 17 10 NN 11 AEE 20 NIGO eae ATOE ENE EN 12 4 8 Control Switches ee 1
5. VAC 50 60Hz 95A FUSE MDL 1 5A OUTPUT POWER 3 24VAG 1A Figure 5 Controller AC Power Block On Off 4200 077 R3 4 4 6 19 2013 Alb Panel Controls And Indicators er OUTPUT POWER 1 to 6 Up to SIX connectors providing DCM power 24VAC at 1A Configuration dependent Figure 6 Controller Output Power RJ 11 jack Communicates with a remote computer via telephone BDS yo arn POWER fhe om Aime oh CRITICAL ALARM MAINT ALARM REMOTE RESET Reads momentary contact closure Requires a user supplied 12V signal FIBER OPTICS RX and TX Fiber optic receive transmit ports for system communication BDS A POWERS cov D SZT dE Figure 8 Controller Critical amp Maintenance Alarms Remote Reset And Fiber Optix Rx TX 4200 077 R3 4 5 6 19 2013 Alb er Panel Controls And Indicators Optional RJ 45 port Communicates with a remote computer via network Figure 9 Controller LAN LOCAL PORT DB 9 RS 232 port Or NO BDS CONTROLLER MADE IN U S A 240VAC 50 60Hz 95A FUSE MDL 1 5A OUTPUT TPUT POWER 4 RS 24VAC 1A 24 AC 1A O Figure 10 Controller Local RS232 2 2 BDSi Data Collection Module 2 2 1 Front Panel Indicators Status Tx Rx Service DATA COLLECTION MODULE TX RX STATUS 4 GQ amp amp SERVICE Figure 11 DCM LED Explanation STATUS G REEN Flashes during normal DCM operating conditions TX G REEN Flashes during fiber optic transmit RX GREEN Flashes during fiber optic receiv
6. al for discharge current transducer LEDs one each green DCM status green Tx transmit green Rx receive and red service 5 5 Parameters Features Number of cell channels 40 12 volt jars or 30 16 volt jars 5 6 Measurement Range Tolerance Cell voltage 0 to 16V 0 15 of reading 20mV Cell resistance 0 to 32 000uQ 5 of reading 1uQ String voltage 0 to 600 0V 0 2 of reading 0 5V Intertier resistance 0 to 5mQ 5 of reading 5uQ 0 C to 80 C 32 F to 176 F 1 C Optional temperature transducer required Transducer accuracy affects overall temperature reading accuracy 0 to 4000A 5 of full scale using CT 0 to 4000A 0 1 of reading 1A using shunt Optional current transducer required Transducer accuracy affects overall current reading accuracy Temperature Discharge current 4200 077 R3 4 13 6 19 2013 ADi er BDSi Data Collection Module Specifications 0 to 5000mA 50mA Float current Optional current transducer required Transducer accuracy affects overall current reading accuracy 5 7 Communications Fiber optic Alb r proprietary 5 8 Data Storage E nonvolatile memory for setup Flash memory for firmware upgrades 5 9 Control Switches DIP switch rear panel for setting string identification 5 10 Operating Environment Temperature range 5 C to 40 C 41 F to 104 F 0 to 80 RH non condensing at 5 C to 31 C Humidity range 0 to 50 RH no
7. ally call the Central computer to report an alarm condition when detected You can program thresholds on all monitored thresholds and a maintenance or critical parameter can be delivered When a parameter goes outside the normal range the monitor stores the event in memory then the Alarm LED lights and maintenance and critical alarm relay with a Form C contact energizes The alarms may be set for latching or non latching 4200 077 R3 4 1 6 19 2013 Alb er BDSi General Description 1 5 BDSi Features This section describes standard and optional BDSi features Auto detects discharges based on Overall Volts or Discharge Current and stores data for real time or accelerated time playback Communicates with an external computer via USB RS 232 modem and LAN Network compatible Performs a scheduled resistance test of all cells jars and intertiers and stores results for trending analysis scans all pertinent battery parameters such as overall voltage cell voltages current temperature float currents and string currents and Signals if any parameter is outside user programmed limits energizes a Form C relay contact and calls a Central computer to report the alarm condition 1 6 Battery Monitor Data Manager BMDM Program Features gt gt e Automatic paging emailing and faxing of alarm events Automatic polling for over 1000 sites for monitor and string status reporting Automatically r
8. e SERVICE R ED Unit requires factory service please contact Alber at 954 623 6660 4200 077 R3 4 6 6 19 2013 Alber Panel Controls And Indicators 2 2 2 Rear Panel Connectors BDSi Data Collection Module INPUT AC POWER 24VAC 50 60Hz DATA W MODULE Figure 12 DCM Input AC Power TEMPERATURE 1 and 2 For temperature sensors TRANSDUCERS TEMP LAT USE g 2 1 DATA m MODULE Figure 13 DCM Temperature Transducers FIBER OPTICS TX AND RX Fiber optic transmit receive ports for DOM communication wi r st HIT et 2 1 RON A SS ZNAC DCM STRING aa Na No PEB PER vom H r o m ES OO joa DATA TE MODULE Figure 14 DCM Fiber Optics 4200 077 R3 4 7 6 19 2013 Alb er BDSi Configurations Model Number And Serial Number J1 to J5 Connects voltage sense leads to the batteries A uala HR PENT CURRENT i AN es soli sed Miz ame om 1A Sie zgi d HME DEM TANG oO BEE Figure 15 DCM J1 J5 Optional shunt connector 2 2 3 Rear Panel Controls Settings DCM No And String No SETTINGS DCM NO AND STRING NO DIP switches Set string identification E K NT A SS 2 AM iain HR PENT CURRENT D i z ji FIBER SETTIN 235 OPTICS ny smc Ce Pont A sosom ail coll a ORAS p Se eg 0 MB ETER OG DATA COLLECTION MODULE MADE IN U S A Figure 16 DCM Settings 3 BDSi Configurations Model Number And Serial Number 3 1 Serial Number The serial number will be disp
9. eceives calls from monitors and updates the central database for data analysis Complete memo tracking down to the cell module level Easy to read string and monitor status Historical event list for complete string history Instant trend graphs of any selected parameter Microsoft Access database compatible with management of all stored data Network compatible Playback of discharge rundown test and controlled rundown test data Service mode for service personnel and local RS 232 and USB direct connect viewing of string details and system setup when loaded on a laptop computer SQL server compatible Status display can be customized for multi customer monitoring and is Windows 2000 XP 7 and 8 compatible Central computer control software 1 7 Optional Accessories 4200 077 R3 4 Hall effect current transducer for measuring discharge and float current Temperature sensor or Contact Ambient Probe Network interface Modem 2 6 19 2013 Alb Panel Controls And Indicators er 2 Panel Controls And Indicators This section describes the front and rear panels of the discreet components that comprise a typical BDSi system Additional descriptions may appear elsewhere in this manual or in related manuals Front Panel Indicator LED colors are R ED Y ELLOW and G REEN The BDSi system consists of a BDSi Controller and one or more Data Collection Modules 2 1 BDSi Controller 2 1 1 Front Panel Connecto
10. ed reporting of alarm occurrences such as contacting key personnel via a pager email or fax Flexibility was a major design consideration Since the monitors can be installed without an external computer a primary protocol using MODBUS ASCII was selected to let you incorporate the monitor into large scale facility monitors This allows third party interfaces to access all the stand alone features of the monitor yet leaves the advanced features of the Data Manager remote communication software available for service personnel 1 1 Normal Operating Mode In normal mode the system scans all parameters in one to five seconds depending on the configuration As readings are taken they are compared to user programmed alarm levels The monitor can then call a Central computer and energize an alarm contact if a parameter exceeds a level Front panel LEDs indicate scan and alarm status and alarm events are stored in memory for future analysis The BDSi can be programmed for critical and maintenance alarms 1 2 Discharge Mode If a discharge is detected the system goes into a data logging mode and stores battery voltages and discharge current into a discharge record 1 3 Resistance Test Mode A battery resistance test may be performed at user set intervals The test is similar to that performed by the Alber Cellcorder On a BDSi up to ten intertiers can be configured for this measurement 1 4 Alarm Features The monitor may be set to automatic
11. i 9 Figure 19 Configurations Continued Controller Model Number 10 4200 077 R3 4 li 6 19 2013 BDSi General Description Alber 1 BDSi General Description The BDSi is a battery monitor for UPS applications and is designed for installation inside UPS battery cabinets What sets Alb r monitors apart from others is their ability to provide early warning of battery problems The monitor checks the state of health of each cell by performing a proactive resistance test a reliable predictor of battery performance In addition to indicate immediate battery health and monitor status of a given location the system reports to a Central computer a generic PC displaying status screens Using polling and data transfer algorithms the Battery Monitor Data Manager program lets a Central computer manage over 1000 monitor systems Data is stored in the computer database for later analysis and reporting At any time service personnel may call a battery location from the Central computer or a remote location such as from home or directly connect to the monitor without losing contact with the computer The Data Manager string and monitor status indicators make central battery monitoring easy Terms such as Discharging Alarm or Warning for string status or Active for monitor status quickly summarize events Conditions reported to the Central computer are displayed as a list to easily identify trouble spots The system also features several methods of automat
12. layed on a label on the front of the DCM for ease of use service and installation purposes Model No 1002 801 ACRE Serial No BDI 08 0001 Figure 17 Serial Model Number Label Example 4200 077 R3 4 8 6 19 2013 Alb BDSi Configurations Model Number And Serial Number er 3 2 Model Number Configuration Information This section is an overview of the BDSi monitor configurations The model number will be displayed on a label on the front of the DCM with the serial number for ease of use service and installation purposes The BDSi model numbers are structured as follows A typical DCM model number might be 1002 801HOCRE 1003 1X40X12V 10 Shelves of 4Jars A 1X40X12V 4 Shelves of 10 Jars B 1X36X12V 4 Shelves of 9 Jars C 1X36X12V 3 Shelves of 12 Jars D 1X30X12V 5 Shelves of 6 Jars E 1X30X12V 10 Shelves of 3 Jars F 1X40X12V 4 Shelves of 12 12 8 and 8 Jars G 1X40X12V 8 Shelves of 5 Jars 1X40X12V 5 Shelves of 8 Jars 1X24X12V 6 Shelves of 4 Jars 0 1X30X16V 10 Shelves of 3 Jars 1 1X24X12V 4 Shelves of 6 Jars 2 1X28X12V 7 Shelves of 4 Jars 4 1X24X12V Open Rack 7 Cabinet Configuration Fuse F Sense Lead Protection Resistor R Figure 18 BDSi Configurations DCM Model Numbers 4200 077 R3 4 9 6 19 2013 Alb er BDSi Configurations Model Number And Serial Number A typical Controller model number might be 1002 800B62E 1002 800 Controller 120VAC 1 240VAC ER Power Input
13. n condensing at 32 C to 40 C Indoor use only Installation category Pollution degree 2 Altitude O to 2000 meters above sea level 5 11 Dimensions 19 5 W x 12 06 D x 5 09 H 12 lbs 5 12 Agencies UL recognized File number E212234 CE approved 4200 077 R3 4 14 6 19 2013
14. nal Fiber optic ports 2 for system communications 4200 077 R3 4 11 6 19 2013 ADi er BDSi Controller Specifications 4 7 Data Storage SRAM 8 MB nonvolatile memory for all configuration settings and data Flash memory for firmware upgrades 4 8 Control Switches Power on off Main power switch on rear panel of BDS controller module Rocker switch Alarm reset Alarm Reset switch on front panel of BDS controller module Momentary push button 4 9 Operating Environment Temperature range 5 C to 40 C 41 F to 104 F 0 to 80 RH non condensing at 5 C to 31 C 0 to 50 RH non condensing at 32 C to 40 C Humidity range Indoor use only Controller installation category II Pollution degree 2 Altitude 0 to 2000 meters above sea level 4 10 Dimensions 19 5 W x 11 8 D x 3 38 H 8lbs 4 11 Agencies ULrecognized File number E212234 CE approved 4200 077 R3 4 12 6 19 2013 EE BDSi Data Collection Module Specifications Alb er 5 BDSi Data Collection Module Specifications 5 1 Power Less than 1 Amp at 24VAC 10 5 2 Fuses Two0 75A SB On circuit board Not user replaceable 5 3 Inputs 24VAC 40 cell voltage channels 10 intertier resistance channels 2 temperature channels One discharge current channel One float current channel Optional temperature and current transducers are required 5 4 Outputs 15VDC 15VDC power output option
15. rs USB Local Port LOGAL PORT USB port Connects to a laptop computer Figure 1 Controller Front Panel With Local Port USB 2 1 2 Front Panel Controls Alarm Reset Switch During normal operation clears latched alarms If held during ALARM RESET Switch power up clears existing names in the BDS disables alarms disables dial out and resets the password to alber 2 1 3 Front Panel Indicators DCM TX RX COM Status Alarms And Test CONTROLLER Figure 2 Controller Front Panel Indicators LEDs Explained DCM TX G Flashes during fiber optic transmit DCM RX G Flashes during fiber optic receive COM PORT G Flashes to indicate communication via LAN port or an incoming call STATUS G Flashes during normal operating conditions CRITICAL ALARM R Critical alarm detected MAINTENANCE ALARM Y Maintenance alarm detected RESISTANCE TEST G Performing a manual or automatic resistance test 4200 077 R3 4 3 6 19 2013 Alb er Panel Controls And Indicators 2 1 4 Rear Panel Connectors BDSi Controller O7 NO BDS CONTROLLER Z 6 3 SE MDL owe m wewa R Sa S LAN c5 POWERS a OPS RS232 CO Ee OM im Ce Figure 3 Controller Rear Panel 240VAC 50 60Hz INPUT 240VAG 50 60Hz 95A FUSE MDL 1 5A OUTPUT POWER 3 24VAC 1A Figure 4 Controller Input 240 VAC 50Hz 60Hz AC POWER BLOCK User replaceable fuse and receptacle for AC power cord Power switch for system on off INPUT 240
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