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Eclipse Combustion Burner 5600 User's Manual

1. Is flame signal present see next page Eclipse Veri Flame Instruction Manual 818 2 02 35 Table 9 1 Veri Flame Operating Sequence continued BURNER START UP continued Is flame signal present YES NO MAIN FLAME FAIL XX XX XX LOCKOUT NORMAL MESSAGE MAIN FLAME ON IF Interrupted Pilot is selected IF Intermittent Pilot Is Selected NORMAL MESSAGE MAIN FLAME ON PILOT OFF Pilot will shut off 10 seconds after main flame is energized NORMAL MESSAGE MODULATION MODELS NORMAL MESSAGE AUTOMATIC MODULATION MODELS MODULATION Modulator sent to automatic 20 seconds after main valve is energized NORMAL MESSAGE PURGE amp NO PURGE MODELS T ME XXXX XX XX PURGE amp NO PURGE MODELS Main flame of burner is proven Flame signal X X X Volts DC elapsed time is shown in hours minutes seconds Is flame signal present Is air switch signal on Is recycle selected W as the main flame on more than 35 seconds W as the main flame on more than 35 seconds ERROR MESSAGE ERROR MESSAGE MAIN FLAME FAIL MAIN FLAME FAIL RECYCLING XX XX XX LOCKOUT Unit returns to beginning sequence ERROR MESSAGE ERROR MESSAGE AIR FAILURE AIR FAILURE RECYCLING XX XX XX LOCKOUT Unit returns to beginning sequence 36 Eclipse Veri Flame Instruction Manual 818 2 02 Table 9 1 Veri Flame Operating Sequence continued BURNER SHUTDOWN ki
2. LISTED Section of Primary Safety Control MADE IN 8 POST PURGE PURGE TIMES ARE ADDITIVE 3 10SEC TFI 5 SEC TFI 2 INTERMITTENT PILOT 1 RECYCLING ONL OFF MODEL 5602 42 UV 43 FR 47 R 120VAC 50 60Hz Man ph to 60 C Range _ 40 to 140 F NOT FIELD SERVICEABLE MADE IN Modulation Models 8 POST PURGE PURGE TIMES ARE ADDITIVE 310 SEC TFI 7 5 SEC TFI 2 INTERMITTENT PILOT 1 RECYCLING ON lt IL gt OFF MODEL 5603 42 UV A3 ER 47 R 205 265VAC 50 60Hz D to 60 C Range 40 to 140 F NOT FIELD SERVICEABLE MADE IN 13 Function Summary NTRODUCTION STANDARD FEATURES Interlocks and Limit Switch Input Terminal 7 Combustion Air Switch Input Terminal 6 Main Fuel Valve Closed Switch Terminal V Low Fire Start 14 4 This section describes the features oftheVeri Flame It is broken into three categories Standard features O ptional features and the LED Indicator Lights on the front cover Refer to Figure 5 5 for sequence diagrams The following function features are standard on theVeri Flame models as noted This input is considered the normal operation control or run input to theVeri Flame system Interlocks are generally pressure or temperature switches which when activated start the burner Limit switches are generally pressure tempera ture and other switches which when activated stop the burner The interlo
3. 2 INTERMITTENT PILOT 1 RECYCLING ON lt IL OFF MODEL 5602 22 UV 23 FR 27 R 120VAC 50 60Hz Heal to 60 C Range 40 to 140 F 5 30SEC NOT FIELD SERVICEABLE GE lt gt 37456 APPROVED UL LISTED Section of Primary Safety Control 53R1 MADE IN Eclipse Veri Flame Instruction Manual 818 2 02 Purge Models NOT USED 3 10SEC TFI 5 SEC TFI 2 INTERMITTENT PILOT 1 RECYCLING ON lt IL gt OFF MODEL 5603 32 UV 33 FR 37 R 205 265VAC 50 60Hz li to 60 C Range 40 to 140 F NOT FIELD SERVICEABLE MADE IN 8 POST PURGE PURGE TIMES ARE ADDITIVE 3 10SEC TFI 5 SEC TFI 2 INTERMITTENT PILOT 1 RECYCLING ON lt IL gt OFF MODEL 5603 22 UV 23 FR 27 R 205 265VAC 50 60Hz li to 60 C Range 40 to 140 F NOT FIELD SERVICEABLE MADE IN NOT USED 10 SEC TFI 15 SEC TFI 2 INTERMITTENT PILOT 1 RECYCLING ON IL gt OFF MODEL 5605 32 UV 33 ER 37 R 120VAC 50 60Hz LL p to 60 C Range 40 to 140 F NOT FIELD SERVICEABLE APPROVED U LISTED Section of L Primary Safety Control 53R1 MADE IN 8 POST PURGE PURGE TIMES ARE ADDITIVE 3 10SEC TFI 15 SEC TFI 2 INTERMITTENT PILOT 1 RECYCLING ON lt IL gt OFF MODEL 5605 22 U V 23 FR 27 R 120VAC 50 60Hz Temp er to 60 C Range 40 to 140 F NOT FIELD SERVICEABLE APPROVED
4. W iring 15 pin Port el t Alternate Mounting Locations Alternate el t Alternate Mounting Locations Locations Terminals 2 o Terminal Eclipse Veri Flame Instruction Manual 818 2 02 17 DIP Switch Selection NTRODUCTION Y DIP Switch Location DIP Switch Access No Purge DIP Switch Settings Modulation amp Purge DIP Switch Settings 12 3 This section details the location selection and description of theVeri Flame DIP switches which allow for sequence and timing functions as well as sys tem configuration Caution To avoid electric shock shut off the power supply when installing or removing any control device Flame monitoring systems must be installed by a qualified licensed technician All of the DIP switches are located in the back of each Veri Flame unit see Fig ure 3 1 on page 13 or the photograph on page 8 To gain access to the DIP switches theVeri Flame must be separated from the back box for visual reference please refer to Dimensions on page 10 This separation will expose the DIP switches on the back of the Veri Flame unit No Purge models of the Veri Flame only use three of the eight DIP switches as shown in the labels in Figure 3 2 on page 13 They are as follows SW 1 Recycling mode selection O n Recycling O ff N on recycling SW 2 Pilot selection O n Intermittent where pilot remains on during burner cycle O ff Interrupted where pilot valve closes after main b
5. 4 or 5 5 Internal relay contacts welded 6 Internal controller failure 7 Air flow switch closed before start up 8 High purge damper switch and or main fuel valve switch opens during start up 9 Low fire switch not made before TFI 1 Pilot flame is not established in selected TFI 2 Main flame is not established in selected TFI 3 Main flame fails within 35 seconds ofTFI 4 Flame failed during operation in non recycle mode 5 Flame failed 35 seconds after TFI and was not established after try in recycle mode 1 Air flow switch not closed within ten seconds of start up 2 Air flow switch is open during timing cycle 3 Air flow switch is open during firing cycle 1 Burner in run mode firing rate determined by automatic controller normal operation 1 Purge high sequence normal operation 1 Purge low sequence normal operation FLAME SIGNAL Eclipse Combustion S gt INTERLOCKS CLOSED O LOW FIRE SYSTEM ERROR QHIGHFIRE FLAME FAILURE auTo AIR FAILURE IN Pilot Test IN OUT Reset Veri Flame Flame Monitoring Control Modulation Model Eclipse Veri Flame Instruction Manual 818 2 02 Remote Display Messages 9 NTRODUCTION This section covers how the optional remote display is used with the Veri Flame The remote display provides LCD messages which monitor the status of the Veri Flame s functions as well as any lockout conditions This section Is divided into t
6. 5 Sequence Diagrams n D amp e g re KO es Terminal Function oy lt S Terminal Function Control Power e Piove ition ene m YET enine E b ay 1 D POVC ye Fla cl Main Firing Tria Tria e 10 Sec N IN gi yg a Q g SE SF f amp 4 y 9S sg Stary Terminal Function E Controt Power Pilot Valve out purs 4 Fp 1 6 Air Switch In Interlocks ii 0D High Fire amp POVC Low Fire Switch Continuity 10 to 12 Low Fire Purge continuity 10 to 12 Modulation 10 to 13 High Fire Purge Terminals 10 to 11 Main FiringCycle Post heck Trial TFI gt C hec ria Purge Recycle 5 Sec 10 Sec Permitted 15 Sec eRe lt gt 3 Nn D a High Fire Low Fire Pilot Purge Purge TT ria gt ye 35 Seconds Eclipse Veri Flame Instruction Manual 818 2 02 23 24 Sensor Installation NTRODUCTION Sensor W iring Flame Rods 6 This section describes the proper wiring installation and sighting considerations for all sensors that can be used with aVeri Flame Warming Incorrect sensor installation may cause the sensor to generate a false flame signal possibly resulting in the collection of unburned fuel in the combustion chamber This unburned fuel creates the potential for explosions which can result in injuries death and property damage Be certain that the flame sensor detects ac ceptable
7. Is standing by TIME X XXX X X XX for the interlocks to close LOW FIRE FAIL Lockout For modulation models only Low fire switch is open just prior XX XX XX LOCKOUT to pilot trial for ignition MAIN FLAME FAIL Lockout Main flame was not established during the main burner trial for XX XX XX LOCKOUT ignition MAIN FLAME FAIL Status Main flame lost during automatic modulation control will recycle RECYCLING once If recycle has been selected Eclipse Veri Flame Instruction Manual 818 2 02 Table 9 2 Remote Display Diagnostic Messages continued MESSAGE TYPE EXPLANATION Lockout Main valve has been energized and main flame proven during trial for ignition MAIN FLAME ON Status Pilot valve is de energized and main flame is on PILOT OFF MAIN VALVE FAIL Lockout For purge and no purge models Main valve closed switch is XX XX XX LOCKOUT open before start up or after burner shutdown NO PURGE SELECT Lockout For purge amp modulation models N o purge time was selected lockout prior to purge to high fire PILOT FLAME FAIL Lockout Pilot flame was not established during the pilot trial for ignition XX X XXX LOCKOUT PILOT ON Status Pilot flame is proven transformer is de energized remaining count down for pilot trial for ignition is PILOT TRIAL FOR Status Pilot valve and ignition transformer are energized countdown for IGNITION pilot trial for ignition begins POST PURGE Status For purge amp modulation models
8. Veri Flame will restart the sequence after air failure see Recycle Mode on page 14 AIR NOT PROVEN Lockout For purge amp modulation models C ombustion air flow limit XX XX XX LOCKOUT Switch did not make within ten seconds of fan being energized AIR PROVEN Status For purge amp modulation models Combustion air flow limit Switch closed within ten seconds of fan being energized AUTOMATIC Status For modulation models only Modulating motor is sent to au MODULATION tomatic operation BURNER ON XX XV Status Main flame of burner is proven in the automatic modulation mode TIME X XXX XX XX flame strength is XX XV volts DC Elapsed time is shown in hours minutes seconds D INTERNAL FAIL Lockout For modulation models only Internal control failure replace XX XX XK XX LOCKOUT controller Status For purge amp modulation models Blower motor is energized at the start of pre purge FLAME FAILURE Lockout Main flame lost during operation in the automatic modulation mode XX XX XX LOCKOUT Burner number X given of failed unit HI DAMPER POVC Lockout For modulation models only H igh damper or high purge rate XX XX XX LOCKOUT Switch did not make at the end of pre purge to high fire K INTERNAL FAIL Lockout Internal control failure replace controller XXIXXIXX LOCKOUT L INTERNAL FAIL Lockout Internal control failure replace controller XX XX XX LOCKOUT LIMITS OPEN Status The controller has completed its internal checks and
9. a fa a EE 33 Veri Flame O perating Sequence Table 9 1 esses 34 Remote Display Diagnostic Messages Table 9 2 sesir 38 Appendix eee 41 Conversion Factors s s s erer 41 Illustrated Partslist 0000000eeer rss 42 Eclipse Veri Flame Instruction Manual 818 2 02 Introduction 1 PRODUCT The Eclipse Combustion Veri Flame Single Burner Monitoring System controls the start up sequence and monitors the flame of single gas oil or combination DESCRIPTION gas oil burners There are three different models to the Veri Flame line the no purge the purge and the modulation models Each model features field select able trial for ignition TFI Each model is also available for use with four types of flame sensor ultraviolet UV self check UV infrared IR and flame rod The Veri Flame No Purge and Purge models are available in three different series 5602 5603 and 5605 The 5602 Series is UL listed CSA certified FM approved and IRI acceptable the 5605 Series is UL listed FM approved and IRI acceptable The 5603 Series is for 240VAC applications not requiring US or Canadian certifications The Veri Flame Modulation model is available in two different series 5602 and 5603 Both series are capable of modulation high and low fire purging T he 5602 Series is UL listed CSA certified FM approved and IRI acceptable The 5603 Series is for 240VAC applications not requiring US or Canadian certifica tions Figure 1 1 Veri Flame
10. button must be pressed twice so that the button Is in the out position The following system errors result in immediate lockout conditions 1 Wiring error which puts external voltage on the output terminals for all models 2 Welded internal contacts or other malfunctions in the Veri Flame for all models 3 Main fuel valve for all models open after cycle shutdown or before start up The system error light blinks twice and then remains on The fan output terminal 8 will energize Eclipse Veri Flame Instruction Manual 818 2 02 15 16 System Errors amp Lockout C onditions Continued High to Low Fire Purge Modulation Capability with High to Low Fire Position Switch Interlocks 4 Low fire fail for modulating model low fire switch open prior to trial for ignition 5 High fire fail for modulating mode l high fire switch is not closed at the end of high fire purge The following situations will result in a lockout condition 6 Air failure for purge and modulation models loss of combustion air anytime during the operational cycle The Air Failure LED will be on for this condition See Recycle Mode 7 Pilot flame fail for all models loss of flame during the trial for pilot ignition period The Flame Failure LED will be on for this condition 8 Main flame fail for all models loss of flame during the main burner trial for ignition or run period recycling not selected The Flame Failure LED wi
11. s flame signal strength and run time during main burner operation This optional feature requires areset on initial application of power or after an interuption of power The system error light blinks rapidly about 4 times per second and aremote display will show PUSH RESET TO START The reset button must be pressed in and out to start All of the status lights and the EST RESET push button are located on the front cover of the Veri Flame This section describes their respective functions For all models this green LED illuminates when the operation limits are made These limits are wired in series to terminal 7 This input becomes energized to begin the burner sequence W hen in the test mode this LED blinks see Pilot Test Mode on page 15 For purge and modulation models this red LED illuminates whenever com bustion air is lost during the operational cycle of the Veri Flame For all models this red LED illuminates when asystem error is detected see System Errors amp Lockout Conditions on pages 15 16 For all models this red LED illuminates when a pilot or main flame fails For modulation models this yellow LED illuminates during the low fire pe riod of the purge cycle For modulation models this red LED illuminates during the high fire period of the purge cycle For modulation models this green LED illuminates during the automatic pe riod which occurs 20 seconds after the main valve is energized
12. 120VAC SX 240 VAC 50 60HZ 50 60HZ 15A On Off Fuse E O Interlocks amp Limits Lg Figure 5 2 Modulation W iring Diagram G 5602 5605 5603 120 VAC 240 VAC 50 60 HZ 50 60 HZ O n O ff 15 A Fuse Ei O O l Cut Red 3 Air Flow Jumper gt O To Activate 4 Terminal D 5 J6 ee a Interlocks amp Limits 8 Pr z i O O D Closure Damper Sensor Switch S1 O Terminals 10 Common 11 Automatic 12 Low Fire 6 IT roy a D Alarm O Seethe Highto Low Fire Purge Modulation Capability section on page 16 for o contact connections Eclipse Veri Flame Instruction Manual 818 2 02 20 Model 5602 DB 24 VDC Remote Display Figure 5 3 Typical Connections For All Models Model 5602 DBP 120 VAC Remote Display 120V 120V EM R R2 GS Oo O O ol j to 120 VAC O Flame Signal PLUG O Flame Signal Test Jack Test Jack elo O To 52 Veri Flame Veri Fl A boner eri Flame Supply 20317 N G 120 240VAC U V I R Solid State U V I R Flame Rod s OUV Blue Signal or s2 S2 ii N eutral A Self C heck U V 5602 91 Direct Spark with Requires 5602 91 7 cable Direct Spark Low Fire Start Low Fire Proving MAIN li O MAIN gt lt JE IGNITION cR N eutral 4 IGNITION Ka ote ntermittent pilot must be selected DIP SW 2 ON N eutral Note Intermittent pilot must be selected DIP SW 2 ON CR is a control relay used to bypass the
13. 15 second post purge is started on burner shutdown PROGM SWITCH ERR Lockout DIP switch improperly set or changed during cycle XX XX XX LOCKOUT PURGE TO HIGH Status For modulation models only Modulating motor is sent to high FIRE fire PURGE TO LOW For modulation models only Modulating motor is sent to low FIRE fire RELAY FAIL Lockout Internal relay s fail initial check Check ratings If lockout still oc XXX XXX LOCKOUT curs after overload is eliminated replace control SAFE START OK Control has completed internal safe start check UNSAFE AIR SHORT Status For purge amp modulation models C ombustion air switch is closed before start up or after shutdown control holds start up until switch reopens if interlocks close before switch opens alarm is energized XXIXXIXX LOCKOUT UNSAFE AIR SHORT Lockout For purge amp modulation models Same conditions as above XX XX XX LOCKOUT except the interlocks close before the switch reopens causing a lockout and the alarm being energized Eclipse Veri Flame Instruction Manual 818 2 02 39 Table 9 2 Remote Display Diagnostic Messages continued MESSAGE TYPE EXPLANATION Flame signal actual induced or runaway scanner is detected be fore start up or after shutdown The fan is energized If the cause Is corrected within 30 seconds as in afterburn the control will turn off the fan and continue the sequence UNSAFE FLAME ON Lockout Same conditions as a
14. E EE Ee 19 pe o RG CE aa S YEAR YER 19 Remote D isplay amp Power Supply s ssesssessrsnsrrnsrnnsnnnrnnnrnnnrnnnrnnnrnnnnnnrrenrnnnreerrenns 19 Purge and No Purge W iring Diagram Figure 5 1 sssr 20 Modulation W iring Diagram Figure 5 2 20 Typical Connections for all Models Figure 5 3 21 Sensor installation eeeennen 24 a aco 6 0 ol 0 e yanl 24 DEVS ON e 24 Fe VEINS POS cau a ya aa an aaa k anne 25 e e e 25 Scanner Sighting Consideratlons 0000000000000eeeer ersin 25 TestProcedures emennn 26 TE O l 26 ee e e eg A EN 26 Mnman POCIO Cosina natu eeatnaneraneaneemeeeeneanuenns 26 e Flame Failure e e YE A 27 Main Flame Failure sa lee EM 27 e ao CM tn Te 27 LIMITS amp Interlock Tests ccccccsssssssesssecsessssssssssssseesesssssssscssssssssseeeseesesevessseseeees 27 Eclipse Veri Flame Instruction Manual 818 2 02 8 Maintenance amp Troubleshooting 28 Introduction A Ee 28 ANS VAC E EEE AE E E 28 e e A ee 28 gp 1S AE E AEAT 28 TE OUI 0 E ili n 29 SD PL mal ene aaa rl ak ap lr rk ei 30 LED Status amp Conditions for No Purge Models Table8 1 30 LED Status amp Conditions for Purge Models Table8 2 31 LED Status amp Conditions for Modulation Models Table 8 3 32 9 Remote Display Messages 33 A a Gl al
15. For all models this push button is used to activate the pilot test mode or to reset the Veri Flame unit For all models this red LED is located behind the signal test port and illumi nates when a flame signal is present Eclipse Veri Flame Instruction Manual 818 2 02 17 18 System Installation NTRODUCTION Interlocks and Limit Switch Input Combustion Air Switch Input ul 4 o In this section the necessary procedures are detailed to integrate aVeri Flame into a burner system Figures 5 1 and 5 2 illustrate the various terminal strips mentioned N ote Shut off the power supply before theVeri Flame is removed or replaced from the base Installation and maintenance must conform with the N ational Electrical Code and all other national and local codes and authorities having jurisdiction Flame monitoring systems must be installed by a qualified licensed technician W ire external interlock control and limit switches in series to this input Guard against induced voltage levels to wiring connected to this input In some extreme wiring runs reduction of induced voltages may require a load relay or light connected to terminal 7 to avoid system error lockouts This input is the power source for the valve and ignition output terminals Be sure all switches wired to this input can handle the current required by the total of all loads connected to terminals 3 4 and 5 For purge and modulation models W ire any swit
16. Instruction Manual 818 2 02 Eclipse sm VerlFlame Single Burner Monitoring System Model 5600 Version 1 21 Eclipse Combustion GB INTERLOCKS CLOSED O LOW FIRE SYSTEM ERROR O HIGHFIRE FLAME FAILURE auTo AIR FAILURE IN Pilot Test IN OUT Reset Veri Flame Flame Monitoring Control Modulation Model Eclipse Combustion Eclipse Combustion Eclipse INTERLOCKS CLOSED Eclipse INTERLOCKS CLOSED SYSTEM ERROR SYSTEM ERROR FLAME FAILURE FLAME FAILURE AIR FAILURE Veri Flame Veri Flame Flame Monitoring Control Flame Monitoring Control No Purge Model Purge Model ECLIPSE Innovative Thermal Solutions COPYRIGHT DISCLAIMER NOTICE LIABILITY AND WARRANTY Copyright 1997 by Eclipse Combustion Inc All rights reserved worldwide This publication is protected by federal regulation and shall not be copied distributed transmitted transcribed or translated into any human or computer language in any form or by any means to any third parties without the express written consent of Eclipse Combustion Inc Rockford Illinois U S A In accordance with the manufacturer s policy of continual product improvement the product presented in this brochure is subject to change without notice or Obligation The material in this manual is believed adequate for the intended use of the product If the product is used for purposes other than those specified herein confirmation
17. RE A KM Combustion Air Flow ChecK s sssessssssssressressinnrnnsrnnnrnnnnnnnnnnrnnnrnnnrnnrnnnrenrrenens Main Fuel Valve Closed SWItCH sessssssescsssssssersssssssesessssssssersssessereeesens EON ea a al High Fire High Fire Purge Check 08e8e0eeeeerrrre rss Recycle MOQO gana rayban POL Se MOOR mn la ra nal Interrupted or Intermittent Pilot essere POSE e E e e Spark Pilot Flame amp Main Flame Separation sssrin Systemi Error amp Lockout C OTIC IUIOINS sekman High to Low Fire Purge Modulation Capability with High to Low Fire Position Switch InterlocksS irene zamn Eclipse Veri Flame Instruction Manual 818 2 02 4 O ptional Feat Ul CS NC RK ME 16 Pilot Test Mode Seguente amala plane 16 Air Switch Input Hold eeeeee rss 16 Remote D isplay amp Power Supply ninnisi 16 Status VOTE Sse PUSH DUCCONS A AE 17 kg e os nh ee YE 17 Air Failure v ccssssssesssssssssssssssssssesssrersssssssesevesssseresssssssevevesesrerrssssavevesestenenesesess 17 NSO gg A e 17 ECT daa ak 17 PNE e ee 17 EO R ne ll lala generar 17 pg EN anerauenacoasiauiniens 17 are ilanla 17 TEN EE lal ill nd 17 Systeminstallatlon mn 18 e L eg PA EEE E ENNE E 18 Interlocks and Limit Switch Input 18 COMOUSTONA IE STC CII MAO A NM 18 EO gg E E 18 A Ea EEE AA 19 Main Valve Closed Switch cessssssssssssssssesssssssssssssssssseeessssesssessssseensessssesevesesesnenes 19 PON FIR IAD UE acri E EEE E
18. Sguare Veri Flame Bases Purge amp No Purge Models Model Number 5602 10 Model Number 5602 10 1 6 5 5mm p a 7 32 Dia 127mm Oe e Mounting ea 127mm 5 D5 Holes 4 ae 5 Square b D 86 Knockouts b ea Square fo DO 10 for O _ 13mm 1 2 fom b eee Conduit m L L Ni Mir mm in 1 1 2 4 Square 1 2 4 Square 5 49 124mm 38mm 4 7 8 1 1 2 Eclipse Veri Flame Instruction Manual 818 2 02 Dimensions continued Veri Flame Modulating Mode with Base Model Number 5602 40 1 5 6 8 S2 S1 10 40mm pin 1 9 16 10mm 3 8 5mm 3 16 116mm 213mm 8 3 8 4 9 16 24mm 15 16 171mm 6 3 4 25mm 19 Remote Display Model Number 5602 DB 89mm rays 3 1 2 4 Pa e ee 54mm Square Ground i Screw 8 ele g6 Contrast OEE o Adjustment A Screw 2 1 8 Mounting Bracket Si Screw W iring 15 pin Port el Alternate Mounting Locations Alternate el Alternate Mounting Locations Locations Terminal Terminal 24VDC Power Supply for Remote Display 5602 DB MEME TEL Remote Display Model Number 5602 DBP roe 4 A e mec 2 ay Mount 7 g ounting i JL IL IL Bracket 7 EC Screw
19. Single Burner Monitoring System Purge Unit Shown Eclipse Combustion gt iT cos core PLL a ieee i Pua eases i AN oe ber Weri Fiame Eclipse Veri Flame Instruction Manual 818 2 02 Specifications NTRODUCTION Specifications PARAMETER Supply Temperature Ranges 2 This section gives a detailed overview of Veri Flame specifications and dimensions DESCRIPTION e Series 5602 amp 5605 120 VAC 410 15 50 60 Hz standard Series 5603 240 VAC 410 15 50 60 Hz standard Internal power consumption 12 VA excluding external connected loads Model Nos Temperature Range Veri Flame All Models 40 to 60 C 40 to 140 F 90 U V Scanner 5600 90A 20 to 60C 0 to 140 F U V Scanner 5600 91 20 to 125 C 0 to 257 N EMA4 UV Scanner 5600 91N4 20 to 125 C 0 to 257 F I R Scanner 5600 92B 40 to 110 C 40 to 230F UV IR Scanner 5600 92SC 20 to 80 C 0 to 176 F Self C heck U V 5602 91 20 to 60C 0 to 140 F Remote Display 5602DB 0t050C 32 to 122 F Remote Display 5602D BP 0 to 50 C 32 to 122 F Flame Failure Response 3 seconds 0 5 seconds Trial For Ignition TFI No Purge amp Purge M odels Series 5602 amp 5603 five or 10 seconds selectable Series 5605 ten or 15 seconds selectable Modulating Model 5 or 10 seconds selectable Selectable from 0 225 seconds in 15 second increments O utput Ratings for 120 VAC maximum to
20. Straight U V scanner 5600 91 49600 91 NEMA 4 U V scanner 5600 91N4 20898 90 U V scanner 5600 90A 49600 90 I R scanner 5600 92B 49600 92 Self check scanner 5602 91 49602 91 Solid state U V I R scanner 5600 92SC 21349 10 foot cable for self check scanner 5602 91 7 49602 91 7 Scanner support max temp 220 F 1 5600 90A SS 20722 Scanner support max temp 475 F 1 5600 904 SSH 20723 Magnifying lens assembly 5600 98 49600 98 Lens magnifying 49600 99 Lens non magnifying 2 18165 Insulated coupling 5600 99 49099 Cable coax RG62A U for flame rod 21741 Internal terminal base metal 5602 10 49602 10 Exposed terminal base metal 5602 10 1 49602 10 1 Internal terminal base plastic 5602 10 P 22194 Adapter Base RA890 5602 12 49602 12 Adapter Base R4795 5602 14 49602 14 Modulation base 5602 40 49602 40 Screw mounting to plastic base 22110 Screw mounting to metal base 22385 Test Tester for Veri Flame units 5602 49602 Relay module 3 5602 40 4 49240 2 Remote display 24V 5602 DB Disbla Remote display 120VAC with keypad 5602 DBP pray Power supply 24VDC 4 Cable for remote display For 90 U V scanner Model No 5600 90A I R scanner 5600 92B and solid state U V I R scanner 5600 92SC For magnifying lens assembly Model No 5600 98 and self check scanner 5602 91 ECLIPSE Innovative Thermal Solutions Eclipse Combustion www eclipsenet com Instruction Manual 818 2 02 Litho in USA
21. ame step Mea sure signal strength as described above 5 Reduce pilot fuel until the flame relay drops out Increase pilot fuel until the flame signal is greater than 4VDC and flame relay just manages to pull in This is the minimum pilot If you don t think this flame will be able to safely light the main burner realign the sensor so that it requires a larger pilot flame and repeat steps 2 through 5 6 Push the test reset button located in the lower right corner on the front cover to exit the test mode reset and begin the normal start up sequence again 7 W hen the sequence reaches the main flame trial for ignition smoothly re store the fuel supply to the burner If the main burner does not light within five seconds immediately shut off the burner supply to shut down the sys tem Realign the sensor so that it requires a larger pilot flame Repeat steps 1 through 6 until the main burner lights off smoothly and reliably Eclipse Veri Flame Instruction Manual 818 2 02 Pilot Flame Failure Test Main Flame Failure Test For Interrupted Pilot Systems Spark Sighting Test Limits amp Interlock Tests 1 Manually shut off the fuel supply to the pilot and the main burner 2 Place system in pilot test mode please refer to page 15 3 Start the system normally The controller should lock out if it doesn t then the controller is detecting a false flame signal see Section 6 Find the problem and correct it before r
22. bove except the cause has not been corrected XX XX XX LOCKOUT within 30 seconds resulting in alockout and the alarm being energized UNSAFE FLM PURGE Hold For purge amp modulation models Flame signal actual induced Or runaway scanner is detected during the selected purge time period The fan is energized If the cause is corrected within 30 sec onds as in afterburn the control will turn off the fan and continue the sequence UNSAFE FLM PURGE Lockout For purge amp modulation models Same conditions as above XX X XXX LOCKOUT except the cause has not been corrected within 30 seconds resulting in a lockout and the alarm being energized V INTERNAL FAULT Lockout Internal control failure replace controller XXIXXIXX LOCKOUT WATCHDOG FAIL Lockout Internal control failure replace controller XX XX XX LOCKOUT XXXXXXX Status In combination with other messages shows the control is in the XXXXXTESTXX minimum pilot test mode Eclipse Veri Flame Instruction Manual 818 2 02 CONVERSION FACTORS Appendix Metric to English FROM To MULTIPLY BY PC x18 2 lat TN Metric to Metric FROM To MULTIPLY BY illibar English to Metric FROM To MULTIPLY BY F 32 18 mete m inches water column wc millibar mbar pound Ib kilogram kg 0 454 pounds sg in psi millibar mbar 68 95 Eclipse Veri Flame Instruction Manual 818 2 02 41 LLUSTRATED PARTS EE Category Description Number Number
23. ches and contacts in series to this terminal for proving air flow function and relating to the air failure light Power must not be immediately present at terminal 6 when power is first applied to terminals 1 or 7 If this terminal is not used place a jumper between the combustion blower out put terminal 8 and the air switch input terminal 6 Ifthe combustion air blower is controlled outside of theVeri Flame system then a three way solenoid valve must be connected between the air switch port and the blower sensing port The valve de energized state should vent the switch to ambient pressure The energized state then connects the air switch to the blower sensing port Power the valve from the blower ouput terminal 8 If accepted by local codes the air switch could be wired between the combustion blower output and the air switch input Connecting the air switch in this man ner will satisfy the open contact air short check on the switch Eclipse Veri Flame Instruction Manual 818 2 02 Ignition W iring Low Fire Input Main Valve Closed Switch High Purge Input Remote Reset Remote Display amp Power Supply Route ignition wiring a sufficient distance from all sensors and other low volt age wiring to avoid electrical interference which may cause erratic operation oftheVeri Flame system Keep the high voltage wire run from the ignition trans former as short as possible The best condition is to mount the ignition trans form
24. cks and limit switches are wired in series A break in this circuit will shut the burner down but will not produce an alarm For purge and modulation models T his input is for monitoring the combustion air switch separately from other interlocks and limits TheVeri Flame checks the air flow switch input is open before start up closed during operation and open again at burner shutdown thus preventing operation with an air switch that is defective maladjusted or jumped This input has about a 2 second delay to filter out and ignore a momentary interruption The input will be proven open before start up and after shutdown If the input is improperly powered before the fan output is energized the system error light will blink The input must de energize within 30 seconds or the Veri Flame will lockout After the fan output has energized the air switch input must be made within 10 seconds If not proven then the system will lockout the alarm output and the air failure light will come on However if the unit has the optional air switch input hold feature the sequence is held indefinitely without causing a lockout W hen the air switch input is made then the sequence continues If the air switch opens during the main firing cycle the system will either lockout or recycle depending on the DIP switch recycle selection Purge and No Purge models the Veri Flame can be interlocked with the main valve closed switch This feature checks the swi
25. d follow the instructions Warning Indicates hazards or unsafe practices which could result in severe personal injury or damage Act with great care and follow the instructions Indicates hazards or unsafe practices which could result in damage to the machine or minor personal injury Act carefully N ote Indicates an important part of the text Read the text thoroughly Eclipse Veri Flame Instruction Manual 818 2 02 How TO GET HELP If you need help you can contact your local Eclipse Combustion sales office You can also contact Eclipse Combustion Inc at 1665 Elmwood Road Rockford Illinois 61103 USA Phone 815 877 3031 Fax 815 877 3336 E mail eclipse eclipsenet com http www eclipsenet com Eclipse Veri Flame Instruction Manual 818 2 02 Table of Contents About this manual Tableofcontenis ennsnn Introduction Product DX GUO WN assert ce ctnetonerseetesrvtectnavtartunessesdoesseeeousvtesdsanetnGnaretentenerteeenss 2 Specifications MTO EO orea PE RR PAR a a LE S m alba DIMENS ON anir A A N 3 DIPSwitchSelection mnen L ME CHUN UON e aa lm tore tact ala Sie DIP e e ge DIP ARE GS an see ae ni rl No P rge DIP Switch Settings am ear im il iii m rinin Modulation amp Purge DIP Switch Settings cssesssssssssssssseessssssssssseeeees 4 Function SUMIMATY meme NtrOduct ON eeeereerereerrer rna Standard ez ge
26. ed only on gas burners They accumulate soot on oil burn ers causing nuisance shutdowns and unsafe operating conditions See the burner manufacturer s literature for flame rod mounting location W hen installing flame rods please consider the following Eclipse Veri Flame Instruction Manual 818 2 02 1 Keep the flame rod as short as possible and at least 13 mm 1 2 away from any refractory 2 Position the rod into the side of both the pilot and main flames preferably at a descending angle to minimize drooping of the flame rod against burner parts as shown in Figure 6 1 Flame rod position must adequately detect lli ae CORRECT the pilot flame at all burner draft conditions Extend the rod 13 mm 1 2 od Detects Rod Detects W eak Pilot O nly strong into nonluminous flames such as blue flames from burning an air gas mix Pilot Flame Figure 6 1 Flame Rod Position ture For partially luminous flames such as atmospheric air gas mixtures place the rod at the edge of the flame 3 Provide a burner flame grounding area that is at least four times greater than the flame rod area contacting the flame The flame rod burner ground ratio and posi tion of the rod in the flame may need adjustment to yield maximum flame signal strength 4 Ignition interference from the spark plug may increase or decrease the flame Signal strength Reversing the ignition transformer primary leads may reduce this effect Changing the spark gap or adding
27. er close to the burner and keep a low impedance path from the burner ground to the case of the transformer Make sure the high voltage lead and ground return paths do not create a loop antenna around the Veri Flame and sensor wiring For modulation models it is possible to wire the system for checking low fire start position prior to pilot ignition To use this feature the low fire start Switch must be connected between terminal 3 and the pilot valve see Figure 5 2 On direct spark burners a by pass contact must be wired around the low fire switch see relay and contact CR in Figure 5 3 The system can be wired to check for the main valve closed switch on the main gas valve prior to start up and after the end of the burner cycle For purge and no purge models the main valve closed switch must be con nected to Terminal V and the jumper in the base must be cut see Figure 5 4 on page 22 For modulation models the main valve closed switch must be wired in se ries between the air flow switch and the high purge damper switch see Figure 5 1 on page 20 To use this feature the jumper in the base must be cut For modulation models the system can be wired to check for high purge position during the high fire purge portion of the sequence To use this fea ture the red jumper in the base must be cut and the high purge position Switch must be connected from terminal 6 to D If this feature is not used the jumper in the base remains intact
28. esuming normal operation 1 Manually shut off the fuel supply to the main burner but not to the pilot 2 Start the system normally This should ignite the pilot and lock out after pilot interruption If the system does not lock out the controller is detect ing a false flame signal see Section 6 Find the problem and correct it be fore resuming normal operation 1 2 3 4 Manually shut off the fuel supply to the pilot and the main burner Start the system normally M easure the flame signal as described in Flame Signal Strength in this section If a flame signal greater than 4VDC is measured for more than three sec onds during the trial for ignition then the sensor is picking up a signal from the spark plug see Sensor W iring on page 24 SS Oe Periodically check all interlock and limit switches by manually tripping them during burner operation to make sure they cause the system to shut down Warning Never operate a system that is improperly adjusted or has faulty in terlocks or limit switches Always replace faulty equipment with new equipment before resuming operation Operating a system with de fective safety equipment can cause explosions injuries and property damage Indicated by the illuminated red Flame Failure LED on the Veri Flame front cover Eclipse Veri Flame Instruction Manual 818 2 02 27 28 Maintenance amp Troubleshooting INTRODUCTION MAINTENANCE Monthly Checkli
29. grounding area between the flame rod and spark plug may eliminate the interference Warning Use only Eclipse scanner models as listed in the Illustrated Parts List at the end of this document Scanners W hen installing scanners please consider the following 1 Position the scanner within 457 mm 18 of the flame Consult factory for longer distances 2 Bushing threads are 1 2 inch F N PT for all scanner models except 5602 91 which has 1 inch F N P T bushing threads 3 The ambient temperature limits of each scanner varies check the literature for the specific scanner model For higher temperatures use Eclipse heat block seal 23H BS for 12 N PT scanners and if necessary add cooling purge air 4 An optional magnifying lens may also be used to increase the flame signal strength in difficult sighting situations Scanner Sighting Aim scanners at the third of the flame closest to the burner nozzle as shown in Considerations Figure 6 2 oil flames typically have less UV radiation in the outer flame The scan ner should view the intersection of the pilot and main flames W hen sighting scan Figure 6 2 U V Scanner Sighting ners please consider the following 1 Sight the scanner away from the ignition spark Sighting the spark or its reflec 1 3 of l i Poi BA Flame Length tions from burner internals can cause nuisance shutdowns during burner igni tion If necessary use a scanner orifice to reduce spark
30. he Automatic step occurs when the burners are operating and allows the burner firing rate to be controlled by an automatic temperature controller Eclipse Veri Flame Instruction Manual 818 2 02 OPTIONAL FEATURES Air Switch Input Hold Remote Display amp Power Supply Manual Reset on Power Outage Sratus LIGHTS amp PuSH BUTTON interlocks Closed Air Failure System Error Flame Failure Low Fire High Fire Auto Test Reset Flame Signal The following features are available on select models or when optional equipment is purchased For purge modulation models holds the sequence indefinitely until air switch input is confirmed without affecting the air failure function and causing a lockout Two models of remote display are available The model 5602D B operates on 24VDC and has no keypad The model 5602D BP operates on 120VAC and has a keypad for reset function The display is door panel mounted and features a liquid crystal display in a 4 DIN housing The unit connects to theVeri Flame by a cable to the flame signal test jack and receives a serial communication on each sequence state change The display incorporates the following functions 1 Provides status messages for the Veri Flame sequence see section 9 2 Indicates lockout conditions when they occur as well as the amount of time into the sequence when the lockout occurred see section 9 3 Provides continuous monitoring of the burner
31. ll be on for this condition The following result in lockout conditions after 30 seconds the system error light blinks about 14 times and then remains on 9 If aflame is detected out of sequence which may be caused by a afaulty scanner for all models b electrical interference on the sensor wiring for all models c aflame exists in the burner or in the line of sight of a scanner due to a gas leak product fire or other condition for all models 10 Air flow switch closed before start up for purge and modulation models For modulation models the modulation feature incorporates a high fire purge time and a low fire purge time into the purge sequence This feature allows the Veri Flame to sequence Internal dry contacts which can be used by the customer requiring a high fire purge of the combustion chamber before ignition The high fire and low fire purge times are selectable by means of DIP switches see Section 3 DIP Switch Settings on page 12 OV 2 A 15 seconds OVE S P 60 seconds L Ee A E e 30 seconds E A E ET 120 seconds The selected times are additive and apply to both the high fire and low fire purge times that is high and low fire times are always identical The modulation terminals will sequence as follows Sequence Step Internal Contact Connections Terminal 10 Common Terminal 11 Auto Power On Limits O pen Terminal 10 Common Terminal 12 Low Fire Terminal 10 Common Terminal 12 Low Fire T
32. low fire switch after the burner is lit Notes for Figures 5 1 5 2 amp 5 3 Ground shielding and conduit must not be connected to terminal S2 Control circuit wires must meet 90 C 194 F specification minimum and must be No 16 AWG or larger and in accordance with all applicable codes Flame sensor wires must be individually run in their own separate conduit flame sensor wires CANNOT be run together in a common conduit or wire way See Section 6 4 Flame signal should read between 4 and 10 VDC with a digital volt meter Drop off is approximately 4 0 VDC Positive test jack point is on the cover marked Flame Signal with negative point being the ground Purge time TFI intermittent interrupted pilot and recycle non recycle selections are made with a DIP switch located on the rear plate of the control unit 6 Neutral must be grounded ul N Fe LU Ur Eclipse Veri Flame Instruction Manual 818 2 02 21 Figure 5 4 Purge and No Purge Bases Model Number 5602 10 Model Number 5602 10 1 Puree Pegam O Supervisor ait Flame Signal A D Amplifier Note No purge models do not use 6 amp 8 NOTE Ground Terminal not present in plastic base Modulating Base Internal Diagram Model Number 5602 40 Modulation Model sel 2O P3 1 o4 I OQO P2 3 0 0 6 2 P1 1 AO 4 Jumper TREE D S2 110 111213 22 Eclipse Veri Flame Instruction Manual 818 2 02 Figure 5
33. of validity and suitability must be obtained Eclipse Combustion Inc warrants that the product itself does not infringe upon any United States patents No further warranty is expressed or implied We have made every effort to make this manual as accurate and complete as possible Should you find errors or omissions please bring them to our attention so that we may correct them In this way we hope to improve our product documentation for the benefit of our customers Please send your corrections and comments to our Marketing Communications M anager It must be understood that Eclipse Combustion s liability for its products whether due to breach of warranty negligence strict liability or otherwise Is limited to the furnishing of burner monitoring system replacement parts and Eclipse Combustion will not be liable for any other injury loss damage or expenses whether direct or consequential including but not limited to loss of use income of or damage to material arising in connection with the sale installation use of inability to use or the repair or replacement of Eclipse Combustion s products Eclipse Combustion Inc for a period of one year from shipment warrants each Veri Flame burner monitoring system to the original purchaser to be free from defects in material and workmanship under normal use as defined hereafter Any operation expressly prohibited in this Guide any adjustment or assembly procedures not recommended or autho
34. or ajumper must be installed between termi nals 1 and D Please note that the yellow jumper on the base has no effect whether cut or intact This feature permits remote mounting of a switch to reset the Veri Flame To use this feature a normally closed remote reset switch must be wired so power is interrupted to terminal 1 W hen it is depressed or actuated the connection to terminal 1 is momentarily interrupted and resets the Veri Flame Identify the model of remote display see page 11 and wire according to figure 5 3 Mount through a 1 4 DIN cutout using the two supplied brackets in either the top and bottom or the side slots Locate the display and wiring to minimize electrical interference Applying and disconnecting the display power supply should coincide with power to terminal 1 of theVeri Flame Use the appropri ate cable Eclipse part 20318 to connect to the test jack and to the 52 termi nal of the Veri Flame wiring base Do not attempt to parallel the test jack signal to other devices when using aremote display The LCD display contrast can be adjusted on the back with a small blade screwdriver Eclipse Veri Flame Instruction Manual 818 2 02 19 Figure 5 1 No Purge and Purge W iring Diagrams No Purge Models 5602 5605 5603 120VAC AM 240VAC 50 60 HZ lt lt 50 60HZ 15A On Off Fuse a Burner ae arr aan Ignition l RV O Proof of Closure Purge Models 5602 5605 f 5608
35. pening the operating interlock circuit Is voltage present at interlocks __ Continued operation YES Is post purge selected YES NO NORMAL MESSAGE POST PURGE XX Fuel valves de energized fan energized for 15 seconds Is main valve closed switch made YES NO ERROR MESSAGE MAIN VALVE FAIL XX XX XX LOCKOUT Fan energized alarm sounds FOR PURGE amp MODULATING Is voltage present at air flow switch ERROR MESSAGE 1 UNSAFE AIR SHORT YES LNO Is flame signal present If switch is opened within 30 UNSAFE FLAME ON YES NO seconds sequence continues If not then ee rr Fan is energized If signal is elimi nated within 30 seconds se i LIMITS OPEN quence continues If not then ERROR MESSAGE 2 30 SECONDSAFTER 1 TIME XXXX XX XX UNSAFE AIR SHORT XX XX XX LOCKOUT F ERROR MESSAGE 2 30 SECONDSAFTER 1 Alarm energized UNSAFE FLAME ON XX XX XX LOCKOUT Alarm energized Applies to purge and no purge models only Eclipse Veri Flame Instruction Manual 818 2 02 37 Table 9 2 Remote Display Diagnostic Messages Listed Alphabetically MESSAGE TYPE EXPLANATION AIR FAILURE Lockout For purge amp modulation models Combustion air flow limit XX XX XX LOCKOUT Switch opened for more than two seconds once initially proven AIR FAILURE Status For purge amp modulation models C ombustion air flow limit switch RECYCLING opened if recycle has been selected the
36. pickup 2 Do not allow the scanner to detect a pilot flame that is too small to ignite the main burner 3 Perform a minimum pilot test when installing or adjusting any pilot or main burner system see Minimum Pilot Test on page 26 4 I R scanner model 5600 92B is ideal for oil flame applications W hen used aim the I R scanner at the outer oil flame for flickering detection Eclipse Veri Flame Instruction Manual 818 2 02 25 26 Test Procedures NTRODUCTION This section describes the test procedures that must be performed after instal lation to insure that theVeri Flame is operating properly these procedures are mandatory Flame Signal Strength Insert the positive probe of a 0 15 VDC digital volt meter into the test point on the front cover of the Veri Flame connect the negative probe to ground A good flame signal strength will read between 6 and 11VDC any thing below 4VDC is inadequate Also the red LED inside the test point illuminates when a flame signal is indicated Minimum Pilot Test Run the following test procedures to ensure that the sensor will not detect a pilot flame too small to reliably light the main flame 1 Manually shut off the fuel supply to the burner but not to the pilot 2 Start the system normally 3 To enter the pilot test mode depress the test reset button located in the lower right corner on the front cover 4 The control will hold the operating sequence at the pilot fl
37. pilot and main flames only 7 Route sensor wiring a sufficient distance from ignition and other high voltage or high current wiring to avoid electrical interference Interference from ground currents nearby conductors radio frequency emitters wireless divices and inverter drives can induce false flame signals Shielded cables can help re duce interference with the shield connected to ground at the control end only The wire type and its capacitance picofarads or microfarads to ground may cause low signal problems so a grounded shield may decrease the signal due to the cable s internal capacitance Multiple U V tube type sensor leads run to gether without shielding may interfere or cross talk so the shield or flexible armor must be grounded to prevent this situation For flame rod sensor runs approximately 100 feet 30 meters or greater use Eclipse part number 21741 coax cable To achieve the maximum wiring distance the shield should not be grounded keep in mind that an ungrounded shield provides less protection against electrical interference a Note ul Unshielded sensor wiring must not be run in common with other wires it must be run in separate conduit Use 14 to 18 AWG wire suitable for 90 C 194 F and 600 volt insulation Multiple unshielded flame sensor wiring must not be run together in a common conduit or wireway M ultiple shielded flame sensor cables can be run in a common conduit Flame rods should be us
38. power on terminal 7 1 The flame detected is out of sequence flame signal light is on 2 The sensor Is runaway flame signal light is on 3 Inductance is detected on sensor wires flame signal light Is on 4 Voltage wired into terminals 3 4 or 5 5 Internal relay contacts welded 6 Internal controller failure 7 Main valve closed switch defective no power to V Pilot flame is not established in selected T FI Main flame is not established in selected T FI 1 2 4 Flame failed during operation in non recycle mode 5 Flame failed 35 seconds after TFI and was not established after try in recycle mode 3 Main flame fails within 35 seconds ofTFI FLAME SIGNAL Eclipse Combustion INTERLOCKS CLOSED SYSTEM ERROR FLAME FAILURE IN Pilot Test IN OUT Reset Veri Flame Flame Monitoring Control No Purge Model Eclipse Veri Flame Instruction Manual 818 2 02 LED s Lit INTERLO CKS CLOSED SYSTEM ERROR FLAME FAILURE AIR FAILURE Table 8 2 LED Status amp Conditions for Veri Flame Purge Models PossiBLE CAUSES 1 The interlocks are closed normal operation power on terminal 7 1 The flame detected is out of sequence flame signal light is on 2 The sensor is runaway flame signal light is on 3 Inductance is detected on sensor wires flame signal light is on 4 Voltage wired into terminals 3 4 or 5 5 Internal relay contacts welded 6 In
39. r tightness of closure 2 Test pressure switch settings by checking switch movements against pres Sure setting and comparing with actual impulse pressure 3 Visually check ignition cable and connectors 4 Make sure that the following components are not damaged or distorted e the burner nozzle e the spark plugs the flame sensors e the flame tube or combustion block of the burner Eclipse Veri Flame Instruction Manual 818 2 02 TROUBLESHOOTING PROBLEM Cannot initiate start sequence Scrambled messages on remote display UNSAFE AIR SHO RT message appears on display Burner flame fails but no flame failure indication occurs Voltage reading greater than 15VDC at Test Point on Veri Flame faceplate PossiIBLE CAUSE Main valve is not closed Air pressure switch has not made contact High gas pressure switch has tripped Low gas pressure switch has tripped Malfunction of flame safeguard system such as a shorted out flame sensor or electrical noise in the sensor line Purge cycle not completed Main power Is off No power to control unit Electrical interference Improperly adjusted air switch Air switch either shorted or wired wrong A faulty scanner Improperly connected sensor wires Electrical interference from other current carrying wires Improper grounding SOLUTION Check main valve closed switch No voltage onV or D Check air press
40. rgized modu jlator is sent to low fire BURNER START UP see next page Applies to purge and no purge models only Eclipse Veri Flame Instruction Manual 818 2 02 Table 9 1 Veri Flame Operating Sequence continued BURNER START UP s voltage present at air Tlow switc within ten seconds NO PURGE MODELS MODULATION MODELS s voltage present at air switch PURGE MODELS xP a AIR PROVEN YES NO s voltage present at air switch ERRO R MESSAGE NORMAL MESSAGE AIR NOT PROVEN AIR PROVEN YES NO XX XX XX LOCKOUT NORMAL MESSAGE Purge based on selected time ee e AIR NOT PROVEN XX XX XX LOCKOUT Modulator sent to high fire for selected purge time Is voltage present at high purge switch NORMAL MESSAGE PURGETO LOW FIRE YES NO Modulator sent to low fire for selected purge time ERRO R MESSAGE XX XX XX LOCKOUT Is low fire switch closed NORMAL MESSAGE o E FOR YES No o E ERRO R MESSAGE Spark and pilot valve energized LOW FIRE FAIL for selected trial for ignition XX XX XX LOCKOUT Is pilot flame signal present NORMAL MESSAGE ERROR MESSAGE PILOT FLAME ON YES NO PILOT FLAME FAIL XX XX XX LOCKOUT Flame signal detected NORMAL MESSAGE PILOT FLAME XX XV TIME XXXX XX XX Spark turns off at end of TFI sequence delayed 5 seconds rs Is main flame T present MAIN FLAME ON MESSAGE ERROR MESSAGE ROO IOC UT FLAME FAIL XX XX XX RSX LOCKOUT KOUT
41. rized in these instructions shall void the warranty Eclipse Veri Flame Instruction Manual 818 2 02 AUDIENCE SCOPE DOCUMENT CONVENTIONS ul About this manual This manual has been written for the people who select and install the product and the technicians who work on it They are expected to have previous expe rience with this kind of equipment This manual contains essential information for the proper installation and op eration of the Eclipse Veri Flame Burner Monitoring System Following the instructions in this manual should assure trouble free installation and operation of the monitoring system Read this manual carefully Make sure that you understand its structure and contents O bey all the safety instructions Do not deviate from any instructions or application limits in this manual with out written consent from Eclipse Combustion Inc If you do not understand any part of the information in this manual do not continue Contact your Eclipse sales office or Eclipse Combustion Inc Rock ford Illinois There are several special symbols in this document You must Know their meaning and importance The explanation of these symbols follows Please read it thoroughly Danger Indicates hazards or unsafe practices which WILL result in severe personal injury or even death Only qualified and well trained personne are allowed to carry out these instructions or procedures Act with great care an
42. st Yearly Checklist ul Y 8 This section is divided into two parts e The first part describes the maintenance procedures e The second part describes troubleshooting procedures from identifying prob lems to interpreting the operating conditions by the lit LEDs on the front cover Preventative maintenance is the key to a reliable safe and efficient system The core of any preventive maintenance program Is a list of periodic tasks In the paragraphs that follow are suggestions for a monthly list and a yearly list N ote The monthly list and the yearly list are an average interval If your environment is dirty then the intervals may be shorter Turn off power before disconnecting or installing sensors controls or modules 1 Inspect flame sensing devices for good condition and cleanliness Keep scan ner lenses clean with a soft damp cloth since small amounts of dust will mea Surably reduce the flame signal strength W ash the flame rod electrode and insulator with soap and water then rinse and dry thoroughly 2 Test all the alarm systems for proper signals 3 Check ignition spark electrodes and check proper gap 4 Test interlock sequence of all safety equipment as described on page 27 manually make each interlock fail noting what related equipment closes or stops as specified by the manufacturer Test flame safeguard by manually shutting off gas to the burner 1 Test leak test safety shut off valves fo
43. t test mode theVeri Flame will hold the sequence once the pilot flame is established i e the main valve is not energized W hen in the pilot test mode the green Interlocks Closed light blinks To exit the pilot test mode simply push the TEST RESET button again and the Veri Flame will exit the pilot test mode the green Interlocks Closed light stops blinking but remains lit and restart the sequence For all models pilot mode is selected using the DIP switch SW 2 An inter rupted pilot shuts off 10 seconds after the main valve opens An intermittent pilot continues during the entire main flame firing cycle For purge and modulation models post purge is enabled by DIP switch SW 8 A post purge maintains the combustion air fan output for 15 seconds after the interlocks and limit switch input have opened For all models during the trial for ignition period TFI the pilot valve and ignition coil remains energized At the end of the TFI the pilot flame remains on and the ignition coil is de energized After a five second delay to prove the pilot flame the main gas valve is energized A system error illuminated by the red System Error LED on the front cover prevents gas ignition The unit will continue its sequence after the error is cleared A lockout condition energizes the alarm output and de energizes the gas valve and ignition outputs The unit must be reset to clear the alarm and start the sequence To reset the
44. tal connected load not to exceed 15 amps O utput Ratings for 240 VAC maximum total connected load not to exceed 15 amps UL CSA Relay Contact Rating Function Terminals Inductive Load Resistive Load 175VA 1 10 HP Ignition 375 VA 10 amps Motor or Contactor mz mm 470 VA 1 2 HP Control Signal A 10 11 12 13 175VA Relay Contact Rating Function Terminals Resistive Load Valves Ignition 3 4 5 5 amps CO a E E C Alarm continued onto next page Eclipse Veri Flame Instruction Manual 818 2 02 10 Specifications continued PARAMETER Approvals See chart below Shipping W eight Dimensions DESCRIPTION e No Purge amp Purge M odels Series 5602 UL listed CSA certified FM approved and IRI acceptable Series 5603 No approvals Series 5605 UL listed FM approved and IRI acceptable e Modulating M odels Series 5602 UL recognized must be mounted in panel CSA certified FM approved and IRI acceptable Series 5603 No approvals 1 4 kilograms 3 lbs for all Veri Flame models 0 9 kilograms 2 lbs for Models 5602 10 amp 5602 10 1 bases 1 2 kilograms 2 6 lbs for Model 5602 40 base Approval Information UL Listed Guide No MCCZ File MH12613 TAJ UL Recognized Guide N o MCCZ2 File MH 12613 GR CSA Certified Class N o 2632 01 File 37456 lt Ew gt FM Approved Class N o 7610 Report 1Y2A4 AF Veri Flame Unit All Models mi 133mm 5 1 4
45. tch position before Start up and after shutdown to insure proper valve operation when the jumper on the base Is cut For modulation models when wired the system checks for the low fire start position prior to light off Eclipse Veri Flame Instruction Manual 818 2 02 Main Fuel Valve Closed High Fire Purge Check Terminal D Recycle Mode Pilot Test Mode ia ili T Test Mode Run Mode Button In Button Out Interrupted or Intermittent Pilot Post Purge Spark Pilot Flame amp Main Flame Separation System Errors amp Lockout Conditions For modulation models T his feature is enabled when the jumper on the base is cut The system checks that the high fire position switch and the main valve closed switch are both made at the end of the high fire purge For all models when selected theVeri Flame will restart the sequence after flame or air failure The recycle mode allows the system to re initiate the star t up sequence automatically provided the main burner has been operating for at least 35 seconds If the pilot flame fails to light during recycling the system will lock out and annunciate a pilot flame fail If the recycle is successful and the main burner is operational for at least 35 seconds the system is ready for another recycle At no time will the system recycle in the event of pilot flame fail For all models this mode is entered by depressing the TEST RESET button on the front cover In the pilo
46. ternal controller failure 7 Air flow switch closed before start up 8 Main fuel valve switch opens after shutdown or before start up no power to V 1 Pilot flame is not established in selected TFI 2 Main flame is not established in selected TFI 3 Main flame fails within 35 seconds ofTFI 4 Flame failed during operation in non recycle mode 5 Flame failed 35 seconds after TFI and was not established after one try in recycle mode 1 Air flow switch not closed within ten seconds of start up 2 Air flow switch is open during timing cycle 3 Air flow switch is open during firing cycle FLAME SIGNAL Eclipse Combustion S gt INTERLOCKS CLOSED O SYSTEM ERROR FLAME FAILURE AIR FAILURE IN Pilot Test N OUT Reset Veri Flame 5 Flame Monitoring Control Purge Model Eclipse Veri Flame Instruction Manual 818 2 02 31 LED s Lit IN TERLO CKS CLO SED SYSTEM ERRO R FLAME FAILURE AIR FAILURE INTERLO CKS CLOSED and AUTO IN TERLO CKS CLO SED and HIGH FIRE INTERLO CKS CLOSED and LOW FIRE 32 Table 8 3 LED Status amp Conditions for Veri Flame Modulation Models PossIBLE CAUSES 1 The interlocks are closed normal operation power on terminal 7 1 The flame detected is out of sequence flame signal light is on 2 The sensor is runaway flame signal light is on 3 Inductance is detected on sensor wires flame signal light is on 4 Voltage wired into terminals 3
47. ure switch adjustment Check air filter Check blower rotation Check outlet pressure from blower No voltage on 6 after 8 is on Check incomming gas pressure adjust gas pressure if necessary Check pressure switch setting and Operation No voltage to 7 Check incomming gas pressure adjust gas pressure if necessary Check pressure switch setting and Operation No voltage to 7 Have qualified electrician investigate and rectify Check switch settings Check air switch Make sure power is on to control system Call qualified electrician to investigate Check grounding in system Separate communication cable Move ignition circuit Check air switch settings Check wiring to air switch Check scanner as explained in checklists in Maintenance portion of this Section Check wiring diagram on page 20 or 21 as well as appropriate sensor information in Section 6 Check N ote information on page 24 regarding sensor wiring Check grounding of neutral at control power transformer Eclipse Veri Flame Instruction Manual 818 2 02 29 LED Srarus LED s Lit INTERLO CKS CLOSED SYSTEM ERROR FLAME FAILURE This section describes the status of operating conditions based on the LED or combination of LEDs which are lit on the front cover of each Veri Flame model Table 8 1 LED Status amp Conditions for Veri Flame No Purge Models PossiBLE CAUSES 1 The interlocks are closed normal operation
48. urner is established SW 3 Trial for ignition TFI range selection For 5602 5603 units O n 10 seconds O ff 5 seconds For 5605 units O n 10 seconds O ff 15 seconds Modulation and purge models of theVeri Flame use all of the eight DIP switches as illustrated in Figure 3 2 on page 13 They are as follows SW 1 Recycling mode selection O n Recycling O ff N on recycling SW 2 Pilot selection O n Intermittent where pilot remains on during burner cycle O ff Interrupted where pilot valve closes after main burner is established SW 3 Trial for ignition TFI range selection For 5602 5603 units O n 10 seconds O ff 5 seconds For 5605 units O n 10 seconds O ff 15 seconds SW 4 through 7 Purge time selection Total purge time is the sum of each switch selected SW 8 Post purge selection O n 15 second post purge Eclipse Veri Flame Instruction Manual 818 2 02 Figure 3 1 DIP Switch Location Close up of DIP switches on back side of all Veri Flame models Figure 3 2 DIP Switch Labels with Selections No Purge Models l NOT USED 3 10 SEC TFI 5 SEC TFI 2 INTERMITTENT PILOT 1 RECYCLING ON IL gt OFF MODEL 5602 32 UV 33 ER 37 R 120VAC 50 60Hz pea pra to 60 C Range 40 to 140 F NOT FIELD SERVICEABLE GE lt gt 37456 APPROVED LISTED Section of Primary Safety Control 53R1 MADE IN 8 POST PURGE PURGE TIMES ARE ADDITIVE 3 10SEC TFI 5 SEC TFI
49. wo parts or tables e The first table describes the start up and shutdown monitoring sequences of the Veri Flame and how the progress or halt of the sequence can be monitored by the messages on the remote display e The second table alphabetically lists and explains the diagnostic messages which Can appear on the remote display Eclipse Veri Flame Instruction Manual 818 2 02 33 Table 9 1 Veri Flame Operating Sequence POWERON Was internal safe start check successful YES NO _ Various lockout messages NORMAL MESSAGE REMOTE DISPLAY REVISION X X EXTERNAL INTERLOCK CHECKS Is flame signal present ERROR MESSAGE 1 UNSAFE FLAME ON YES NO s main valve closed switch made Fan is energized If signal is elimi YES NO nated within 30 ie sa FOR PURGE amp MODULATING Is voltage present at air flow switch quence continues If not then ERROR MESSAGE F UNSAFE AIR SHORT YES NO REE MAIN VALVE FAIL XX XX XX LOCKOUT ERROR MESSAGE 2 30 SECONDSAFTER 1 If switch is opened within 30 UNSAFE FLAME ON seconds sequence continues If XXIXX XX LOCKOUT not then Alarm energized ERROR MESSAGE 2 30 SECONDSAFTER 1 UNSAFE AIR SHORT XX XX XX LOCKOUT Alarm energized Is voltage present at interlock switch NORMAL MESSAGE YES NO SAFE START OK Check Sum XX ERROR MESSAGE LIMITS OPEN TIME XXXX XX XX NORMAL MESSAGE _Holds until answer is yes Fan output is ene

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