Home

Eaton POWERWARE 9315 User's Manual

Contents

1. OUTPUT GROUND NEUTRAL CONNECTION E12 Roopa S bo sieve o SDa CUSTOMER Bess 00904 TERMINAL 5 8 BOARD CUSTTB 7 966 CUSTOMER E E INTERFACE gt gt amp o AC INPUT AC INPUT e FROM INVERTER TO BYPASS TOP TWO TERMINAL EG E7 E8 le RE odit HOLES ONLY p 21 5 9 ofS 4 AC OUTPUT E E10 E11 A B C a annor d ER CB4 Ly Lif TLIEEHLIL T 7 BACKFEED d e PROTECTION 2 ALILIL LILILIS BREAKER FBP MES 55 1 us BREAKER E 1 F 2 f dU aha JUL d h o ojo 000999909000099999 see aif 5 BABE STATIC SWITCH LEFT SIDE FRONT Figure A 16 MBC PCM 3 Terminals A 26 EATON Powerware 9315 UPS 500 7
2. AVAILABLE CONDUIT AREA eee FOR TOP ENTRY 438 15 34 25 S50 00000010000000000000000000000000000000 117 LINE SIDE 0000000000000000000000000000000000000 TERMINATION OPERATING HANDLE m ON POSITION jj i 5 E i i 1762 1 m 69 37 1682 8 PROVISION FOR 66 25 2 FUSES is ff bad f 2 LOAD SIDE TERMINATION 00000017000000000000000001000000000000 00000010000000000000000010701000000000 0000001700009000000000000000000000000 0000001000000000000000000070010000000 Y J Ly OPERATING HANDLE OFF POSITION REMOVABLE FEET IF WALL MOUNTED LN 14 3 MTG 2 10 56 342 95 13 5 806 5 31 75 DIMENSIONS ARE IN MILLIMETERS INCHES Figure A 30 Battery Disconnect Switch Dimensions A 42 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 164201691 1
3. ee 171 0 364 4 6 7 es 43 7 1600 63 FRONT VIEW 364 4 171 0 143 67 2080 82 DIMENSIONS ARE IN MILLIMETERS INCHES Figure A 2 Inverter Rectifier Cabinet PCM 1 Dimensions A 3 164201691 Rev 1 www powerware com EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual INSTALLATION REFERENCE REMOVE DEBRIS SHIELD COVERING EXHAUST GRILL BEFORE OPERATING SpE NE Se EA
4. Bem _ BE ee Ei 2080 82 A 5 364 4 14 3 164201691 Rev 1 www powerware com iE 6 7 171 1600 FRONT VIEW 63 od 171 0 6 7 Figure 4 Output Inverter Cabinet PCM 2 Dimensions 364 4 14 3 EATON Powerware 9315 UPS 500 750 kVA Installa
5. Y 100 1 E 3 94 2857 n 11 25 d 747 om SE I F um L 5 25 LL Md E px lo cen C p p PERO 17 C eed 5 213 9 171 5 ES 8 50 6 75 ond AD I E Sey it ee ca c C e ls i T re a J Y asd 1 E KNOCKOUTS PROVIDED ON lt gt 5 SURFACES WIRE SIZE NO 14 AWG 25 4 MAX WIRE SIZE NO 18 AWG 1 00 FLUSH MOUNT P 19 0 07 197 47 0 75 e 15 gt i i 414 1 62 8 g Y 5 Bae A RI O on OHOHOHOHOHOHO o 989 jOnOononononono 190 5 7 50 3 50 aE SURFACE MOUNT le FOR HANGING Y 1121314 5 161789 1101112 dieran Y SS CONDUIT AND WIRING SUPPLIED BY CUSTOMER WIRES MUST BE MAX DISTANCE BETWEEN SCM AND UPS NOT TO 7 TWISTED 14 18 AWG EXCEED 500 FT DIMENSIONS ARE IN MILLIMETERS INCHES Figure A 29 SCM Dimensions and Mounting Details EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com A 41 INSTALLATION REFERENCE A 10 Battery Disconnect Switch Dimensions
6. R Not Used Not Used CUSTJ2 Terminal Name Description Relay 1 NC Relay 1 Common General purpose normally open and normally closed relay contacts Relay 1 NO Building Alarm 1 E Programmable UPS alarm Activated by a remote dry contact closure Building Alarm 1 Return Relay 2 NC Relay 2 Common General purpose normally open and normally closed relay contacts Relay 2 NO Not Used Not Used CUSTTB Terminal Name Description CB3 Aux 2 CB3 Aux 2 Circuit breaker CB3 auxiliary contact Not Used CB4 Aux 2 CB4 Aux 2 Circuit breaker CB4 auxiliary contact Not Used Not Used Not Used oa AI REPO REPO Common Dry contact used to activate REPO of UPS A 34 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com INSTALLATION REFERENCE CUST TB 1 e Sf CB3 AUX 2 E
7. eat ertet e Bae i 2 1 24 1 sem et ure A esatta 2 1 2 1 2 Environment Considerations Doky ited eben eee ded eee Pep wage 2 1 2 1 3 Preparing for Wiring the UPS System zeclkc es acad ded A E GEO DIEE II pha Ea Sea Teed ea eS 2 2 22 Inspecting and Unpacking Each Cabinets css itte Rb et 2 2 3 Installing the UPS System by Tape oh ee mE S 3 1 33 Preliminary Installation Information 5 ERES Eee EIE REDDERE 3 1 32 Unloading the UPS Cabinets from the Pallet 3 2 8 3 SSingle Mod le lristallat h SP UE We eB pP 3 2 3 3 1 Installing UPS Internal Power and Control Wiring 0 4 3 2 3 3 2 Installing UPS External Power and Control Wiring 2 3 3 34 Multi Module Installation UU MEE het RUPEE Dr EE eR eat a Ae 3 4 3 4 1 Installing UPS Internal Power and Control Wiring 2 3 4 3 4 2 Installing UPS External Power and Control Wiring 2 3 5 3 5 Installing Input Re
8. CB2TB 5 0 2 5 SH CB2 AUX 1 et 2 SE CB2 AUX 1 e HSF CONTROL 120 BREAKER CHARGE CONTROL NEUTRAL POWER E SE SHUNT TRIP e SHUNT TRIP 10 BATJ1 BATJ2 Ji Je H 1 2 0 2 8 5 8 8 8 5 5 8 m 1 8 J4 BATTERY DISCONNECT OPEN RETURN 10 BATTERY DISCONNECT OPEN J3 e ON GENERATOR RETURN S ON GENERATOR e NO SYNC RETURN 0 5 1 gt OPEN FILTER RETURN OPEN FILTER BATJ4 E Battery 1 0 Board Figure A 18 Inverter Rectifier Cabinet PCM 1 Customer Interface Wiring EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com A 29 INSTALLATION REFERENCE RS 485 RS 232 x o o S 7 S f 5 fa o e ogee amp c T 5 X SLOT CARD Figure A 19 Inverter Rectifier Cabinet PCM 1 Customer Interface Wiring continued A 30 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com INSTALLATION REFERENCE CUSTOMER INTERFACE PANEL X SLOT BATTERY 170
9. Bypass Static Switch Bypass Input closed Rectifier Inverter Output CB1 Rectifier 5S5 Input closed Input Transformer closed Output Transformer CB2 closed Path of Electrical Power Figure 7 2 Path of Current Through the UPS in Normal Mode If the utility AC power is interrupted or is out of specification the UPS automatically switches to Battery mode to support the critical load with no interruption When utility power returns the UPS returns to Normal mode If the UPS becomes overloaded or unavailable the UPS switches to Bypass mode The UPS automatically returns to Normal mode when the error condition is cleared and system operation is restored within specified limits If the UPS suffers an internal failure it switches automatically to Bypass mode and remains in that mode until the failure is corrected and the UPS is back in service EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 7 3 UNDERSTANDING UPS OPERATION 7 1 2 B1 C Rectifier Input Path of Electrical Power open Bypass Mode The UPS automatically switches to Bypass mode if it detects an overload load fault or internal failure The bypass source supplies the commercial AC power to the load directly Figure 7 3 shows the path of electrical power through the UPS system when the UPS is operating in Bypass mode CAUTIO
10. UR e Deest et t ep yq cone Det 12 15 Der sect ave le o Mrs ze ect le Ln 12 16 13 Maintaining the UPS 13 1 133 Important Safety Instructions estote e t Det bete eni tue ease deta dp etas 13 1 13 2 Performing Preventive Maintenance rr 13 2 13 21 Led ad m RI Ehe NEL A eds 13 2 13 22 Monthly Maintenances ai ha RIEN oh oe 13 2 1322237 Annual Maintenant Soe dy bl pe RR bo dame dito 13 2 18 24 Battery Maintenances BUS E dake RET 13 3 13 3 Recycling the Used Battery or 5 2 2 2 13 3 18 45 Maintenance Training date Roter te uq V Attra ho Aes eh demesne MANN tis 13 3 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com iii TABLE OF CONTENTS 14 Product Specifications 14 1 Model Numbers 1454 UPS Systemdnp t oe e BU LE RIDERE MEN 14 1 142322 UPS SVStITHOU
11. Graphics Rectifier Inverter CB2 Battery Meters Events Statistics soup Figure 8 10 Mimic Screen The Mimic screen shows the internal components of the UPS cabinet The flow of current through the components is highlighted EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 8 11 USING THE CONTROL PANEL 8 5 8 Time Setup Screen Select Time from the Setup menu to display the Time Setup screen The Time Setup screen allows you to set the internal time stamp of the UPS The time stamp is used for logging events in the Event History Log Figure 8 11 shows the Time Setup screen Uninterruptible Power System UPS System Normal 4 MAY 1999 09 25 42 ALARM NONE NOTICES NONE Battery minutes Set Time amp Date DAY DT MON YR HR MN SAVE MON 07 APR 99 15 06 YES Setup Port 1 Port 2 Language Meters Events Statistics Graphics Figure 8 11 Time Setup Screen A small return arrow lt appears in the upper right corner of the information area of the Time Setup screen This arrow is a reminder that you can press the lt pushbutton on the control panel to toggle the scroll bar between the menu box and the information area When the scroll bar is in the information area the return arrow is in the menu box When the scroll bar is in the menu box the return arrow
12. 10 7 1 Operating Modes 6 oe Lees elem Ls 7 1 1 7 1 2 7 1 3 Normal Mod eet tot eee seb p Bypass Mode So eR RUE RN Battery Mode e dad des bs Ls fus cte datas Using the Rex tp xe votes irs eter ke ates bine att 8 1 82 8 3 84 8 5 Using the 1 tr e et ta ete es oo tee eee pl e aseo d UR HD Using th PUshbUttODS sues Evreux Ente Mer uim Pd toe leoi IEEE Ae nee Dar PLA Y Adjusting th Contrast iso rre rete d e pes E eo CAO HE a tecum up nerd qe Beading the Status Indicators oaeen Usingithe Menu Optioris EO CH Sete tpe ct 8 5 1 8 5 2 8 5 3 8 5 4 8 5 5 8 5 6 8 5 7 8 5 8 8 5 9 SystemiMBtels Screen esa e c Mg chal S koad Amps Meters Screen io Duet ERR eben SoftWare Versions SCHOEN ita PR ERE Event History LOG Screen het otc ttn e RES IE OC reo e ER e nl ek RR ACTIVE SYSteM EVENTS SCIeBI Les oce ers oe A Mu Accede eire V du i ue Un
13. NOTE Verify that the forklift or pallet jack is rated to handle the weight of the cabinet see Table A on page A 1 for cabinet weights Each UPS cabinet is bolted to a wooden pallet supported by wood skids To remove the pallet 1 If not already moved use a forklift or pallet jack to move the cabinet to the installation site or as close as possible before unloading from the pallet Insert the forklift or pallet jack forks between the skids on the bottom of the unit 2 Remove the hardware securing each UPS cabinet to the pallet 3 Using a forklift raise the UPS cabinet until the cabinet bottom clears the pallet by approximately 3 mm 1 87 4 When the UPS cabinet is clear of the pallet pull the pallet from under the cabinet Discard or recycle the pallets in a responsible manner 5 Carefully lower the UPS cabinet until the cabinet base touches the floor 6 Repeat Steps 3 through 5 for the remaining UPS cabinets Single Module Installation 3 3 1 To install a single module UPS system perform the procedures the following paragraphs If a multi module system is being installed proceed to Multi Module Installation on page 3 4 Installing UPS Internal Power and Control Wiring NOTE The cables used in Steps 2 through 4 are coiled inside the Input Rectifier cabinet and are attached at the factory to the rectifier output The cables used in Steps 7 and 8 are coiled inside the Module Bypass Cabinet
14. 0906 ejo9ore 90906 Figure 20 Inverter Rectifier Cabinet PCM 1 Customer Interface Wiring continued EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com A 31 INSTALLATION REFERENCE Table P Output Inverter Cabinet Customer Interface Connections CUSTJ4 Terminal Name Description Building Alarm 2 Programmable UPS alarm Activated by a remote dry contact closure Building Alarm 2 Return Building Alarm 3 MTS Programmable UPS alarm Activated by a remote dry contact closure Building Alarm 3 Return Building Alarm 4 on Programmable UPS alarm Activated by a remote dry contact closure Building Alarm 4 Return Building Alarm 5 a Programmable UPS alarm Activated by a remote dry contact closure Building Alarm 5 Return R Not Used Not Used CUSTJ2 Terminal Name Description Relay 1 NC Relay 1 Commom General purpose normally open and normally closed relay contacts Relay 1 NO Building Alarm 1 E Programmable UPS alarm Activated by a remote dry contact closure Building Alarm 1 Return Relay 2 NC Relay 2 Common General purpose normally open and normally closed relay contacts Relay 2 NO Not Used Not Used CUSTTB Terminal Name Descript
15. ed ae RR a el Bw 21 Figure A 12 Inverter Rectifier Cabinet PCM 1 A 22 Figure A 13 Inverter Rectifier Cabinet PCM 1 Terminals continued A 23 Figure A 14 Output Inverter Cabinet 2 Terminals A 24 Figure A 15 Output Inverter Cabinet PCM 2 Terminals continued 25 Haure AITE MECS FPEM 3 Terminals eee hon pte Reet AY Nolte ROI EA ee EAT EO EA A 26 Figure A 17 MBC PCM 3 Terminals 2 27 Figure A 18 Inverter Rectifier Cabinet PCM 1 Customer Interface 0 A 29 Figure A 19 Inverter Rectifier Cabinet 1 Customer Interface Wiring continued A 30 Figure A 20 Inverter Rectifier Cabinet 1 Customer Interface Wiring continued A 31 Figure A 21 Output Inverter Cabinet PCM 2 Customer Interface Wiring 4 A 33 Figure A 22 MBC PCM Customer Interface Wiring Single Module System Only A 35 Figure A 23 Summary Alarm Relay Contacts
16. Bypass message appears and the BYPASS Mode indicator illuminates on the control panel The UPS system is now on bypass 4 On the UPS turn the Mode key switch to BYPASS for one second 5 Observe that UPS breaker CB1 and Battery Disconnect CB2 open The bypass source supplies the critical load the power processor unit de energizes and cooling blowers shutdown A Power is present at the UPS breaker CB1 input until the upstream UPS input feeder circuit breaker is opened 97 Shutting Down the UPS and Critical Load To perform maintenance or service on the critical load shut down power to the load 1 Transfer the critical load to bypass by performing the procedure in paragraph 9 4 2 Turn off all equipment that is being powered by the UPS 3 Press the Emergency UPM Off pushbutton on the control panel A Power is present at the UPS breaker CB1 input until the upstream UPS input feeder circuit breaker is opened 4 Open the UPS input feeder circuit breaker 9 8 Using the UPS Emergency UPM Off Pushbutton Initiate a UPS Emergency UPM Off using the covered red Emergency UPM Off pushbutton on the UPS control panel This pushbutton is protected by a clear plastic shield to prevent accidental activation In an emergency you can press this pushbutton to instantaneously control the UPS output The UPS Emergency UPM Off pushbutton functions differently depending on the Emergency Power off option specified when ordered The opt
17. System Models Notes Powerware 9315 625 562 500 450 400 kW 50 60 Hz Powerware 9315 750 675 600 562 500 kW 60 Hz only 14 2 UPS System Input Operating Input Voltage Nominal 10 15 600 Vac for operation from 510 Vac to 660 Vac 60 Hz only 480 Vac for operation from 408 Vac to 528 Vac 60 Hz only 400 Vac for operation from 340 Vac to 440 Vac 50 60 Hz only Operating Input Frequency Range 3 Hz of nominal 50 Hz or 60 Hz Operating Input Current Battery Charge 125 of full load for overload battery charge Actual load 25 of full load for battery charge with 0 8 pF output units 115 of full load for overload battery charge Actual load 15 of full load for battery charge with 0 9 pF output units Reduced for Generator Adjustable set to 102 Input Current Harmonic Content 5 THD at full load with input filter option installed Power Walk In Adjustable 3 60 second rectifier ramp up to full utility load Power Factor Minimum 0 85 Line Surges 6 kV OC kA SC per ANSI 62 41 and IEC 801 4 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 14 1 PRODUCT SPECIFICATIONS 14 3 UPS System Output DC Filtering Ripple voltage less than 0 5 peak to peak UPS Output Capacity 100 rated current at 0 8 power factor or 100 rated current at 0 9 power factor Output Voltage Regulation 1 10 to 100
18. 2 A 36 Fig re A 24 BEPO WIFITI s ree RR re aree e eoe A 36 Figure A25 REPOS WIDE 22422 ett pet tee e DE ME etu Ab Ded eae ba tub Det aad 37 Figure A 26 RMP Dimensions and Mounting Details 4 A 38 Figure A 27 RIM Dimensions and Mounting Details A 39 Figure A 28 RIM Dimensions and Mounting Details continued 2 eee teen A 40 Figure A 29 SCM Dimensions and Mounting 5 2 2 41 Figure A 30 Battery Disconnect Switch Dimensions 2 4 A 42 vi EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com Chapter 1 Introduction Eatone Powerware 9315 500 750 kVA uninterruptible power supply UPS is online power protection system that prevents loss of valuable electronic information minimizes equipment downtime and minimizes the adverse effect on equipment production because of unexpected power problems The Powerware 9315 UPS system continually monitors incoming electrical power and removes the surges spikes sags and other irregularities that are inherent in commercial utility power Working with your building s electrical system the UPS system supplies clean consistent power that your sensitive
19. 9 8 1 9 8 2 Using the UPS Emergency Off Pushbutton 2222 2 Resetting the UPS System after an Emergency UPM Off Using Features and Options v aes oe RR RA EAE On eae ees 10 1 10 2 10 3 10 4 10 5 ice t bere IRURE Oe ipu A eR E etd General Purpose Relay Optional Remote Monitor Panel dee eoe babet deh Rp Optional Relay Interface Module ye Tem X E a DAC V e eed ETE DERE EAE RE dd Optional Sup rvisory Contact Module Reb epe ern pide ee t e TREE E EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 6 1 6 2 6 5 6 7 6 10 7 1 72 7 3 7 4 7 5 8 1 8 2 8 3 8 3 8 4 8 4 8 5 8 6 8 7 8 8 8 9 8 10 8 11 8 12 8 13 TABLE OF CONTENTS 11 Responding to System Events 11 1 TAs System Event Horns caesa ere Lee ed t 11 1 142 System EventhdlCatOLS PER dere Meus tiq er ee eec 11 1 11 3 SSystemEVent Messages Sateen asa dle Co bee Poe edie et 11 1 12 Co
20. E T N Powerware Powerware 9315 UPS 500 750 kVA Installation and Operation Manual IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries Please read all instructions before operating the equipment and save this manual for future reference CONSIGNES DE SECURITE IMPORTANTES CONSERVER CES INSTRUCTIONS Ce manuel comporte des instructions importantes que vous tes invit a suivre lors de toute proc dure d installation et de maintenance des batteries et de l onduleur Veuillez consulter enti rement ces instructions avant de faire fonctionner l quipement et conserver ce manuel afin de pouvoir vous y reporter ult rieurement Eaton and Power Xpert are registered trademarks of Eaton Corporation Powerware X Slot ABM and Powerware Hot Sync are registered trademarks and ConnectUPS and PowerTrust are trademarks of Eaton Electrical Inc and AS 400 are registered trademarks of International Business Machines Corp Modbus is a registered trademark of Modicon Copyright 2007 Eaton Corporation Raleigh NC USA All rights reserved No part of this document may be reproduced in any way without the express written approval of Eaton Corporation Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information RISK OF ELECTRIC SH
21. MM Minute 2 digits SS Second 2 digits hh Hundredths of Second 2 digits KYWD Keyword ALARM NOTICE COMMAND or STATUS System Diagnostic Information lt CR gt Carriage Return Character ASCII 13 lt LF gt Line Feed ASCII 10 An alarm message is prefixed by the word CLEAR whenever an alarm is entered into the Event History Log with a cleared status Printing Selected Information NOTE use a key combination hold down the Control key and press the letter key If a port is operating in Terminal mode and is connected to a computer use the following key combinations at any time to print selected information Ctrl P Prints the entire log with a header Ctrl M Prints the current system meters with a header Ctrl A Prints all system information Ctrl B Prints Battery Test Log 12 6 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com COMMUNICATION 12 4 2 Entire Log Ctrl P The Ctrl P key sequence prints the entire UPS Event History Log at the time the data is requested The printout begins with the oldest alarm entry in the queue and ends with the most recent Any alarms that occur while the Event History Log is printing are included in chronological order The Event History Log lists up to 400 system events Figure 12 4 shows a sample Event History Log printout Uninterruptible Power System UPS System Nor
22. RUE RO Aoc ara o 12 16 Figure 1 Typical Powerware 9315 500 750 kVA UPS System 4 2 Figure A 2 Inverter Rectifier Cabinet 1 Dimensions 41 3 Figure A 3 Inverter Rectifier Cabinet PCM 1 Dimensions A 4 Figure 4 Output Inverter Cabinet 2 Dimensions 4 5 Figure 5 Output Inverter Cabinet PCM 2 Dimensions continued A 6 Figure A 6 MBC 3 Dimensions 2 2 A 7 Figure 7 MBC PCM Dimensions continued A 8 Figure A 8 Single Module UPS System Oneline Drawing 480 480V 600 600V Input Output A 10 Figure 9 Multi Module UPS System Oneline Drawing with Powerware Hot Sync Capacity 480 480V and 600 600V Input Output 11 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com LIST OF FIGURES Fig rexA T0 SecuringiGablBs 4 e e t RECTO npn RR qd A 18 Figure As11 CB2TB Source Disconnect Device Ree
23. Ro d eee tit Mte 12 9 25 1 System Configuration Mode Main Menu 12 9 2 552 Program Building Alarms ines sedi 12 9 25 3 Enable Disable Default Functions 1 1 1 4 4 2 4 12 9 254 Customize Alarm Messages 1 o to oce eds eet do cg teen tas at deed tee Be 12 10 75 5 Program Unit Name x teen DA USE eet 12 11 256 Change Passwotde Ge baad editt 12 11 2 527 ABattervATesE Setup E MI e EIE epo AINSI ETE C NESCIO 12 12 2 5 8 Modify Low Battery TIME eto s el ete ECC le 12 13 12 55 Calibration Mode te dete tet Lt dr ANE Mus neat E YS 12 13 27 Computer sss acere ne t ilte det Le 12 13 248 hemote MoritorMOGe oh fk MR Laon D dV EEG 12 13 2 9 b edes ertet et een cet t b dade uq bs 12 14 1287 eNatify Service Features e E ux Lact renee riche ek eRe te 12 14 12 9 2 nstalling GNotIf SerVICB e ERA ERR A 12 14 2 10
24. 10 4 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com USING FEATURES AND OPTIONS 10 5 Optional Supervisory Contact Module An optional Supervisory Contact Module SCM establishes an interface between the Parallel Capacity Redundant system manufacturer s equipment and the customer s monitor This interface allows the customer to monitor operational status of the Parallel Capacity Redundant system equipment Figure 10 3 shows the SCM input connections on TB1 and output connections on TB2 E TB2 1 2 3 4 5 6 7 8 9 t0 11 4151617 18 19 20 21 2223 24 D Figure 10 3 SCM The SCM provides signals for the following indications SYSTEM NORMAL TB2 1 through TB2 3 NO REDUNDANCY TB2 4 through TB2 6 ON GENERATOR TB2 7 through TB2 9 BYPASS NOT AVAILABLE TB2 10 through TB2 12 ON BATTERY TB2 13 through TB2 15 UPS ALARM TB2 16 through TB2 18 ON BYPASS TB2 19 through TB2 21 SHUTDOWN IMMINENT TB2 22 through TB2 24 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 10 5 USING FEATURES AND OPTIONS This page intentionally left blank 10 6 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 11 11 1 System Event Horns Responding to System Events When the UPS system is operating in Normal mode
25. 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 11 1 RESPONDING SYSTEM EVENTS This page intentionally left blank 11 2 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com Chapter 12 Communication This chapter describes the communication features of the Powerware 9315 UPS and provides information about connecting hardware configuring the ports changing settings and changing modes 12 1 Locating the Customer Interface Panel The customer interface panel inside the UPS contains Two serial communication ports one DB 9 and DB 25 The ports provide a computer interface to a Remote Monitor Panel RMP Relay Interface Module RIM Supervisory Contact Module SCM or remote terminal and or printer A 120 Vac 0 2A convenience outlet for powering a modem used for remote notification An X Slot communication bay for installing an optional X Slot card See Appendix A for the UPS customer interface panel location 12 2 Connecting Equipment to a Serial Port The UPS serial communication ports are designed to accept a wide variety of data communication equipment DCE such as terminals printers and computers Use an appropriate cable for the type of equipment you are connecting to the UPS Cables should be no longer than 16m 50 ft and have a male connector Port 1 cable pins are identified in Figure 12
26. AUX 42 2 Edi CB4 AUX 2 H m 2 jJ CB4 AUX 2 e REPO Tr e REPO COMMON 10 MBC 1 0 BOARD CUSTJ2 Su J2 RELAY 2 NO 10 RELAY 2 COMMON S RELAY 2 NC e BUILDING ALARM 1 RETURN S BUILDING ALARM 1 4 RELAY 1 NO RELAY 1 COMMON S 1 RELAY 1 NC J4 Jo g BUILDING ALARM 5 RETUR Ae amp BUILDING ALARM 5 E BUILDING ALARM 4 RETUR S BUILDING ALARM 4 SL BUILDING ALARM 3 RETUR i e BUILDING ALARM 3 CUSTJ4 Er Figure A 22 MBC PCM 3 Customer Interface Wiring Single Module System Only EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com A 35 INSTALLATION REFERENCE NOTE The Summary Alarm Relay contact rating is 32 Vac 42 Vdc maximum switched voltage and maximum current NOTE Relays are shown in de energized state Relays change state when an UPS alarm event occurs 2 gt O 7 i O 6 203 1 O 2 T O 4 Figure 23 Summary Alarm Relay Contacts A 6 Typical REPO The REPO feature opens all contactors in the UPS cabinet and isolates power from your critical load Local electrical codes may also require tripping upstream protective devices to the UPS NOTE REPO switch rating is 24 Vdc 1A minimum if supplied by the customer The REPO switc
27. MBC and are attached at the factory to the input of the MBC To install the UPS internal power and control wiring see Table H on page A 16 for tightening torques and paragraph 4 starting on page A 22 for terminal locations 1 Remove the plastic shield covering the inverter input section of the Output Inverter cabinet 2 Route the DC Link cables from the rectifier output Input Rectifier cabinet to the inverter input Output Inverter cabinet through the knockouts in the cabinet sides 3 Connect the positive DC Link power wiring to the inverter input Connect two cables to each inverter EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 10 11 12 13 14 15 16 INSTALLING THE UPS SYSTEM Connect the negative DC Link power wiring to the inverter input Connect two cables to each inverter Reinstall the plastic shield to the inverter input section Remove the plastic shield covering the inverter output section of the Output Inverter cabinet Route the MBC input cables from the MBC to the inverter output Output Inverter cabinet through the knockouts in the cabinet sides Connect phase A B and C and Neutral power wiring from the MBC to the respective inverter output Route the ground braid from the top of the Output Inverter cabinet to the Input Rectifier cabinet through the cabinet knockouts The ground braid is secured at the fact
28. PW9315 625 400 1600A N A N A PW9315 625 450 kia PW9315 625 500 1800A PW9315 625 562 2000A NA VA PW9315 750 500 N A 1800A 1800A PW9315 750 562 2000A 2000A PW9315 750 600 N A 2000A 2000A PW9315 750 675 2300A 2300A 22 Table N lists the battery shunt trip trip wiring requirements Table N Battery Shunt Trip Wiring Requirements Description ST CB2TB Points 9 10 Output Max Pulse 220 VA instantaneous Wiring 18 AWG minimum 23 There is no DC disconnect device within the UPS 24 The DC input to the UPS is protected by internal fuses F30 and F31 25 Recommended wire size is 18 14 AWG 26 Battery voltage is computed at 2 volts per cell as defined by Article 480 of the NEC Rated battery current is computed at 2 volts per cell 27 The battery wiring used between the battery and the UPS should not allow a voltage drop of more than 1 of nominal DC voltage at rated battery current A 20 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com INSTALLATION REFERENCE 28 A battery disconnect switch is recommended and may be required by NEC or local codes when batteries are remotely located The battery disconnect switch may be supplied as an accessory and should be installed between battery and UPS 29 f the conductors used for DC input from the battery string to the UPS those provided by the UPS manufacturer and the UPS and battery string are
29. dispatch of technicians A ConnectUPS X Web SNMP Card is required in the X Slot communication bay An optional Powerware Environmental Monitoring Probe EMP is required for temperature humidity monitoring See Chapter 12 Communication for additional information Modem An optional modem is available for use with the Remote Notification feature described in Chapter 12 Communication Refer to the modem manufacturer s manual for modem operating instructions 13 Basic System Configurations The following basic UPS system configurations are possible Single module UPS and one battery string Multi module parallel for capacity redundancy UPS system consisting of two or more UPS modules with one battery string for each module and a Powerware Hot Sync Capacity module Multi module parallel for capacity redundancy UPS system consisting of two or more UPS modules with one common battery string and a Powerware Hot Synce Capacity module You can enhance the UPS system configuration by adding optional accessories such as an RMP RIM SCM or remote emergency power off REPO control 14 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 1 4 Safety Warnings INTRODUCTION IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries Please rea
30. 13 1 Important Safety Instructions P Remember that your UPS system is designed to supply power EVEN WHEN DISCONNECTED FROM THE UTILITY POWER The UPS cabinet interiors are unsafe until the DC power source is disconnected and the electrolytic capacitors are discharged After disconnecting the utility power and the DC power authorized service personnel should wait at least five minutes for capacitor bleedoff before attempting internal access to the UPS module This UPS contains LETHAL VOLTAGES All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the UPS e Servicing and maintenance should be performed by qualified service personnel only LETHAL VOLTAGE PRESENT DO NOT operate with the cabinet doors open or safety shields removed Do not make any assumptions about the electrical state of any cabinet in the UPS system e See Safety Warnings page 1 5 Since each battery string is an energy source in itself opening the Battery Circuit Breaker does not de energize the voltage within the battery string DO NOT ATTEMPT TO ACCESS ANY INTERNAL AREA OF THE BATTERY STRING YOURSELF VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY STRING If the string requires service refer to the battery manufacturer s operating manual for instructions on battery maintenance or contact your Eaton service representative EATON Powerware 9315 UPS 500 750 kVA Installation an
31. 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com Chapter 15 Warranty Limited Factory Warranty Three Phase Powerware UPS Products WARRANTOR The warrantor for the limited warranties set forth herein is Eaton Electrical Inc a Delaware Corporation Eaton LIMITED WARRANTY This limited warranty this Warranty applies only to the original end user the End User of the Powerware Three Phase UPS Products the Product and cannot be transferred This Warranty applies even in the event that the Product is initially sold by Eaton for resale to an End User LIMITED WARRANTY PERIOD The period covered by this Warranty for Product installed and currently located in the fifty 50 United States and the District of Columbia is twelve 12 months from the date of Product startup or eighteen 18 months from the date of Product shipment whichever occurs first for parts coverage and 90 days from the date of Product startup for labor coverage The period covered by this Warranty for Product installed and currently located outside of the fifty 50 United States and the District of Columbia is twelve 12 months from the date of Product startup or eighteen 18 months from the date of Product shipment whichever occurs first for parts coverage WHAT THIS LIMITED WARRANTY COVERS The warrantor warrants that the Powerware three phase UPS electronics Eaton built accessories and Powerware built battery cabinets individu
32. Charger AC Input to Bypass Understanding UPS Operation The Powerware 9315 is a continuous duty solid state UPS that supports the following equipment process control data processing telecommunications PBX research and medical The Powerware 9315 maintains power to the critical loads during commercial electrical power brownout blackout overvoltage undervoltage and out of tolerance frequency conditions In this manual the power required by your equipment is called the critical load The UPS supplies the critical load with conditioned power that is synchronized with your utility power Figure 7 1 shows the main elements of the UPS system Battery String Battery Breaker CB2 Input Rectifier Output Inverter Output Transformer Transformer AC Output to Critical Output Load Breaker Breaker CBI Rectifier Inverter CB3 Charger Power Processing Unit Backfeed Protection Breaker FBP Bypass Breaker CB4 Module Bypass Cabinet MBC Figure 7 1 Main Elements of the UPS System The emergency bypass consists of a static switch a wraparound bypass breaker CB4 and a Backfeed Protection Breaker FBP The FBP is located in series with the static switch and opens so that the UPS cannot backfeed the bypass source For manual transfers to bypass the static switch is not used During the transfer CB4 is closed and verified and then inverter output breaker CB3 is opened For trans
33. E Minimum Conductor Size AWG or kcmil 500 350 500 350 Number per Phase each 3 3 3 3 AC Output to Critical Load Full Load Current Amps 752 601 752 601 3 Phases 1 Neutral 1 Ground D Minimum Conductor Size AWG or kcmil 500 350 500 350 Number per Phase each 3 3 3 3 NOTE Callout letters A B C D and E map to Figure A 8 A 14 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com Table Input Output Ratings and External Wiring Requirements PW9315 750 600 and PW9315 750 675 INSTALLATION REFERENCE Basic Unit Rating Units Rating 50 60 Hz PW9315 750 600 at 0 8 Lagging pF Load PW9315 750 675 at 0 9 Lagging pF Load kVA kW 750 600 750 600 750 675 750 675 Input and Output Voltage Volts 480 600 480 600 AC Input to UPS Rectifier 0 95 Min pF P Input UES 0 MinzpP Amps 1141 913 1181 945 3 Phases 1 Neutral 1 Ground Minimum Conductor Size A Number per Phase AWG or kcmil 700 500 700 500 Maximum amps includes full load current plus each 4 4 4 4 battery recharge current AC Input to MBC UPS Bypass Full Load Current Amps 902 722 902 722 3 Phases 1 Neutral 1 Ground B Minimum Conductor Size AWG or kcmil 400 500 400 500 Number per Phase each 4 3 4 3 DC Input from Battery to UPS Vdc 480 480 480 480 1 Positive 1 Negative Amps 2 0V cell 1315 1315 1480 1480 Minimum C
34. EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 8 3 USING THE CONTROL PANEL 8 4 Reading the Status Indicators The six symbols on the left side of the control panel are status indicators They are backlit by colored LED lamps and they work in conjunction with the horn to let you know the UPS operating status Normal gt This green symbol illuminates when the UPS is operating in Normal mode The power processing unit PPU is supplying power to the critical load Battery This yellow symbol illuminates when the UPS is operating in Battery mode Because Battery mode is a normal condition of the UPS the Normal indicator also remains illuminated Bypass This yellow symbol illuminates when the UPS is operating in Bypass E Ns mode The critical load is supported by the bypass source The Normal indicator is not illuminated when the system is in Bypass mode Notice This yellow symbol illuminates when the system needs attention The LCD screen shows all active notices Some notices may be accompanied by horn To silence the horn press the lt P and the gt gt pushbuttons simultaneously The Notice indicator may be illuminated along with other indicators attention The LCD screen shows the highest priority active alarms All alarms are accompanied by a horn To silence the horn press the lt 2 and the gt pushbuttons simultaneously The Alarm indicat
35. If the bypass source is not available the power processor remains on and an alarm sounds On the UPS LCD screen verify that the Bypass message appears and the Bypass Mode indicator illuminates on the control panel The UPS system is now on bypass and UPS power processor remains on Power is present inside Input Rectifier Output Inverter cabinets 95 Transferring to Normal Mode To transfer the critical load to Normal mdoe 1 2 On the UPS turn the Mode key switch to NORMAL for one second Confirm UPS breaker CB3 closes and UPS breaker CB4 opens The UPS switches to Normal mode If the power processor unit is not available the system remains on bypass and an alarm sounds On the UPS LCD screen verify that the Normal message appears and the Normal Mode indicator illuminates on the control panel The UPS system is now in Normal mode EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 9 5 UPS OPERATING INSTRUCTIONS 96 Transferring to Bypass and Shutting Down the UPS To transfer the critical load to Bypass mode and shut down the UPS 1 On the UPS turn the Mode key switch to BYPASS for one second 2 Confirm UPS breaker 4 closes and UPS breaker CB3 opens The UPS switches to Bypass mode If the bypass source is not available the power processor unit remains on and an alarm sounds 3 On the UPS LCD screen verify that the
36. NOTE Remove the Input Rectifier cabinet conduit landing plate to punch conduit holes Connect phase A B and C power wiring from the source to the respective rectifier inputs in the Input Rectifier cabinet Connect the positive and negative DC power wiring from the batteries to the respective DC inputs in the Input Rectifier cabinet EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 3 3 INSTALLING THE UPS SYSTEM 3 4 3 4 NOTE Remove the entire MBC top panel to punch conduit holes 4 Connect phase A B and C power wiring from the bypass source to the respective bypass inputs in the MBC Connect phase A B and C and Neutral power wiring from the MBC output to the critical load Connect the control wiring battery breaker open and close signals and shunt DC disconnect between the external battery disconnect and the UPS After wiring the UPS system to the facility power and critical load be sure to ground the system according to local and or national electrical wiring codes Install the batteries according to the battery and battery rack manufacturer s instructions and all applicable codes and regulations including the National Electrical Code NEC Article 480 o NOTE There is no DC disconnect device within the UPS NOTE The DC input to the UPS is protected by internal fuses F30 and F31 Multi Module Installation To install a multi module sys
37. Not Available On Battery UPS Alarm On Bypass Shutdown Imminent Figure 6 7 SCM TB2 NOTE Supervisory contacts are rated at 2 0A at 28 Vdc or 120 Vac and 0 15A at 115 Vdc NOTE Supervisory contacts require external power supply Internal 24 Vdc is not capable of supplying contact current EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 6 9 INSTALLING OPTIONAL ACCESSORIES 6 4 6 10 Installing X Slot Cards customer NOTE LAN and telephone drops for use with X Slot cards must be provided by facility planners or the NOTE for setup of an X Slot card please contact Eaton see page 1 7 To install the X Slot cards 1 2 If not already installed install the LAN telephone or other cables Remove the access plate on top of the UPS Input Rectifier cabinet to gain access to the customer interface panel see Figure A 13 on page A 23 Remove the X Slot cover plate to gain access to the X Slot communication bay see Figure A 19 on page A 30 Install the X Slot card into the communication bay Route and install the LAN telephone and other cables to the appropriate X Slot card Refer to the manual supplied with the X Slot card for operator instructions EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com Section Il Operation Chapter 7 AC Input to Rectifier
38. Rev 1 www powerware com INSTALLATION REFERENCE E ee l l ES _ ES EE ES SE EE ES ES ES ES
39. Rs 6 8 POUSO SS MEETB2 matti E dta SU PRESE GUAE A etur ela IUS AA 6 9 Fg re 7 1 Main Hements of the UPS System i a do etn netu teo iege Mon Toe 74 Figure 7 2 Path of Current Through the UPS in Normal 1 3 Figure 7 3 Path of Current Through the UPS in Bypass Mode 7 4 Figure 7 4 Path of Current Through the UPS in Battery 1 7 5 Figure 8 12 UPS Gontrol Panels e 8 1 a Mato IS EH tras eMe atto tM is SIT Uo d uoto T scr LU ele ET 8 2 Figure 8 3 LED 3 3 adie eoo e top Re EON e RE URP SUR 8 3 Figure 8 4 System Meters Screens ics cure renek E 8 5 Figure 8 5 Load Amps Meters SCreBrT 15 oat em ete de sce iae qe Mack eq om aperte imde e Der bad e dE 8 6 Rigure 8 6sSoltware Versions Screen cease EEN IRR RAS ARS ERE eS 8 7 Faurc B A Event HIStory 00 SCTBOTT eto eee ce 8 8 Fig
40. UPS RETURN 19 9 REMOTE TO UPS 19 REMOTE BYPASS RETURN REMOTE BYPASS ESSE 2 NEEDS e CB3 AUX 2 1 CB3 AUX 42 H NOTE All building alarm inputs or remote features require an isolated normally open contact or switch rated at 24 Vdc 20 mA minimum connected between the alarm input and common terminal as shown All control wiring and relay and switch contacts are customer provided NOTE Regardless of how you assign the building alarms the default is to display the alarms as Building Alarm 1 Building Alarm 2 and so on on the monitor panel Use twisted pair wires for each alarm input and common Figure A 21 Output Inverter Cabinet PCM 2 Customer Interface Wiring EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com A 33 INSTALLATION REFERENCE Table 0 MBC Customer Interface Connections CUSTJ4 Terminal Name Description Building Alarm 2 Programmable UPS alarm Activated by a remote dry contact closure Building Alarm 2 Return Building Alarm 3 MTS Programmable UPS alarm Activated by a remote dry contact closure Building Alarm 3 Return Building Alarm 4 on Programmable UPS alarm Activated by a remote dry contact closure Building Alarm 4 Return Building Alarm 5 a Programmable UPS alarm Activated by a remote dry contact closure Building Alarm 5 Return
41. and restraints been removed from each cabinet Each cabinet in the UPS system is placed in its final installation location A ground bond is installed between any cabinets that are bolted together All switchboards conduits and cables are properly routed to the UPS and auxiliary cabinets All power cables are properly sized and terminated A ground conductor is properly installed If a bypass input neutral connection is used no other bonds exist downstream from the UPS Battery cables and harnesses are terminated E4 and E5 Internal battery cabinet connections have been completed bus bars plugs etc Shunt trip signal wiring is connected from UPS to battery breaker s Air conditioning equipment is installed and operating correctly The area around the UPS system is clean and dust free It is recommended that the UPS be installed on a level sealed concrete pad or floor Adequate workspace exists around the UPS and other cabinets Adequate lighting is provided around all UPS equipment A 120V service outlet is located within 7 6m 25 ft of the UPS equipment Each Remote Monitor Panel RMP is mounted in its installed location OPTIONAL The control wiring for each RMP is terminated inside the UPS cabinet OPTIONAL The remote emergency power off REPO device is mounted in its installed location and its wiring terminated inside the UPS cabinet OPTIONAL Summary alarms and or building alarms are wired ap
42. baud rate determines the speed of data transferred between the UPS and the connected equipment For Remote Monitor mode the baud rate must be set to 300 All other modes should operate at the highest baud rate available with the connected equipment You can select a baud rate of 300 1200 2400 4800 9600 or 19200 NOTE 300 baud is not recommended for mode except Remote Monitor 12 4 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com COMMUNICATION 12 3 3 Data Stop The data size and stop bits of the equipment connected to this port determine the number of bits transmitted per ASCII character The data size and stop bits you specify depend on the configuration of your equipment For Port 1 the data size must be set to 8 with 1 or 2 stop bits Settings of 7 data bits 1 stop bit and 7 data bits 2 stop bits are available for Port 2 NOTE When connecting a computer running a terminal emulation program set your equipment to NO PARITY 12 3 4 Handshaking This setting controls handshaking You can select XON XOFF or Disabled for this setting e XON XOFF handshaking is enabled the UPS uses special characters XOFF to handshake with the host terminal The XON character is defined to be ASCII value 11 hex and the XOFF character is defined to be ASCII value 13 hex Upon reception of an XOFF command the UPS halts transmission until
43. configuration settings you can change EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 12 3 COMMUNICATION Table 12 3 Options Available for Each Communication Port Port 1 Port 2 Options X X Terminal Mode X X System Configuration Mode X Calibration Mode X Computer Mode X Remote Monitor Mode X X Baud rate of 300 1200 2400 4800 9600 or 19200 X X Data size stop bits of 8 1 or 8 2 X Data size stop bits of 7 1 or 7 2 X X Disabled handshaking X X XON XOFF handshaking 12 3 1 Modes Each communication port operates in one of the following modes e Terminal Mode System events are logged immediately as they occur System Configuration Mode Allows you to set building alarms battery tests and other UPS functions Check with your sales or service representative for availability Calibration Mode Used only by service personnel available for Port 2 only Computer Mode Provides an Eaton proprietary Binary Computer Mode Interface facility monitoring or network communication via a Powerware ConnectUPS Card Available for Port 2 only Remote Monitor Mode Sends all system event information to an RMP RIM or SCM available for Port 1 only Port 1 and Port 2 cannot be in the same mode simultaneously they must always be operating in different modes The modes are described later in this chapter 12 3 2 Rate The
44. electronic equipment requires for reliable operation During brownouts blackouts and other power interruptions optional battery strings provide emergency power to safeguard operation The UPS system is housed in a free standing cabinet divided into three sections to facilitate shipping The cabinet sections line up and match in style and color and have safety shields behind the doors for hazardous voltage protection Figure 1 1 shows a typical Powerware 9315 500 750 kVA UPS system a 2 L Module Bypass Cabinet MBC put Inverter Cabine Input Rectifier Cabine Figure 1 1 Typical Powerware 9315 500 750 kVA UPS System EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 1 1 INTRODUCTION 1 1 UPS Features 1 1 1 1 1 2 1 1 3 1 1 4 1 1 5 The UPS has many standard features that provide cost effective and consistently reliable power protection The descriptions in this section provide a brief overview of the UPS standard features Installation Features Power wiring can be routed through the top of each cabinet External sensing and monitoring control wire must be installed according to UL Class requirements Class wiring can be routed through the top of each cabinet Customer Interface The UPS has the f
45. enabled for the function In this example Building Alarms 1 and 4 are enabled A building alarm can only be programmed for one special function at a time from these menus Enabling a building alarm for a special function automatically enables the alarm If you disable a special function the building alarm is also disabled If you select entry 4 from this menu the following menu is displayed Enable Disable Building Alarm Enabled Building Alarm Number s 1 4 Enter E to Enable Building Alarm Number Enter D to Disable Building Alarm Number Enter CR for No Change Enter Selection The text following the Enabled Building Alarm Number s label indicates which building alarms are currently enabled In this example Building Alarms 1 and 4 are enabled Customize Alarm Messages If Customize Alarm Message option 2 is selected from the Program Building Alarms menu you can select a custom message for a building alarm or disable a previously enabled building alarm custom message When this entry is selected the following menu is displayed Customize Alarm Messages Enabled on Building Alarm Number s 2 3 Enter Building Alarm Number This example indicates that there are custom messages enabled for Building Alarms 2 and 3 When building alarm number is entered the message being used by the software is displayed either a custom message or the default message indicated by the list of enabled custom messages If 1
46. for evidence of damage during transit 2 Use forklift or pallet jack to move the packaged cabinet to the installation site or as close as possible before unpacking Insert the forklift or pallet jack forks between the skids on the bottom of the unit 3 Set each pallet on a firm level surface allowing a minimum clearance of 4 6m 15 ft on each side for removing the cabinets from the pallets 4 If outer packaging is secured with steel bands cut and remove the bands from each cabinet EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com UPS INSTALLATION PLAN AND UNPACKING 5 Remove the protective cardboard covering from the cabinets cutting where indicated using a knife blade no longer than 25 mm 1 6 Remove the plastic bag and foam packing material and discard or recycle them in a responsible manner 7 Inspect the contents for any evidence of physical damage and compare each item with the Bill of Lading If damage has occurred or shortages are evident contact your Eaton service representative immediately to determine the extent of the damage and its impact upon further installation NOTE While waiting for installation protect the unpacked cabinets from moisture dust and other harmful contaminants Failure to store and protect the UPS system properly may void your warranty EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 1
47. is in the information area When the scroll bar appears in the information area you can use the pushbuttons to change the time stamp settings To change a setting press the lt and 2 pushbuttons to highlight the setting you want to change To increase the setting make it a higher value press the amp pushbutton To decrease the setting make it a lower value press the V7 pushbutton To save the settings upon exit from this screen be sure the Save field is set to YES 8 12 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com USING THE CONTROL PANEL 8 5 9 Port Setup Screen Select Port 1 or Port 2 from the Setup menu to display one of the Port Setup screens The Port Setup screens allow you to specify settings for the two serial communication ports on the UPS Figure 8 12 shows the Setup Serial Port 1 screen Uninterruptible Power System UPS System Normal 4 MAY 1999 09 25 42 Alarm None Notice None Battery Minutes Setup Serial Port 1 48 5 RATE DATA STOP HANDSHAKING SAVE 9600 8 1 XOFF NO Setup Port 2 Time Language Meters Events Statistics Graphics Figure 8 12 Port Setup Screen A small return arrow appears in the upper right corner of the information area of the Port Setup screen This arrow is a reminder that you can press the lt pushbutton on the control panel to toggle the scroll b
48. powerware com INSTALLATION REFERENCE 10 Per NEC Article 300 20 a all three ohase conductors must be run in the same conduit If a neutral and or ground is used it must be run in the same conduit 11 12 Table Power Cable Conduit Requirements as the phase conductors Conduit is sized to accommodate one neutral conductor the same size as the phase conductor if applicable and one 2 0 ground conductor RHW 2 TW THW THAW THW 2 Conduit sizes were chosen from NEC Table C1 type letters RHH RHW 5 Number of Wires Minimum Conduit Number of UES Modal Voltage Eon in Conduit Trade Size Conduits AC Input to UPS A B C Ground 5 3 5 3 600 AC Input to MBC A B C Ground 4 3 3 PW9315 750 600 PW9315 750 675 Output A B C Neutral Ground 4 3 3 Battery 380 Positive Negative Ground 3 m 2 AC Input to UPS Ground 5 4 3 480 AC Input to MBC A B C Ground 6 3 5 3 PW9315 750 600 PW9315 750 675 Output A B C Neutral Ground 6 3 5 3 Battery 59 Positive Negative Ground 35 2 AC Input to UPS Ground 5 3 3 600 AC Input to MBC A B C Ground 5 3 3 PW9315 750 500 PW9315 750 562 Output A B C Neutral Ground 5 3 3 Battery 5 80 Positive Negative Ground 1 3 2 AC Input to UPS A B C Ground 5 3 5 3 480 AC Input to MBC A B C Ground 4 3 3 PW9315 750 500 PW9315 750 562 Output A
49. terminal block to the DB 9 connector Port 1 on the UPS customer interface panel see Figure A 19 on page A 30 Use two screws from the spare parts kit to secure the terminal block bracket to the customer interface panel EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 6 7 INSTALLING OPTIONAL ACCESSORIES Connect to Port 1 DB 9 on Customer Interface Panel 0 A gt Terminal gt Block p TB3 2 V Figure 6 6 Terminal Block Bracket 6 Connect the SCM wiring to the terminal block using the terminations shown in Table 6 4 Table 6 4 SCM Wire Terminations From SCM A To UPS Remarks TB1 4 TB3 1 TBI Twisted wires 4 1 6 TB3 3 1 2 turns per 3 1 7 TB3 4 From SCM B If Used To UPS Remarks 1 4 TB3 5 ie Twisted wires 4 1 6 TB3 7 1 2 turns per 3 1 7 TB3 8 7 Contact your Eaton service representative for verification and testing of the SCM and its connections prior to making connections to terminal strip TB2 shown in Figure 6 7 8 Repeat Steps 1 through 7 if you are installing another SCM 9 Secure the access plate on top of the UPS Input Rectifier cabinet 6 8 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com INSTALLING OPTIONAL ACCESSORIES System Normal No Redundancy On Generator Bypass
50. the menu box the return arrow is in the information area When the scroll bar is in the information area you can press the 4 and V pushbuttons to scroll through the Event History Log 8 8 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com USING THE CONTROL PANEL 8 5 5 Active System Events Screen Select Active from the Events menu to display a listing of all system events that are currently active The most recent system event is listed first As events clear they are removed from the Active System Events listing Figure 8 8 shows the Active System Events screen System Normal ALARM ON BATTERY NOTICES NONE Battery Minutes 48 5 Events History Uninterruptible Power System SHUTDOWN IMMINENT cd 09 25 42 Active System Events NOTICE Input power unavailable NOTICE Bypass Not Available ALARM Shutdown Imminent Meters EST statistics Graphics Setup EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com D Figure 8 8 Active System Events Screen USING THE CONTROL PANEL 8 5 6 Unit Statistics Screen Select Unit from the Statistics menu to display a listing of statistics about UPS operation Figure 8 9 shows the Unit Statistics screen Uninterruptible Power System UPS System Normal ALARM NONE NOTICES NONE 4 MAY 1999 09 25 42 Battery Start D
51. the minimum AWG size of external wiring see Table E through Table G starting on page A 13 The power wiring connections for this equipment are rated at 90 C If the ambient temperature is greater than 30 C higher temperature wire and or larger size wire may be necessary Control wiring for remote emergency power off REPO and optional accessories such as building alarms and monitoring interface should be connected at the customer interface terminal blocks located inside the UPS using UL Class 1 wiring methods Inspecting and Unpacking Each Cabinet o gt gt Each cabinet is shipped bolted to wooden pallets and protected with outer protective packaging material and a plastic inner covering see Figure 2 1 ut Outer _ lt Packaging Wooden Pallet Figure 2 1 Cabinet as Shipped with Outer Packaging and Pallet The UPS cabinets are extremely heavy see Table A on page A 1 If unpacking instructions are not closely followed the cabinet may tip and cause serious injury CAUTION Do not install a damaged cabinet Report any damage to the carrier and contact your Eaton service representative immediately e Do not tilt the UPS cabinets more than 10 from vertical or the cabinet may tip over NOTE Verify that the forklift or pallet jack is rated to handle the weight of the cabinets see Table A on page A 1 for cabinet weights To unpack the cabinet 1 Carefully inspect the outer packaging
52. unless an authorized Eaton Customer Service Engineer in the USA or Agent outside of the USA performs startup and commissioning of the Product b if the Product is moved to a new location by someone other than an authorized Eaton Customer Service Engineer in the USA or Agent outside of the USAJ or c if the Product s serial numbers have been removed or are illegible Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereof Labor warranty is not provided for Product located outside of the fifty 50 United States or the District of Columbia Any equipment parts or materials included in the Product and not manufactured by Eaton are warranted solely by the manufacturer of such equipment parts or materials and are not included as part of this Warranty Batteries are not warranted by Eaton THIS WARRANTY IS THE END USER S SOLE REMEDY AND IS EXPRESSLY IN LIEU OF AND THERE ARE NO OTHER EXPRESSED OR IMPLIED GUARANTEES OR WARRANTIES INCLUDING ANY IMPLIED WARRANTY MERCHANTABILITY OR FITNESS FOR ANY PURPOSE WHICH ARE EXPRESSLY DISCLAIMED LIMITATION OF LIABILITY In no event shall Eaton be liable for any indirect incidental special or consequential damages of any kind or type whatsoever or based on any claim or cause of action however denominated Eaton shall not be responsible for failure to provide service or parts due to causes
53. 0 z SR 2T SURFACE MOUNT BY Ue PEE ER FOR HANGING mim Y E EXISTING INTERNAL WIRING CONDUIT AND WIRING SUPPLIED BY CUSTOMER CONTINUES AT UPS MAX DISTANCE BETWEEN RIM AND UPS NOT TO EXCEED 500 FT WIRES MUST BE TWISTED MAX WIRE SIZE NO 14 AWG MAX WIRE SIZE NO 18 AWG DIMENSIONS ARE IN MILLIMETERS INCHES Figure A 27 RIM Dimensions and Mounting Details EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com A 39 INSTALLATION REFERENCE 1 2 285 7 2 11 25 eo mel 15 PIN D SUB CONNECTORS 100 0 5 3 94 n 2734 T 254 10 75 1 00 74 6 2 94 215 9 8 50 171 5 6 75 Y Y KNOCKOUTS PROVIDED ON 5 SURFACES DIMENSIONS ARE IN MILLIMETERS INCHES Figure 28 RIM Dimensions and Mounting Details continued A 40 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com INSTALLATION REFERENCE A 9 SCM Dimensions and Mounting Details
54. 00 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com INSTALLATION REFERENCE AC INPUT TO AC INPUT TO AC INPUT TO AC INPUT TO AC INPUT TO MODULE n MODULE 2 MODULE 1 SYSTEM BYPASS MAINT BYPASS 3 PHASE 3 PHASE 3 PHASE 3 PHASE 3 PHASE 3 WIRE 3 WIRE 3 WIRE 3 OR 4 WIRE 3 OR 4 WIRE BATTERY BATTERY BATTERY 22 RACKS g9 RACKS 52 RACKS SYSTEM gt BYPASS MODULE 2t REN NN pe ue For 2 m c EZ coe a ANS ep P 9 9 9 5 oN e 4 n LAST UPM IN LINEUP MAINTENANCE 6 BYPASS M i eer Y NOTE A bypass neutral feeder must be supplied when the output neutral is used If no ed AB iden dg feeder is supplied the output neutral of the UPMs are to be connected to 3 PHASE 3 OR 4 WIRE chassis ground Figure A 9 Multi Module UPS System Oneline Drawing with Powerware Hot Sync Capacity 480 480V and 600 600V Input Output EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com A 11 INSTALLATION REFERENCE A 3 Power Wiring Installation Notes Read and understand the following notes while planning your installation 1 Refer to national and local electrical codes
55. 1 and the pin functions are described in Table 12 1 Port 2 cable pins are identified in Figure 12 2 and the pin functions are described in Table 12 2 NOT USED RS 232 TXD RS 232 RXD NOT USED RETURN Figure 12 1 Port 1 DB 9 Table 12 1 Pin Assignments for Port 1 DB 9 Pin Number Symbol Function Comments 1 24V 24 Volts DC 2 TXD Transmit Data Input to UPS 3 RXD Receive Data Output from UPS 5 RTN Return 7 485 RS 485 Data 8 485 RS 485 Data 9 RTN Return EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 12 1 COMMUNICATION 12 2 RS 232 TXD RS 232 RXD RS 232 RTS RS 232 CTS RS 232 DSR Figure 12 2 Port 2 DB 25 Table 12 2 Pin Assignments for Port 2 DB 25 Pin Number Symbol Function Comments 1 GND Chassis Ground 2 TXD Transmit Data Input to UPS 3 RXD Receive Data Output from UPS 4 RTS Request to Send Input to UPS 5 CTS Clear to Send Output from UPS 6 DSR Data Set Ready Output from UPS 7 RTN Return 8 12V 12 Volts Output from UPS always true 20 DTR Data Terminal Ready Input to UPS typically not used by UPS 22 12V 12 Volts Output from UPS always true NOTE Pins 5 and 6 are tied together internally EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com COMMUNICATION 12 3 Configuring
56. 15 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 8 5 USING THE CONTROL PANEL 8 5 2 Load Amps Meters Screen Select Load Amps from the Meters menu to view a real time bar graph of the output current of the UPS The graph shows the current for each phase Figure 8 5 shows the Load Amps Meters screen System Normal ALARM NONE NOTICES NONE Uninterruptible Power System 4 MAY 1999 09 25 42 Battery Minutes 48 5 Meters System Versions Output Current Phase A Phase B Phase C Events Statistics Graphics Setup e Figure 8 5 Load Amps Meters Screen 8 6 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com USING THE CONTROL PANEL 8 5 3 Software Versions Screen Select Versions from the Meters menu to view the software versions installed on the UPS Figure 8 6 shows the Software Versions screen Uninterruptible Power System System Normal ALARM 4 1999 09 25 42 Battery Minutes 48 5 Software Versions Version Part Number Monitor 01 17 143650369 Rectifier xe 143650347 Inverter xe 143650348 Meters System Load Amps Events Statistics Graphics Setup Figure 8 6 Software Versions Screen EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 w
57. 164201691 Rev 1 www powerware com INSTALLING THE UPS SYSTEM 8 Connect the Output Inverter 15 pin control wiring harness connector to the Input Rectifier 15 pin control wiring harness connector See Figure A 12 on page A 22 and Figure A 14 on page A 24 for connector locations 9 Remove the plastic shield covering the inverter output section of the Output Inverter cabinet 10 Refer to the Powerware 9315 Parallel Capacity Redundant UPS Installation and Operation Manual for SBM input wiring procedures 11 Reinstall the plastic shield to the inverter output section 3 4 2 Installing UPS External Power and Control Wiring To install the UPS external power and control wiring see Appendix A for wiring and termination requirements and wiring access information 1 Remove the sheet metal shield covering the input terminal area in the Input Rectifier cabinet to gain access to the Battery I O customer interface and CB2TB See Figure A 12 on page A 22 for the shield location o NOTE Remove the Input Rectifier cabinet conduit landing plate to punch conduit holes 2 Connect phase A B and C power wiring from the source to the respective rectifier inputs in the Input Rectifier cabinet 3 Connect positive and negative DC power wiring from the batteries to the respective DC inputs in the Input Rectifier cabinet 4 Connect the control wiring battery breaker open and close signals and shunt DC disconnect between the external battery di
58. 2 722 902 902 3 Phases 1 Neutral 1 Ground D Minimum Conductor Size AWG or kcmil 300 300 500 500 Number per Phase each 4 4 4 4 NOTE Callout letters A B C D and E map to Figure A 8 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com A 13 INSTALLATION REFERENCE Table F Input Output Ratings and External Wiring Requirements PW9315 700 500 and PW9315 750 562 Basic Unit Rating Units Rating 50 60 Hz PW9315 750 500 at 0 8 Lagging pF Load PW9315 750 562 at 0 9 Lagging pF Load kVA kW 625 500 625 500 625 562 625 562 Input and Output Voltage Volts 480 600 480 600 AC Input to UPS Rectifier 0 95 Min pF Amps 951 761 984 787 3 Phases 1 Neutral 1 Ground Minimum Conductor Size A Number per Phase AWG kcmil 400 350 500 350 Maximum amps includes full load current plus each 4 4 4 4 battery recharge current AC Input to MBC UPS Bypass Full Load Current Amps 752 601 752 601 3 Phases 1 Neutral 1 Ground B Minimum Conductor Size AWG or kcmil 500 350 500 350 Number per Phase each 3 3 3 3 DC Input from Battery to UPS Vde 480 480 480 480 1 Positive 1 Negative C Amps Q 2 0V cell 1096 1096 1234 1234 Minimum Conductor Size AWG or kcmil 400 400 500 500 Number per Pole each 4 4 4 4 AC Output to Optional SBM Full Load Current Amps 152 601 752 601 3 Phases 1 Neutral 1 Ground
59. 3 TNR 625 kVA 480 480 600 600 109 27 5 3000 cfm 750 kVA 480 480 600 600 130 8 33 m ig T i Output Inverter Cabinet E ut Rectifier Cabine Figure A 1 Typical Powerware 9315 500 750 kVA UPS System A 2 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com INSTALLATION REFERENCE l l
60. 5 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 5 1 INSTALLING A REMOTE EMERGENCY POWER OFF CONTROL NOTE switch rating is 24 Vdc minimum if supplied by the customer The REPO switch must be a latching type switch with a dedicated circuit REPO Switch Twisted Wires 2 Figure 5 2 REPO Wiring 5 Ifyou are installing multiple REPO stations wire additional stations in parallel with the first REPO 6 f required install 7 conduit and wiring from the REPO station to trip circuitry of upstream protective devices A normally open contact is provided as shown in Figure 5 2 REPO switch wiring must be according to UL Class requirements 7 Secure the UPS by reversing all steps taken to prepare it for REPO installation 5 2 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 6 Installing Optional Accessories This chapter contains installation information for the following options Monitoring accessories Remote Monitor Panel RMP Relay Interface Module RIM and Supervisory Contact Module SCM X Slot cards NOTE When installing interface connections such as or SCM install conduit between each device and the UPS cabinet A maximum of two monitoring accessories RMPs RIMs or SCMs be installed An X Slot card can also be installed with the mo
61. 50 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com INSTALLATION REFERENCE MBC TOP AND BUS BARS AC INPUT FROM AC INPUT INVERTER CABINE AC OUTPUT TO BYPASS _ m TO LOAD II II 1 ES E LLE II CI E10 E ad eI como Eg E6 Ho AA i o ann 210 942 VIEW Figure A 17 PCM 3 Terminals continued EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com A 27 INSTALLATION REFERENCE A 5 Customer Interface Wiring Notes 1 Use Class 1 wiring methods as defined by the NEC for control wiring Install the control wiring in separate conduit from the power wiring The wire should be rated at 24V 1A minimum 2 See Table O t
62. 64201691 Rev 1 www powerware com 2 3 UPS INSTALLATION PLAN AND UNPACKING This page intentionally left blank 2 4 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com Chapter 3 Installing the UPS System This section describes the UPS system installation for single modules and multi modules including unloading the cabinets UPS internal and external wiring and interface connections 3 1 Preliminary Installation Information This UPS contains LETHAL VOLTAGES All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the UPS Installation should be performed only by qualified personnel Refer to the following while installing the UPS system See Appendix A for installation drawings and additional installation notes Dimensions are in millimeters and inches Do not tilt the UPS cabinets more than 10 from vertical or the cabinet may tip over Remove the conduit landing plates to add conduit landing holes as required Plate material is 14 gauge steel 2 mm 0 075 thick The Emergency UPS Off EPO and the Remote Emergency Power off REPO buttons normally open all breakers in the UPS shut down the UPS and isolate power from the critical load However the EPO and REPO may be configured to transfer the UPS to bypass and shut down the UPS Local electrical codes may also require trippin
63. 9315 750 750 Capacity Redundant PW9315 750 625 600 600 PW9315 750 750 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 9 INSTALLATION REFERENCE NOTE A bypass neutral feeder must be supplied when the output neutral is used If no bypass neutral feeder is supplied the output neutral of the UPS is to be connected to ground See Section A 5 1598 AC INPUT TO UPS BUILDING ALARMS BYPASS BATTERY GENERATOR RECTIFIER 3 WIRE PELV CONTASIS 3 WIRE A B C i A B C ROTATION ROTATION ON BYPASS RS 232 MONITORING B 5 485 L E1 3 _ 6 8 CUSTOMER INPUT RECTIFIER CUSTOMER OUTPUT INVERTER INTERFACE 2 PCM3 MIB CB1 DO ONK OPTIONAL __ INPUT FILTER OPTIONAL UN A INPUT TRANSFORMER di CBP 5 OUTPUT wee TRANSFORMER RECTIFIER __ Y pce OUTPUT FILTER i STATIC Y SWITCH Sd DC LINK BATTERY FUSE BATTERY BREAKER OPTIONAL MOB CB3 o D 9 12 e a AC OUTPUT TO CRITICAL LOAD BATTERY STRING POWER CONTROL MODULE PCM TO Figure A 8 Single Module UPS System Oneline Drawing 480 480V and 600 600V Input Output EATON Powerware 9315 UPS 5
64. B C Neutral Ground 4 3 3 Battery T Positive Negative Ground 4 3 2 AC Input to UPS A B C Ground 4 3 5 4 400 AC Input to MBC A B C Ground 5 3 5 3 PW9315 625 500 PW9315 625 562 Output A B C Neutral Ground 5 3 5 3 Battery 2 0 Positive Negative Ground T 2 AC Input to UPS Ground 5 3 3 400 AC Input to MBC A B C Ground 5 3 3 PW9315 625 400 PW9315 625 450 Output A B C Neutral Ground 5 3 3 480 Battery 6 3 5 1 Positive Negative Ground EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com A 17 INSTALLATION REFERENCE Table J Recommended Installation Parts and Tool Not Supplied by Eaton Part Size Quantity Manufacturer Part Number Notes Long Barrel 2 Hole Lug 500 MCM As r guired Thomas amp Betts 54876BE Color Code Brown Die Code 87 Bolt Grade 5 1 2 x 2 1 N A N A Flat Washer 1 2 1 Quantity per lug hole Lock Washer 1 2 1 N A N A Nut 1 2 1 N A N A Manual Hydraulic Crimp Tool 14 Ton 1 Thomas amp Betts TBM14M Die Set N A 1 Thomas amp Betts 15506 13 Standard breakers used in the UPS are rated for 65 KAIC with optional breakers rated for 100 KAIC To prevent cable whipping secure cables as shown in Figure A 10 Wrap line cables together with nominal 9 5 mm 3 87 nylon rope or rope having a minimum tensile strength of 8896 N 2000 pounds Wrap line cables at 152 mm 6 a
65. FBP are used in single module applications and are contained in the MBC of the UPS CB4 is used as the bypass supply in the event the output of the UPS is not available and to supply the critical load during maintenance The FBP is used to prevent power feedback to the UPS input supply when the UPS is operating in the Battery mode These breakers are electrically controlled by the UPS and are automatic in operation Multi module systems replace the MBC of the UPS with an SBM Refer to SBM Circuit Breakers in the Powerware 9315 Parallel Capacity Redundant UPS Installation and Operation Manual In addition a remote mounted external battery disconnect is used to connect the battery string to the UPS This disconnect is manually controlled Emergency UPM Off An Emergency UPM Off pushbutton is provided for situations where you must instantaneously control the UPS output The pushbutton is located on the front of the UPS for quick access and is covered with a clear plastic shield to prevent accidental activation The shield must be raised before pressing the pushbutton The Emergency UPM Off pushbutton is described in Chapter 9 UPS Operating Instructions 9 2 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 92 Starting the UPS UPS OPERATING INSTRUCTIONS To start the UPS system NOTE This procedure assumes Automode is enabled 1 Verify that the UPS circu
66. N Modify Low Battery Time If Modify Low Battery Time option 6 is selected from the Main menu see page 12 9 the following menu is displayed Modify Low Battery Time Low Battery Time Minutes 004 Enter New Low Battery Time lt CR gt to return with no change NOTE Low Battery Time should be no greater than 999 To change the Low Battery Time warning level enter a new time Calibration mode is used by factory and field service personnel to calibrate system meters Factory test engineers calibrate the UPS meters prior to shipping so the UPS arrives at your site correctly calibrated After use field service personnel may need to use Calibration mode to recalibrate one or more meter settings NOTE Calibration mode is for use by service personnel ONLY To prevent inadvertent modification this mode can be accessed only by trained personnel Computer mode provides a computer interface which gives your system compatibility with system monitoring and network products For a list of products available contact your Eaton sales representative 12 8 Remote Monitor Mode Remote Monitor mode provides the interface for the RMP RIM or SCM described earlier Port 1 operates by default in Remote Monitor mode EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 12 13 COMMUNICATION 12 9 eNotify Service 12 9 1 12 9 2 The Powerware 9315 UPS supports Eaton s
67. N The critical load is not protected while the UPS is in Bypass mode gt gt gt OH closed Bypass Static Switch closed 1 1 1 Rectifier Inverter B3 C Output open Output Transformer Input Transformer CB2 Figure 7 3 Path of Current Through the UPS in Bypass Mode The UPS can be transfered from Normal mode to Bypass mode manually However the UPS switches automatically to Bypass mode whenever the inverter can no longer supply the critical load Initially the static switch fires and conducts power from breaker FBP to the load When breaker CB4 closes the static switch stops conducting and breaker FBP opens If the UPS transfers to Bypass mode from Normal mode due to any reason other than operator intervention the UPS automatically attempts to transfer back to Normal mode up to three times within a ten minute period The fourth transfer locks the critical load to the bypass source and requires operator intervention to transfer Bypass mode is a normal operating mode not an alarm condition However if the UPS is unable to return to Normal mode following an automatic transfer to Bypass mode an alarm condition is recorded 7 4 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com UNDERSTANDING UPS OPERATION 7 1 3 Battery Mode The UPS transfers to Battery mode automatically if a utili
68. OCK Indicates that a risk of electric shock is present and the associated warning should be observed CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as important operating and maintenance instructions This symbol indicates that you should not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries and must be disposed of properly For more information contact your local recycling reuse or hazardous waste center This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center ON Indicates that the switch is in the ON position OFF Indicates that the switch is in the OFF position PHASE The word phase S bad x e e This page intentionally left blank Table of Contents 1 Introduction A tthe eh ain cae ah ee a 1 1 Welk OV ato ee eA ah Nee ES 2 IristallatiQniFSatufes 2 1 2 Gustomer InterTabe edicere rtt hoa RS Abi aos de reuse IES 2 1 3 Guistomer Convenience Outlet st Le ett etd he all te te gp tan fa e e bet s 2 1 4 ABM Technology 5 DT
69. ON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com INSTALLATION REFERENCE Table E Input Output Ratings and External Wiring Requirements PW9315 625 400 PW9315 625 450 PW9315 625 500 and PW9315 625 562 Basic Unit Rating Units Rating 50 60 Hz PW9315 625 400 and PW9315 625 500 at 0 8 Lagging pF Load PW9315 625 450 and PW9325 625 562 at 0 9 Lagging pF Load kVA kW 500 400 500 450 625 500 625 562 Input and Output Voltage Volts 400 400 400 400 AC Input to UPS Rectifier 0 95 Min pF Amps 880 910 1100 1138 3 Phases 1 Neutral 1 Ground Minimum Conductor Size A Number per Phase AWG or kcmil 350 400 600 700 Maximum amps includes full load current plus each 4 4 4 4 battery recharge current AC Input to MBC UPS Bypass Full Load Current Amps 722 722 902 902 3 Phases 1 Neutral 1 Ground B Minimum Conductor Size AWG or kcmil 300 300 500 500 Number per Phase each 4 4 4 4 DC Input from Battery to UPS Vdc 480 480 480 480 1 Positive 1 Negative C Amps Q 2 0V cell 877 987 1097 1234 Minimum Conductor Size AWG or kcmil 400 400 400 500 Number per Pole each 3 3 4 4 AC Output to Optional SBM Full Load Current Amps 722 722 902 902 3 Phases 1 Neutral 1 Ground E Minimum Conductor Size AWG or kcmil 300 300 500 500 Number per Phase each 4 4 4 4 AC Output to Critical Load Full Load Current Amps 72
70. SS ON BATTERY The UPS battery backup is supplying the critical load The utility power is either interrupted or out of specification The SYSTEM NORMAL indicator GENERATOR UNAVAILABLE is also lit BYPASS UNAVAILABLE The UPS system is in Normal mode but a bypass source is not within specification A horn sounds after 30 seconds SHUTDOWN SHUTDOWN IMMINENT The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit This indicator is accompanied by a horn BYPASS IMMINENT EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 10 3 USING FEATURES AND OPTIONS 10 4 Optional Relay Interface Module The optional Relay Interface Module RIM uses relay contact closures to indicate the operating status and alarm condition of the Parallel Capacity Redundant system Figure 10 2 shows the RIM with its four 15 pin connectors labeled J1 through J4 Figure 10 2 RIM The RIM can provide the following signals UPS AVAILABLE 1 12 Contacts are closed when the UPS is offline UPS OFF LINE Pins3and 13 X Contacts are closed when the UPS is operating in Normal mode BATTERY WEAK 5 14 Contacts are closed when approximately two minutes of battery time is remaining before the critical load is lost UTILITY FAILURE Pins6 and 15 Contacts are closed when Utility Failure is detected
71. Spe 41 A 10 Battery Disconnect Switch Dimensions A 42 iv EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com List of Figures Figure 1 1 Typical Powerware 9315 500 750 kVA UPS System 2 1 1 Figure 2 1 Cabinet as Shipped with Outer Packaging and Pallet o oo eee eens 2 2 Figure 4 1 Remote Battery Disconnect Enclosure 4 1 Figure 5 1 Remote Emergency Power off Control 2 2 5 1 figure 5 2 RE O WIND e P ol Po cett a Ee erue DR o dec a oe c ee ka ien ou N 5 2 Figure 6 usd eerte EL pel IEEE Mee Ee ei EAS E M 6 2 Figure 6 2 Terminal Block Bracket pue Re TAY ee 6 3 Figure 6 3 atte Rare ted RS Rn ae ELO UR caen e Ro RR Ae 6 5 reminal Block Bracket he 6 6 FIgur amp B 5 SU eco te Deoa dtd ta m ameta dete da i ame sa pia Mee nla a p Ahaha 6 7 Eigure 5 5 Terminal Block Bracket 5 8 D s tet C ete E ER te ME
72. TDUE s cos zr fr EUR btt Pte itp 14 2 14 4 Environmental Specifications Cte E SERE e e e et p e atu eee i EIE E 14 2 15 20 2 00 a a 15 1 Appendix A Installation Reference A 1 Physical Features and 2 2 1 A2 UPS System Oneline Configurations 2 9 Power Wiring Installation Notes 12 AA s Kocation of UPS Terminals 1 ott Sun tbe bd sole luck tale 22 Customer Interface Wiring Notes A 28 ACG EP stake Sere eh eink Me ctu Aa cordes A 36 A7 Dimensions and Mounting Details A 38 8 Dimensions and Mounting A 39 A SCM Dimensions and Mounting Details cada ne ree ee er tare eos eke HUA
73. To UPS Remarks TB1 4 TB3 1 i Twisted wires 4 TB1 6 TB3 3 1 2 turns per 3 TB1 7 TB3 4 From RMP B If Used To UPS Remarks TB1 4 TB3 5 TBI Twisted wires 4 TB1 6 TB3 7 1 2 turns per 3 1 7 TB3 8 7 check the RMP operation ensure that the UPS system is supplying the load via the inverter or bypass If the RMP indicators show the appropriate status then it is operating correctly If the communication link between the UPS and the RMP is not present the RMP conducts a self test all indicators flash and the horn beeps at one second intervals check all harness connectors and the fuse for proper seating If all connections are secure but the RMP continues to self test replace the fuse with the spare included in the hardware kit If this does not correct the problem contact your Eaton service representative for verification that the RMP is working correctly 8 Totest the light emitting diode LED lamps behind the indicators press and hold the horn silence button for three seconds All the indicators illuminate and the horn sounds continuously until you release the button If any indicator does not illuminate its LED lamp may need to be replaced Contact your Eaton service representative if you have a problem with the LEDs 9 Repeat Steps 1 through 8 if you are installing another RMP 10 If you are installing an RIM or SCM in addition to RMP proceed to paragraph 6 2 or 6 3 respectively otherwise se
74. a real time graphic representation of the flow of current through the internal UPS components Setup Allows you to configure the UPS communication port and set the date and time for the time stamp EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com USING THE CONTROL PANEL 8 5 1 System Meters Screen Figure 8 4 shows the LCD screen as it appears when you first start the UPS The Meters menu is displayed in the menu box with the System option highlighted In the information area the system meters show their current readings Uninterruptible Power System System Normal ALARM NONE NOTICES NONE 4 MAY 1999 09 25 42 Battery Minutes Input Output 48 5 VBC FREQ VBC VCA FREQ nnn nnn nnn nnn nnn nn n IA IB Ic IB nnn nnn nnn nnn nnn nnn KVA KW PF KVA KW PF nnn nnn 0 nnn nnn 0 Meters Load Amps Versions VBC VCA nnn nnn 64535 Events Statistics Graphics Setup Figure 8 4 System Meters Screen The Input area shows the phase to phase voltage frequency and phase current of the incoming utility followed by the kVA kW and power factor measurements The output area shows the same information for the power being output by the UPS The Bypass area shows the phase to phase voltage of the bypass source The Battery area displays the DC voltage V and the DC current 1 EATON Powerware 93
75. access to the Battery customer interface and 2 See Figure A 12 on page A 22 for the shield location 3 See paragraph A 5 on page A 28 for terminal assignments and wiring and termination requirements Installing Output Inverter Customer Connections NOTE If you are installing connections to a REPO device building alarm or relay contacts install conduit between each device and the UPS cabinet See paragraph A 5 on page A 28 for the interface point locations within the UPS cabinet To prepare the UPS for wiring to customer connections 1 Verify that the UPS system is turned off and all power sources are removed See Shutting Down the UPS and Critical Load on page 9 6 for shutdown instructions 2 See paragraph A 5 on page A 28 for terminal assignments and wiring and termination requirements Installing Accessories Initial Startup To install an optional REPO switch see Chapter 5 Installing a Remote Emergency Power off Control To install optional accessories such as the Remote Monitor Panel RMP or X Slot connections see Chapter 6 Installing Optional Accessories When accessory installation is complete proceed to paragraph 3 8 Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer or the warranty terms specified on page 15 1 become void This service is offered as part of the sales contract for the UPS Contact your Eaton service rep
76. ails 100 1 3 94 285 7 m 11 25 T 74 7 2 94 ko re na n J up ONE C L exad Il lee pr le a Li 2159 171 5 LO ud E 6 75 rd 9 50 d L P DE Ld Ld LI C L Ir d l 9 L d I 2 E Ed Fi E Y e EN KNOCKOUTS PROVIDED ON 5 SURFACES SIE MAX WIRE SIZE NO 14 AWG 254 MAX WIRE SIZE NO 18 AWG 1 00 100 FLUSH MOUNT lt 19 0 0 75 5 1 o 41 1 1 62 g Bg RI 2 0 0 Q0 889 enerereneneno m 2 50 Pii PY SURFACE MOUNT B B E FOR HANGING ty y o CONDUIT AND WIRING SUPPLIED BY CUSTOMER WIRES MUST BE MAX DISTANCE BETWEEN RMP AND UPS NOT TO TWISTED 14 18 AWG EXCEED 500 FT DIMENSIONS ARE IN MILLIMETERS INCHES Figure A 26 RMP Dimensions and Mounting Details A 38 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com INSTALLATION REFERENCE A 8 RIM Dimensions and Mounting Details 215 9 n R50 196 8 gt 190 FLUSH MOUNT 0 75 285 1 12 Q i zu H Dx LC N 190 5 amp eirmenererene 7 5
77. ally and collectively the Warranted Items are free from defects in material and workmanship If in the opinion of Eaton a Warranted Item is defective and the defect is within the terms of this Warranty Eaton s sole obligation will be to repair or replace such defective item including by providing service parts and labor as applicable at the option of Eaton The Warranted Item will be repaired or replaced onsite at the End User s location or such other location as determined by Eaton Any parts that are replaced may be new or reconditioned All parts replaced by Eaton shall become the property of Eaton WHAT THIS LIMITED WARRANTY DOES NOT COVER This Warranty does not cover any defects or damages caused by a failure to properly store the Product before installation including the trickle charge of batteries no later than the date indicated on the packaging b shipping and delivery of the Product if shipping is FOB Factory c neglect accident fire flood lightning vandalism acts of God Customer s neglect abuse misuse misapplication incorrect installation d repair or alteration not authorized in writing by Eaton personnel or performed by an authorized Eaton Customer Service Engineer or Agent or e improper testing operation maintenance adjustment or any modification of any kind not authorized in writing by Eaton personnel or performed by an authorized Eaton Customer Service Engineer or Agent This Warranty is not valid a
78. an XON command is received In the same way if the terminal receives an XOFF command the UPS expects the terminal to halt transmission until the UPS sends an XON command Disabled No Handshaking f handshaking is disabled the UPS transmits and receives data via the serial port ignoring all inputs from handshaking lines 12 3 5 Save Set to YES to save any changes to configuration settings upon exit from the Setup screen Set to NO if you do not want to save any changes 12 3 6 Default Settings The following are the default configuration settings for the serial communication ports Port1 Remote Monitor 300 baud 8 1 Handshaking Disabled Port2 Terminal 9600 baud 8 1 Handshaking Disabled Each communication port on the UPS operates in one of five modes that you select when configuring the port using the Setup Port screen EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 12 5 COMMUNICATION 12 4 Terminal Mode 12 4 1 In this mode system events are continually logged through the serial port to the device connected to the port Port 2 operates by default in Terminal mode The Event History Log entries contain a time and date stamp and the alarm text message Terminal mode uses this format for printing alarm entries MMM DD HH MM SS hh KYWD MESSAGE xxx CR lt LF gt Symbol Description MMM Month 3 letters DD Day 2 digits HH Hour 2 digits
79. anual 164201691 Rev 1 www powerware com INSTALLATION REFERENCE X SLOT CUSTOMER ACCESS PANEL E4 POS DC SOURCE INPUT 5 NEG E1 QA E2 B AC SOURCE INPUT E3 C GND LEFT SIDE Figure A 13 Inverter Rectifier Cabinet PCM 1 Terminals continued EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com A 23 INSTALLATION REFERENCE CUSTOMER INTERFACE TERMINAL BOARD CUSTTB CUSTOMER INTERFACE CUSTOMER INTERFACE BUILDING ALARM AND RELAY CONTROL 1 AND 2 NEGATIVE DC INPUT USED FOR SBM WIRING ONLY FROM RECTIFIER DC LINK SEE FIGURE A 15 15 PIN INTERCABINET CONNECTION ON PIGTAIL HARNESS TO MBC GROUND AC OUTPUT TO MBC OR SBM E9 E10 E11 OUTPUT NEUTRAL CONNECTION E12 B B 5 B POSITIVE DC INPUT FROM RECTIFIER DC LINK SEE FIGURE A 15 OUTPUT BREAKER CB3 OPTIONAL olojo ojejo o 15 PIN INTERCABINET 55555955 CONNECTION ON il PIGTAIL HARNESS 4 TO INPUT RECTIFIER CABINET FRONT VIEW NOTE Metal shield covering power wiring term
80. apter are for a lead acid batteries rated NEC at 2 00 per cell e Battery strings must be installed according to all applicable codes and regulations including NEC Article 480 The UPS to battery cable should be sized for a total maximum voltage drop of 1 nominal DC Link voltage at maximum current Table 4 1 details the power cable terminations The remote battery disconnect weighs approximately 60 3 kg 133 Ib It has an ampere interrupting capacity AIC of 100 000 at 500 Vdc Table 4 1 Remote Battery Disconnect Power Terminations Number and Type of Accessories Permitted Terminal Terminal Function Size of Termination Bolt Size Nm Ib ft E4 UPS Battery Input See Table H on page A 16 5 UPS Battery Input See Table H on page A 16 Breaker Battery Disconnect 8 1 Bolt Mounting 76 56 1 2 Bus Bar Breaker Battery Disconnect 8 1 Bolt Mounting 76 56 1 2 Bus Bar Breaker jumper Battery Disconnect 8 1 Bolt Mounting 76 56 1 2 jumper Bus Bar Table 4 2 Remote Battery Disconnect Circuit Breaker Ratings UPS Model Circuit Breaker Rating DC Voltage 9315 750 500 1600 480 9315 750 625 2000 480 9315 750 750 2500 480 4 2 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 5 Installing Remote Emergency Power off Control A latching type REPO switch ca
81. ar between the menu box and the information area When the scroll bar is in the information area the return arrow is in the menu box When the scroll bar is in the menu box the return arrow is in the information area When the scroll bar appears in the information area you can use the pushbuttons to change the port configuration To change a setting press the X and gt pushbuttons to highlight the setting you want to change To scroll through the available options for that setting press the 4 or Vv pushbutton To save the settings upon exit from this screen be sure the Save field is set to YES The setup screens for Port 1 and Port 2 are identical For detailed information about configuring the serial ports see Chapter 12 Communication EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 8 13 USING THE CONTROL PANEL This page intentionally left blank 8 14 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 9 9 1 UPS Controls and Ind Input Breaker UPS Operating Instructions This chapter describes the UPS controls and instructions for operating the UPS system NOTE Before starting the UPS ensure all installation tasks are complete and an authorized Eaton Customer Service Engineer has performed a preliminary startup The preliminary startup verifies all electrical interconnectio
82. ase A 4 2 bolt mounting 76 56 1 2 E7 Phase B 4 2 bolt mounting 76 56 1 2 E8 Phase C 4 2 bolt mounting 76 56 1 2 AC Output from Inverter to MBC or E9 Phase A 4 2 bolt mounting 76 56 1 2 SBM E10 Phase B 4 2 bolt mounting 76 56 1 2 E11 Phase C 4 2 bolt mounting 76 56 1 2 E12 Neutral 4 2 bolt mounting 76 56 1 2 AC Input to MBC from Inverter E9 Phase A 4 1 bolt mounting 76 56 1 2 E10 Phase B 4 1 bolt mounting 76 56 1 2 E11 Phase C 4 1 bolt mounting 76 56 1 2 E12 Neutral 4 1 bolt mounting 76 56 1 2 AC Output to Critical Load from MBC E9 Phase A 12 2 bolt mounting 76 56 1 2 E10 Phase B 4 2 bolt mounting 76 56 1 2 E11 Phase C 4 2 bolt mounting 76 56 1 2 DC Input from Battery to UPS E4 Positive 6 2 bolt mounting 76 56 1 2 E5 Negative 6 2 bolt mounting 76 56 1 2 DC Link Output from Rectifier to DC Link 4 1 bolt mounting 20 15 Supplied Inverter DC Link 4 1 bolt mounting 20 15 Supplied DC Link Input to Inverter from Inverter DC Link 6 1 bolt mounting 20 15 Supplied Inverter DC Link 6 1 bolt mounting 20 15 Supplied Neutral Output E12 Neutral 12 2 bolt mounting 76 56 1 2 Customer Ground Ground Ground 8 2 bolt mounting 76 56 1 2 NOTE Customer ground size 2 0 can be run in any conduit listed in Table on page A 17 A 16 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www
83. ate 04 MAY 1999 Minutes 48 5 Number of Incidents Month Total Time On DAYS 0 UPS 0035 Bypass 0000 Battery 0000 Generator 0000 Logic 0035 On Battery lt 1 Min On Battery 1 4 Min On Battery gt 4 Min Full Batt Discharge Building Alarm 1 Statistics Building Alarm Building Alarm Building Alarm Building Alarm Building Alarm Availability UPS Bypass WWNWNHNODOF Meters Events Graphics Setup Figure 8 9 Unit Statistics Screen The left column shows the number of UPS incidents for the current month and since the start date shown at the top of the information area The top right column shows the time that the UPS was on bypass battery or generator and the amount of time the UPS logic has been functioning since the start date The lower right column shows the percent of availability of the UPS and the bypass source 8 10 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com USING THE CONTROL PANEL 8 5 7 Mimic Screen Select Mimic from the Graphics menu to display a real time graphical representation of the flow of current through the UPS Figure 8 10 shows the Mimic screen Uninterruptible Power System UPS System Normal Alarm None Notice None 4 MAY 1999 09 25 42 Battery Percent 100 Bypass
84. atteries Automatic Battery Charge Current Limit A preset limit restricts battery charging current to protect batteries from damage due to high current charging Charging at high currents can overheat and damage batteries EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com INTRODUCTION 1 2 Options and Accessories 1 2 1 1 2 2 1 2 3 1 2 4 1 2 5 Contact your Eaton sales representative for information about the following options 5 Input Filter The UPS can be equipped with an input filter An input filter yields power factor correction that allows you to save on your initial installation and operating costs The filter also reduces input harmonic current distortion and minimizes upstream interference that can damage sensitive hardware components Battery Racks You can enhance the protection time provided by the UPS system by adding one or more battery racks The battery racks should be equipped with sealed maintenance free lead acid batteries An external battery disconnect switch must be used See Chapter 4 Installing a Remote Battery Disconnect for additional information External Fused Battery Disconnect An optional external DC disconnect provides an automatic or manual means of disconnecting a battery string from the UPS The disconnect is enclosed in a floor mounted free standing box You can install it anywhere between the remote DC supply and th
85. beyond Eaton s reasonable control In no case will Eaton s liability under this Warranty exceed the replacement value of the Warranted Items END USER S OBLIGATIONS In order to receive the benefits of this Warranty the End User must use the Product in a normal way follow the Product s user s guide and protect against further damage to the Product if there is a covered defect OTHER LIMITATIONS Eaton s obligations under this Warranty are expressly conditioned upon receipt by Eaton of all payments due to it including interest charges if any During such time as Eaton has not received payment of any amount due to it for the Product in accordance with the contract terms under which the Product is sold Eaton shall have no obligation under this Warranty Also during such time the period of this Warranty shall continue to run and the expiration of this Warranty shall not be extended upon payment of any overdue or unpaid amounts COSTS NOT RELATED TO WARRANTY The End User shall be invoiced for and shall pay for all services not expressly provided for by the terms of this Warranty including without limitation site calls involving an inspection that determines no corrective maintenance is required Any costs for replacement equipment installation materials freight charges travel expenses or labor of Eaton representatives outside the terms of this Warranty will be borne by the End User OBTAINING WARRANTY SERVICE In the USA call the Eaton Custom
86. ctifier Customer Connections 3 6 3 6 Installing Output Inverter Customer Connections 3 6 3 4 Installing Accessories aris teehee tero ot Me tad aD Sol eee gl Deed LR 3 6 3652 ANE ALS tant Pe oss Munthe can MERE USD AB DER INANIS RETRO TERCER PAK ead de 3 6 3 9 Completing the Installation Checklist 225 2 rite deg ate tene ro e te credis eq eb 3 7 4 Installing a Remote Battery Disconnect 4 1 5 Installing a Remote Emergency Power off Control 5 1 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com TABLE OF CONTENTS Installing Optional Accessories 63b dastallingsansRM e street Neh tec get rte a seat 6 2 he ee Ie eS Nue RM 0 35 Installitig an S6 M a tae dorsa mes ttt hir 64 fstallingX Slot Cards e e e e e codi m Go ae ox te a e e e ie S ES tees Section Operation 7 Understanding UPS
87. cure the access plate on top of the UPS Input Rectifier cabinet 6 4 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com INSTALLING OPTIONAL ACCESSORIES 6 2 Installing an RIM The optional RIM uses relay contact closures to indicate the UPS system operating status and alarm condition The module uses an RS 422 serial interface line and may support up to eight critical loads Figure 6 3 shows the RIM with its four 15 pin D sub connectors labeled J1 through J4 See Figure A 27 and Figure A 28 starting on page A 39 for enclosure dimensions and wiring knockouts Flush Mount ppc com pp Surface Mount for hanging 02 Y 15 Pin D Sub Continues Connectors at UPS Figure 6 3 RIM 1 Verify that the UPS system is turned off and all power sources are removed See Chapter 9 UPS Operating Instructions for shutdown instructions 2 Remove the access plate on top of the UPS Input Rectifier cabinet to gain access to the customer interface panel see Figure A 13 on page 23 3 Securely mount the RIM 4 Install wiring from the RIM using gt conduit through the cable entry knockout in the top of the UPS Input Rectifie
88. d Operation Manual 164201691 Rev 1 www powerware com 13 1 MAINTAINING THE UPS SYSTEM 13 2 Performing Preventive Maintenance The UPS system requires very little preventive maintenance However inspect the UPS system periodically to verify that the units are operating normally and that the batteries are in good condition 13 2 1 Daily Maintenance Perform the following steps daily 1 Check the area surrounding the UPS system Ensure that the area is not cluttered allowing free access to the unit 2 Ensure that the air intakes vents on the front doors and exhaust opening on top of the UPS cabinets are not blocked 3 Ensure that the operating environment is within the parameters specified in Chapter 14 Product Specifications and paragraph A 1 starting on page A 1 4 Ensure that the UPS is in Normal mode Normal status indicator is illuminated If an alarm lamp is illuminated or the Normal status indicators are not illuminated contact your Eaton service representative 13 2 2 Monthly Maintenance Perform the following steps monthly 1 Ensure all status indicator lamps are operative Press the 4 and X7 pushbuttons simultaneously to test the lamps 2 Monitor system parameters as described in Chapter 8 Using the Control Panel 3 The UPS cooling air intake filters located behind grills on the front doors are washable Check the air filters and wash or replace them as necessary The filter size is 20 x 25
89. d all instructions before operating the equipment and save this manual for future reference The UPS cabinet is designed for industrial or computer room applications and contains safety shields behind the front doors However the UPS system is a sophisticated power system and should be handled with appropriate care This UPS contains LETHAL VOLTAGES All maintenance and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY Installation and maintenance should be performed only by qualified personnel The UPS system contains its own energy source batteries The output terminals may carry live voltage even when the UPS is disconnected from an AC source To reduce the risk of fire or electric shock install this UPS in a temperature and humidity controlled indoor environment free of conductive contaminants Ambient temperature must not exceed 40 C 104 F Do not operate near water or excessive humidity 95 maximum The system is not intended for outdoor use Ensure all power is disconnected before performing installation or service ELECTRIC ENERGY HAZARD Do not attempt to alter any battery wiring or connectors Attempting to alter wiring can cause injury CAUTION Batteries can present a risk of electrical shock or burn from high short circuit current Observe proper precautions Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions Keep unauthori
90. e A according to your UPS system configuration 2 In the UPS system the UPS Input Rectifier Output Inverter and MBC or System Bypass Module SBM are palleted separately for shipping 3 Do not tilt the UPS or optional cabinets more than 10 from vertical or the cabinet may tip over 4 Dimensions are in millimeters inches Table A Equipment Weight Weight Powerware 9315 Component kg Ib Shipping Installed Power Control Module PCM 1 Input Rectifier 2818 6200 2682 5900 PCM 2 Output Inverter 2909 6400 2713 6100 PCM 272 7 600 250 550 5 clearances required around the UPS cabinet are shown in Table Table B UPS Cabinet Clearances From the Top of the Cabinet Minimum clearance over the UPS cabinet is 30 5 cm 12 From the Front of the Cabinet 91 4 cm 36 working space EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com A 1 INSTALLATION REFERENCE 6 The basic environmental requirements for UPS system operation are Ambient Temperature Range 0 40 32 104 F e Recommended Operating Range 20 25 68 77 Maximum Relative Humidity 9596 noncondensing The UPS ventilation requirements are shown in Table C Table C Air Conditioning or Ventilation Requirements During Full Load Operation VOR Tian see Es 500 kVA 400 400 109 27 5 625 kVA 400 400 130 8 3
91. e UPS according to national and local codes The breaker switch on the remote battery disconnect is set according to the operation procedures in Chapter 9 UPS Operating Instructions When service personnel are performing maintenance on the UPS or battery string the switch should be set to the OFF position See Chapter 4 Installing a Remote Battery Disconnect for battery disconnect requirements and installation instructions Upgrade Capability The UPS is available in various output power ratings in both 50 and 60 Hz models If your power requirements increase you can upgrade the UPS system to provide more output power with a minimum impact on your facility Parallel Capacity Redundant System With Powerware Hot Sync technology and a System Bypass Module SBM the Parallel Capacity Redundant System allows two to eight uninterruptible power modules UPMs to operate in parallel to provide more capacity than a single UPM and as backup for each other The parallel capacity redundant system can supply up to 4000A depending on the SBM used In addition when one UPM is taken out of service for maintenance or is not operating properly the redundant UPM continues to supply uninterrupted power to the critical load EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 1 3 INTRODUCTION 1 2 6 Monitoring and Communication The following monitoring and communication options are avai
92. eNotify Remote Monitoring and Diagnostic Service The eNotify Service is included at no charge during the first year of operation warranty period and also with the purchase of an Eaton PowerTrust Support Agreement after the initial warranty expires eNotify and support agreement availability or specific features may vary by market for more information refer to www powerware com enotify eNotify Service Features The eNotify Service provides proactive monitoring and a monthly report detailing the ongoing health of your Powerware 9315 UPS Proactive monitoring called Anomaly Detection automatically analyzes the status of the Powerware 9315 UPS on a daily basis All data gathered from the unit current and historical is analyzed at the Customer Reliability Center CRC for trending issues set of factors or rules compared against your UPS s data can indicate a potential impending failure and trigger an appropriate anomaly notification to a CRC Analyst Critical events are checked for additional anomalies Through this service the CRC can take pre emptive corrective action to ensure the highest level of availability of your Powerware 9315 UPS The Customer Monitoring Report delivers information about Eaton s analysis of your Powerware 9315 UPS on a monthly basis Depending on the model the report provides detailed information about voltages loads external factors such as temperature and humidity the attached batteries and
93. eT network Modbus TCP support provides direct integration of the UPS s parameters to a Building Management System BMS It has a built in switching hub that allows a second network device to be connected to the network without the requirement of an additional network drop e ConnectUPS X Web SNMP Card has SNMP and HTTP capabilities as well as monitoring through a Web browser interface connects to a twisted pair Ethernet 10 100BaseT network It has a built in switching hub that allows three additional network devices to be connected to the network without the requirement of additional network drops In addition a Powerware Environmental Monitoring Probe EMP can be attached to obtain humidity temperature smoke alarm and security information Relay Interface Card AS 400 has isolated dry contact Form C relay outputs for UPS status Utility failure Low battery UPS alarm OK or On bypass when interfacing with IBMe AS 400 computers other relay connected computers and industrial applications Modbus Card provides direct integration of UPS information meters and status to a BMS using the Modbus RTU protocol e Multi Server Card has six serial communication ports that can communicate simultaneously with other computers using Powerware LanSafee Power Management Software provided on the Software Suite CD Modem Card provides out of band remote notification and monitoring using modem communication directly to cell phon
94. ed and cleared The Push In To Reset pushbutton is a small white button on the UPS control panel The Push In To Reset pushbutton pops out when the Emergency UPM Off pushbutton on the UPS control panel is activated To reset the UPS system 1 Press the Push In To Reset pushbutton until it clicks in and remains recessed 2 Breakers CB4 and FBP charge and close 3 Reset tripped circuit breakers on UPS systems with manually controlled CB1 and CB2 breakers 4 The UPS system is now reset To restart the UPS system see Starting the UPS on page 9 3 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 9 7 UPS OPERATING INSTRUCTIONS This page intentionally left blank 9 8 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com Chapter 10 Using Features Options The many standard features of your UPS system provide consistent economical and dependable power protection In addition you can add available options to enhance the performance of your system This chapter provides descriptions of some of the features and options introduced earlier in this manual For the customer interface panel and terminal locations and for terminal wiring information see e Paragraph starting on page 12 e Paragraph A 4 starting on page A 22 e Paragraph A 5 starting on page A 28 10 1 Building Alarm Monitoring Th
95. er Cabinet Module Bypass Cabinet MBC Figure 9 1 UPS Controls and Indicators EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 9 1 UPS OPERATING INSTRUCTIONS 9 1 1 Control Panel The UPS control panel contains an LCD screen to display the current UPS system status You can view a Statistical history and log of system events and display a real time graphic representation of power flowing through the system components Backlit status indicators show the UPS operating mode and alert you to system events The control panel is described in Chapter 8 Using the Control Panel The Battery switch controls the application of battery power to the UPS The Mode key switch also located on this panel is used to start and stop the system and transfer the load between normal UPS operation and bypass operation The Emergency UPM Off pushbutton is located at the top of the control panel and the Push In To Reset button for the Emergency UPM Off is located between the Battery switch and the Mode key switch UPS Circuit Breakers The UPS can contain as many as four circuit breakers UPS Input Breaker CB1 e UPS Output Breaker CB3 UPS Bypass Breaker 4 Backfeed Protection Breaker FBP CB1 controls the input to the UPS rectifier while CB3 controls the output of the UPS inverter CB1 is optional and may be either motor operated or manually controlled CB4 and
96. er Reliability Center 7x24 at 800 843 9433 Outside of the USA call your local Eaton sales or service representative or call the Eaton Customer Reliability Center in the USA at 919 870 3028 For comments or questions about this Limited Factory Warranty write to the Customer Quality Representative 3301 Spring Forest Road Raleigh North Carolina 27616 USA EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 15 1 WARRANTY This page intentionally left blank 15 2 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com Installation Reference The information in this appendix will help you plan for and install the Powerware 9315 This appendix contains the following information e Physical features and requirements including dimensions UPS system oneline configurations Power wiring installation notes Location of UPS terminals including the Inverter Rectifier Output Inverter and Module Bypass Cabinets MBCs Customer interface wiring notes Typical remote emergency power off REPO Remote Monitor Panel RMP dimensions Relay Interface Module RIM dimensions Supervisory Contact Module SCM dimensions Battery disconnect switch dimensions A 1 Physical Features and Requirements 1 The UPS equipment operating environment must meet the size and weight requirements shown in Tabl
97. es and pagers Single Port Card provides serial communication LAN and telephone drops for use with X Slot cards must be provided by facility planners or the customer For installation and setup of an X Slot card please contact Eaton see page 1 7 Refer to the manual supplied with the X Slot card for user instructions Power Xpert Gateway Card ih gy i bad o Multi Server Card ConnectUPS X Web SNMP Card Men WA Card Relay Interface Card JI 26 single Port Card Modbus Card Ege o Figure 12 6 Optional X Slot Cards 12 16 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com Chapter 13 Maintaining the UPS System The components inside the UPS cabinet are secured to a sturdy metal frame that is supported by the UPS magnetics This design allows authorized service personnel to remove repairable components with very little disassembly All repairable parts and assemblies are located in the front of the UPS allowing all routine maintenance and servicing to be performed with front panel access Schedule periodic performance checks of your UPS system to keep it running properly Regular routine checks of operation and system parameters will enable your system to function efficiently for many trouble free years
98. euvent pr senter un risque de d charge lectrique ou de br lure par des courts circuits de haute intensit Prendre les pr cautions n cessaires Pour le remplacement utiliser le m me nombre et mod le des batteries ATTENTION e Une mise au rebut r glementaire des batteries est obligatoire Consulter les r glements en vigueur dans votre localit e Ne jamais jeter les batteries au feu L exposition aux flammes risque de les faire exploser 1 5 Conventions Used in This Manual This manual uses these type conventions e talic type represents variable information that you must replace with an actual value or a directory or file name Screen type represents information that appears on your screen Boldtype represents a command or option that you type or enter at a prompt Icon Description Information notes call attention to important features or instructions Keys Brackets are used when referring to a specific key such as Enter or Ctrl In this manual the term UPS refers only to the UPS cabinet and its internal elements The term UPS system refers to the entire power protection system the UPS modules battery strings and options or accessories installed 1 6 For More Information 1 6 Refer to the Powerware 9315 Parallel Capacity Redundant UPS Installation and Operation Manual for the following additional information SBM cabinet and optional accessories installation instructi
99. exactly the same capabilities as if using a terminal connected directly to an RS 232 port Remote Notification differs from the basic Terminal mode with the addition the following functions Call Answer The Call Answer function allows the user to call into the UPS from a remote location and enter Terminal mode e Call Out The Call Out function allows the UPS to be configured to call either a remote computer or numeric paging service over the phone line Call Out allows the UPS to call a remote computer and leave a one line descriptive message of the alarm or notice condition Numeric paging support allows the UPS to call a paging Service and send numeric messages e Housekeeping The Housekeeping function maintains the link between the UPS and modem EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 12 15 COMMUNICATION 12 11 X Slot Cards The Powerware 9315 UPS has one factory installed X Slot communication bay See Figure A 13 on page A 23 for the bay location The UPS is compatible with the following X Slot cards see Figure 12 6 NOTE Only one of the following cards can be installed in the X Slot at a time Power Xpert Gateway Card provides a data gateway from the UPS to the Power Xpert Software provides remote monitoring through a Web browser interface e mail and a network managment system using SNMP connects to a twisted pair Ethernet 10 100Bas
100. fers of the load from bypass to the UPS CB3 is closed and verified and then CB4 is opened The static switch is armed and ready during both types of transfers EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 7 1 UNDERSTANDING UPS OPERATION 7 1 Operating Modes If utility power is interrupted or falls outside the parameters specified in Chapter 14 Product Specifications the UPS uses a backup battery supply to maintain power to the critical load for a specified period of time or until the utility power returns For extended power outages the backup battery supply allows you to either transfer to an alternative power system such as a generator or shut down your critical load in an orderly manner The UPS system supports the critical load with the following operating modes Normal mode The critical load is supplied by the inverter which derives its power from rectified utility AC power In this mode the rectifier also provides charging power to the battery Bypass mode Utility power directly supplies the critical load Battery mode The battery cabinet provides DC power which maintains inverter operation The battery supports the critical load The UPS continually monitors itself and the incoming utility power and automatically switches between these modes as required with no operator intervention The sophisticated detection and switching logic in
101. for acceptable external wiring practices Material and labor for external wiring requirements are to be provided by designated personnel For external wiring use 90 C copper wire See the appropriate column in Table E through Table G Wire sizes are based on using a continuous duty rated breaker Wire ampacities are chosen from Table 310 16 of the National Electrical Code NEC Wire is 90 C specification The neutral conductor is considered to be a current carrying conductor per note 10 of the Notes to Ampacity Table 310 of the NEC If a neutral is used the wire is derated by 80 per Note 8 a of the Notes to Ampacity Table 310 assuming 4 6 conductors in a raceway If there is no neutral it is assumed that there are only 3 current carrying conductors in a raceway one per phase All circuit breakers provided as part of the UPS system that employ adjustable trip mechanisms have been set to their maximum settings Based upon the energy available and other equipment located on site these settings may need to be adjusted to ensure proper system operation and coordination It is the customer s responsibility to conduct a breaker coordination study so that these breakers can be adequately set for the site A bypass neutral feeder must be supplied when the output neutral is used If no bypass neutral feeder is supplied the output neutral of the UPS is to be connected to chassis ground See Section for installation instructions EAT
102. g protective devices upstream from the UPS The UPS cabinets must be installed on a level sealed concrete pad or floor If perforated floor tiles are required for ventilation place them in front of the UPS See Table A on page A 1 for equipment weight Details about control wiring are provided in each procedure for connecting options and features Paragraph A 5 starting on page A 28 identifies the control wiring terminations All circuit breakers provided as part of the UPS system that employ adjustable trip mechanisms have been set to their maximum settings Based upon the energy available and other equipment located on site these settings may need to be adjusted to ensure proper system operation and coordination It is the customer s responsibility to conduct a breaker coordination study so that these breakers can be adequately set for the site EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 3 1 INSTALLING THE UPS SYSTEM 3 2 3 3 Unloading the UPS Cabinets from the Pallet The UPS cabinets are heavy see Table on page 1 If unpacking instructions are not closely followed the cabinet may tip and cause serious injury Do not install a damaged cabinet Report any damage to the carrier and contact your Eaton service representative immediately e Do not tilt the UPS or optional cabinets more than 10 from vertical or the cabinet may tip over
103. g utility until Normal mode is achieved EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 7 5 UNDERSTANDING UPS OPERATION This page intentionally left blank 7 6 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 8 Using the Control Panel This chapter describes the UPS control panel including controls and indicators and how to monitor UPS operation The control panel is a black square area on the front of the UPS see Figure 8 1 Emergency UPM OFF Pushbutton Switch u EMERGENCY UPM OFF LCD Screen Pushbutton Switches Backlit Status NORMAL Indicators BATTERY Mode Key Switch STANDBY Push In To Reset Pushbutton Switch Battery Switch ENABLE PUSH IN TO BYPASS TO NORMAL RESET BATTERY Figure 8 1 UPS Control Panel The following sections describe using the UPS control panel to monitor the UPS See Chapter 9 UPS Operating Instructions for use of the operational controls EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 8 1 USING THE CONTROL PANEL 8 1 Using the LCD Screen The LCD screen at the top of the control panel provides an operator interface with the UPS system Figure 8 2 identifies the display fields discussed in the following sections Uninterruptible Power Sy
104. gram Building Alarms This menu provides access to all the functions available in the System Configuration mode If 1 is entered at the prompt you can program the building alarm functions Program Building Alarms 1 Enable Disable Default Functions 2 Customize Alarm Messages 3 Return to Main Menu Enter Selection Enable Disable Default Functions From this menu you may either enable the building alarms for general functions or special functions such as On Generator Go To Bypass and Go To UPS You may also customize the alarm messages from this menu When 1 is selected the following menu is displayed Enable Disable Default Functions 1 Enable Disable Go To Bypass 2 Enable Disable Go To UPS 3 Enable Disable On Generator 4 Enable Disable Building Alarm 5 Return to Program Building Alarms Menu Enter Selection EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 12 9 COMMUNICATION 12 5 4 If you select 1 2 or 3 from this menu the following menu is displayed Enable Disable Function Enabled Building Alarm Number s 1 4 Enter E to Enable Building Alarm Number Enter D to Disable Building Alarm Number Enter lt CR gt for No Change Enter Selection Where Function indicates the function the building alarm is being programmed for The text following the Enabled Building Alarm Number s label indicates which building alarms are currently
105. h must be latching type switch with a dedicated circuit REPO Twisted Switch Wires 2 CUSTTB 100 Figure A 24 REPO Wiring A 36 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com INSTALLATION REFERENCE NOTE Interface wiring and conduit between the REPO switch and the UPS are to be supplied by the customer 114 3 4 50 95 3 3 57 KNOCKOUT PATTERN TYPICAL 5 SIDES UNINTERRUPTIBLE POWER SYSTEM EMERGENCY OFF EMERG OFF TO UPS TO OTHER EQUIPMENT DIMENSIONS ARE IN MILLIMETERS INCHES Figure A 25 Typical REPO Switch EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com A 37 INSTALLATION REFERENCE 7 RMP Dimensions and Mounting Det
106. he UPS or the UPS batteries in the trash This product contains sealed lead acid batteries S and must be disposed of properly For more information contact your local recycling reuse or hazardous Pb waste center CAUTION Do not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center 13 4 Maintenance Training A basic training course available from Eaton gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance For more information about training and other services contact the Eaton Help Desk for Powerware products see page 1 7 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 13 3 MAINTAINING THE UPS SYSTEM This page intentionally left blank 13 4 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com Chapter 14 Product Specifications The following sections detail the input output environmental and battery specifications for the UPS 14 1 Model Numbers The UPS systems are housed in free standing double front cabinets with safety shields behind the doors The UPS systems are available in 50 60 Hz with various output power ratings Smaller models within a system may be upgraded in the field to larger models
107. her RIM 9 f you are installing an SCM in addition to an RIM proceed to paragraph 6 3 otherwise secure the access plate on top of the UPS Input Rectifier cabinet EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com INSTALLING OPTIONAL ACCESSORIES 6 3 Installing an SCM The optional SCM shown in Figure 6 5 provides contacts for monitoring UPS system status See Figure A 29 page A 41 for enclosure dimensions and knockout patterns Flush Mount C2 BUNR Surface Mount for hanging TB2 Wires Must be Twisted Figure 6 5 SCM 1 Verify that the UPS system is turned off and all power sources are removed See Chapter 9 UPS Operating Instructions for shutdown instructions 2 Remove the access plate top of the UPS Input Rectifier cabinet to gain access to the customer interface panel see Figure A 13 on page 23 3 Securely mount the SCM 4 Install wiring from the SCM using conduit through the cable entry knockout in the top of the UPS Input Rectifier cabinet See Figure A 13 on page A 23 for the conduit landing area location 5 f not already installed locate the RMP adapter cable assembly in the spare parts kit see Figure 6 6 Mate the DB 9 connector on the back of the
108. hrough Table O and Figure A 18 through Figure A 30 for customer interface wiring Table 0 Input Rectifier Cabinet Customer Interface Connections CUSTJ4 Terminal Name Description 1 Open Filter 5 Dry contact used to deactivate input filter 2 Open Filter Return 3 No Sync Dry contact used to deactivate UPS synchronization to bypass 4 No Sync Return 5 On Generator Dry contact used to indicate UPS is being supplied power by the generator 6 On Generator Return 7 Battery Disconnect Open Dry contact used indicate UPS Battery Disconnect is open 8 Battery Disconnect Open Return 9 Not Used 10 Not Used CB2TB Terminal Name Description 1 Not Used 2 CB2 Close 120 Vac Close circuit breaker CB2 signal 3 CB2 AUX 1 Circuit breaker CB2 auxiliary contact 4 CB2 AUX 1 5 Not Used 6 Not Used 7 Control 120 Vac Breaker charge power 8 Control Neutral 9 Shunt Trip 24 Vdc Open circuit breaker CB2 signal 10 Shunt Trip 24 Vde A 28 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com INSTALLATION REFERENCE Battery Terminal Board
109. inals and battery compartment must be removed to gain access to wiring terminals Figure A 14 Output Inverter Cabinet PCM 2 Terminals A 24 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com INSTALLATION REFERENCE DC RECTIFIER LINK NEGATIVE DC RECTIFIER LINK POSITIVE DC RECTIFIER LINK NEGATIVE DC RECTIFIER LINK POSITIVE DC RECTIFIER LINK NEGATIVE DC RECTIFIER LINK POSITIVE J6 SYNC REF CONNECTION TO MBC INVERTER 1 29 O ol INVERTER 2 INVERTER 3 M NOTE Metal shield covering power wiring terminals and battery compartment must be removed to gain access to wiring terminals Figure A 15 Output Inverter Cabinet PCM 2 Terminals continued EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com A 25 INSTALLATION REFERENCE
110. including spaces and punctuation NOTE the user wants to center the text portion of the name the appropriate number of leading spaces should be included when entered The current Unit Name is displayed This name is displayed on the second line of the display and in the headers of printouts from Terminal mode If a change is desired the new Unit Name should be entered at the prompt 12 5 6 Change Password If Change Password option 4 is selected from the Main menu see page 12 9 the following menu is displayed Change Password Enter New Password Verify New Password lt CR gt to return with no change NOTE password must be six characters in length The password is changed if the user enters and verifies a new password EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 12 11 COMMUNICATION 12 5 7 Battery Test Setup If Battery Test Setup option 5 is selected from the Main menu see page 12 9 the following menu is displayed NOTE message stating Battery Test Requires Calibration appears please notify your Eaton service representative for proper calibration Battery Test Setup Setup One time Delayed Battery Test Setup Monthly Battery Test Setup Quarterly Battery Test Cancel Pending Battery Test Display Next Scheduled Battery Test Return to Main Menu amp Enter Selection This menu al
111. ion CB3 Aux 2 CB3 Aux 2 Circuit breaker CB3 auxiliary contact Not Used Remote to Bypass Dry contact used to activate remote transfer to bypass Remote to Bypass Return Remote to UPS Dry contact used to activate remote transfer to UPS Remote to UPS Return Not Used Dry contact used to activate REPO of UPS 32 EATON Powerware 9315 UPS 500 750 kVA Installation Operation Manual 164201691 Rev 1 www powerware com INSTALLATION REFERENCE INVERTER 1 0 BOARD USED ONLY IN MULTI MODULE APPLICATIONS USING AN SBM CUSTJ4 BUILDING ALARM 2 BUILDING ALARM 2 RETUR 9 BUILDING ALARM 3 BUILDING ALARM 3 RETUR S BUILDING ALARM 4 BUILDING ALARM 4 RETURN E J3 BUILDING ALARM 45 BUILDING ALARM 5 RETUR 1 RELAY 1 Si 1 RELAY 1 COMMON 78 RAYA NO 8 BUILDING ALARM 1 6 BUILDING ALARM 1 RETUR wo 8 RELAY 2 NC m d 8 10 RELAY 2 COMMO 2 1 e RELAY 2 NO CUSTJ2 CUST TB REPO O REPO COMMON 0 10 e REMOTE TO
112. ions available are as follows Power to the critical load is de energized and the UPS powered down UPS breakers CB1 CB3 FBP and Battery Disconnect CB2 trip and the UPS is cut off from utility power e The critical load is transferred to bypass and the UPS powered down UPS breakers CB1 CB3 and Battery Disconnect CB2 trip and the UPS is cut off from utility power 9 6 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com UPS OPERATING INSTRUCTIONS The UPS including Bypass remains locked off until you reset the Emergency UPM Off pushbutton To restart the UPS after pressing the Emergency UPM Off pushbutton follow the procedure in paragraph 9 8 2 Resetting the UPS System after an Emergency UPM Off before starting the system NOTE The remote emergency power off REPO option functions the same way as the Emergency UPM Off pushbutton on the UPS control panel 9 8 1 Using the UPS Emergency UPM Off Pushbutton 1 Raise the clear plastic shield covering the red UPS Emergency Off pushbutton on the UPS control panel 2 Press the Emergency UPM Off pushbutton The breakers open you can hear them opening and the Push In To Reset pushbutton on the UPS control panel pops out 9 8 2 Resetting the UPS System after an Emergency UPM Off CAUTION Do not attempt to restart the system after Emergency UPM Off until the cause of the emergency has been identifi
113. is standard feature lets you connect the UPS to building alarms such as smoke detectors or overtemperature alarms The customer interface terminals for external connections are located inside the UPS Regardless of how you assign the building alarms the default is to display the alarms as Building Alarm 1 Building Alarm 2 Building Alarm 3 and so on on the UPS control panel Use twisted pair wires for each alarm input and common 10 2 General Purpose Relay Contacts Two general purpose relay contacts are provided as a standard feature on the UPS The alarm contacts one notice and one alarm are located inside the UPS on the customer interface terminal board You can specify that each contact be either normally closed NC or normally open NO If the state of the contact changes from the state you specify as normal signal is issued You can connect these contacts to equipment at your facility such as a light or an alarm bell to let you know when an alarm is active on the UPS This feature is useful if the UPS is located in a remote area where the UPS horn may not be heard immediately CAUTION Contacts should not be operated in excess of 30 Vac or 42 4V peak AC or DC 1A maximum EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 10 1 10 2 USING FEATURES AND OPTIONS 10 3 Optional Remote Monitor Panel The optional Remote Monitor Panel RMP monitors the UPS sy
114. it Statistics Sreet Pte bu EE EDU Med ves Mi Time Setup Screens saa ssec EO ce epe D La de een OCI OEMs a Lo Rez US STE T RE DR UPS Operating Instructions weed ee eee i wd Ex ee ake ed 9 1 9 2 9 3 9 4 9 5 9 6 97 98 UPS Controls and Indicators EE ES 9 1 1 9 1 2 9 1 3 Control Parigl ad na alle oak ceca tte a ots WPS Circuit Breakers 52 LR oe ee le ceto Poen ibe eed oce sa AE Susi ueniat mec TLTLC Startingithe Bs na o tt Eee etd rang Lt e a atl deut e REP etit Starting the VPs Bypass eed ata CA n o Roe ons BS AN qtd Transfering to Bypass MSA AL Sid Megha unie ded ioni s Transferring to Normal at Transferring to Bypass and Shutting Down the 5 Shutting Dowfiithe PS and Critieal o oorr EE PIE a ier Using the UPS Emergency Off Pushbutton 2 2 222 2 22
115. it breakers are set as follows UPS Input Breaker CB1 OPEN UPS Battery Breaker or Battery Disconnect CB2 OPEN UPS Output Breaker CB3 OPEN UPS Bypass Breaker CB4 OPEN Backfeed Protection Breaker FBP OPEN NOTE When feeder power is applied in Steps 3 and 5 UPS circuit breakers CB1 CB2 CB3 CB4 and FBP will charge if not already charged 2 3 4 5 8 Ensure the Push In To Reset pushbutton is pressed in Close the UPS input feeder circuit breaker Observe the UPS LCD screen becoming active indicating logic power Close the UPS Bypass input feeder circuit breaker Breakers 4 and FBP close as soon as charged The critical load is immediately supplied by the bypass source The UPS is in Bypass mode until the inverter turns on and the UPS transfers to Normal mode The status indicator on the UPS control panel indicates the UPS is in Bypass mode On the UPS set the Battery switch to ENABLE If system is equipped with motor operated breaker CB1 proceed to Step 8 otherwise proceed to Step 11 On the UPS turn the Mode key switch to NORMAL for one second NOTE f system is equipped with Inrush Protection Option the inrush contactor closes before UPS breaker CB1 closes 10 11 12 Confirm UPS breaker CB1 has closed by viewing the breaker position on the LCD Mimic screen The rectifier and the input rectifier cooling blowers turn on Proceed to Step 13 Close UPS brea
116. it continually monitors itself and the incoming utility power In Battery or Bypass modes the UPS may issue alarms to let you know exactly what event caused the change from Normal mode System events on the UPS can be indicated by horns indicators messages or all three Select Active from the Events menu on the LCD screen to display the Active System Events screen This screen shows any currently active alarms notices or commands The system event horn beeps according to the type of event it is signifying e When the UPS detects an alarm that requires your attention the horn beeps at half second intervals e When notice occurs the horn beeps at two second intervals 11 2 System Event Indicators The status indicators on the UPS control panel work in conjunction with the horn to let you know when the UPS system is operating in any mode other than Normal mode Only the Normal indicator is illuminated during normal UPS system operation The others illuminate to indicate alarms or events When an alarm occurs first check these indicators to see what type of event has taken place For descriptions of the status indicators see paragraph 8 4 on page 8 4 11 3 System Event Messages When a system event occurs a message is added to the Event History Log A message may also appear on the UPS control panel The Event History Log contains all system event messages whether or not they were displayed on the control panel EATON Powerware
117. ker CB1 The input rectifier cooling blowers turn on On the UPS turn the Mode key switch to NORMAL for one second The rectifier turns on EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 9 3 UPS OPERATING INSTRUCTIONS 13 14 15 16 17 18 If system is equipped with motor operated breaker CB2 proceed to Step 14 otherwise proceed to Step 16 Confirm UPS Battery Breaker CB2 has closed by viewing the breaker position on the LCD Mimic screen The inverter and output inverter cooling blowers turn on When the inverter reaches full voltage UPS breaker CB3 closes and breaker CB4 opens supplying power to the critical load It takes less than one minute for the UPS to achieve Normal mode If UPS is not in Automode turn the Mode key switch to NORMAL for one second to transfer UPS to Normal mode Proceed to Step 18 When the UPS Battery Disconnected alarm and notification is received close UPS Battery Disconnect CB2 On the UPS turn the Mode key switch to NORMAL for one second The inverter and output inverter cooling blowers turn on When the inverter reaches full voltage UPS breaker CB3 closes and breaker CB4 opens supplying power to the critical load It takes less than one minute for the UPS to achieve Normal mode If UPS is not in Automode turn the Mode key switch to NORMAL for one second to transfer UPS to Normal mode The UPS system is now ope
118. l your local service representative EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 1 7 INTRODUCTION This page intentionally left blank 1 8 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com Section Installation 2 UPS Installation Plan and Unpacking Use the following basic sequence of steps to install the UPS 1 Create an installation plan for the UPS system Chapter 2 Prepare your site for the UPS system Chapter 2 Inspect unpack and unload the UPS cabinets Chapters 2 and 3 Wire the system Chapter 3 Install features accessories and or options as applicable Chapters 4 through 6 Complete the installation checklist Chapter 3 gg Have authorized service personnel perform preliminary operational checks and startup NOTE Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer or the warranty terms specified on page 15 1 become void This service is offered as part of the sales contract for the UPS Contact your Eaton service representative in advance usually a two week notice is required to reserve a preferred startup date 2 1 Creating an Installation Plan 2 1 1 2 1 2 Before installing the UPS system read and understand how this manual applies to the system being installed Use the proced
119. lable Remote Monitor Panel RMP An optional RMP contains backlit status indicators and a local horn allowing you to monitor the UPS operational status and alarm condition from virtually any location within your facility This option is described further in Chapter 10 Using Features and Options Relay Interface Module RIM An optional RIM uses relay contact closures to indicate the UPS operating status and alarm condition The module uses a serial interface line and may support up to eight critical loads This option is described further in Chapter 10 Using Features and Options Supervisory Contact Module SCM An optional SCM establishes an interface between the Parallel Capacity Redundant system manufacturer s equipment and the customer s monitor This interface allows the customer to monitor operational status of the Parallel Capacity Redundant system equipment This option is described further in Chapter 10 Using Features and Options X Slot Cards Optional X Slot cards support several protocols such as SNMP AS A00e and Modbuse See Chapter 12 Communication for additional information eNotify Remote Monitoring and Diagnostic Service An optional service that provides 7x24 remote monitoring of 43 alarms temperature humidity and battery charge information daily heartbeat check and monthly report The eNotify Service also provides customer notification of significant alarms remote diagnostics and
120. load Output Voltage 600 Vac nominal adjustable from 570 Vac to 630 Vac 60 Hz only Adjustment 480 Vac nominal adjustable from 456 Vac to 504 Vac 60 Hz only Nominal 5 400 Vac nominal adjustable from 380 Vac to 420 Vac 50 60 Hz Output Voltage Harmonic 3 max THD 2 max single linear load Content Output Voltage Balance 3 for 100 maximum load imbalance linear load Output Voltage Phase 3 for 100 maximum load imbalance linear load Displacement Output Transients 5 for 100 load step or removal Frequency Regulation 0 01 Hz free running Synchronous to Bypass Bypass within voltage limits of 5 8 of output setting bypass within 0 5 Hz Frequency Slew Rate 1 Hz per second maximum adjustable Overload Capability 125 for 10 minutes 150 for 10 seconds Maximum Output 300 peak for 10 cycles without bypass Capability 14 4 Environmental Specifications Operating Temperature 0 to 40 C 32 104 F without derating The recommended operating temperature is 25 C 77 F Operating Altitude Maximum 1500m 5000 ft at 40 C without derating Storage Temperature 20 to 70 C prolonged storage above 40 C will cause rapid battery self discharge Relative Humidity 95 maximum noncondensing Operating and Storage Acoustical Noise 75 dBA at a 1m distance Electrostatic Discharge Meets IEC 801 2 specifications ESD Immunity 14 2 EATON Powerware 9315 UPS 500
121. lows you to schedule battery tests review scheduled battery tests or cancel pending battery tests If you select 1 2 or 3 from this menu the following menu is displayed Enter Starting Month 1 12 Enter Day of Week Sunday 1 1 7 Enter Week of Month 1 5 Enter Hour of Test 0 23 Enter Minute of Test 0 59 CR with no entry will return to Battery Test Setup Menu NOTE follow each entry with a carriage return CR Enter the information at the prompt with a carriage return to schedule the battery test If 4 is selected from the Battery Test Setup menu you are prompted to enter Y to cancel all pending tests This selection will only cancel pending tests and will not stop a test currently in progress If 5 is selected from the Battery Test Setup menu when a Battery Test is scheduled the following is displayed Next Battery Test Scheduled WK DAY MON HR MN 4 FRI MAR 15 34 Enter CR to return to Battery Test Setup Menu If 5 is selected from the Battery Test Setup menu when a Battery Test is not scheduled the following is displayed No Battery Test Scheduled Enter CR to return to Battery Test Setup Menu NOTE unit will only perform one battery test in 24 hour period 12 12 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 12 5 8 12 6 Calibration Mode 12 7 Computer Mode COMMUNICATIO
122. mal 03 NOV 1997 14 23 45 Alarm None Notice None Event History Log Event Description 16 41 19 3 COMMAND Keyswitch On 0421 16 41 29 1 STATUS Auto Mode 1000 16 41 42 4 COMMAND Rectifier Commanded On 2030 16 42 05 5 STATUS Inverter On 2202 16 42 46 8 STATUS Rectifier 16 43 15 8 STATUS Inverter Contactor 3 Closed 16 43 42 4 STATUS Bypass Contactor K4 Open 16 44 29 1 STATUS Inverter Normal 4001 32 JUN 04 12 16 35 9 NOTICE Room High Temperature Figure 12 4 Event History Log EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 12 7 COMMUNICATION 12 4 3 Meters Printout Ctrl M The Ctrl M key sequence prints the current readings of the UPS system meters The Input area shows the phase to phase voltage frequency and phase current of the incoming utility followed by the kVA kW and power factor measurements The output area shows the same information for the power being output by the UPS The Bypass area shows the phase to phase voltage of the bypass source The Battery area displays the DC voltage V and the DC current 1 Figure 12 5 shows a sample System Meters printout Uninterruptible Power System UPS System Normal 03 NOV 1997 14 22 45 Alarm None Notice None Input Output VAB VBC VCA FREQ VBC 480 480 480 60 0 480 480 IA IB 640 640 640 480 480 KVA KW PF KVA KW PF 530 505 0 95 400 320 0 80 Bypas
123. manufactured by the same supplier then it is acceptable if they do not meet the noted minimum conductor sizes 30 The UPS DC disconnect trip signal from CB2TB points 9 and 10 shunt trip must be connected to the DC source disconnect device NOT USED CB2 CLS 120 VAC CB2 AUX 1 CB2 AUX 1 NOT USED NOT USED CNT 120 VAC CNT EUT S T RTN 24 VDC S T RTN 24 VDC Figure A 11 CB2TB to DC Source Disconnect Device EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com CB2TB DISCONNECT A 21 INSTALLATION REFERENCE A 4 Location of UPS Terminals AC INPUT TO UPS RECTIFIER INPUT FROM BATTERY CUSTOMER INTERFACE E1 E2 E3 TO UPS BATTERY 1 0 BOARD A B C E4 E5 CUSTOMER INTERFACE TERMINAL BOARD 2 RECTIFIER DC LINK OUTPUT TO INVERTER BATTERY 110 15 PIN INTERCABINET CONNECTION ON PIGTAIL HARNESS TO OUTPUT INVERTER ej9ce INPUT BREAKER CB1 ej eoe ej9oe FRONT VIEW NOTE Metal shield covering power wiring terminals and battery compartment must be removed to gain access to wiring terminals Figure A 12 Inverter Rectifier Cabinet PCM 1 Terminals 22 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation M
124. mmunication 222 222 oi EAE E 12 1 12 4 Locating the Gustormer Interface Panel eni PERI DUE USC 12 1 12 2 Gonnecting Equipment to a Serial Port s Sabha ah pes SR ad Salt eg 12 1 12 37 Configuring the Serial POS a a S ate e Pc el t a Sl 12 3 ius oeste eet c em ups te 12 4 EE c 12 4 2 3 3 Data StOpi cscs eere Ie t eben be PME ubi tte 12 5 2224 Handsh king soe tee LER Leeds o bye bte to o bs ee ets 12 5 XOT hoe mete NO Pe I EL 12 5 A96 Default Settings Mie Serin deitate oe eb eee a 12 5 12 45 Terminai tend M VENIS V ERNEUT TS et artes s 12 6 244 iPrnting selected Information oe toe tee cele e o roe 12 6 2 47 Entire oq Ctrl RES Pe S pereat de Deux tov 12 7 24 3 Meters Printout tc ace ik ed Abed be Bh 12 8 2 4 4 System Information Printout 2 2 12 8 12 5 System Configuration Mode bte Le pite det gehe
125. mpere interrupting capacity AIC of 65 000 in symmetrical RMS amps An optional 100 000 AIC breaker is available 18 The input and bypass three phase feeds should be symmetrical about ground due to the existence of voltage surge protection devices 19 The line to line unbalanced output capability of the UPS is limited only by the full load per phase current values for AC output to critical load shown in Table E through Table G The recommended line to line load unbalance is 50 or less 20 Output overcurrent protection and output disconnect switch are to be provided by the user Table L lists the maximum rating for continuous duty rated output circuit breakers satisfying the criteria for both EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com A 19 INSTALLATION REFERENCE Table L Maximum Output Circuit Breaker Ratings Output Voltage Rating UPS Model 400V 480V 600V PW9315 625 400 PW9315 625 450 oe i PW9315 625 500 PW9315 625 562 i PW9315 750 500 N A A 700A PW9315 750 562 l PW9315 750 600 N A 1000A 800A PW9315 750 675 21 DC input overcurrent protection and disconnect switch are to be provided by the user Table M lists the maximum rating for continuous duty rated circuit breakers satisfying the criteria for both Table M Maximum DC Input Circuit Breaker Ratings Output Voltage Rating UPS Model 400V 480V 600V
126. n be used in an emergency to shut down the UPS and remove power to the critical load from a location away from where the UPS is installed Figure 5 1 shows a REPO switch UNINTERRUPTIBLE POWER SYSTEM EMERGENCY OFF EMERG OFF D Figure 5 1 Remote Emergency Power off REPO Control NOTE Before installing a REPO verify that the UPS was installed according to the instructions in Chapter 3 Installing the UPS System To install a REPO station 1 Verify that the UPS system is turned off and all power sources are removed See Chapter 9 UPS Operating Instructions for shutdown instructions 2 Securely mount the REPO station Recommended locations include operator s consoles or near exit doors See Figure A 25 page A 37 for enclosure dimensions and wiring knockouts 3 Install wiring from the REPO station using 7 conduit through the cable entry knockout in the top of the UPS Output Inverter cabinet See Appendix A for conduit landing area terminal board location and terminal wiring assignments 4 Connect the REPO wiring as shown in Table 5 1 and Figure 5 2 Table 5 1 REPO Wire Terminations From REPO Station s To Customer Interface Remarks Terminal Board CUSTTB in UPS Output Inverter Cabinet 1 4 CUSTTB 9 Twisted Wires 2 1 5 CUSTTB 10 14 18 Gauge EATON Powerware 931
127. nd 1305 mm 27 from the line terminals with 5 wraps Wrap each additional 152 4 mm 6 interval with 5 wraps or 25 4 mm 1 intervals with 1 wrap NYLON ROPE 9 MM 3 8 INCH DIAMETER MINIMUM OF FIVE WRAPS a 152 MM 6 INCHES Figure A 10 Securing Cables A 18 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com INSTALLATION REFERENCE 14 External overcurrent protection is not provided by this product but is required by codes See Table E through Table G starting on page A 13 for wiring requirements If an output lockable disconnect is required it is to be supplied by designated personnel 15 Table K lists the maximum rating for continuous duty rated input circuit breakers CAUTION To reduce the risk of fire connect only to a circuit provided with maximum input circuit breaker current ratings from Table K according to the NEC ANSI NFPA 70 Table K Maximum Input Circuit Breaker Ratings Input Voltage Rating UPS Model 400V 480V 600V PW9315 625 400 PW9315 625 450 1000A N A N A PW9315 625 500 PW9315 625 562 1200A N A N A PW9315 750 500 PW9315 750 562 N A 1000A 800A PW9315 750 600 NR m ES PW9315 750 675 16 Source protection for the AC input should be treated as if you were supplying a 750 kVA three phase transformer to allow for inrush current 17 The input breaker CB1 has a trip rating of 1200 amps AT and a standard a
128. nitoring accessories See Table 6 1 for the number of accessories permitted Table 6 1 Optional Monitoring Accessories Number and Type of Accessories Permitted RMP RIM SCM X Slot 2 1 2 1 2 1 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 6 1 INSTALLING OPTIONAL ACCESSORIES 6 1 Installing an RMP As an option you can install an RMP to monitor the UPS system operation from virtually any location within your facility up to 152 4m 500 ft from the UPS You can flush mount or surface mount an RMP on a desktop or on a wall wherever you have a serial interface line Figure 6 1 shows an RMP Figure A 26 on page A 38 shows the enclosure dimensions and cable exit openings oM ral d lli Lon pe e af L oh pec pr tsp Banal Ee li te kills E p 3 E d b ral Lou ril hl Locis FUISTI poe et f 2 L S 2 B pee BUNR 24VDC oUououoUouo 0 DRAF Surface Mount for hanging e Wires Must be Twisted Figure 6 1 RMP 6 2 EATON Powerware 9315 UPS 500 750 kVA Ins
129. ns to ensure the installation was successful and the system operates properly NOTE The following procedures are applicable for systems with the optional internally installed rectifier input breaker CB1 and inverter output breaker CB3 NOTE For System Bypass Module SBM operation in a multi module system refer to the Powerware 9315 Parallel Capacity Redundant UPS Installation and Operation Manual icators The controls and indicators identified and described in this section are used to control and monitor UPS operation Figure 9 1 shows the UPS controls and indicators Backfeed Protection CB1 optional Breaker FBP Output Breaker Bypass Control Panel CB3 optional Breaker 4 wc TITRE H BRA TN Ce AA le 22 Jl 5 ra rs Ex L J J L L Ne IN J WU Y Input Rectifier Cabinet Output Invert
130. nual 164201691 Rev 1 www powerware com A 7 INSTALLATION REFERENCE CONDUIT ENTRY AREA FOR CONTROL WIRE CONNECTIONS BYPASS INPUT AND AC OUTPUT TO CRITICAL LOAD REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES 7 DOOR TOP VIEW 1 970 0 ne 38 2 a 1 3 er DIMENSIONS ARE IN MILLIMETERS INCHES 39 6 LEFT VIEW Figure A 7 MBC PCM 3 Dimensions continued A 8 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com INSTALLATION REFERENCE A 2 UPS System Oneline Configurations NOTE A bypass neutral feeder must be supplied when the output neutral is used If no bypass neutral feeder is supplied the output neutral of the UPS is to be connected to chassis ground NOTE Output voltage must match bypass input voltage Table D Powerware 9315 UPS System Oneline Configurations Oneline Drawing Powerware Model Vin Vout System Type PW9315 625 500 400 400 PW9315 625 625 St 750629 Single Module Reverse Transfer Figure A 8 480 480 PW9315 750 750 Single or Dual Feed PW9315 750 625 600 600 PW9315 750 750 PW9315 625 500 400 400 PW9315 625 625 Figure A 9 Dee 480 480 Multi Module Parallel PW
131. ollowing communication features e Building Alarm Monitoring The facility s alarm system contacts can be connected to four inputs in the UPS The UPS uses these inputs to monitor the building alarms in addition to the UPS status See Chapter 10 Using Features and Options for additional information Summary Alarm Contacts Summary alarm contacts are provided for connection to equipment at the facility such as a light an audible alarm or a computer terminal The equipment connected to this contact alerts you to a UPS alarm See Chapter 10 Using Features and Options for additional information Computer Interface Two serial communication ports are standard on all units and are electrically isolated from the UPS You can use these ports to link the UPS to the features described in Chapter 12 Communication X Slote Communication Bay One communication bay is available on the UPS to install an optional X Slot card See Chapter 12 Communication for additional information Customer Convenience Outlet An uninterruptible 120 Vac 0 2A fuse protected convenience outlet is provided to supply power to the optional modem It is located on the customer interface panel ABM Technology A three stage charging system increases battery service life by optimizing recharge time and protects batteries from damage due to high current charging and inverter ripple currents Charging at high currents can overheat and damage b
132. onductor Size AWG or kcmil 600 600 700 700 Number per Pole each 4 4 4 4 AC Output to Optional SBM Full Load Current Amps 902 722 902 722 3 Phases 1 Neutral 1 Ground E Minimum Conductor Size AWG or kcmil 400 500 400 500 Number per Phase each 4 3 4 3 AC Output to Critical Load Full Load Current Amps 902 722 902 722 3 Phases 1 Neutral 1 Ground D Minimum Conductor Size AWG or kcmil 400 500 400 500 Number per Phase each 4 3 4 3 NOTE Callout letters A B C D and E map to Figure A 8 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com A 15 INSTALLATION REFERENCE 9 Terminals E1 through E12 2 hole bus bar mountings for standard NEMA 2 hole barrel lugs See Table H for power cable terminations Table for conduit requirements and Table J for recommended installation parts and tools not supplied by Eaton Section A 4 shows the location of the power cable terminals inside the UPS Table H Powerware 9315 UPS 500 750 kVA Cabinet Power Cable Terminations Tightening Torque Terminal Function Terminal Function Size of Pressure Termination Nm Ib in Bolt Size AC Input to UPS Rectifier E1 Phase A 4 2 bolt mounting 76 56 1 2 CBT Input E2 Phase B 4 2 bolt mounting 76 56 1 2 E3 Phase C 4 2 bolt mounting 76 56 1 2 AC Input to MBC UPS Bypass E6 Ph
133. ons including site preparation planning for installation wiring and safety information and detailed illustrations of the cabinet and optional accessories with dimensional and connection point drawings Parallel operation including procedures for using the SBM cabinet with the UPS responding to system events and information about maintenance Describes the SBM control panel and explains the SBM functions discusses the SBM standard features and optional accessories provides procedures for starting and stopping the parallel for capacity redundancy system and information about maintenance and responding to system events e SBM 5 485 and RS 232 serial communication including connecting optional remote accessories to the SBM and enabling disabling and customizing building alarms Visit www powerware com or contact your Eaton service representative for information on how to obtain copies of this manual EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 1 7 Getting Help INTRODUCTION If you need help with any of the following Scheduling initial startup Regional locations and telephone numbers question about any of the information in this manual Aquestion this manual does not answer Please call the Eaton Help Desk for Powerware products at United States 1 800 843 9433 or 1 919 870 3028 Canada 1 800 461 9166 ext 260 All other countries Cal
134. or may be illuminated along with other indicators Standby This yellow symbol illuminates when electricity is present in the PPU of the UPS and the Normal indicator is not illuminated During normal startup this indicator illuminates until the the UPS transfers to Normal mode at which point the Normal indicator illuminates During normal shutdown the Standby indicator illuminates until all energy in the UPS is dissipated and shutdown is complete m Alarm SS This red symbol illuminates when a situation requires immediate For more information about horns see System Event Horns on page 11 1 To test the LED lamps behind the status indicators press and hold the lt and gt pushbuttons simultaneously for three seconds All the indicators should illuminate until you release the pushbuttons If any indicator does not illuminate its LED lamp may need to be replaced Contact your Eaton service representative if you have a problem with the indicator lamps 85 Using the Menu Options 8 4 The UPS menus allow you to display data in the information area to help you monitor and control UPS operation The following menus and options are available Meters Displays performance meters for the system or critical load e Events Displays the list of Active System Events and a historical log of system events Statistics Displays statistical information about UPS operation for the battery load or line Graphics Displays
135. ory to the Output Inverter cabinet mounting stud Connect the ground braid to the Input Rectifier cabinet mounting stud and secure Route the ground braid from the top of the MBC to the Output Inverter cabinet through the cabinet knockouts The ground braid is secured at the factory to the MBC mounting stud Connect the ground braid to the Output Inverter cabinet mounting stud and secure Reinstall the plastic shield to the inverter output section Connect the Output Inverter 15 pin control wiring harness connector to the Input Rectifier 15 pin control wiring harness connector See Figure A 12 on page A 22 for connector locations Connect the MBC 15 pin control wiring harness connector to the Output Inverter 15 pin control wiring harness connector See Appendix A for connector locations Connect the 3 pin control wiring harness connector P6 from the MBC to connector J6 on the Inverter Number 2 control board in the Output Inverter cabinet See Figure A 14 on page A 24 and Figure A 16 on page A 26 for connector locations 3 3 2 Installing UPS External Power and Control Wiring To install the UPS external power and control wiring see Appendix A for wiring and termination requirements and wiring access information 1 Remove the sheet metal shield covering the input terminal area in the Input Rectifier cabinet to gain access to the Battery I O customer interface and CB2TB See Figure A 12 page A 22 for the shield location 8
136. propriately OPTIONAL A Relay Interface Module RIM is mounted in its installed location and its wiring is terminated inside the UPS cabinet OPTIONAL remote battery disconnect control is mounted in its installed location and its wiring is terminated inside the UPS and battery cabinets OPTIONAL Circuit breakers with adjustable trip mechanisms adjusted to match site requirements Debris shields covering ventilation grills are removed from all cabinets Startup and operational checks are performed by an authorized Eaton Customer Service Engineer EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com Notes INSTALLING THE UPS SYSTEM EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 3 9 INSTALLING THE UPS SYSTEM This page intentionally left blank 3 10 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 4 Installing a Remote Battery Disconnect The remote battery disconnect is crated separately for shipping The enclosure is designed to be free standing You can install a remote battery disconnect anywhere between the remote DC supply and the UPS according to national and local codes Figure 4 1 shows a typical remote battery disconnect enclosure The remote battery disconnect is set according to the operation procedures in Chapte
137. r 9 UPS Operating Instructions When service personnel are performing maintenance on the UPS or battery string the disconnect should be set to the OFF position Operating Handle ON Position i gf E gt e Operating Handle OFF Position L Figure 4 1 Remote Battery Disconnect Enclosure Consider the following general notes before beginning installation There is no DC disconnect device within the UPS The DC input to the UPS is only protected by internal fuses F30 and F31 The UPS DC disconnect trip signal from CB2TB terminals 9 and 10 shunt trip must be connected to the DC source disconnect device See Figure A 30 on page A 42 for battery disconnect dimensions See paragraph A 3 on page A 12 for specific ratings and wiring requirements The material and labor for external wiring requirements is to be supplied by others The knockout pattern for the disconnect is determined by others at the time of installation Power cables and control wiring must be installed in separate conduit The ground conductor is to be sized per National Electrical Code NEC Article 250 and local electrical code requirements The maximum current listed is at the minimum DC operating voltage EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 4 1 INSTALLING REMOTE BATTERY DISCONNECT Nominal voltages listed in this ch
138. r cabinet See Figure A 13 on page A 23 for the conduit landing area location 5 f not already installed locate the RMP adapter cable assembly in the spare parts kit see Figure 6 4 Mate the DB 9 connector on the back of the terminal block to the DB 9 connector Port 1 on the UPS customer interface panel see Figure A 19 on page A 30 Use two screws from the spare parts kit to secure the terminal block bracket to the customer interface panel EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 6 5 INSTALLING OPTIONAL ACCESSORIES Connect to Port 1 DB 9 on e Customer Interface Panel Q Terminal p Block TB3 2 W Figure 6 4 Terminal Block Bracket 6 Connect RIM wiring to the terminal block using the terminations shown in Table 6 3 Table 6 3 RIM Wire Terminations From RIM A To UPS Remarks TB1 4 TB3 1 TBS Twisted wires 4 TB1 6 TB3 3 1 2 turns per 3 TB1 7 TB3 4 From RIM B If Used To UPS Remarks TB1 4 TB3 5 eis 1 5 Twisted wires 4 TB1 6 TB3 7 1 2 turns per 3 1 7 TB3 8 7 Contact your Eaton service representative for verification and testing of the RIM and its connections prior to making connections to J1 through J4 You can order interface connectors cables separately for connecting to the 15 pin D sub 8 Repeat Steps 1 through 7 if you are installing anot
139. rating in Normal mode 93 Starting the UPS in Bypass Mode To start the UPS when the inverter output of the UPS is not available and the critical load needs to be energized 1 Verify that the UPS circuit breakers are set as follows UPS Input Breaker CB1 OPEN UPS Battery Breaker or Battery Disconnect CB2 OPEN UPS Output Breaker CB3 OPEN UPS Bypass Breaker CB4 OPEN Backfeed Protection Breaker FBP OPEN Close the UPS Bypass input feeder circuit breaker Breakers CB4 and FBP close as soon as charged If the breakers do not close turn the Mode key switch to BYPASS for one second The critical load is immediately supplied by the bypass source in Bypass mode until the inverter turns on and the UPS transfers to Normal mode The status indicator on the UPS control panel indicates the UPS is in Bypass mode The UPS system is now operating in Bypass mode No backup is available 9 4 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com UPS OPERATING INSTRUCTIONS 9 4 Transferring to Bypass Mode NOTE in the following step holding the Mode key switch in the BYPASS position for three seconds transfers the load to Bypass and shuts down the UPS To transfer the critical load to Bypass mode 1 2 On the UPS turn the Mode key switch to BYPASS for one second Confirm UPS breaker CB4 closes and UPS breaker CB3 opens The UPS switches to Bypass mode
140. resentative in advance usually a two week notice is required to reserve a preferred startup date EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com INSTALLING THE UPS SYSTEM 3 9 Completing the Installation Checklist The final step in installing the UPS system is completing the following installation checklist This checklist ensures that you have completely installed all hardware cables and other equipment Completing all items listed on the checklist will ensure a smooth installation You should make a copy of the installation checklist before filling it out and retain the original After the installation is complete a service representative will be able to verify the UPS system operation and commission it to support the critical load The service representative cannot perform any installation tasks other than verifying software and operating setup parameters Service personnel may request a copy of the completed installation checklist to be sure you have completed all applicable equipment installation NOTE The installation checklist MUST be completed prior to starting the UPS system for the first time EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 3 7 INSTALLING THE UPS SYSTEM Installation Checklist D D D D D DL D D D D D LI D D D D 3 8 All packing materials
141. s SYSTEM SHIELD NOT SHOWN FOR CLARITY 1 2 KNOCKOUT FOR CUSTOMER INTERFACE PANEL CONDUIT 198 5 7 8 ed 390 14 5 ie a N 00085 r cn CONDUIT ENTRY AREA FOR CONTROL CUSTOMER INTERFACE PANEL ACCESS WIRE CONNECTIONS AC INPUT AND P a DC INPUT REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES TOP VIEW P Js JE LEFT VIEW 970 0 38 2 Lag 47 0 DIMENSIONS ARE IN MILLIMETERS INCHES 4 10049 M 1 9 39 6 Figure A 3 Inverter Rectifier Cabinet PCM 1 Dimensions continued 4 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691
142. s Battery VBC V E 480 480 540 0 Figure 12 5 System Meters Screen 12 4 4 System Information Printout Ctrl A The Ctrl A key sequence prints a listing of all available serial data This printout contains the information shown on the Event History Log and System Meters screens of the UPS see Figure 12 4 and Figure 12 5 12 8 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com COMMUNICATION 12 5 System Configuration Mode 12 5 1 12 5 2 12 5 3 The System Configuration mode allows you to modify special functions in your UPS These functions include programming of building alarms customizing building alarm messages adjusting the nominal output voltage and scheduling battery tests The menus provided and their function are described in the following sections System Configuration Mode Main Menu When the System Configuration mode is selected with a terminal attached you are prompted to enter the password for this mode Please Enter Password The default password is POWER1 You may modify this password using the change password function in the following menu When the valid password is entered the Main menu is displayed Program Mode Main Menu 1 Program Building Alarms 2 Program Unit Name 3 Adjust Output Voltage 4 Change Password 5 Battery Test Setup 6 Modify Low Battery Time 7 Exit Program Mode Enter Selection Pro
143. sconnect and the UPS 5 Referto the Powerware 9315 Parallel Capacity Redundant UPS Installation and Operation Manual for SBM output wiring procedures 6 After wiring the UPS system to the facility power and critical load be sure to ground the system according to local and or national electrical wiring codes 7 Install the batteries according to the battery and battery rack manufacturer s instructions and all applicable codes and regulations including NEC Article 480 NOTE There is no DC disconnect device within the UPS NOTE The DC input to the UPS is protected by internal fuses F30 and F31 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 3 5 INSTALLING THE UPS SYSTEM 3 5 3 6 3 7 3 8 3 6 Installing Input Rectifier Customer Connections NOTE If you are installing connections to the Battery terminal connections and terminal board CB2TB install conduit between each device and the UPS cabinet for wiring these options See paragraph A 5 on page A 28 for the interface point locations within the UPS cabinet To prepare the UPS for wiring to customer connections 1 Verify that the UPS system is turned off and all power sources are removed See Shutting Down the UPS and Critical Load on page 9 6 for shutdown instructions 2 Remove the sheet metal shield covering the input terminal area in the Input Rectifier cabinet to gain
144. side the UPS ensures that operating mode changes are automatic and transparent to the critical load The UPS changes operating modes in response to A command is an intervention that is externally initiated by an operator or by some site action A command causes the UPS to switch operating modes it usually does not require any further action e A notice is a minor system event that may or may not require your attention e An alarm is a system event that requires immediate operator intervention System events horns and indicators are described in Chapter 11 Responding to System Events The following paragraphs describe the differences in UPS operating modes using block diagrams to show the power flow during each mode of operation EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com UNDERSTANDING UPS OPERATION 7 1 1 Normal Mode In Normal mode utility AC power is supplied to the rectifier The rectifier supplies DC power to the inverter which then supplies the critical load with AC power The rectifier also provides charging power to the battery The battery charge condition is monitored by the UPS and reported by a status indicator on the control panel The message System Normal appears in the status area of the control panel LCD screen Figure 7 2 shows the path of electrical power through the UPS system when the UPS is operating in Normal mode CB4
145. stem System Normal 4 MAY 1999 F ALARM NONE NOTICES NONE Battery Input Output G Minutes 2896 VBC FREQ VBC VCA nnn nnn nnn nn n nnn nnn IA IB IC IB IC nnn nnn nnn nnn nnn KVA KW PF KVA KW PF nnn nnn 0 nn nnn nnn 0 Bypass Battery Versions VBC VCA nnn nnn Events Statistics Graphics Setup Figure 8 2 LCD Screen The UPS status area contains three lines that display the current UPS state The first line shows the present UPS operational mode The second line shows the highest level of the current active alarms and the third line shows any notices the UPS has posted For more information about alarms and notices see Chapter 11 Responding to System Events The battery charge box shows the minutes of battery capacity available The menu box shows the currently selected menu and lists the options available on that menu The title at the top of the menu box is also shown below on the menu bar E Press the 4 and V pushbuttons to scroll and down through the options in the menu box The currently selected option is highlighted in the menu box C Press the 4 and V pushbuttons to move the ighlight up or down The data in the information area changes accordingly h The menu bar lists the titles of the menus The menu title currently displayed in the menu box C is highlighted When you press the X and gt pushbuttons to move the highlight left or right the da
146. stem operating status and alarm condition from virtually any location within your facility up to 152 4m 500 ft from the UPS You can flush mount or surface mount an RMP ona desktop wall or wherever you have a serial interface line Figure 10 1 shows an RMP UNINTERRUPTIBLE POWER SYSTEM STATUS SHUTDOWN Figure 10 1 RMP EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com USING FEATURES AND OPTIONS The RMP contains a local horn and the following backlit status indicators SYSTEM NORMAL The UPS is energized either with utility power or battery backup and is supplying conditioned power to the critical load SYSTEM NO REDUNDANCY This indicator applies only to parallel systems when one cabinet is not functioning This feature is not available on this system NORMAL ON GENERATOR This alarm means that the UPS input and bypass are being supplied by the power from the generator instead of from the utility power ON BYPASS The bypass source is supplying the critical load Usually this means that the UPS is not energized The load is not protected in Bypass mode and a REDUNDANCY BATTERY horn sounds after 30 seconds UPS ALARM The UPS system is issuing an alarm Conditions that affect the current UPS mode are indicated by the indicators and horn on the UPS BYPA
147. system availability of these factors contribute to the Relative Health Index RHI score that allows you to compare your unit s health relative to Eaton s optimum Powerware UPS operating levels Installing eNotify Service A quick start guide and self installation wizard tool are available on both the Software Suite CD included with the Powerware 9315 UPS documentation and on the Web at www powerware com enotify For the latest updates installation tips and information on connecting eNotify visit the eNotify Web page For installation support or questions about the eNotify Service contact crctriagegroup eaton com The eNotify Service relies on a ConnectUPS X Web SNMP Card or Power Xperte card installed with the UPS sending one way status and event e mails to Powerware Remote Monitoring servers that analyze and store the data Those servers also take the appropriate actions of sending notifications and reports The ConnectUPS Card gathers information from the UPS directly and from any external sensors that are attached The card also records all events that are generated by the UPS This data is stored within the non volatile memory logs on the ConnectUPS Card The eNotify Service runs on common protocols and transport mechanisms making the connectivity between the Powerware 9315 UPS and the Powerware Remote Monitoring servers easy to set up By using common e mail transport mechanism you do not have to open your network to proprietar
148. ta in the menu box C and the information area G change accordingly T a he time stamp shows the current date and time This date and time are recorded in the Event Log when an arm or notice is activated The information area contains data about UPS status and operation Select a menu option to display statistics or graphics EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com USING THE CONTROL PANEL Use the LCD screen and the pushbuttons beneath it to Monitor UPS operation Look at a log of UPS events alarms notices and commands 8 2 Using the Pushbuttons The pushbuttons below the LCD screen are labeled with arrows indicating their functions Figure 8 3 LCD Pushbuttons e Press the 4 and Y pushbuttons to move through the options in a menu or to scroll through the list of alarms and notices in the Event History Log Press the lt and pushbuttons to move through the menu titles on the menu bar Press them simultaneously to silence the horn or to test the LED lamps behind the status indicators Press the lt pushbutton to toggle the use of the 4 and Vv pushbuttons between the menu box and the information area 8 3 Adjusting the Contrast Use the pushbuttons to adjust the contrast on the LCD screen Hold down the lt pushbutton then press the 4 pushbutton to increase the contrast or the V pushbutton to decrease the contrast
149. tallation and Operation Manual 164201691 Rev 1 www powerware com INSTALLING OPTIONAL ACCESSORIES To install an RMP 1 Verify that the UPS system is turned off and all power sources are removed See Chapter 9 UPS Operating Instructions for shutdown instructions 2 Remove the access plate on top of the UPS Input Rectifier cabinet to gain access to the customer interface panel see Figure A 13 on page 23 3 Securely mount the RMP 4 Install wiring from the RMP using conduit through the cable entry knockout in the top of the UPS Input Rectifier cabinet See Figure A 13 on page A 23 for the conduit landing area location 5 In the spare parts kit locate the RMP adapter cable assembly see Figure 6 2 Mate the DB 9 connector on the back of the terminal block to the DB 9 connector Port 1 on the UPS customer interface panel see Figure A 19 on page A 30 Use two screws from the spare parts kit to secure the terminal block bracket to the customer interface panel Connect to Port 1 DB 9 on Customer Interface Panel Terminal Block TB3 Figure 6 2 Terminal Block Bracket EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 6 3 INSTALLING OPTIONAL ACCESSORIES 6 Connect the RMP wiring to the terminal block using terminations shown in Table 6 2 Table 6 2 RMP Wire Terminations From RMP A
150. tem using a System Bypass Module SBM perform the procedures in the following paragraphs 3 4 1 Installing UPS Internal Power and Control Wiring at the factory to the rectifier output o NOTE The cables used in Steps 2 through 4 are coiled inside the Input Rectifier cabinet and are attached To install the UPS internal power and control wiring in a multi module system see Appendix A for terminal locations and wiring access information 1 Remove the plastic shield covering the inverter input section of the Output Inverter cabinet Route the DC Link cables from the rectifier output Input Rectifier cabinet to the inverter input Output Inverter cabinet through the knockouts in the cabinet sides Connect the positive DC Link power wiring to the inverter input Connect two cables to each inverter For tightening torque see Table H on page A 16 Connect the negative DC Link power wiring to the inverter input Connect two cables to each inverter For tightening torque see Table H on page A 16 Reinstall the plastic shield to inverter input section Route the ground braid from the top of the Output Inverter cabinet to the Input Rectifier cabinet through the cabinet knockouts The ground braid is secured at the factory to the Output Inverter cabinet mounting stud Connect the ground braid to the Input Rectifier cabinet mounting stud and secure EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual
151. the Serial Ports Configure the communication port using the LCD screen and pushbuttons on the UPS control panel Select Port 1 or Port 2 from the Setup menu to display one of the Setup Port screens The screens for Port 1 and Port 2 are identical and allow you to specify settings for the two serial communication ports Figure 12 3 shows the Setup Serial Port 1 screen Uninterruptible Power System UPS System Normal 15 JUL 1998 09 25 42 ALARM NONE NOTICES NONE Battery Percent 100 Setup Serial Port 1 Rate Data Stop Handshaking Save 9600 8 1 XON XOFF NO Meters Events Statistics Graphics _ _ Figure 12 3 Setup Serial Port 1 Screen A small return arrow appears in the upper right corner of the Setup Port screen This arrow is a reminder that you can press the lt pushbutton on the control panel to toggle the pushbuttons between the menu box and the information area If the scroll bar is in the menu box press the lt pushbutton to toggle to the information area The first setting Mode is highlighted Press the lt or gt pushbutton to move the highlight to the setting you want to change To scroll through the available options for that setting press the 4 or Vv pushbutton To save the settings upon exit from this screen be sure the Save field is set to YES Table 12 3 shows which options are available for each port The sections that follow describe the
152. tion and Operation Manual DIMENSIONS ARE IN MILLIMETERS INCHES INSTALLATION REFERENCE REMOVE DEBRIS SHIELD COVERING EXHAUST GRILL BEFORE OPERATING SYSTEM SHIELD NOT SHOWN FOR CLARITY 970 0 1004 9 39 6 LEFT VIEW 40 1 9 CABINET 2 EXHAUST 280 0 11 0 y DOORS ape 600 0 35 9 23 6 LEE 14 CONDUIT ENTRY AREA FOR CONTROL WIRE CONNECTIONS AND AC OUTPUT TO SBM POWERWARE HOT SYNC CAPACITY SYSTEM ONLY REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES TOP VIEW DIMENSIONS ARE IN MILLIMETERS INCHES Figure 5 Output Inverter Cabinet PCM 2 Dimensions continued EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com INSTALLATION REFERENCE DIMENSIONS ARE IN MILLIMETERS INCHES 2080 0 38 2 558 8 22 0 FRONT VIEW Figure A 6 MBC PCM 3 Dimensions EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Ma
153. ty power outage occurs or if the utility power does not conform to specified parameters In Battery mode the battery provides emergency DC power that the inverter converts to AC power When the UPS switches to Battery mode the alarm indications depend on the cause and condition of the battery charge The length of time the system can operate in Battery mode depends on load configuration and battery charge Figure 7 4 shows the path of electrical power through the UPS system when the UPS is operating in Battery mode CB4 i open Bypass Static Switch FBP Bypass Input open Rectifier Inverter 3 Output Rectifier input closed closed Input Output Transformer Transformer CB2 closed Path of Electrical Power Figure 7 4 Path of Current Through the UPS in Battery Mode When the discharging battery voltage reaches the lower limit of UPS operation capability the critical load transfers to Bypass mode if itis available If Bypass input is not available a Shutdown Imminent warning occurs The warning time before critical load loss occurs is approximately two minutes depending on load configuration and battery charge If incoming power returns to within specified parameters the UPS automatically returns to Normal mode and alarm indications clear However the process of returning to Normal mode is not instantaneous The rectifier gradually draws increasing power from the incomin
154. ub e 2 15 Automatic Batter Charge Current Elmit ceneni caus remi ERR RES DELI ead Pale ee 2 12 COptions and ose Eee ER aa ecole e se a IC 1 3 2 1 IDDULEI HEB v ele lo o re Ee esee ere 3 22 Battery ae ont eaten diate IMP IMPIIS IEGQ me M MORE 3 23 External Fused Battery DISCOnM Ct uu ha er ale EE IRE dew 3 2 4 ee e te ete Etpe d dS 3 2 5 Parallel Capacity Redundant 222 2 1 3 2 6 Monitoring and Communication 1 4 1 8 Basic System Contigurations ss en tes 1 4 TAS Safety WaMminGss 5 onec kt A tains e RR ases 1 5 Tbe Conventions Wsedin This Manllal 2505 sakes pre tanh rs ute at a eae RO 1 6 1 6 For Moresilntormation 52 55 e oo aerate es oe Bs Se ee Se pedes 1 6 q sorgte br t ORE RI RR ted ufa 1 7 Section 1 Installation 2 UPS Installation Plan and Unpacking 2 1 24 Creating an Installation Plan
155. ure 8 8 Active System EVOM S Screen 2 5 se e RAI Rn 8 9 Figure 8 9 UnIUStalsti S SCheGN sce etc Peat BAe Rake Med eis ERN CAN ERES 8 10 Fig re 8 2 adits 8 11 Foue 8 11 TIME EAR C OPAC RR EACH ES OPAC ORT AC o b e n 8 12 Figure 9 12 POFESBIUD ne con cta Ote eosdem A cei orl Mac ctio Dua 8 13 Foue UPS Comro and INGIGAtOrS oon adorns npr tipua bone DONA Mohan B De eb ho oap We 2 9 1 ut RR Ret RE IESU d ete MG 10 2 caeco oes eti aloe ei MUT 10 4 Eigure 10 3 9 6M 10 5 Fome IAk Port T DB29 e E e at a ee e Mg 1241 Figure 12 2 Port 24DB 25 isu dbi oe e o ar tb o SOL Ao ct dn 12 2 Figure 12 3 Setup Serial Port T Stren sas i peter IUE Seer dr RIDE S E IUE Ra R dac 12 3 Fig re 12 4 Event History i ani aeter Dee eof te Det et ede cetur dec odi Rede 12 7 Figure 12 5 oystemiMeters Screens oe et E ERE te e edo stet s Ee to 12 8 Figure 12 5 Optioral 5 lot Gals ss eor bete cR EROR SEU Aad RURAL
156. ures and illustrations in the following chapters to create a logical plan for installing the system Preparing Your Site For the UPS system to operate at peak efficiency the installation site should meet the environmental parameters outlined in this manual If the UPS is to be operated at an altitude higher than 1500m 5000 ft contact your Eaton service representative for important information about high altitude operation The operating environment must meet the weight clearance and environmental requirements specified in paragraph A 1 starting on page A 1 The UPS cabinets use forced air cooling to regulate internal component temperature Air inlets are in the front of the cabinet and outlets are in the top You must allow clearance in front of and above each cabinet for proper air circulation see Table B on page A 1 Environment Considerations The life of the UPS system is adversely affected if the installation does not meet the following guidelines 1 The system must be installed on a level sealed concrete pad or floor 2 The system must be installed in a temperature controlled indoor area free of conductive contaminants Failure to follow guidelines may void your warranty EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 2 1 UPS INSTALLATION PLAN AND UNPACKING 2 2 2 1 3 Preparing for Wiring the UPS System For external wiring requirements including
157. was entered at the prompt the following is displayed Building Alarm Active Message Building Alarm 1 default message Enter New Message or CR for No Change 12 10 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com COMMUNICATION At this level you can enter a custom message 30 characters maximum to display when Building Alarm 1 is activated If a custom message is entered to activate the building alarm a custom message should also be entered to deactivate the building alarm After the message or a carriage return is entered the following is displayed Building Alarm Clear Message Clear Building Alarm 1 default message Enter New Message or lt CR gt for No Change At this prompt the user should enter the custom message for the building alarm deactivation state When a message or a Carriage return is entered the following is displayed Enter E to Enable Custom Message Enter D to Disable Custom Message Enter lt CR gt for No Change Enter Selection If Eis entered at the prompt the custom messages are used for the building alarm If D is entered the default messages are used for the building alarm 12 5 5 Program Unit Name If Program Unit Name option 2 is selected from the Main menu see page 12 9 the following is displayed Program Unit Name Unit Name Enter New Name or CR No Change NOTE Unit Name is 45 characters maximum
158. ww powerware com USING THE CONTROL PANEL 8 5 4 Event History Log Screen Select History from the Events menu to display the Event History Log The Event History Log lists up to 400 system events in chronological order with the most recent event listed last The end of the log the most recent events appears when you display the screen scroll upward to view older event listings Figure 8 7 shows the Event History Log screen Uninterruptible Power System System Normal 4 MAY 1999 09 25 42 ALARM NONE NOTICES NONE Battery Event History Log Minutes 48 5 Date Time Event Description May 03 03 03 03 03 03 x Active COMMAND Keyswitch On STATUS Auto Mode COMMAND Rectifier Commanded On STATUS Inverter On Events STATUS Rectifier On STATUS Output Breaker CB3 Closed STATUS Bypass Breaker CB4 Open O Ae Ae A A A RA A e 03 STATUS Inverter Normal Meters Statistics Graphics Setup Figure 8 7 Event History Log Screen A small return arrow lt appears in the upper right corner of the information area of the Event History Log screen This arrow is a reminder that you can press the lt pushbutton on the control panel to toggle the scroll bar between the menu box and the information area When the scroll bar is in the information area the return arrow is in the menu box When the scroll bar is in
159. x 1 To remove filters a Loosen captive screws at top of filter grill b Rotate grill out and down from door c Remove and replace filter d Close filter grill and secure with captive screws 4 Record the results of your checks and any corrective actions in a suitable log 13 23 Annual Maintenance Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system Contact your Eaton service representative for more information about service offerings 13 2 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com MAINTAINING THE UPS SYSTEM 13 2 4 Battery Maintenance o NOTE DO NOT DISCONNECT the batteries while the UPS is in Battery mode Contact your Eaton service representative for battery maintenance Battery replacement and maintenance should be performed only by authorized service personnel 13 3 Recycling the Used Battery or UPS Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS Do not dispose of the battery or batteries in a fire Batteries may explode Proper disposal of batteries is required Refer to your local codes for disposal requirements e Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It may be toxic CAUTION Do not discard t
160. y or potentially unsecure protocols and transports 12 14 EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 12 10 Remote Notification COMMUNICATION For connection and setup of a modem or to enable Remote Notify and Call Home features within the UPS please contact Eaton see page 1 7 Remote Notification provides the UPS with the capability to use a standard off the shelf PC modem as a telephone interface The features provided by this option are Call a remote terminal or pager based on programmable events and alarms Four separate programmable notification groups phone numbers Automatic answering user configurable for access to the Terminal mode of the UPS Remote and local ability to clear Call Out alarms and events Error detection and correction for misconfigured and disconnected modems Remote Notification provides the user with the option of receiving alarms and notices at a remote location Using the Terminal mode the user calls the UPS to perform basic monitoring In the event of a UPS alarm or notice the user is notified at the remote location The UPS calls through the modem to the user s computer or pager and leaves a message Remote Notification is an extension of the Terminal mode with the additional support algorithms necessary to control an external modem Connection to the UPS is made when a user calls the UPS on the phone The user has
161. zed personnel away from batteries Replace batteries with the same number and type of batteries as originally installed in the UPS Proper disposal of batteries is required Refer to local codes for disposal requirements ever dispose of batteries in a fire Batteries may explode when exposed to flame eep the cabinet doors on and secured to ensure proper cooling airflow and to protect personnel from dangerous voltages inside the unit Disconnect the charging source prior to connecting or disconnecting terminals Determine if the battery is inadvertently grounded If it is remove the source of the ground Contacting any part of a grounded battery can cause a risk of electric shock An electric shock is less likely if you disconnect the grounding connection before you work on the batteries Do not operate the UPS system close to gas or electric heat sources The operating environment should be maintained within the parameters stated in this manual eep surroundings uncluttered clean and free from excess moisture Do not use this equipment for other than intended use The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition Observe all DANGER WARNING and CAUTION notices affixed to the inside and outside of the equipment EATON Powerware 9315 UPS 500 750 kVA Installation and Operation Manual 164201691 Rev 1 www powerware com 1 5 INTRODUCTION AVERTISSEMENT e Les batteries p

Download Pdf Manuals

Related Search

Related Contents

R60WH R60WH Mbus  NovoScan 3in1 (Film & Foto)  Jester TLXtra User Manual  LG DLEY1201V tumble dryer    MAC 250 Krypton/Entour  For Reference Purpose Only!  TFA 42.7008 sport watch  1 - Moana Roa  SQ7500  

Copyright © All rights reserved. Failed to retrieve file