Dynojet Research 248 User's Manual
Contents
1. 1 24310401 VALVE AIR BRAKE 2 34111222 FITTING 1 4 TUBE 1 4 PIPE 4 3 11108700 TUBING 1 4 NYLON BLACK 4 29913000 MODIFIED CROSS ADD 1 8 NPT HOLE 5 141900001 FITTING 10006B 104 6 145750001 SWITCH PRESSURE 1 8 NPT 40 PSI 7 66912001 WIRE HARNESS PRESSURE SWITCH 8 34141323 REDUCER NIPPLE 3 8 X 1 4 9 145800001 GAUGE PRESSURE 100 LB 10 141821201 BUSHING 11 34131333 NIPPLE 3 8 X 1 1 2 BRASS 12 34328001 REGULATOR AIR FLOW ZR 3 13 34131222 NIPPLE 1 4 X 7 8 BRASS 14 44997102 FERRULES 18 AWG YELLOW 2 Model 248 Automotive Dynamometer Illustrated Parts List Air Regulator Sub Assembl Proportional Air Brake Pro PROPORTIONAL AIR BRAKE CABLES AND WIRES BRAKE SOLENOID WIRES PART OF 24310201 VALVE WIRE HARNESS BUZZMATIC EPR TUBING 1 4 NYLON BLACK OUT TUBING 1 4 NYLON BLACK EPR IN WIRE HARNESS AIR PRESSURE SWITCH HOSE 3 8 LENGTH 27 TEMPERATURE SENSOR AND CABLE 008 Model 248 Automotive Dynamometer Illustrated Parts List Proportional Air Brake Cables and Wires 10 48 HIGH INERTIA DYNO 248H 102 DYNOJET 48 HI INERTIA DYNO 1 145300001 REGULATOR WITH BOWL 1 4 NPT 2 145800001 GAUGE PRESS 100 LB 3 21696200 BASE MOUNTING BRACKET 2 4 2A092 CHOCK RUBBER 4 5 30AS21 AXLE STRAP 10M 21 WITH PROSL 4 6 500 C10 CAR TIE DOWN 2 X 10 4 7 500 C10W S CAR TIE DOWN HI PERF 2 X 10 22. 8 176199001 BASIC MODULAR ELECTRICAL SUB ASSEMBLY INCLUDES A 318110301PWR CORD 125V 10A B 42924090 MONITOR CABLE 9M 9F 10 C 42924250 MONITOR CABLE 25M 25F 25 D 54210020 FUSE 1 4A 250V 5MM X 20MM E 54210100 FUSE 1 AMP 250V 5X20MM F 54210300 FUSE 3A 250V 5X20MM FA G 65291001 PCB DYNO BREAKOUT LOADED H 761900001 PWR SUPPLY 1 76199003N HARDWARE STACK 9 98118103 USER GUIDE WINPEP 7 SOFTWARE GENERIC 10 DC100 104 PENDANT amp CABLE CAR DYNO 11 DE100 109S INDIRECT SECONDARY P U SHIELDED 20 2 12 DE100 110L INDIRECT P UP PRIMARY CLIP 1 AUTO 13 107 2 304A BUMPER 3 8 X 1 2L 4 14 141900001 FITTING 10006B 104 15 31616200 REGULATOR MOUNTING BRACKET THE FOLLOWING ITEMS ARE NOT SHOWN 81148200 248H GENERIC CAR DYNO SEE PAGE 2 197104130 4 ZIP TIE 4 D706 BANNER DYNOJET 2 X 10 D790 BANNER DYNOJET NASCAR D791 DECAL DYNOJET NASCAR 4 37401060 RIVET 1 8 X 3 16 BLIND ALUMINUM 2 98198104 WINPEP INSTALL SOFTWARE CD 36560834 SCREW 1 4 20 X 1 2 BUTTON HEAD 2 36643100 WASHER 8 FLAT STEEL 4 98119101 MAINTENANCE GUIDE AUTO DYNO S 66954001 CABLE DRUM DATA ACQ 24 DC100 107 PICKUP PCB CAR DYNO 248HS 102 248 Car Dyno High Speed 48 uses 81148300 248 HIGH SPD GENERIC CAR DYNO SEE PAGE 3 8A 8H 14 8G 13 8B 10 11 12 8C si 8D 8E 8F Model 248 Automotive Dynamometer Illustrated Parts List 48
3. welded to frame INSTALLATION INSTRUCTIONS AUTO ABOVE GND AXLE STRAP 10M 6 W PROSL 2 BOLT 3 8 16 X 5 HEX 2 NUT 1 2 13 NYLOCK HEX 4 BOLT 1 2 13 X 4 1 2 HEX 4 WASHER 1 2 SPLITLOK STEEL 4 WASHER 1 2 FLAT STEEL 4 BOLT 3 8 16 X 2 1 4 HEX 9 1 2 13 X 1 BOLT 4 14 9 11 4 A P d lt k S N N 12 8 13 17 13 8 12 13 10 DRILLED amp TAPPED FOR 7 16 BOLT 16 Model 248 Automotive Dynamometer Illustrated Parts List Platform Railing Car Dvno 14 CAR DYNO SIDE ENCLOSURE KIT 248 104 Car Dyno Side Enclosure Kit 1 248 104 1 COVER CAR SIDE BR CTR 248 104 2 COVER CAR SIDE BRK SD END 2 248 104 3 COVER CAR SIDE 2 248 104 4 COVER CAR SIDE NON BRK W THE FOLLOWING ITEMS ARE NOT SHOWN 36560834 SCREW 1 4 20 X 1 2 BUTTON HEAD 60 97437060 STICKER DYNOJET 18 75 X 3 BLACK 2 78113001 High Speed Dyno Side Cover Kit 248HS 102 5 21219503 SIDE COVER ABOVE GROUND 248HS 102 2 248 104 1 COVER CAR SIDE BR CTR 248 104 2 COVER CAR SIDE BRK SD END 2 248 104 3 COVER CAR SIDE 248 104 4 COVER CAR SIDE NON BRK 36560834 SCREW 1 4 20 X 1 2 BUTTON HD 70 not shown 97436070 SIGN SPEED WARNING H SPD CAR 2 not shown 97437060 STICKER DYNOJET 18 75 X 3 BLACK 2 not shown AD154 Model 248 Automotive
4. 00 180 1604 1404 1004 60 DYNORUN 002 Max Power Max Power 201 62 i DYNORUN 016 Max Power R ES EAR CH Sz 2 agraan jam 2 186 39 N 4 Torque 217 71 Max Torque 3 10 ILLUSTRATED PARTS LIST For Model 248 Automotive Dynamometers P N 98100001 01 2006 Dynojet Research Inc All Rights Reserved Illustrated Parts List for Model 248 Automotive Dynamometers This manual is copyrighted by Dynojet Research Inc hereafter referred to as Dynojet and all rights are reserved This manual is furnished under license and may only be used or copied in accordance with the terms of such license This manual is furnished for informational use only is subject to change without notice and should not be construed as a commitment by Dynojet Dynojet assumes no responsibility or liability for any error or inaccuracies that may appear in this manual Except as permitted by such license no part of this manual may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical recording or otherwise without the prior written permission of Dynojet The Dynojet logo is a trademark of Dynojet Research Inc Any trademarks trade names service marks or service names owned or registered by any other company and used in this guide are the property of their respective companies Dynojet Research Inc 2191 Mendenhall
5. 1116180 21219504 21219505 21219506 21219507 61119180 61119181 61119182 248HW Heavy Wide Generic Car Dyno uses FRAME 248HW 102 DYNO H FRAME ASSEMBLY 248HW 2 SPACER ASSEMBLY B LOK HS DRUM 4 COLLAR B LOCK 3 15 16 4 BROWNING BEARING 2 FLANGE BEARING 2 MOD 248 HI SPEED TO HW DRUM KNURL 2 SHAFT HW DYNO 248 Heavy Wide Pit Cover Assembly 248HW 102 COVER LEFT PIT NON BRK SIDE 248HW COVER RIGHT PIT NON BRK SIDE 248HW COVER CENTER PIT NON BRK SIDE 248HW COVER CENTER PIT BRK SIDE 248HW COVER ASSEMBLY PIT SIDE 248HW 2 COVER ASSEMBLY LEFT PIT BRK SIDE 248HW COVER ASSEMBLY RIGHT PIT BRK SIDE 248HW AD157 Model 248 Automotive Dynamometer Illustrated Parts List Wide Generic Car Dvno STANDARD AIR BRAKE 1 64111003 2 C2003A 3 66912001 4 021120501 SOLENOID SUB ASSEMBLY AIR CONTROL SWITCH REFER TO PAGE 6 BRAKE ASSEMBLY REFER TO PAGE 7 WIRE HARNESS PRESSURE SWITCH HOSE 3 8 LENGTH 27 005 Model 248 Automotive Dynamometer Illustrated Parts List Standard Air Brake STANDARD AIR BRAKE AIR BRAKE CONTROL SWITCH 64111003 Brake Solenoid Sub Assembly Air Brake Control Switch 1 145750001 SWITCH PRESSURE 1 8NPT 40PSI 2 141821201 BUSHING 3 141900001 FITTING 10006B 104 4 141622201 STREET TEE 5 24310201 VALVE 55B 21 PI 550CAAD 6 145000001 MUFFLER P
6. 38 7 34141323 REDUCER NIPPLE 3 8 X 1 4 8 44997102 FERRULES 18 AWG YELLOW 2 9 66912001 WIRE HARNESS PRESSURE SWITCH 5 006 Model 248 Automotive Dynamometer Illustrated Parts List Standard Air Brake Air Brake Control Switch BRAKE ASSEMBLY ON O ui U C2003 Brake Assembly Left not shown C2003a Brake Assembly Right 2400 SC OEM C20035 C20033 T167 4 1X2 75 PIN 3 16X1 5 COT 1 BUSHING C20034 C20032 19101 C20031 AIR CAN BRAKE INCLUDES MOUNTING HARDWARE RETAINER 248 BRAKE BRAKE HEAD WELDMENT 248 BRAKE SHOE CLEVIS PIN 1 X 2 75 2 COTTER PIN 3 16 X 1 5 2 BUSHING 1 MACHINE 3 LEVER BRAKE ASSEMBLY 248 BRAKE WELDMENT RIGHT 248 CLEVIS KIT BRAKE WELDMENT LEFT 248 NOT SHOWN Model 248 Automotive Dynamometer Illustrated Parts List NN 177 Y ANNI S SA008 10 y NN Brake Assembl PROPORTIONAL AIR BRAKE ACCESSORY 1 31614100 2 36560834 3 64111002 4 21619200 5 44997101 6 64111001 DIN RAIL SCREW 1 4 20 X 1 2 BUTTON HEAD 4 CONTROL VALVE ASSEMBLY ELECTRONIC PRESSURE REGULATOR EPR BUZZMATIC TEMPERATURE SENSOR BRACKET TEMPERATURE SENSOR PROP AIR REGULATOR SUB ASSEMBLY SEE PAGE 9 Model 248 Automotive Dynamometer Illustrated Parts List PROPORTIONAL AIR BRAKE PROP AIR REGULATOR SUB ASSEMBLY 64111001 Air Regulator Sub Assembly
7. Drive North Las Vegas Nevada 89081 USA Printed in USA Part Number 98100001 Version 1 10 24 06 TABLE OF CONTENTS Model 248 Illustrated Parts List Model 248 Overview la aaa RES a EUR 1 248H Generic Car 2 248H Generic Car Dyno Continued 3 248HW Heavy Wide Generic Car Dyno 4 Standard Air 5 Standard Air Brake Air Brake Control Switch 6 Brake Assembly 2400 celare 7 Proportional Air Brake Accessory 8 Proportional Air Brake Prop Air Regulator S b Assembly RELAIS 9 Proportional Air Brake Cables and Wires 10 48 High Inertia DYNO ducc EE EE 11 248 Car Dyno Wide 12 248 248 4 gt 55 gt 5 lt 6 13 Platform Railing Car 14 Car Dyno Side Enclosure 15 Model 248 Automotive Dynamometer Illustrated Parts List MODEL 248 ILLUSTRATED PARTS LIST This document provides illustrations and part number listings for the model 248 automotive dynamometer dyno including part number dynamometer model 81148200 248H Generic Car Dyno 81148300 High s
8. Dynamometer Illustrated Parts List it Car Dyno Side Enclosure 15
9. E PIPE RIGID 2 NUT 3 8 UNC HALF 12 SCREW SET 3 8 16 X 2 SQUARE HEAD 12 BOLT 3 8 16X1 2 FLAT HEAD ALLEN 4 BOLT 3 8 16X1 BUTTON HEAD ALLEN 8 NUT 5 8 11UNC HEX 6 BOLT 5 8 11X6 HEX 6 WASHER 5 8 SPLITLOCK STEEL 6 WASHER FLAT 5 8 6 TWO TAB COLLAR ASSEMBLY BOLT 7 8 9 X 3 8 NUT LOCK 7 8 NYLON INSERT 8 WASHER FLAT 7 8 11 SCREW MACHINE 8 32 X 1 2 10 THE FOLLOWING ITEMS ARE NOT SHOWN 36449100 NUT 8 32 FLANGE STEEL 4 Model 248 Automotive Dynamometer Illustrated Parts List e 13 REMOVE ONE TAB FOR 248N DYNO 248H Generic Car Dyno 248 GENERIC CAR DYNO CONTINUED 1 248C 344RTK HI INT DRUM TURNED amp KNURLED 2 2 SHAFT SHAFT 3 15 16 X 89 5 3 VPS363 BROWNING BEARING 2 4 VF4S 363 FLANGE BEARING 2 5 XTB40 TAPER LOCK 3 15 16 4 2 81148300 248 High Speed Generic Car Dyno uses 4 b 6 72213001 SPACER ASSEMBLY B LOK HS DRUM 4 B I 7 32410820 COLLAR B LOCK 3 15 16 4 8 32306126 BEARING PILLOW BLOCK 63 2 32305126 BEARING FLANGE MSF 63 2 29270006 MOD 248 HIGH SPEED DRUM KNURL 2 248 Generic Car Continued Model 248 Automotive Dynamometer Illustrated Parts List 3 248HW HEAVY WIDE GENERIC CAR DYNO 10 11 12 13 14 81148400 61116810 61116180 72213001 32410820 VPS363 VF4S 363 29270007 22139990 7
10. HEX NUT 9 not shown WASHER WASHER FLAT 1 6 not shown ANCHOR BOLT ANCHOR 1 X 20 3 not shown 37518200 REDHEAD ANCHOR INSTALLATION TOOL not shown 79190001 GROUND HOOK KIT 10 not shown 98210102 REDHD ANC INST INSTR not shown 98219100 INSTALLATION INSTR AUTO PIT Model 248 Automotive Dynamometer Illustrated Parts List 10 151 248 248 4WD Dyno 13 PLATFORM RAILING CAR DYNO C 105 Platform Railing Car Dyno 1 35521230 SQUARE PLUG 1 1 2 5 8 BLACK 9 2 36478100 NUT 5 16 18 NYLOCK HEX 6 3 36488100 NUT 3 8 16 NYLOCK 45 4 36574070 BOLT 5 16 18 X 2 1 2 GRD8 6 5 36581634 BOLT 3 8 16 X 1 BUTTON HEAD ALLEN 9 6 36583270 BOLT 3 8 16 X 2 HEX 24 7 36584834 BOLT 3 8 16 X 3 BUTTON HEAD ALLEN 4 8 36932100 WASHER 3 8 SPLITLOCK STEEL 18 9 39210001 CHAIN TWISTED LINK 2 0 27 25 FT C10583 WELDED CHAIN END 2 10 C 1054 DYNO SPACER 248 4 welded to frame 11 C10582 TAPPED CHAIN END 1 12 DM150 011 002 3 8 FLAT WASHERS 44 13 DM150 019 012 BOLT 3 8 16 X 1 HEX 24 14 DM150 033RUBBER GROMMET 18 15 248 112 DOWN RECESSED 6 61119190 CATWALK amp HARDWARE SUB ASSM INCLUDES 16 21917100 FOOT 248 224 KART 4 17 71311000 KIT 4 POST LIFT INTERFACE 18 C 105UNF CATWALK UNPAINTED THE FOLLOWING ITEMS ARE NOT SHOWN 26142091 98219101 30AS72 36588070 36708100 36803640 36942100 36943100 36583670 BR102 058 SPACER ABOVE GROUND 248 24
11. High Inertia Dyno 11 248 CAR DYNO WIDE 248HW 102 248 Car Dyno Wide Similar to the 248H 102 but uses 1 C2005 2 C2006 81148400 97430120 97436120 LATERAL SUPPORT LONG 248 2 LATERAL SUPPORT SHORT 248 2 BOLT ANCHOR 1 X 20 6 248HW GENERIC DYNAMOMETER SEE PAGE 3 SIGN DO NOT EXCEED 750LBS 3 SIGN 180MPH 10M AXLE WGT 2 152 Model 248 Automotive Dynamometer Illustrated Parts List 248 Car Dvno Wide 12 248 248 4WD DYNO 248 4WD 248 248 4WD Dyno THE FOLLOWING ITEMS ARE NOT SHOWN 37401060 RIVET 1 8 X 3 16 BLIND ALUMINUM 2 248 AWD 248 4 WHEEL DRIVE DYNO KIT 248H 102 DYNOJET 48 HI INERTIA DYNO 81148100 248 AWD GENERIC DYNAMOMETER D791 DECAL DYNOJET NASCAR 4 248 107 COVER ASSEMBLY CAR DYNO SM includes 36581634 bolts 3 8 16 x 1 bh allen 21 61215100 pit cover sub assmembly 248 78119001 248 pit mounting kit 1 36581634 BOLT 3 8 16 X 1 BUTTON HEAD ALLEN 21 61215100 PIT COVER SUB ASSMEMBLY 248 INCLUDES 2 2481071 COVER PIT CENTER BRAKE SIDE 3 24810721 COVER PIT RIGHT BRAKE SIDE 4 24810731 COVER PIT LEFT BRAKE SIDE 5 2481074 COVER PIT SIDE 2 6 2481075 COVER PIT NONBRAKE SIDE MIDDLE 7 2481076 COVER PIT NONBRAKE SIDE RIGHT 8 2481077 COVER PIT NONBRAKE SIDE LEFT 78119001 248 PIT MOUNTING KIT INCLUDES 9 C2005 LATERAL SUPPORT LONG 248 2 10 C2006 LATERAL SUPPORT SHORT 248 2 LOCKWASHER 1 BUSHINGS 3 not shown 1 NUT 1
12. peed 248HS Dyno 811484 heavy wide 248HW Dyno 248H 102 48 High Inertia Dyno 248HW 102 248 Wide Car Dyno 448 4WD 248 248 4WD Dyno 264111001 Proportional Air Brake Document Part Number 98100001 Version 1 Last Updated 10 24 06 ili Model 248 Automotive Dynamometer Illustrated Parts List MODEL 248 OVERVIEW Models using the 248 Dyno 1 81148200 248H GENERIC CAR DYNO SEE PAGE 2 81148300 HIGH SPEED 248HS DYNO SEE PAGE 3 2 81148400 HEAVY WIDE 248HW DYNO SEE PAGE 4 248H 102 DYNOJET 48 HIGH INERTIA DYNO SEE PAGE 11 248HW 102 248 WIDE CAR DYNO SEE PAGE 13 448 4WD 248 248 4WD DYNAMOMETER SEE PAGE 13 Accessories 64111001 PROPORTIONAL AIR BRAKE SEE PAGE 8 AD155 Model 248 Automotive Dynamometer Illustrated Parts List fVICW Model 248 Ove 248H GENERIC CAR DYNO uU A W 10 11 12 13 14 15 16 17 18 19 20 21 22 81148200 248C 200F C2004 C2008 248C 353M 1 X 2 75 BOLT 1 LOCKWASHER 1 NUT 1 WASHER 10006B 106 3 8 HALF NUT 3 8 X 2 SET SCR 36580814 36581634 36721100 36824840 36952100 5 8 WASHER 61318101 7 8 X 3 BOLT 7 8 LOCKNUT 7 8 WASHER 8 32 X 5 SCREW 248H Generic Car Dyno FRAME AUTO DYNO H FRAME WELDMENT 248 2 SMALL COVER 248 BRACKET PICKUP CAR BOLT 1 X 2 75 4 1 BUSHINGS 4 NUT HEX 1 12 SHIPS LOOSE USED TO ATTACH DYNO TO ANCHOR NOT SHOWN WASHER FLAT 1 8 FITTING BARB MAL
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