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Dyna-Glo RMC-KFA120TDLX User's Manual

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Contents

1. eurai b __ ord Wrap Wiles Flat Washer goo Wheel Gap g Y a f i ADV Figure 8 Wheel and Handle Assembly RMC KFA120TDLX RMC KFA170TDLX Models Only NOTE Heater should be inspected before each use and at least annually by a qualitied service person 4 KEROSENE 1 K For optimal performance of this heater it is strongly suggested that 1 K kerosene be used 1 K kerosene has been refined to virtually eliminate contaminants such as sulpher Which can cause a rotten egg odor during the operation of the heater However 1 or 2 fuel oil diesel fuel may also be used if 1 K kerosene is not available Be advised that these fuels do not burn as clean as 1 K kerosene and care should be taken to provide more fresh air ventilation to accomodate any added contaminants that may be added to the heated space KEROSENE SHOULD ONLY BE STORED INA BLUE CONTAINER THAT IS CLEARLY MARKED KEROSENE NEVER STORE KEROSENE IN A RED CONTAINER Red containers are associated with gasoline NEVER store kerosene in the living space Kerosene should be stored in a well ventilated place outside the living area NEVER use any fuel other than 1 K kerosene 1 fuel oil is an acceptable substitute NEVER use fuel such as gasoline benzene alcohol white gas camp stove fuel paint thinners or other oil compounds in this heater These are volatile fuels that can cause an explosion or uncontrolled flames NEVER store kerosene in dire
2. Fuel Filter Assembly 2155 0010 00 2155 0010 00 Shell Lower Assembly 2151 0014 00 2151 0014 00 Bushing Grommet S 3231 0120 00 3231 0120 00 WO CO NID JB JW J Bushing Grommet L 3231 0121 00 3231 0121 00 Twist Lock Stand Off 3713 0022 00 3713 0022 00 m ni Nut Clip 3131 0182 00 3131 0182 00 pak N Cord Bushing 3712 0013 00 3712 0013 00 ER Ww Power Cord 3980 003 1 00 3980 003 1 00 an P Air Line 3341 0002 00 3341 0004 00 n n Temperature Limit Control 2153 0001 00 2153 0001 00 ON Flange Screw 4319 0015 00 4319 0015 00 kati Combustion Chamber 2152 0073 00 2152 0074 00 j oo Photocell Bracket 3131 0159 00 3131 0159 00 Me Screw BH 4311 0068 00 4311 0068 00 N e Photocell Assembly SP KFA1007 SP KFA1007 N a Burner Head Assembly See below See below Burner Head 353 l 0007 00 353 1 0007 00 Nipple Air 354 1 0020 00 3541 0020 00 Nipple Fuel 3541 0020 00 3541 0020 00 Nozzle SP KFA1003 SP KFA1004 Nozzle Seal Washer 4343 0016 00 4343 00 16 00 Nozzle Seal Spring 343 1 0010 00 343 1 0010 00 Nozzle Sleeve 3311 0002 00 3311 0002 00 Spark Plug SP KFA1009 SP KFA1009 Fiber Washer 4349 0017 00 4349 0017 00 Spring Washer 4342 0009
3. RMC KFA120TDLX KFA170TDLX RMC KFA65TDLX Once the temperature falls below the reset temperature you will be able to start your heater B Electrical System Protection The heaters electrical system is protected by a circuit breaker mounted to the power switch that protects the PCB assembly and other electrical components from damage If your heater fails to operate check this fuse first and replace as needed FUSE TYPE All Models 125 volt 8 amps C Flame Out Sensor Utilizes a photocell to monitor the flame in burn chamber during normal operation It will cause the heater to shut off should the burner flame extinguish FUELING YOUR HEATER NEVER FILL THE HEATER FUEL TANK IN THE LIVING SPACE FILL THE TANK OUTDOORS DO NOT OVERFILL YOUR HEATER AND BE SURE HEATER IS LEVELED IMPORTANT NOTICE REGARDING FIRST IGNITION OF HEATER The first time you light the heater it should be done outdoors This allows the oils etc used in manufacturing the heater to burn off outside WARNING NEVER REFILL HEATER FUEL TANK WHEN HEATER IS OPERATING OR STILL HOT NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 7 OPERATION A VENTILATION RISK OF INDOOR AIR POLLUTION USE HEATER ONLY IN WELL VENTILATED AREAS Provide a fresh air opening of at least three square feet 2 800 sq cm for each 100 000 BTU Hr rating Provide extra fresh air if more heaters are being used Example A RMC KFA170T DLX heater r
4. 00 4342 0009 00 Flange Bolt 4329 0013 00 4329 0013 00 Fuel Line 3341 0017 00 3341 0017 00 Motor and Pump Assembly See below See below Motor 3970 0029 00 3970 0033 00 Capacitor 3820 0143 00 3820 0143 00 Motor Supportor 3121 0357 00 3121 0357 00 Lock Nut 433 1 0022 00 4331 0022 00 Pump Bodv 354 l 0022 00 3541 0022 00 Bolt PH 4321 0038 00 4321 0038 00 Insert See SP KFA1000 See SP KFA1000 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNINGI DESCRIPTION RMC KFA120TDLX PART NO RMC KFA170TDLX Rotor Kit SP KFA1000 SP KFA 1000 Blade See SP KFA1000 See SP KFA1000 End Pump Cover 353 1 0008 00 353 l 0008 00 Nipple Air 3541 0020 00 3541 0020 00 Flange Bolt 4329 00 14 00 4329 0014 00 Lint Filter See SP KFA1005 See SP KFA1005 Output Filter See SP KFA1005 See SP KFA1005 Filter Kit SP KFA1005 SP KFA1005 End Filter Cover 3221 0029 00 3221 0029 00 Ball See SP KFA1006 See SP KFA1006 Spring See SP KFA1006 See SP KFA1006 Plug Pump Adj Kit SP KFA1006 SP KFA1006 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNINGI 17 PARTS LIST WHEELS AND HANDLE 1 RMC KFA65TDLX MODEL PART NO RMC KFA65TDLX Handle 3231 0125 00 Cord Wrap 3231 0056 00 Hardware Kit HW KFA1001 DESCRIPTION
5. Dhirty fil filter 4 Dirtin Nozzle amp Waterin ful tari 7 Bad electrical conmietlei betwen ignliew aad WESTIN PCE asseavhly H Igri uw wire ix mot attanhed to spark plug 1 Thermosial gellimj i bog bow i Bad elenimral connection herrea mses aod MAIN i Room Teng sensor dissomweied l Semar Failure i Thiermislui switel Failure 1 Temperato lini safety devica ti overheated 2 No electrieni power 4 Blown Fme 4 Bad electrical cunmeztlan horreen teagwratara limit eatery devica and PCB board 14 2 See Air Output Air intake and Lint Filters pape 10 d See Fuel Filter Foge 13 4 Bee Mogahe Page 11 1 Clean Pisncail Lens Page L2 G Make sure photocell henn is amperiv sealed is hrunket Page 12 7 Check g eleb conmiporenis See wiring dinpram Fape 17 Replace Photocell Page 12 1 Fill tank with kerosent 2 See Pump Pressure imtient Pago 13 4 See Spark Ping Page 12 4 See Fuel Filter Fage 13 3 Bee Homie Page li fi Flash foel tard with clos kerosene Page T Check elecitcal components See wiring diagram Page LT Attach ignitor wire ta spark plug See Spark Pheg Page 12 Tum thermostat cob kno to a higher setting Z Check ebecitcal commections See Wiring Dingram Page 15 Reennmast sensor See Wing diagram Page 13 Replace sensur Seu Wiring diagram Page 15 Replane switch See Wiring diagram Page 15 Turn
6. Filter 3221 0063 00 Pump Body 3541 0022 00 Fuel Cap 3231 0122 00 Bolt PH 4321 0038 00 Fuel Filter Assembly 2155 0009 00 Insert See SP KFA1000 Shell Lower Assembly 2151 0015 00 Rotor Kit SP KFA1000 COPA DD MN BW N Re Bushing Grommet S 3231 0120 00 Blade See SP KFA1000 Bushing Grommet L 3231 0121 00 End Pump Cover 3531 0008 00 Twist Lock Stand Off 3713 0022 00 Nipple Air 3541 0020 00 Nut Clip 3131 0182 00 Flange Bolt 4329 0014 00 Cord Bushing 3712 0013 00 Lint Filter See SP KFA1005 Power Cord 3980 0102 00 Output Filter See SP KFA1005 Air Line 3341 0007 00 Filter Kit SP KFA1005 Temperature Limit Control 2153 0003 00 End Filter Cover 3221 0029 00 Flange Screw 4319 0015 00 Ball See SP KFA1006 Combustion Chamber 2152 0072 00 Spring See SP KFA1006 Photocell Bracket 3131 0159 00 Plug Pump Adj Kit SP KFA1006 Screw BH 4311 0068 00 Flange Screw 4319 0015 00 Photocell Assembly SP KFA1007 Fan Assembly 2154 0009 00 Burner Head Assembly See below Set Screw 4323 0004 00 Burner Head 3531 0015 00 Pressure Gauge 3740 0049 01 Nipple Air 3541 0020 00 Fan Guard 3221 0050 00 Nipple Fuel 3541 0039 00 Ignitor 39E0 0025 00 Nozzle SP KFA1027 Screw PH2 4311 0024 00 No
7. PART NO DESCRIPTION RMC KFA120TDLX RMC KFA170TDLX Flange Screw 4319 0015 00 4319 0015 00 Handle Front 355 1 0039 00 355 1 0040 00 1 Fan Assembly 2154 0004 00 2154 0007 00 Handle 3231 0126 00 3231 0126 00 1 Set Screw 4323 0004 00 4323 0004 00 Cord Wrap 3221 0057 00 3221 0057 00 1 Pressure Gauge 3740 0049 01 3740 0049 01 Wheel Axle 3541 0064 00 3541 0064 00 1 Fan Guard 3221 0051 00 3221 0051 00 Wheel 2156 0026 00 2156 0026 00 2 Tennor eae Ue see Wheel Cap 3231 0100 00 3231 0100 00 2 new BIZ BIEN TEUZ DN Hardware Kit HW KFA 1008 HW KFA1008 1 Shell Upper Front 3111 0220 00 3111 0221 00 Screw AY l l 4 Shell Upper Rear 3111 0223 00 3111 0224 00 Shell Cover 3211 0020 00 321 1 0020 00 B a Main P C B Assembly 215A 0023 00 215A 0023 00 Fa Washer 2 Fuse SP KFA1018 SP KFA1018 Cotter Pin 2 Thermostat Control Knob 3231 0111 01 3231 0111 01 Bushing 2 Side Cover R 3211 0022 00 321 l 0022 00 BRACKET SIDE COVER 313 l 0348 00 313 l 0348 00 RATING PLATE 3221 0059 01 322 l 0059 00 Power Switch 39A0 0044 00 39A0 0044 00 Side Cover L 321 l 0024 00 321 l 0024 00 ACCESSORIES Air Pressure Gauge SP KFA1011 all models Thermostat SP KFA1010 all models FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR CONTACT US AT Phone 1 800 668 5323 21 22
8. 1 WIRING DIAGRAM scent eee eet det Mee eu aR 15 12 SPECIFICATIONS ompi etre eee raced AN ere S 16 13 EXPLODED PARTS DRAWING RMC KFA65TDLX MODEL ssemmi 17 14 PARTS LIST RMC KFA65TDLX MODEL eeeeeeceseseseesesssnnesnni 18 15 EXPLODED PARTS DRAWING RMC KFA120T 170TDLX MODEL mn 19 16 PARTS LIST RMC KFA120T 170TDLX MODEL eseeeeeesenzzzonznnznznnnnznnznnnznnzzjnnnn 20 17 PARTS LIST WHEELS AND HANDLE 4tectusiacinnneaumeuinnmsniauammotunnds 22 1 INTRODUCTION Please read this USER S MANUAL carefully It will show you how to assemble maintain and operate the heater safely and efficiently to obtain full benefits from its many built in features 2 FEATURES Handie Hot Air Outlet _ 1 I Upper Shell 8 a sal Cord Wrap Lower Shell Indicator Lamp ka Thermostat Knob Fuel Gauge xi Wa F pate a T Power Gord Pa N Fuel Cap Power Reset Fuel Tank Switoh Figure 1 RMC KFA65TDLX 2 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNINGI Fm Handle i i as nN Hat Air Quiet if ss a a kl Hanis Upper Shell a 4 l HI Cord Wrap Lower Shell Furl Tank __ _ Fan Guari Pressure Gauge Room Temp Displaw f Fuel fag Power Gord Fuel Gauge Power Resat Switeh Figure 2 RMC KFA120TDLX Front Hanie _ Hat Aw Qudiet l FFT ZI Hanke siti i Gord Wig kk ii d a ti Lipper Ghall 4 1 Lower Shef ie Fuel Tank i Fi ind
9. EDITION 2004 PORTABLE FORCED AIR HEATERS USER S MANUAL US LISTED Glo Delux MODEL RMC KFAGSTDLX RMC KFA120TDLX RMC KFA170TDLX Before the first use of this heater please read this USER S MANUAL very carefully This USER S MANUAL has been designed to instruct you as to the proper manner in which to assemble maintain store and most importantly how to operate the heater in a safe and efficient manner Please keep this manual for future reference CFM HOME PRODUCTS 2695 MEADOWVALE BOULEVARD MISSISSAUGA ONTARIO L5N 8A3 1 800 668 5323 06 04 Rev 00 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNINGI DANGER IMPROPER USE OF THIS HEATER CAN RESULT IN SERIOUS INJURY OR DEATH WARNINGS 1 RISK OF INDOOR AIR POLLUTION e Use this heater only in well ventilated areas Provide at least a three square foot 2 800 sq cm opening of fresh outside air for each 100 000 BTU hr of heater rating e People with breathing problems should consult a physician before using the heater e Carbon monoxide poisoning Early signs of carbon monoxide poisoning resemble the flu with headaches dizziness and or nausea If you have these signs the heater may not be working properly Get fresh air at once Have the heater serviced Some people are more affected by carbon monoxide than others These include pregnant women persons with heart or lung disease or anemia th
10. FF amp Temp Setting Room Temp Disphay NOTICE The major electrical components of this heater are protected by a safety fuse mounted to the PCB board If your heater fails to start check this fuse first and replace as necessary You should also check your power source to insure that proper voltage and frequency are being supplied to the heater TO STOP HEATER 1 Turn switch to OFF and unplug power cord TO RESTART HEATER 1 Wait 10 seconds after stopping heater 2 Repeat steps under to start heater NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 8 LONG TERM STORAGE OF YOUR HEATER FUEL TANK DRAIN 1 Remove Fuel Cap and Cap Fuel Filter See Figure 10 2 Drain Fuel Tank through Fuel Cap Opening and wash Fuel Cap Filter with clean fuel 3 Using a small amount of kerosene swirl and rinse the inside of the tank Never mix water with the kerosene as it will cause poor operation of the heater Pour the kerosene out making sure that you remove it all IMPORTANT Do not store kerosene over summer months for use during next next heating season Using old fuel could damage heater 4 Reinstall Fuel Cap Filter and Fuel Cap See Figure 11 IMPORTANT Reinstall Fuel Cap Filter fully into Fuel Cap Opening on tank Otherwise it will not install completely Figure 10 Remove Fuel Cap and Filter Figure 11 Reinstall Fuel Cap Filter 5 Store heater in dry well ventilated area Make sure storage place is free of
11. L PUMP PRESSURE RMC KFA65TDLX 3 5 psi RMC KFA120TDLX 4 5 psi RMC KFA170TDLX 6 5 psi NOTE USE ONLY ORIGINAL EQUIPMENT REPLACEMENT PARTS USE OF ALTERNATE OR THIRD PARTY COMPONENTS WILL VOID ANY WARRANTY AND MAY CAUSE UNSAFE OPERATING CONDITION 13 Figure 19 Adjusting Pump Pressure NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 10 TROUBLE SHOOTING GUIDE TORUBLE POSSIBLE CAUSE CORRECTIVE ACTION f L Seo Pump Presson Adjustment Page 13 Heater igniter bai MAIN PEB assemblr charis heater off afer a short period of the ilndicator Lamp is flickering and ronm temp display indbextes EL Heater will oo ignite hut motor miens for a short period of iene jindicatar Lamp is flickering and room Lemp display bodic Ei Fan dowa tare when beater it phigged in and power switch was ia dhe ON Positioa indicator Lamp ison or ffickering likes Lamp is flickering aad rom bemp dteplay indicates E2 indicator Lamp te flickering aid room temp display indiate EJ L Wrong pimp prespiro 2 Dirty Air Opat Air Intake or Lint Filter 2 Dirty Fuel Filter A Dir in Nozzle i Diny F horoseli Lona b Fioatocell Asmemily noi Properly installed Nol seeing the Flam 7 Bad olecirical connecten halwazri ghaleseli and WAIN PCE ussesmblv Dolective Fhotacoli 1 Ma fisel in tank 2 Wrong pamp pressure 3 Carbon depasite on spark plug and or improper gap 4
12. ct sunlight or near a source of heat NEVER use kerosene that has been stored from one season to the next Kerosene deteriorates over time OLD KEROSENE WILL NOT BURN PROPERLY IN THIS HEATER 6 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 5 OVERVIEW OF HEATERS DESIGN 6 Fuel System This heater is equipped with an electric air pump that forces air through the air line connected to the fuel intake and then through a nozzle in the burner head When the air passes in front of the fuel intake it causes fuel to rise from the tank and into the burner nozzle This fuel and air mixture is then sprayed into the combustion chamber in a fine mist Sure Fire Ignition The electronic ignitor sends voltage to a specially designed spark plug The spark plug ignites the fuel and air mixture described above The Air System The heavy duty motor turns a fan that forces air into and around the combustion chamber Here the air is heated and then forced out the front of the heater The Safety System A Temperature Limit Control This heater is equipped with a Temperature Limit Control designed to turn off the heater should the internal temperature rise to an unsafe level If this device activates and turns your heater off it may require service Internal Shut Off Temp Plus Minus 10 Degrees 230 F 110 C 176 F 80 C Reset Temperature Plus Minus 10 Degrees 194 F 90 C 122 F 50 C MODELS
13. dust and corrosive fumes 6 Store the heater in the original box with the original packing material and keep the USER S MANUAL with the heater NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 9 MAINTENANCE WARNING NEVER SERVICE HEATER WHILE IT IS PLUGGED IN OR WHILE HOT USE ORIGINAL EQUIPMENT REPLACEMENT PARTS Use of third party or other alternate components will void warranty and may cause unsafe operating conditions A FUEL TANK FLUSH EVERY 200 HOURS OF OPERATION OR AS NEEDED SEE STORAGE PAGE 9 B UPPER SHELL REMOVAL Remove Screw that secure Side Cover ites oe Push out for arrow direction and extract Side Cover s Bracket from Rectancle Hole and Separate Side Cover R Side Cover L in opposite of Side Cover R Eramikml Separates bv same method RMC KFA120T 170TDLX Models Only Remove 4 Screws along each side of heater using medium phillips screwdriver These xi Screws attach Upper Rear and Lower shells Figure 12 Upper Shell Removal together See Figure 12 RMC KFA65TDLX Model Only oh intakas Filter ae i ele ad Fi Remove Screws along each side of heater using Lil 4 En 1 ari End Filter Gover medium phillips screwdriver These Screws A oe Fan Guard me A Se aT ae attach Upper and Lower shells together C AIR OUTPUT AIR INTAKE AND LINT FILTERS WASH AND DRY WITH SOAP AND WATER OR REPLACE EVERY 500 HOURS OF OPERATION OR ONCE A YEAR Remove Upper Shell See Fig
14. emove photocell Install new Photocell and connect photocell connector to Circuit Board Replace Circuit Board to Side Cover R and Switch wires to Power Switch Replace Fan and Upper Shell 12 Diap Sek Pig L f ia oe ga Fi Ka Tad jf if f oy te ge A i Fi Wa ka pa f of je Bellare Wire f t hi oh af Hi jk fi f l FI bal At Lk a xi 5 gume Head Figure 16 Removing Spark Plug _ FT OS 7 oe Side Cver Ry i a N SON i Connector A C giit Eware Power miheh i Swich Wires Phoborell Becka Phool Lens fh b i l i L 4 on i U di aif Lib INSTALI PHOTOCELL HNCORRECT Figure 17 Replace amp Cleaning Photocell NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING H FUEL FILTER CLEAN OR REPLACE TWICE A HEATING SEASON OR AS NEED Remove upper shell See 10 page Remove Fan Blade See 11 Page Pull Fuel Line off from Fuel Filter Neck Remove Fuel Filter Wash Fuel Filter with clean kerosene and replace in tank Attach Fuel Line to Fuel Filter Neck Replace Fan Blade and Upper Shell I PUMP PRESSURE ADJUSTMENT Start Heater See Operation Page 8 and allow motor to reach full speed Adjust Pump Pressure Using a Flat blade screwdriver Turn Relief Valve clockwise to increase pressure Turn Relief Valve counter clockwise to decrease pressure Set Pump pressure according to the chart below Stop Heater See Operation Page 8 MODE
15. equires one of the following e a two car garage door raised six inches 15 24 cm e a single car garage door raised nine inches 22 86 cm e two thirty inch 76 20 cm windows raised fifteen inches 38 1 cm B OPERATION TO START HEATER 1 Fill fuel tank with kerosene or No 1 fuel oil 2 Attach fuel cap 3 Plug power cord of heater into three prong grounded extension cord Extension cord must be at least six feet long Extension Cord Wire Size Requirements e 6 to 10 feet 1 8 to 3 meters long use 18 AWG conductor e 11 to 100 feet 3 4 to 30 5 meters long use 16 AWG conductor e 101 to 200 feet 30 8 to 61 meters long use 14 AWG conductor 4 Turn THERMOSTAT CONTROL KNOB to desired setting setting range 40 F 110 F and push power switch to ON position power indicator lamp will light and heater will start NOTE Room Temp display indicates as follows When room temp is less than 0 F L When room temp is between 0 F and 99 F Indicates room temperature When room temp is more than 99 F Hi If heater does not start the thermostat setting may be too low turn THERMOSTAT CONTROL KNOB to higher positon to start heater If heater still does not start turn power switch to OFF and then to ON position See Figure9 If heater still does not start see Troubleshooting Guide on page 16 imicakw Lamp 7 Power Reset Switch Therrestat H Conta Enei T Figure 9 i Power ON O
16. h screw Cond wrap B For RMC KFA120TDLX RMC KFA170TDLX A These models are furnished with wheels front handle Figure 7 Cord Wrap Assembly handle and cordwrap Wheels Handles Cordwraps and the mounting hardware are found in the shipping carton Tools Required e Medium Phillips Screwdriver e 38 Open or Adjustable Wrench Use US Inch Screws Nuts e Long Nose Pliers 1 Assembling Wheel amp Front Handle 1 Slide one Wheel amp Bushing over the Wheel Axle making sure that the extended hub of the wheel points towards the wheel points towards the Wheel Support See Figure 8 Page 6 2 Slide Flat Washer over Wheel Axle end past the hole in the axle Slide Cotter Pin into the hole in the Wheel axle and using your pliers bend the legs of the Cotter Pin until it can not be removed 3 Slide Wheel Axle through Wheel Support and assemble the Bushing Wheel Flat Washer and Cotter Pin as in Steps 1 and 2 4 Place Wheel Caps on Flat Washers until they snap in place securely 5 Place Front Handle on shell flange and insert screws through front handle shell flange and tighten each screw after each screw is inserted 2 Assembling Handle amp Cord Wrap 1 Assembling Handle Assemble by method described above for model RMC KFA65TDLX 2 Assembling Cord Wrap Assemble by method described above for model RMC KFA65TDLX NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING gt cote A Front Hante hall FE f Somwa Hamis oer fae Pa
17. icator Lamp A Fan Guard Thermrestat Rawls B Pressure Game Room Temp Dismay 7 Fue Cap 7 Power Coad Fuel Gauge i Power Fin set Saleh Figure 3 RMC KFA170TDLX 3 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 3 UNPACKING AND ASSEMBLY 1 REMOVE THE HEATER AND ALL PACKING MATERIALS FROM THE BOX NOTE Save the shipping carton and packing materials for future storage Wheel Wheel Bar Wheel Cap Front Handle Handle Cord Wrap Screws Screws A and Screws B Bushing Cotter Pin and Washer Hardware Kit Part No HW KFA1001 Screws A Screws B Washers i T qe go C 7 fi A l B B Li tr 4 AY t MI kl aa T Wheels O kt Wheels Caps JING Wheel Axle Figure 5 RMC KFA120TDLX RMC KFA170TDLX MODELS 4 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNINGI 2 ASSEMBLV A For RMC KFASSTDLX Model oniv See Figure 6 7 Tools Required e Medium Phillips Screwdriver 1 Assembling Handle 1 Align boss on bottom of handle with the 2 holes on the shell cover as shown in Figure 6 NOTE Be sure to match the tab in the bottom of the handle with the slot in housing cover 2 Insert screws into the holes in the handle and tighten each screw 2 Assembling Cord Wrap Ske Cower 1 Align 2 boss on the cordwrap with the 2 holes on the Pol side cover as shown in Figure 7 2 Insert screws into the holes in the cord wrap and tighten eac
18. inch pounds Reinstall Spark Plug in Burner Head Attach Ignitor wire to Spark Plug Attach Fuel and Air Line to Burner Head Reinstall Fan Blade and Upper Shell 11 Sh Sing Set Soaps l gee Motor Shalt s 4 H 4 Moor Shalt Fan Blade L Figure 14 Fan and Setscrew Location ilu Conmbusbon Gharrber ae a m a Spare Plig ma fa T tanibar Viire Spark Flug a i g fa f Ye sy tl fii ie n A Bozzie Fane Figure 15 Removing Nozzle NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING F SPARK PLUG CLEAN AND REGAP EVERY 600 HOURS OF OPERATION OR REPLACE AS NEEDED Remove upper shell See 10 page Remove Fan Blade See 11 Page Remove Ignitor Wire from Spark Plug Remove Spark Plug from Burner Head using medium phillips screwdriver Clean and regap Spark plug electrodes to 0 140 3 5mm gap Reinstall Spark Plug in Burner Head Attach Ignitor wire to Spark Plug Reinstall Fan and Upper Shell G PHOTOCELL CLEAN PHOTOCELL ANNUALLY OR AS NEEDED Remove upper shell See page 10 Remove fan See page 11 Remove photocell from photocell bracket Clean photocell lens with cotton swab TO REPLACE Disconnect switch wires from power switch Remove two Screws using medium phillips screwdriver These Screws attach Main PCB to Side Cover See Figure 17 Remove Side cover R Disconnect Photocell Connector from Circuit Board and r
19. ose under the influence of alcohol or those at high altitudes e Never use this heater in living or sleeping areas 2 RISK OF BURNS FIRE EXPLOSION e NEVER use any fuel other than l K kerosene in this heater 1 fuel oil is the only acceptable substitute e NEVER use fuel such as gasoline benzene paint thinners or other oil compounds in this heater RISKOFFIREOREXPLOSION e NEVER use this heater where flammable vapors may be present e NEVER refill the heaters fuel tank while heater is operating or is still hot This heater is EXTREMELYHOT while in operation Keep all combustible materials away from heater Minimum Clearances Outlet 8 feet 250cm Sides top and rear 4 feet 125cm NEVER block air inlet rear or air outlet front of heater NEVER use duct work in front or behind of heater NEVER move or handle heater while still hot NEVER transport heater with fuel in it s tank When used with an optional thermostat or if equipped with a thermostat heater may start at any time ALWAYS locate heater on a stable and level surface ALWAYS keep children and animals away from heater Bulk fuel storage should be a minimum of 25 ft from heaters torches portable generators or other sources of ignition All fuel storage should be in accordance with federal state or local authorities having jurisdiction 3 RISK OF ELECTRIC SHOCK e Use only the electrical power voltage and frequency specified on the model pla
20. power switeh ta OEP and allow ta exe about 10 pea Check to insure heater cord and kleti osi Gord ary plugged in Check power supply a Lepiara safely fissa i FCE board 4 Check elecirical connect See Wiring Diagn Page 15 NEVER LEAVE THE HEATER NEVER LEAVE THE HEATER UNATTENDED WHILE BURNINGI UNATTENDED WHILE BURNINGI 11 WIRING DIAGRAM 12 SPECIFICATIONS A WIRING DIAGRAM RMC KFA65TDLX SONTROL PCB B WIRING DIAGRAM RMC KFA120TDLX RMC KFA170TDLX CONTROL PCB RMC KFA120TDLX RMC KFA170TDLX MODEL RMC KFA65TDLX RMC KFA120TDLX RMC KFA170TDLX BTU Hr 65 000 120 000 170 000 Fuel Consumption Gal Hr 0 5 0 9 13 Fuel Tank Capacity Gal 5 0 10 0 12 0 Pump Pressure PSI 3 5 45 6 5 Volt Hz 120V ac 60Hz 120V ac 60Hz 120V ac 60Hz Amps 1 6 2 5 3 2 Phase 1 1 1 Size WX DX H 14 5 x 25 8 X 16 8 18 5 x 32 1 x 25 18 5 X 36 9 x 25 Weight Lbs 26 5 48 5 52 15 16 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 13 EXPLODED PARTS DRAWING 17 Bumer Head Assembly NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 14 PARTS LIST RMC KFA65TDLX Model Only DESCRIPTION PARTNO DESCRIPTION PARTNO Fuel Tank Assembly 3211 0018 00 Capacitor 3820 0142 00 Fuel Gauge 2156 0023 00 Motor Supportor 3121 0358 00 Fuel Gauge Cap 3231 0123 00 Lock Nut 4331 0022 00 Fuel Cap
21. te of the heater e Use only a three prong grounded outlet and extension cord e ALWAYS install the heater so that it is not directly exposed to water spray rain dripping water or wind e ALWAYS unplug the heater when not in use FROM BURNS FIRE EXPLOSION ELECTRICAL SHOCK AND OR CARBON MONOXIDE POISONING CALIFORNIA RESIDENTS This heater produces carbon monoxide which is listed by the State of California as a reproductive toxin under Proposition 65 MASSACHUSETTS RESIDENTS Massachusetts state law prohibits the use of this heater in any building which is used in whole or in part for human habitation Use of this heating device in Massachusetts requires local fire dept permit M E L C 148 Section 10A CANADIAN RESIDENTS Use of this heater shall be in accordance with authorities having jurisdiction and CSA Standard B139 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING CONTENTS OF USER S MANUAL ITEM PAGE PRECAUTIONS SAFETY GUIDE me 1 1 INTRODUCTION ne 2 De VBR ATURE So testes At ts NS 2 3 UNPACKING AND ASSEMBLY vecti r e E E EI E EN 4 4 KEROSENE 1 K OR INO 1 FUEL QIL Asia 6 5 OVERVIEW OF HEATER DESIGN sisien e i 6 FUELING YOUR HEATER enoret ee a a a a 7 Te OPERATION A g 8 8 LONG TERM STORAGE OF YOUR HEATER mnn 9 6 MAINTENANCE es ce Seine Ge cece ia I eee le hee ae le aa 10 10 TROUBLE SHOOTING GUIDE 4s4esnetitenns eine eee anions 14 t
22. ure 12 Remove Fan guard See Figure 13 Figure 13 Air Output Intake and Lint Filters Remove End Filter Cover Screws using medium phillips screwdriver Remove End Filter Cover Replace Air Output and Lint Filters Wash or Replace Air Intake Filter Reinstall Fan Guard and Upper Shell 10 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNINGI D FAN BLADES CLEAN EVERY SEASON OR AS NEEDED Remove upper shell See 10 page Use 1 8 allen wrench to loosen set screw which holds Fan Blade to motor shaft Slip Fan Blade off motor shaft Clean Fan Blade using a soft colth moistened with kerosene or solvent Dry Fan Blade throughly Reinstall Fan Blade on motor shaft Place Fan Blade hub flush with end of motor shaft Place Set Screw on flat of shaft Tighten Set Screw firmly 40 50 inch pounds 4 5 5 6 N m E NOZZLE REMOVE DIRT IN NOZZLE AS NEEDED See Page 14 Remove Upper Shell See page 10 Remove Fan Blade See Fan Blades Remove Fuel and Air Line from Burner Head Remove Ignitor Wire from Spark Plug Remove three Screws using medium phillips screwdriver and remove Burner Head from combustion chamber Remove Spark Plug from Burner Head using medium phillips screwdriver Carefully remove Nozzle from Burner Head using 5 8 socket wrench Blow compressed air through face of Nozzle this will remove any dirt in Nozzle Reinstall Nozzle into Burner Head and tighten firmly 80 110
23. zzle Seal Washer 4343 0016 00 Shell Upper Assembly 2151 0018 00 Nozzle Seal Spring 3431 0010 00 Shell Cover 3211 0019 00 Nozzle Sleeve 3311 0002 00 Main P C B Assembly 215A 0026 00 Spark Plug SP KFA1008 Fuse SP KFA1018 Fiber Washer 4349 0017 00 Thermostat Control Knob 3231 0111 01 Spring Washer 4342 0009 00 Side Cover R 3211 0021 00 Flange Bolt 4329 0013 00 BRACKET SIDE COVER 3131 0348 00 Fuel Line 3341 0016 00 RATING PLATE 3221 0058 00 Motor and Pump Assembly See below Power Switch 39A0 0044 00 Motor ACCESSORIES Air Pressure Gauge Thermostat 3970 0034 00 Side Cover L SP KFA1011 all models SP KFA1010 all models 3211 0023 00 FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR CONTACT US AT Phone 1 800 668 5323 18 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNINGI 15 EXPLODED PARTS DRAWING RMC KFA120T 170TDLX Models Only Motor Pump Assembly 19 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 16 PARTS LIST RMC KFA120T 170TDLX Models Only DESCRIPTION PART NO RMC KFA120TDLX RMC KFA170TDLX Fuel Tank Assembly 2151 0012 00 2151 0011 00 Fuel Gauge 2156 0022 00 2156 0022 00 Fuel Gauge Cap 3231 0123 00 3231 0123 00 Fuel Cap Filter 3221 0063 00 3221 0063 00 Fuel Cap 3231 0122 00 3231 0122 00

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