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DVS -32 User's Manual

1. WARNING If the information in this manual is not followed exactly a fire or explosion may result causing prop erty damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Donottouch any electrical switch donot use any phone in your build ing Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas sup plier call the fire department Installation and service must be per formed by a qualified installer service agency or the gas supplier 13369 1 0203 INSTALLATION INSTRUCTIONS AND OWNER S MANUAL DIRECT VENT GAS FIREPLACE MODELS DVS 30 2 DVS 30RF 2 5 36 2 DVS 36IP 2 DVS 36RF 2 DVS 42 2 DVS 42IP 2 DVS 42RF 2 LISTED EFFECTIVE DATE FEBRUARY 2003 This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by state or local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used WARNING If notinstalled operated and maintained in accordance with the manu facturer sinstructions this product could expose you to substances in
2. gooF FLASHING Venting Components Simpson Dura Vent Part Number Part Number Description WALL STRAP DVS 30 DVS 36 DVS 42 SD 908B SD 1208 6 Pipe Length SD 907B SD 1207 9 Pipe Length PIPE LENGTH SD 906B SD 1206 12 Pipe Length SD 904B SD 1204 24 Pipe Length SD 903B SD 1203 36 Pipe Length SD 902B SD 1202 48 Pipe Length SD 911B SD 1211 Adjustable Pipe Length 11 14 5 8 SD 985 SD 1284 Horizontal Square Termination Cap SD 950 SD 1250 Vinyl Siding Standoff SD 945B SD 1245 45 Elbow SD 990B SD 1290 90 Elbow 50 947 50 1249 Wall Firestop SD 963 SD 1263 Ceiling Firestop SD 943 SD 1243 Roof Flashing 0 12 to 6 12 Roof Pitch SD 953 50 1253 Storm Collar SD 991 SD 1291 High Wind Vertical Top SD 981 SD 1281 36 Snorkel SD 982 SD 1282 14 Firestop Snorkel SD 988 SD 1288 Wall Strap Figure 28 Page 18 13369 1 0203 DVS 30 FRAMING AND FINISHING Installing Support Brackets Figure 29 A horizontal pipe support MUST BE used for each 3 feet of horizontal run The pipe supports should be placed around 8 inch diameter pipe and nailed in place to framing members There MUST BE a 3 inch clearance to combustibles above 6 5 8 inch diameter pipe and elbows and 1 inch clearance on both sides and bottom of 6 5 8 inch pipe to combustibles on all horizontal pipe sections and elbows Vertical runs of this vent systems must be supported every 4 feet above the appliance flue outlet by wall brackets attached to th
3. Defective valve If thermocouple is producing more than 15 millivolts replace faulty valve Pilot burning no gas to burner valve knob ON on off switch ON a On Off switch wall switch remote control or wires defective Check on off switch and wires for proper connections Place jumper wires across terminal at switch if burner comes on replace defective switch If OK place jumper wires across switch wires at gas valve if burner comes on wires are faulty or connections are bad Thermopile may not be generating sufficient millivolts If the pilot flame 15 not close enough physically to the thermopile adjust the pilot flame sure the wire connections from the thermopile at the gas valve terminals are tight and the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take the reading at TH TP amp TP terminals of the gas valve The meter should read 350 millivolts minimum while holding the valve knob depressed in the PILOT position with the pilot lit and the ON OFF switch in the OFF position Replace the faulty thermopile if the reading is below the specified minimum Page 30 d With the pilot in the ON position disconnect the thermopile leads from the valve Take a reading at the thermopile leads The reading should be 350 millivolts minimum Replace the thermopile if the reading is below the minimum Defective valve
4. Figure 1 13369 1 0203 FIREPLACE COMPONENT INSTALLATION Installation of Upper Clearance Spacer for Vertical Vent Figure 2 Included with every fireplace is the upper clearance spacer The upper clearance spacer must be attached to the top of the firebox before installation of fireplace in a vertical vent configuration 1 Remove screw in firebox top that is behind 1 4 flange on vent cover plate and directly in front of adapter pipe 2 Place the notched portion of upper clearance spacer facing the 1 4 flange on vent cover plate 3 Flex firebox top and slide upper clearance spacer beneath vent cover plate 4 Attach upper clearance spacer to firebox top with screw from Step 1 5 Installation of upper clearance spacer is completed The upper clearance spacer will prevent combustible material from contacting adapter pipe UPPER 1 CLEARANCE SPACER VENT COVER 1 PLATE Figure 2 Installation of Heater Baffle for DVS 36 or DVS 42 Figure 3 Your DVS 36 or DVS 42 fireplace is a direct vent gas fireplace To convert your direct vent gas fireplace into a direct vent gas fireplace heater you will install the heater baffle into the fireplace The heater baffle part number 10993 is included with every DVS 36 or DVS 42 Attention For DVS 36 42 only Propane LP gas on horizontal straight out rear
5. Part Part Quantity Description Number Supplied Fan Kit R 6158 1 Cord Set R 6159 1 Hardware Package 11676 1 GROUND N 1 4 TERMINALS Page 47 10 1 12 13 14 15 16 17 18 OPTIONAL SINGLE SPEED BLOWER INSTALLATION INSTRUCTIONS FBBI1A Blower Installation If applicable turn OFF electric supply to fireplace Lower bottom louver With a 5 16 socket loosen but do not remove either left screw or right screw that attaches bottom louver to fireplace side When the screw is sufficiently loosened you will be able to pull and pivot the bottom louver out of fireplace Place blower assembly into bottom of fireplace Insert blower support into mounting tabs on fireplace bottom for 30 model Attention The 36 42 models do not have mounting tabs on fireplace bottom Use front set of clearance holes on blower support for 30 model The 36 42 models use rear set of clearance holes on blower support as you place blower support onto two 2 weld studs at rear of fireplace bottom Attach two 2 wing nuts onto weld studs Place switch bracket onto two 2 weld studs located at front of the fireplace bottom Attach two 2 wing nuts onto weld studs Push up and outward to remove top louver Refer to Figure 1 for mounting hole location on right side of firebox top that applies to your appliance Measure from front edge of firebox top to determine mounting hole location Remove appropri
6. Replace valve Confirm stepper motor connection exists Fuel conversion plug missing or has poor connection RV8310E only Replace thermopile with Q313 Device too hot Check application None required This is normal operation and indicates the control is powered For additional Standing Pilot Troubleshooting refer to Page 30 13369 1 0203 Page 37 RF WIRING DIAGRAM Q GREEN VERT 1 4 TERMINALS WHITE BLANC DOTS Figure 54 Page 38 13369 1 0203 RFSTANDING PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you can not reach your gas supplier call the fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don
7. Turn valve knob to ON Place ON OFF switch to ON Check with millivolt meter at thermopile terminals Millivolt meter should read greater than 200 millivolts If the reading is okay and the main burner does not ignite replace the gas valve Plugged main burner orifice Check main burner orifice for blockage and remove 4 Frequent pilot outage problem a Pilot flame may be too high or too low or blowing high causing pilot safety to drop out Clean and adjust flame for maximum flame impingement on the thermocouple Follow lighting instructions carefully 5 The pilot and main burner extinguish while in operation a No LP Propane in tank Check LP Propane tank Refill fuel tank b Inner vent pipe leaking exhaust gases back into system Check for leaks Glass too loose gasket leaks in corners after usage Be certain glass assembly is installed correctly and tighten screws Horizontal vent improperly pitched The horizontal vent cap should slope down only enough to prevent any water from entering the unit The maximum downwards slope is 1 4 inch Bad thermopile or thermocouple Replace if necessary Improper vent cap installation Check for proper installation and freedom from debris or blockage 6 Glass soots a b Flame impingement on logs Contact Empire Comfort Systems Inc Debris around throat of main burner Inspect the opening at the
8. ELECTRODE diii 6 Find pilot follow metal tube from gas control The pilot is behind the middle log on the right side stop and immediately call a qualified service technician or gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier 9 Turn gas control knob counterclockwise N to ON 10 Close louver front assembly 11 Turn on all electric power to the appliance If applicable TO TURN OFF GAS TO APPLIANCE 1 Turn off all electric power to the appliance if service is to be performed if applicable 2 Lower louver front assembly 13369 1 0203 3 Push in gas control knob slightly and turn clockwise to OFF Do not force 4 Close louver front assembly Page 39 MAINTENANCE AND SERVICE PLEASE NOTE It is normal for appliances fabricated of steel to give off some expansion and or contraction noised during the start up or cool down cycle Similar noises are found with your furnace heat exchanger or car engine It is not unusual for your Empire gas fireplace to give off some odor the first time it is burned This is due to the curing of the paint and any undetected oil from the manufacturing process Please ensure that your room is well ventilated open all windows It is recommended that you burn your Empire unit for at least six 6 hours the first time you use it If optional fan kit
9. FLAME FAILURE RESPONSE TIME 0 8 seconds at 1 0uA flame current FLAME CURRENT 1 uA min CHECKOUT Check out the gas control system 1 At initial installation of the appliance 2 As part of regular maintenance procedures 3 As the first step in troubleshooting 4 Any time work is done on the system 13369 1 0203 STEP 1 Perform Visual Inspection A With power off make sure all wiring connections are clean and tight B Turn on power to appliance and ignition module C Open manual shutoff valves in the gas line to the appli ance D Do gas leak test ahead of gas control if piping has been disturbed GAS LEAK TEST Paint pipe joints with rich soap and water solution Bubbles indicate gas leak Tighten joints to stop leak STEP 2 Review Normal Operating Sequence and Module Specifications STEP 3 Reset the Module A Turn the thermostat to its lowest setting B Wait one minute As you do Steps 4 and 5 watch for points where operation deviates from normal Refer to Troubleshooting Chart to correct problem STEP 4 Check Safety Lockout Operation Turn gas supply off Set thermostat above room temperature to call for heat Watch for spark at pilot burner Time length of spark operation Maximum spark time is 90 seconds Open manual gas cock and make sure no gas is flowing to pilot or main burner F Set thermostat below room temperature and wait one minute before continuing STEP 5 Check Normal O
10. GAS VALVE NATURAL DVS 30RF a 2 20 11261 AIR DROP BACK ASSEMBLY dx ee ena 21 10554 NAILING FLANGE 4 REQ D 50 M 173 PILOT GASKET 22 11259 AIR DROP FRONT ASSEMBLY 57 R 3436 REMOTE OFF ON SWITCH DVS 30 23 11250 PRESSURE DOOR RELEIF ASSEMBLY 58 11663 VALVE BRACKET 2 REQ D DVS 30RF 24 11252 PRESSURE RELEIF BRACKET 2 REQ D 59 R 6110 106 LEFT FRONT 25 M 163 FLUE CONNECTOR TUBE GASKET 60 R 6109 LOG RIGHT FRONT 26 10994 DIVERTER OUTLET SUPPORT 2 A 27 11247 ASSEMBLY 63 R 6112 106 REAR 28 11253 COMBUSTION DOME DIVERTER NOT SHOWN 11281 VENTURI TARGET NAT ONLY 30 11257 SUPPORT COLUMN LEFT NOT SHOWN R 3435A WIRE ASSEMBLY DVS 30 31 11254 FIREBOX SIDE LEFT NOT SHOWN 13097 INLET TUBING ASSEMBLY DVS 30 32 11255 FIREBOX SIDE RIGHT NOT SHOWN 11664 INLET TUBING ASSEMBLY DVS 30RF 33 11258 SUPPORT COLUMN RIGHT NOT SHOWN R 6118 REMOTE CONTROL DVS 30RF 34 11256 FIREBOX BACK NOT SHOWN 11495 SHIPPING PLATE 35 11645 REAR LOG SUPPORT NOT SHOWN 11788 DECORATIVE ROCK 36 11646 GRATE ASSEMBLY 2 REQ D NOT SHOWN 11548 ROCK WOOL 1 REQ D NOT SHOWN R 4459 MAGNET 2 REQ D USE ONLY MANUFACTURER S REPLACEMENT PARTS USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH 13369 1 0203 Page 41 DVS 36 PARTS LIST INDEX PART INDEX PART NO NUMBER DESCRIPTION NO NUMBER DESCRIPTION 1 11785 UPPER CLEARANCE SPACER 39 R 5698 AIR SHUTTER 2 11450 TOP STANDOFF 2 REQ D 40 P 251 COUPLING NAT GAS ONLY 3 10988 V
11. Island C and Room Divider D installation is possible as long as the horizontal portion of the vent system H does not exceed 20 feet with a minimum vertical run of 8 feet See details in Venting Section 22222021 Z SS MEA AY Lei lo When youinstall your Direct Vent Fireplace in D Room divider or E Flat on wall corner positions a minimum of 6 inches clearance must be maintained from the perpendicular wall and the front edge of the appliance Figure 8 N MOH AS zz Page 8 13369 1 0203 GAS SUPPLY The gas pipeline can be brought in through the right or left side of the appliance Consult the current National Fuel Gas Code ANSI Z223 1 CAN CGA B149 1 or 2 installation code Recommended Gas Pipe Diameter Pipe Length Schedule 40 Pipe Tubing Type L Feet Inside Diameter Outside Diameter Nat L P Nat L P 0 10 1 2 3 8 1 2 3 8 1 3 cm 1 0 cm 1 3 cm 1 0 cm 10 40 1 2 1 2 5 8 1 2 1 3 cm 1 3 cm 1 6 cm 1 3 cm 40 100 1 2 1 2 3 4 1 2 1 3 cm 1 3 cm 1 9 cm 1 3 cm 100 150 3 4 1 2 7 8 3 4 1 9 cm 1 3 cm 2 2 cm 1 9 cm Note Never use plastic pipe Check to confirm whether your local codes allow copper tubing or galvanized Note Since some municipalities have additional local codes it is always best
12. 3 Installer should show owner how to start and operate the fireplace This direct vent gas fireplace is designed to operate with all combustion air being siphoned from the outside of the building and all exhaust gases expelled to the outside of the building The information contained in this manual pertains to all models and gas control systems unless otherwise noted Warning This unit is not for use with solid fuel Approval Listings and Codes Appliance Certification This fireplace is design certified in accordance with American National Standard CSA Standard Z 21 88b 2001 CSA 2 33b 2001 and Z21 50b 2002 CS A 2 2b 2002 by UL CUL Laboratories as a Direct Vent Gas Fireplace Heater Direct Vent Gas Fireplace and should be installed according to these instructions Consult your local building code agency prior to installation to ensure compliance with local codes including permits and inspections The fireplace when installed must be electrically grounded in accordance with local codes or in absence of local codes with the National Electric Code ANSI NFPA 70 or Canadian Electric code CSA C22 1 if an external electrical source is utilized These models may be installed in a bedroom or bed sitting room in the U S A and Canada Qualified Installing Agency Installation andreplacement of gas piping gas utilization equipment Or accessories and repair and servicing of equipment shall be performed only by a qualified agency T
13. 37 1 2 39 1 4 41 1 4 B 33 3 4 39 1 4 45 1 4 6 1 2 21 1 4 24 1 4 Figure 12 Attention If a base or mantel is not used and the appliance is installed directly on carpeting tile or other combustible material other than wood flooring it shall be installed on a metal or wood panel extending the full width and depth of the appliance The vertical dimension in Figure 12 must be adjusted when a metal or wood panel is placed beneath the appliance Finishing Figure 13 Finish the walls with the material of your choice Figure 6 shows the minimum vertical and corresponding maximum horizontal dimensions of mantels or other combustible projections above the top front edge of the fireplace Only non combustible materials may be used to cover the black fireplace front 13369 1 0203 WARNING When finishing the fireplace never obstruct or modify the air inlet outlet louvers in any manner Provide adequate clearances around air openings into the combustion chamber Caution If the joints between the finished wall and the fireplace surround top and sides are sealed a 300 F mini mum sealant material must be used These joints are not required to be sealed Only non combustible material using 300 F minimum adhesive if needed can be applied as facing to the fireplace surround TA FINISHED WALL FRONT TRIM OR NON COMBUSTIBLE MATERIAL INSTALLATION IS OPTIONAL JOINT BETWEEN
14. Figure 18 13369 1 0203 Vertical Sidewall Application COMBUSTIBLE SS i 25 PROJECTION A Te 0 t 1B 457mm 3 76mm ant MINIMUM MINIMUM 1 LL I PIPE NEN l oid f i i D 12 305mm 221 ABOVE GRADE 48 1219mm EEN EIN os L 52 EI III A a CEI 2 ER E 2 TYPICAL BASEMENT INSTALLATION Figure 19 Figure 20 and Chart 1 lists examples of possible venting systems using one 1 90 elbow Eight 8 feet is listed as maximum vertical vent run with 20 feet of maximum horizontal vent run Vertical dimensions are based on centerline to centerline of pipe Horizontal dimensions are based on centerline of pipe to end of termination SEE CHART FOR PERMISSIBLE H AND V DIMENSIONS Figure 20 Page 13 INSTALLATION continued CHART 1 Figures 20 and 21 Venting with One 1 90 Elbow or Two 2 90 Elbows Total Horizontal H or H H 3 maximum Total Vertical With Fire Box V 4 5 minimum 4 5 minimum 4 maximum 5 minimum 8 maximum 6 minimum 12 maximum 7 minimum 15 maximum 8 minimum 20 maximum 25 maximum vertical 20 maximum horizontal run Figure 21 and Chart 1 list examples of possible venting systems using two 2 90 elbows V is listed as minimum vertical dimensions and H1 H2 15 listed as total of maximum horiz
15. FINISHED WALL AND UNIT SEALED WITH 300 F 149 C SEALANT MATERIAL Figure 13 Attention Cold climate installation recommendation When installing this unit against a non insulated exterior wall it is mandatory that the outer walls be insulated to conform to applicable insulation codes Vent Runs Figures 14 15 16 17 and 18 In planning the installation for the fireplace it is necessary to install certain components before the appliance is completely positioned and installed These include the direct vent system gas piping for the appliance and the electrical wiring If the fan option is used The appliance can be mounted on any of the following surfaces 1 A flat hard combustible burnable surface 2 A raised wooden platform 3 Four 4 corner supports Example Four 4 concrete masonry blocks These supports must be positioned so they contact all four 4 perimeter edges on the bottom of the unit Three 3 basic types of installations 1 Straight out 4 8 wall thickness 2 Extended straight out 8 36 wall thickness 3 Vertical installations Page 11 INSTALLATION continued VERTICAL 90 ELBOW WITH HORIZONTAL TERMINATION VERTICAL 90 ELBOW TO HORIZONTAL OUT THE WALL 3 76mm MINIMUM CLEARANCE 90 ELBOW A TO COMBUSTIBLES PIPE LENGTH 5 42 53 3 4 137 TO BOTTOM OF UNIT D CAP WALL FIRESTOP WALL FIRESTOP DVS 30 DVS 36 4
16. Igniter sensor gap ignition stud Yes Spark okay Check ignition cable ground wiring ceramic insulator and gap and correct Check boot of the ignition cable for signs of melting or buckling Take protective action to shield cable and boot from excessive temperatures Check that all manual gas valves are open Supply tubing Turn gas supply on and pressures are good and pilot burner orifice is not blocked Pilot burner lights Check electrical connections between module and pilot Yes operator on gas control Check for 24 VAC across PV MV PV terminals on module If voltage is okay replace gas control If not replace module Spark stops when Note If S8600H goes into lockout reset system pilot is lit Yes Check continuity of ignition cable and ground wire Check that pilot flame covers electrode Adjust pilot flame current Minimum signal should read 1 0 microamp f problem persists replace module Check for 24 VAC across MV MV PV terminals If no voltage Main burner lights pou replace module Yes Check electrical connections between module and gas control If okay replace gas control Check continuity of ignition cable and ground wire Note If ground is poor or erratic shutdowns may occur occasionally even though operation is normal at the time of checkout f checks are okay replace module System runs until Note If S8600H goes into lockout reset system cal
17. Place smooth side of 1 2 diameter pushnut over end of damper rod Press the pushnut onto the damper rod approximately 1 8 The pushnut will prevent the damper rod from falling out of 1 4 diameter hole in damper door tab Attach cover plate to support legs with 4 10 x 1 2 provided screws The support legs are on the left side to the rear in the interior bottom of fireplace The 1 1 4 offset on damper rod is used to secure the damper door in an open or closed position Refer to Figure 4 for options available for installation of 6 diameter duct The duct run can be a maximum length of 40 feet Insulated duct is recommended when ducting through a heated space Note 6 C vent or 6 flex vent can be used 10 Cuta 6 diameter hole in structure after determining duct termination rain cap location 11 Caulk exterior of structure that will be contacted by outside air tube assembly See Figure 5 12 Insert outside air tube assembly into 6 diameter hole in structure Align clearance holes on rain cap with clearance holes on outside air tube assembly Attach rain cap and outside air tube assembly to structure with 6 1 1 2 provided screws 13 Attach 6 diameter duct to 1 1 2 collar on damper assembly 14 Route 6 diameter duct to outside air tube assembly 15 Attach 6 diameter duct to outside air tube assembly 16 Installation of fresh air intake kit is completed PARTS LIST Part Quantity Number Suppl
18. checked as the log set is installed In normal operation at full rate after 10 to 15 minutes the flame appearance should be sets of yellow flames NOTE Flames will be random by design flame height will go up and down Glowing embers rock wool can cover the pan burner in between the front and middle logs but very little is necessary to cover this area Excess rock wool material causes the yellow flame to be come orange and stringy Apply just enough to obtain slow glow and a bright yellow flame During manufacturing fabricating and shipping various components of this appliance are treated with certain oils films or bonding agents These chemicals are not harmful but may produce annoying smoke and smells as they are burned off during the initial operation of the appliance possibly causing headaches or eye or lung irritation This is a normal and temporary Occurrence The initial break in operation should last 2 3 hours with the burner at the highest setting Provide maximum ventilation by opening windows or doors to allow odors to dissipate Any odors remaining after this initial break in will be slight and will disappear with continued use STANDING PILOT OPERATING INSTRUCTIONS The standing pilot 750 millivolt system is a continuous burning pilot The pilot remains ON even when the main burner is OFF 750 Millivolt System Figures 48 and 49 When you ignite the pilot the thermocouple produces millivolts electrical
19. cleaned two or three times during each heating season depending on the circumstances present General Glass Information WARNING Do not operate appliance with the glass front removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Only glass approved for use by the manufacturer in fireplace may be used for replacement The glass replacement should be done by a licensed or qualified service person WARNING 1 The use of substitute glass will void all product warranties 2 Care must be taken to avoid breakage of the glass 3 Under no circumstances should this appliance be operated without the glass front or with a broken glass front Replacement of the glass with gasket as supplied by the manufacturer should be done by a qualified service person 4 Do not abuse the glass by striking or hitting the glass WARNING Do not use abrasive cleaners on glass Do not attempt to clean glass when glass is hot Page 40 Glass Removal and Replacement Figure 55 1 Push up and outward to remove top louver 2 Lower door assembly 3 Release two door latches at bottom of firebox 4 Grasp bottom of glass frame lift glass frame upward in order to release glass frame from lip on top of firebox Align and place top of glass frame over lip on top of firebox Grasp bottom of glass frame push inward and place glass frame onto firebox 7 Attach two door latches onto bottom of g
20. current which energizes the magnet in the gas valve After 30 seconds to 1 minute time period you can release the gas control knob and the pilot will stay ON Allow your pilot flame to operate an additional one 1 to two 2 minutes before you turn the gas control knob from the PILOT position to the ON position This time period allows the millivolts electrical current to build up to a sufficient level allowing the gas control to operate properly 1 Follow the SAFETY and LIGHTING INSTRUCTIONS for standing pilot controls found in this manual and on labels found in control compartment behind the door assembly CAUTION During the initial purging and subsequent lightings never allow the gas valve control knob to remain depressed in the pilot position without pushing the red ignitor button at least once every second 2 During the heating season leave the control valve knob in the ON position This will allow the pilot flame to remain lit Turn the burner flame on or off with the fireplace ON OFF rocker switch wall switch remote control kit or 750 millivolt wall thermostat NOTE The gas control valve allows you to increase or decrease the height of the main burner flame The control valve has a pressure regulator with a knob as shown in Figure 48 Rotate the knob clockwise to HI to increase the flame height and counterclockwise to LO to decrease the flame height Page 26 3 When the heating season is over turn the on off sw
21. during installation to insure maximum benefit and safety Failure to follow them will void your warranty and may present a fire hazard The warranty will be voided by and the warranter disclaims any responsibility for the following actions Installation of any damaged fireplace or vent system component Modification of the fireplace or direct vent system Installation other than as instructed by Empire Comfort System Inc mproper positioning of the gas logs glass door or lava rock Installation and or use of any component partnot manufactured or approved by manufacturer Page 5 SPECIFICATIONS Model DVS 30 RF DVS 36 RF DVS 36IP DVS 42 RF DVS 42IP Input BTU HR KW H Maximum 20 000 5 9 25 000 7 3 25 000 7 3 28 000 8 2 28 000 8 2 BTU HR KW H Minmum 14 000 4 1 17 500 5 1 20 000 5 9 Height without standoff 34 1 4 36 1 4 36 1 4 38 1 4 38 1 4 Width 33 39 39 45 45 Depth 16 1 4 21 21 24 24 Gas Inlet Pipe 3 8 Control Options amp Accessories for All DVS 30 DVS 36 amp DVS 42 3 8 1 2 Venting Options for All DVS 30 3 8 1 2 GWSG T 750 Millivolt Wall Thermostat Only used when DVS 36 or DVS 42 fireplace is converted into a heater Battery Operated Remote Control Battery Operated Remote Control with Thermostat Only used when DVS 36 or DVS 42 fireplace is converted into a heater FRBC 1 FRBTC
22. mode a signal is sent every 10 minutes if there is a change in the room temperature When the transmitter is in the On or Off modes a signal is also sent every 10 minutes with the status of On or Off condition The transmitter will work at a minimum of 25 feet from the receiver Make sure antennae is not touching metal and is horizontal Refer to Figure 54 Receiver Shutdown of Burner Inthe remote auto mode the valve shuts off if it does not receive a signal within 3 hours from the transmitter nthe local mode the valve does not shut off In the remote manual mode the vavle shuts off if it does not receive a signal within 6 hours from the transmitter Thermopiles The negative leads white must be connected to the terminals with the one white dot marked next to them Each thermopile must provide at least 500 mV open circuit voltage foutput is erratic check thermopile for intermittent shorts LED Troubleshooting Note In normal operation LED blinks once every two seconds also LED will be on for one second after every valid command received by the RV8310D these are not error codes Failure codes see Table can occur anytime after the pilot burner is lit Failure code timing is 1 4 second on 1 2 second off Sequence is failure code followed by LED not blinking for four seconds In the event of multiple failure codes the next failure code follows the previous failure code by approximately three seconds Code Service Action
23. or it s vent system Vertical ventruns on the outside of a building may be but are not required to be installed inside a chase FEMALE LOCKING ALE LOCKING uu LUG SLIDE FEMALE LOCKING LUG DOWN INTO MALE LOCKING LUG AND TWIST CLOCKWISE TO LOCK Figure 41 CAUTION Treatment of firestop spacers and construction of the chase may vary with the type of building These instructions are not substitutes for the requirements of local building codes Therefore your local building codes must be checked to determine the requirements for these steps NOTE When installing this vent system in a chase it is always good building practice to insulate the chase as you would the outside walls of your home This is especially important for cold climate installations Upon completion of building your chase framing install the vent system by following the instructions in this manual Remember to build the chase large enough so that minimum clearance of combustible materials including insulation to the vent system are maintained Page 23 VERTICAL TERMINATION For All Models continued Reassembly and Resealing Vent Pipe System Attach adapter pipe to vent cover in either the vertical or horizontal position replace horizontal and vertical pipe lengths elbows and horizontal or vertical termination kit All vent system components lock into place by sliding the concentric pipe secti
24. rear 1 log onto right rear pin on rear log support 8 Place middle 2 log between rear log support and burner pan 9 Place left front 3 log onto two 2 left front pins on burner pan 10 Place right front 4 log onto two 2 right front pins on burner pan 11 Place branch 5 log onto two 2 pins on middle 2 log Attention See placement of glowing embers and lava rock before proceeding to glass replacement Glass Replacement 12 Align and place top of glass frame over lip on top of firebox 13 Grasp bottom of glass frame push inward and place glass frame onto firebox 14 Attach two door latches onto bottom of glass frame 15 Align and insert 4 mounting tabs on top louver with 4 slots casing top Push downward to lock the top louver into position Refer to Figures 43 44 and 45 for the following warning Warning Failure to position the parts in accordance with this diagram or failure to use only parts specifically approved with this appliance may result in property damage or personal injury Attention Do not use Figure 44 or Figure 45 to order logs Refer to Pages 41 42 and 43 Parts List and Page 44 Parts View to order logs for your appropriate model number REAR LOG SUPPORT DVS 30 Log Placement Figure 44 13369 1 0203 REAR LOG SUPPORT DVS 36 and DVS 42 Log Placement Figure 45 Placement of Glowing Embers Rock Wool Figure 46 Provided with the log set is a small bag of
25. silicone sealant rated above 250 F on its outside edge too so as to make a seal to the exterior wall NOTE Woodscrews can and should be replaced with appropriate fasteners for use on stucco brick concrete or other types of siding CAUTION If exterior walls are finished with vinyl siding it is necessary to install the vinyl siding standoff SD 950 for DVS 30 or SD 1250 for DVS 36 42 Vinyl siding standoff SD 950 for DVS 30 or SD 1250 for DVS 36 42 will be installed between the vent termination and the exterior wall See Figure 39 This horizontal vent termination bolts onto the flat portion of the vinyl siding standoff so an air space will exist between the wall and the termination cap Page 22 pus 4 REQUIRED CUT VINYL SIDING AWAY TO FIT STANDOFF NUT 4 REQUIRED a SCREWS 4 REQUIRED TERMINATION Figure 39 13369 1 0203 VERTICAL TERMINATION For All Models Locate and mark the center point of the venting pipe Using a nail on the underside of the roof and drive this nail through this center point Make the outline of the roof hole around this center point NOTE Size of the roof hole dimensions depend on the pitch of the roof There must be a 1 inch clearance 25mm to the vertical pipe sections This clearance is to all combustible material Cover the opening of the vent pipe and cut and frame the roof hole Use framing lumber the same size as the roof rafters and install the frame securely
26. the vertical vent component and mark the ceiling to establish the center point of the vent Drill a hole or drive a nail through this center point and check the floor above for any obstructions such as wiring or plumbing runs Reposition the fireplace and vent system if necessary to accommodate ceiling joists and or obstructions EXISTING CEILING JOISTS NEW FRAMING CEILING BELOW Figure 36 NAILS 4 REQUIRED CEILING FIRESTOP Figure 37 Page 21 DVS 36 amp DVS 42 FRAMING AND FINISHING continued Cuta 10 1 2inch x 10 1 2 inch hole through the ceiling using the center point previously marked Frame the hole with framing lumber the same size as the ceiling joists See Figure 36 If the area above the ceiling is NOT an attic position and secure the ceiling firestop SD 1263 on the ceiling side of the previously cut and framed hole See Figure 37 If the area above the ceiling is an attic position and secure the firestop on top ofthe previously framed hole See Figure 38 NOTE Remove insulation from the framed area in the attic before installing the firestop and or vent pipe NAILS 4 REQUIRED A CEILING FIRESTOP NOTE Termination cap should pass through the wall firestop from the exterior of the building Adjust the termination cap to its final exterior position on the building Attach the termination cap with the four wood screws provided Before attachment of the termination run a bead of
27. to consult your local authority and installation code The use of the following gas connectors is recommended ANS Z21 24 Appliance Connectors of Corrugated Metal Tubing and Fittings ANS 721 45 Assembled Flexible Appliance Connectors of Other Than All Metal Construction The above connectors may be used if acceptable by the authority having jurisdiction The state of Massachusetts requires that a flexible appliance connector cannot exceed three feet in length FLEXIBLE GAS LINE CONNECTION GAS SUPPLY flee HANDLE c oO FLEX TUBING FLARE SHUT OFF VALVE FLARE FITIING RIGID GAS LINE CONNECTION CLOSE NIPPLE TEE HANDLE N LERRA B din m i a 5 HUT OFF VALVE 3 8 NPT NIPPLE e NPT GAS SUPPLY NPT UNION Figure 9 13369 1 0203 Consult the current National Fuel Gas Code ANSI Z223 1 CAN CGA B149 1 or 2 installation code Installing a New Main Gas Cock Each appliance should have its own manual gas cock In the state of Massachusetts the gas cock must be a T handle type A manual main gas cock should be located in the vicinity of the unit Where none exists or where its size or location is not adequate contact your local authorized installer for installa tion or relocation Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases The gas lines must be checked fo
28. troubleshooting Then check TROUBLESHOOTING GUIDE to pinpoint the cause of the problem If troubleshoot ing indicates an ignition problem see Ignition System Checks below to isolate and correct the problem Following troubleshooting perform the CHECKOUT proce dure page 10 again to be sure system is operating normally Ignition System Checks Step 1 Check ignition cable Make sure Ignition cable does not touch any metal surfaces B Ignition cable is no more than 36 inches long C Connections to the ignition module and to the igniter sensor are clean and tight D Ignition cable provides good electrical continuity Step 2 Check ignition system grounding Nuisance shutdowns are often caused by a poor or erratic ground A common ground usually supplied by the pilot burner bracket is required for the module and the pilot burner igniter sensor Check for good metal to metal contact between the pilot burner bracket and the main burner Check the ground lead from GND BURNER terminal on the module to the pilot burner Make sure connec tions are clean and tight If the wire is damaged or deteriorated replace it with No 14 18 gauge mois ture resistant thermoplastic insulated wire with 105 C 221 F minimum rating Ifflame rod or bracket are bent out of position restore to correct position Replace pilot burner igniter sensor if insulator is cracked Step 3 Check spark ignition circuit You will need a sho
29. valve and the main burner will not light Safety Lockout 58600 provides 100 percent shutoff or safety lockout timer starts timing the moment the trial for ignition starts Ignition spark continues only until the timed trial for ignition period ends Then the module goes into safety lockout Lockout de energizes the first main valve operator and closes the first main valve in the gas control stopping pilot gas flow The control system must be reset by setting the thermostat below room temperature for one minute or by turning off power to the module for one minute Main Burner Operation When the pilot flame is established a flame rectification circuit is completed between the sensor and burner ground The flame sensing circuit in the module detects the flame current shuts off the spark generator and energizes the second main valve operator The second main valve opens and gas flows to the main burner where itis ignited by the pilot burner The flame current also holds the safety lockout timer in the reset normal operating condition When the call for heat ends both main valve operators are de energized and both main valves in the gas control close CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing S8600H NORMAL OPERATING SEQUENCE Thermostat Wall Switch Remote Etc Calls For Heat STAG
30. 0 MOUNTING BRACKET 19 M 169 8 ADAPTER GASKET 52 R 1995 TRANSFORMER DVS 36IP 20 10900 AIR DROP BACK ASSEMBLY 53 UH 451 JUNCTION BOX COVER DVS 36IP 21 10554 NAILING FLANGE 4 REQ D 94 UH 273 m BOX 55 5160 RD SET 18 DVS 36IP 22 11222 AIR DROP FRONT ASSEMBLY R 1616 MODULE DVS 36IP 23 01304 BLOW PEATE ASSEMBLY 57 R 3436 REMOTE OFF ON SWITCH DVS 36 24 11452 BLOW PLATE BRACKET 2 REQ D 58 11663 VALVE BRAKET 2 REQ D DVS 36RF 25 M 170 FLUE OUTLET GASKET ix p 26 10976 DIVERTER OUTLET TUBE OG 2 MIDDLE 27 10893 FIREB0X TOP ASSEMBLY 62 R 5734 LOG BRANCH 28 10798 COMBUSTION DOME DIVERTER 63 R 6392 LOG REAR 29 10993 HEATER BAFFLE NOT SHOWN R 3435A WIRE ASSEMBLY DVS 36 30 11218 SUPPORT COLUMN LEFT NOT SHOWN 11440 INLET TUBING ASSEMBLY DVS 36IP 31 10788 SIDE LEFT NOT SHOWN 11413 INLET TUBING ASSEMBLY DVS 36 32 10789 FIREBOX SIDE RIGHT NOT SHOWN 11665 INLET TUBING ASSEMBLY DVS 36RF 33 11219 SUPPORT COLUMN RIGHT SHOWN R 6118 REMOTE CONTROL DVS 36RF 34 11453 FIREBOX BACK NOT SHOWN 11497 SHIPPING PLATE 35 11825 REAR LOG SUPPORT NOT SHOWN 11788 DECORATIVE ROCK 37 P 253 ORIFICE FITTING NOT SHOWN 5751 WIRE ASSEMBLY DVS 36IP 38 P 255 53 ORIFICE LP SHOWN R 721B WIRE HARNESS 5 36 38 P 256 341 ORIFICE NAT NOT SHOWN R 4459 MAGNET 2 REQ D USE ONLY MANUFACTURER S REPLACEMENT PARTS USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH Page 42 1
31. 1 FREC 1 FWS 1 EK 1 FB BK 2 FBBIA FBJB 1 Electric Remote Control Wall Switch Embers Kit Variable Speed Automatic Blower Single Speed Automatic Blower Junction Box for non IP models only DVS 30 Accessories Only DVS 36 Accessories Only DVVK 41 1 Direct Vent Fireplace Vent Kit Top Vent standard through the wall venting Includes SD 990B SD 911B SD 985 SD 947 DVVK A4R 1 Direct Vent Fireplace Vent Kit Rear Vent standard through the wall venting Includes SD 908 SD 947 SD 985 Venting Options for All DVS 36 amp DVS 42 DVVK 51 1 Direct Vent Fireplace Vent Kit Top Vent standard through the wall venting Includes SD 1208 SD 1284 SD 1290 and Firestop DVVK 5R 1 Direct Vent Fireplace Vent Kit Rear Vent standard through the wall venting Includes SD 1208 SD 1284 and Firestop DVS 42 Accessories Only DVFB AK 30 Kit for Fresh Air Plus FB AK 2 Kit for Fresh Air Plus FB AK 2 Kit for Fresh Air Plus DVS BL 30 2 Brick Liner DVS BL 36 2 Brick Liner DVS BL 42 2 Brick Liner DVPI1A 30 1 Ceramic Aged Brick Liner DVPIA 36 1 Ceramic Aged Brick Liner DVPIA 42 1 Ceramic Aged Brick Liner FBF 30BL 2 Black Frame FBF 36BL 2 Black Frame FBF 42BL 2 Black Frame DVFBF 30BR 1 Polished Brass Frame DVFBF 36BR 1 Polished Brass Frame DVFBF 42BR 1 Polished Brass Frame FBF 30BP 2 Black Porcelain Frame FBF 36BP 2 B
32. 1573 R 6546 6545 6544 Kit Number DVPIA 36 1 10990 R 6549 R 6548 R 6547 Kit Number DVP1A 42 1 10991 R 6558 R 6557 R 6556 Part Description Quantity Supplied Brick Panel Z Bracket Brick Panel Right Brick Panel Left Brick Panel Back PH 1 800 851 3153 FAX 1 800 443 8648 E MAIL info empirecomfort com WEB SITE www empirecomfort com Empire Comfort Systems Inc Nine Eighteen Freeburg Ave Belleville Illinois 62220 2623 Page 52 13369 1 0203
33. 3 IMPORTANT SAFETY INFORMATION Before enclosing the Simpson Dura Vent vent pipe assembly operate the appliance to ensure it is venting properly DVS 36 OR DVS 42 IS A HEATING APPLIANCE WHEN HEATER BAFFLE IS INSTALLED SEE PAGE 7 Do Not Operate This Appliance Without Glass Front Panel Installed If this appliance is installed directly on carpeting tile or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance The base referred to above does not mean the fireproof base as used on wood stoves The protection is for rugs that are extremely thick and light colored tile Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies The glass front or any part removed for servicing the appliance must be replaced prior to operating the appliance Work should be done by a qualified service person Keep burner and control compartment clean Vent cap is hot while fireplace is in operation Installation and repair should be done by a QUALIFIED SERVICE PERSON The appliance should be inspected before use and at least annually by a qualified se
34. 3369 1 0203 DVS 42 PARTS LIST INDEX PART INDEX PART NO NUMBER DESCRIPTION NO NUMBER DESCRIPTION 1 11785 UPPER CLEARANCE SPACER 38 257 340 ORIFICE 2 11451 TOP STANDOFF 2 REQ D 39 R 5698 AIR SHUTTER 3 10988 VENT COVER PLATE ASSEMBLY 40 P 251 COUPLING NAT GAS ONLY 4 11425 OUTER WRAPPER TOP 41 12338 BURNER ASSEMBLY 5 10777 HEAT SHIELD 42 11499 BURNER SUPPORT LEFT 6 11423 OUTER WRAPPER LEFT 43 11377 BURNER SUPPORT RIGHT 7 11422 OUTER WRAPPER BACK 44 R 5747 PILOT ASSEMBLY NATURAL DVS 42IP 8 11424 OUTER WRAPPER RIGHT 44 R 5748 PILOT ASSEMBLY LP DVS 42IP 9 10779 CORNER SHIELD 45 R 5705 PILOT ASSEMBLY NATURAL DVS 42 10 10054 JUNCTION BOX WELDED ASSEMBLY DVS 45 R 5706 PILOT ASSEMBLY LP DVS 42 421P 45a R 5710 THERMOPILE DVS 42 45b R 5709 THERMOCOUPLE DVS 42 11 10018 AIR DILLUTION COVER PLATE 46 R 6116 PILOT ASSEMBLY NATURAL DVS 42RF 12 10574 CORNER BRACE 2 46 R 6117 PILOT ASSEMBLY LP DVS 42RF 13 10573 CORNER BRACE 1 46a 6761 THERMOPILE 2 DVS 42RF 14 11420 OUTER WRAPPER BOTTOM WELDED 47a 11447 BOTTOM WELDED ASSEMBLY ASSEMBLY DVS 42 DVS 42 1P 47b 11771 FIREBOX BOTTOM WELDED ASSEMBLY 14 13100 OUTER WRAPPER BOTTOM WELDED DVS 42 DVS 42RF ASSEMBLY DVS 42IP 48 R 4053 DOOR LATCH 2 REQ D 14 13101 OUTER WRAPPER BOTTOM WELDED 49a R 5745 GAS VALVE NATURAL DVS 42IP ASSEMBLY DVS 42RF 49a R 5746 GAS VALVE LP DVS 42IP 15 10588 LOUVER ASSEMBLY
35. 7 1 2 51 3 4 121cm 131 TO BOTIOM TO BOTIOM OF UNIT OF UNIT C B 4 1 Figure 14 HORIZONTAL ONLY STRAIGHT OUT THE BACK A LENGTH a NL n H DOM CAP 0 521 B NO 4 TO 5 5 8 102mm 143mm 6 5 5 8 TO 11 5 8 15222 143mm TO 295mm 9 11 1 8 TO 14 5 8 22922 283mm TO 371mm 12 14 1 8 17 5 8 30522 359mm TO 448mm Figure 15 Page 12 C 9 7 16 TO 10 9 16 240mm TO 268mm 10 13 16 TO 13 9 16 275mm TO 344mm 14 TO 16 9 16 356mm TO 421mm Figure 16 4 TO 5 1 8 10222 TO 5 5 8 TO 8 1 8 143mm TO 206mm 8 5 8 TO II 1 8 21922 0 28 13369 1 0203 CORNER INSTALLATION VERTICAL 90 ELBOW HORIZONTAL OUT THE WALL WALL FIRESTOP EN 6 152mm MINIMUM 97 229mm MINIMUM DIM DVS 30 DVS 36 39 3 4 48 5 8 55 7 8 101 124cm 142cm g 281 8 341 2 39 5 8 71cm 88cm 101cm C 12 1 8 13 1 4 14 3 4 308mm 337mm 375mm 56 1 4 69 1 8 791 4 143 176cm 201cm Figure 17 CORNER INSTALLATION HORIZONTAL 45 ELBOW TO HORIZONTAL OUT THE WALL WALL FIRESTOP sj PIPE LENGTH vent CAP 6 4 071 2 2 102mm 191mm 9 5 8 TO 10 5 8 229mm 194mm TO 270mm
36. CORD SET 10758 FAN CONTROL BRACKET R 2503 FAN CONTROL R 6459 WIRE HARNESS 11932 BLOWER SUPPORT R 6460 BLOWER ASSEMBLY 11933 SWITCH BRACKET R 6461 SWITCH 10146 BLOWER GASKET R 1720 CABLE CLIP R 1499 GROMMETS R 1454 BUSHING co oco 4 oO5 O1 Bo PP 2 2 2 po a a a a a of x x 2 13369 1 0203 Page 49 OPTIONAL FRESH AIR INTAKE INSTALLATION INSTRUCTIONS OPTIONAL FRESH AIR INTAKE KIT DVFB AK 30 FB AK 2 Optional Fresh Air Intake Kit Figure 1 Installation of our 6 fresh air intake kit is simple and easy to complete This system MUST BE installed before the fireplace is enclosed with finishing material The air will be drawn into the cooling layer of the fireplace and be completely separated from the combustion casing of the direct vent fireplace Cooler outside air will mix with room air circulating around the firebox to reduce the heat output and bring heated fresh air into the house to provide a more positive balance RAIN CAP DAMPER INCLUDES ROD OUTSIDE AIR BRACKET TUBE ASSEMBLY ASSEMBLY INCLUDES COVER DAMPER PLATE ROD Figure 1 Fresh Air Intake Kit Installing Fresh Air Intake Kit Figures 2 3 4 5 6 1 Remove atr dilution cover plate from left side of outer casing by removing 4 10 x 1 2 screws See Figure 2 Attach damper assembly onto left side of outer casing with 4 10 x 1 2 screws
37. E 1 Trial for Ignition Spark Generator Powered First Valve Pilot Operator Opens POWER INTERRUPTION System shuts off Restarts when power is restored PILOT FLAME FAILURE Second main operator closes Module starts trial for ignition PILOT BURNER OPERATION Pilot burner lights Module senses flame current OR IF FLAME CURRENT SENSED Spark generator off Second valve operator Main opens STAGE 2 Main Burner Operation MAIN BURNER OPERATION Module monitors pilot flame current THERMOSTAT SATISIFIED Valves close Pilot and main burners are off Page 34 Pilot burner does not light MODULE RESPONSE S8600H After 90 seconds pilot valve closes spark stops Lockout timing is stamped on module 13369 1 0203 Important 1 The following service procedures are provided as a gen eral guide 2 Meter readings between gas control and ignition module must be taken within the trial for ignition period Once the ignition module locks out the system must be reset by setting the thermostat down for at least one minute before continuing 3 If any component does not function properly make sure it is correctly installed and wired before replacing it 4 The ignition module cannot be repaired If it malfunc tions it must be replaced 5 Only trained experienced service technicians should ser vice intermittent pilot systems Perform the CHECKOUT steps on page 10 as the first step in
38. ENT COVER PLATE ASSEMBLY 41 12320 BURNER BOX ASSEMBLY 4 11406 OUTER WRAPPER TOP 42 11499 BURNER SUPPORT LEFT 5 10776 HEAT SHIELD 43 11377 BURNER SUPPORT RIGHT 6 11404 OUTER WRAPPER LEFT 44 R 5747 PILOT ASSEMBLY NATURAL DVS 36IP 7 11403 OUTER WRAPPER BACK 44 R 5748 PILOT ASSEMBLY LP DVS 36IP 8 11405 OUTER WRAPPER RIGHT 45 R 5705 PILOT ASSEMBLY NATURAL DVS 36 45 R 5706 PILOT ASSEMBLY LP DVS 36 1077 RNER SHIELD x JE 45 R 5710 THERMOPILE 015 36 10 10054 JUNCTION BOX WELDED ASSEMBLY DVS 45b R 5709 THERMOCOUPLE DVS 36 36IP 46 R 6116 PILOT ASSEMBLY NATURAL DVS 36RF 11 10018 AIR DILLUTION COVER PLATE 46 R 6117 PILOT ASSEMBLY LP DVS 36RF 12 10574 CORNER BRACE 2 46a R 6761 2 REQ D DVS 36RF 45 40573 CORNER BBACE 47a 11439 dise t WELDED ASSEMBLY 14 11521 OUTER WRAPPER BOTTOM WELDED 47b 11770 FIREBOX BOTTOM WELDED ASSEMBLY ASSEMBLY DVS 36 DVS 36 DVS 36RF 14 13098 OUTER WRAPPER BOTTOM WELDED 48 R 4053 DOOR LATCH 2 REQ D ASSEMBLY DVS 36IP 49a R 5745 GAS VALVE NATURAL DVS 36IP 14 13099 OUTER WRAPPER BOTTOM WELDED 49a R 5746 GAS VALVE LP DVS 36IP ASSEMBLY DVS 36RF 49b R 5454 GAS VALVE NATURAL DVS 36 49b R 5455 GAS VALVE DVS 36 T 10998 POUNERHEOSEMBUUSUDEER 49 R 6114 GAS VALVE NATURAL DVS 36RF 16 10898 GLASS FRAME ASSEMBLY 49 R 6115 GAS VALVE LP DVS 36RF 17 10587 LOUVER ASSEMBLY LOWER 50 M 173 PILOT GASKET 18 R 5137 ADAPTER PIPE 51 UH 81
39. Flashing anchored to frame must withstand high winds The storm collar is placed over this joint to make a water tight seal Non hardening sealant should be used to completely seal this flashing installation Determining Minimum Vent Height Above the Roof WARNING Major U S building codes specify minimum chimney and or vent height above the roof top These mini mum heights are necessary in the interest of safety These specifications are summarized in Figure 40 LOWEST DISCHARGE OPENING 7 LISTED CAP LISTED GAS VENT H MINIMUM MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING t 12 ROOF PITCH IS 12 ROOF PITCH H MINIMUM FEET METER FLAT TO 6 12 1 0 0 30 6 12 TO 7 12 1 25 0 38 OVER 7 12 10 8 12 55 0 46 OVER 8 12 T0 9 12 2 0 0 61 OVER 9 12 TO 10 12 2 5 0 76 OVER 10 12 TO 11712 3 25 0 99 OVER 11 12 TO 12 12 4 0 1 22 OVER 12 12 TO 14 12 5 0 1 52 OVER 14 12 TO 16 12 6 0 1 83 OVER 16 12 TO 18 12 7 0 2 13 OVER 18 12 TO 20 12 7 5 2 27 OVER 20 12 TO 21 12 8 0 2 44 Figure 40 Note that for steep roof pitches the vent height must be increased In high wind conditions nearby trees adjoining roof lines steep pitched roofs and other similar factors can result in poor draft or down drafting In these cases increasing the vent height may solve this problem General Maintenance Conduct an inspection
40. G SUPPORT SHOWN 11498 SHIPPING PLATE 36 11371 GRATE ASSEMBLY 2 REQ D SHOWN 11788 DECORATIVE ROCK 37 P 253 ORIFICE FITTING SHOWN 11548 ROCK WOOL 2 REQ D 38 P 258 1 55mm ORIFICE LP SHOWN R 5751 WIRE ASSEMBLY DVS 42IP SHOWN R 721B WIRE HARNESS DVS 42IP SHOWN R 4459 MAGNET 2 REQ D USE ONLY MANUFACTURER S REPLACEMENT PARTS USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH 13369 1 0203 Page 43 PARTS VIEW IP MODEL Page 44 13369 1 0203 ACCESSORY PARTS The following accessory parts can be obtained from your Empire Comfort Systems dealer Should you need additional information beyond what your dealer can furnish contact Empire Comfort Systems Inc Nine Eighteen Freeburg Ave Belleville Illinois 62222 0529 Accessory Description Model Number Fan Kit s Designed to provide forced air flow Variable Speed FKA 160 Single Speed FBBIA Simulated Brick Panels Designed to enhance appearance DVS BL 30 looking more like real masonry DVS BL 36 DVS BL 42 DVPIA 30 1 DVPIA 36 1 DVPIA 42 1 Fresh Air Intake Kit P Designed to provide heated fresh DVFB AK 30 air to the house FB AK 2 Trim Kit Frame Brass DVSBF 36BR 1 DVSBF 42BR 1 DVSBF 42BR 1 Frame High Gloss Black FBF 30BP 2 FBF 36BP 2 FBF 42BP 2 Frame Black FBF 30BL 2 FBF 36BL 2 FBF 42BL 2 Louvers UPPER LOUVER Brass Lo
41. UPPER 49b R 5454 GAS VALVE NATURAL DVS 42 49b R 5455 GAS VALVE LP DVS 42 1 10331 Bre FRAME ASSEMBLY 49c R 6114 GAS VALVE NATURAL DVS 42RF 17 10589 LOUVER ASSEMBLY LOWER 49c R 6115 GAS VALVE LP DVS 42RF 18 R 5137 ADAPTER PIPE 50 M 173 PILOT GASKET 19 M 169 8 ADAPTER GASKET 51 UH 810 MOUNTING 20 10900 AIR DROP BACK ASSEMBLY 52 R 1995 TRANSFORMER DVS 42IP 21 10554 NAILING FLANGE 4 53 UH 451 JUNCTION BOX COVER DVS 42IP 22 11222 AIR DROP FRONT ASSEMBLY 54 UH 273 JUNCTION BOX DVS 42IP 23 10945 PRESSURE DOOR RELEIF ASSEMBLY 2 55 R 5160 CORD SET 18 DVS 42IP REQ D 56 R 1616 MODULE DVS 42IP 57 R 3436 REMOTE OFF ON SWITCH DVS 42 24 11452 BLOW PLATE BRACKET 4 REQ D 58 11663 VALVE BRACKET 2 REQ D DVS 42RF 25 M 170 FLUE OUTLET GASKET 59 R 5736 LOG LEFT FRONT 26 10976 DIVERTER OUTLET TUBE 60 R 5737 RIGHT FRONT 61 R 5738 LOG MIDDLE 27 10944 FIREBOX TOP ASSEMBLY marine 28 10799 COMBUSTION DOME DIVERTER 63 R 7139 LOG REAR 29 10993 HEATER BAFFLE SHOWN 11281 VENTURI TARGET NAT ONLY 30 11220 SUPPORT COLUMN LEFT SHOWN R 3435A WIRE ASSEMBLY DVS 42 31 10790 FIREBOX SIDE LEFT SHOWN 11440 INLET TUBING ASSEMBLY DVS 42IP 32 10791 FIREBOX SIDE RIGHT NOT SHOWN 11413 INLET TUBING ASSEMBLY DVS 42 33 11221 SUPPORT COLUMN RIGHT NOT SHOWN 11666 INLET TUBING ASSEMBLY DVS 42RF 34 11454 FIREBOX BACK SHOWN R 6118 REMOTE CONTROL DVS 42RF 35 11379 REAR LO
42. an air and will settle on the floor service technician Force or attempted repair may WHAT TO DO IF YOU SMELL GAS result in a fire or explosion Do not try to light any appliance Do not use this appliance if any part has been under Do not touch any electrical switch water Immediately call a qualified service techni do not use any phone in your building cian to inspect the appliance and to replace any part Immediately call your gas supplier from a neigh of the control system and any gas control which has bor s phone Follow the gas supplier s instructions been under water LIGHTING INSTRUCTIONS STOP Read the safety information above 8 Turn gas control knob counterclockwise to Set REMOTE OFF ON switch to OFF PILOT Turnoffall electric power to the fireplace if applicable 9 Push in control knob all the way and hold in Lower louver front assembly Immediately light the pilot with the Piezo Pilot Push in gas control knob slightly and turn clockwise Ignitor or use a match Continue to hold the control T to OFF knob in the for about one 1 minute after the pilot is lit Release knob and it will pop back up Pilot should remain lit If it goes out repeat steps 5 through 9 If the control knob does not pop up when released STOP and IMMEDIATELY call Prat a qualified service technician or gas OCR OFF POSTION supplier If the pilot will not stay lit after several NOTE Knob cannot
43. asements and other low areas Stay out until firefighters declare them to be safe Use your neighbor s phone and call a trained LP Gas service person and the fire department Even though you may not continue to smell gas do not turn on the gas again Do not re enter the building vehicle trailer or area Finally let the service man and firefighters check for escaped gas Have them air out the area before you return Properly trained LP Gas service people should repair the leak then check and relight the gas appliance for you NO ODOR DETECTED ODOR FADE Some people cannot smell well Some people cannot smell the odor of the chemical put into the gas You must find out if you can smell the odorant in propane Smoking can decrease your ability to smell Being around an odor for a time can affect your sensitivity or ability to detect that odor Sometimes other odors in the area mask the gas odor People may not smell the gas odor or their minds are on something else Thinking about smelling a gas odor can make it easier to smell The odorant in LP gas is colorless and it can fade under some circumstances For example if there is an underground leak the movement of the gas through soil can filter the odorant Odorants in LP Gas also are subject to oxidation This fading can occur if there is rust inside the storage tank or in iron gas pipes The odorant in escaped gas can adsorb or absorb onto or into walls masonry and other mat
44. ate screw from firebox top Refer to Figure 2 for fan control bracket location that applies to your firebox Align clearance hole on fan control bracket with screw hole on firebox top Attach fan control bracket to firebox top with screw from Step 9 Route fan control wire harness between inner casing and outer casing Attach one 1 cord set wire to one 1 blower assembly wire Attach one 1 cord set wire to one 1 fan control wire Attach one 1 blower assembly wire to one 1 fan control wire Align and insert 4 mounting tabs on top louver with 4 slots on casing top Push downward to lock the top louver into position Replace bottom louver Installation of FBB1A single speed blower is completed Fan Control Operation Turn switch to ON position to activate fan control On maximum input blower will operate after 4 to 6 minutes of main burner ignition Page 48 FIREBOX TOP VFFB 42 VFC42 VFFB 36 VFC36 VFHS 36 VF 3600 DVF DVT VFFB 30 12 1 2 DVS DVST A VFC30 9 1 4 Tm VEHS 32 1 3 3 4 Figure 1 VFFB VFC UNITS VFHS 32 UNITS VFHS 36 VF 3600 UNITS DV 36 42 UNITS DV 30 UNITS Figure 2 13369 1 0203 Wiring The appliance when installed must be electrically grounded in accor dance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA No 70 if an external electrical source is utilized This appliance is equipped with a three prong groun
45. base of the main burner It is imperative that NO material be placed in this opening 7 Flame burns blue and lifts off main burner a Insufficient oxygen being supplied Check to make sure vent cap is installed properly and free of debris Make sure that vent system joints are tight and have no leaks Check to make sure that no material has been placed at the main burner base sure glass is tightened properly on unit particularly on top corners 13369 1 0203 DVS 36 amp DVS 42 INTERMITTENT PILOT OPERATING INSTRUCTIONS The intermittent pilot 120 24 volt system is ON when the main burner is ON When the main burner is OFF the intermittent pilot is OFF The pilot flame should envelop 3 8 to 1 2 inch 10 to 13mm of the tip of the flame rod To adjust 1 Remove the pilot adjustment cover screw 2 Turn the inner adjustment screw clockwise to decrease or counterclockwise pe to increase pilot flame Pilot adjustment is shipped at full flow rate Turn the inner adjustment screw clockwise g n1ssass s s j l inlet pres sure is too high 3 Replace the cover screw after the adjustment to prevent gas leakage Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing Provided on the intermittent pilot wiring harness are two 2 stripped and bare wires that are labeled THERMOSTAT The
46. be turned from PILOT to OFF tries turn the gas control knob to OFF unless knob is pushed in slightly Do not force and call your service technician or gas 6 Wait ten 10 minutes to clear out any gas Then smell supplier for gas including near the floor If you then smell gas Turn gas control knob counterclockwise to STOP Follow in the safety information above If the ON you do not smell gas go to the next step Close louver front assembly 7 Find pilot Follow metal 7 2 ELECTRODE Turn on all electric power to the appliance if tubefrom gascontrol N HERMOCOUPLE applicable log on the left side pilot is behind the second Set ON OFF REMOTE switch to desired setting IET GWIIIIIIQIII ISIOGIILIO TURN OFF GAS TO FIREPLACE W T 1 Set REMOTE OFF ON switch to OFF 4 Push in gas control knob slightly and turn clock 2 Turnoffallelectric power to the fireplace if service is to wise l to OFF Do not force be performed if applicable 5 Closelouver front assembly 3 Lower louver front assembly 13369 1 0203 Page 29 STANDING PILOT TROUBLESHOOTING With proper installation and maintenance your new Gas Direct Vent Fireplace should provide years of trouble free service If you do experience a problem refer to the Trouble Shooting Guide below This guide will assist a qualified service p
47. ch as wiring or plumbing runs Reposition the appliance and vent system if necessary to accommodate ceiling joists and or obstructions Cut a 10 inch x 10 inch hole through the ceiling using the center point previously marked Frame the hole with framing lumber the same size as the ceiling joists See Figure 31 If the area above the ceiling is NOT an attic position and secure the ceiling firestop SD 963 on the ceiling side of the previously cut and framed hole See Figure 32 If the area above the ceiling IS an attic position and secure the firestop on top of the previously framed hole See Figure 33 NOTE Remove insulation from the framed area in the attic before installing the firestop and or vent pipes Page 19 DVS 30 FRAMING AND FINISHING continued EXISTING CEILING JOISTS NAILS 4 REQUIRED X CEILING FIRESTOP ni be F 254 0 CEILING BELOW 5 31 Figure 33 See Horizontal Termination for all Models Page 22 and Vertical Termination for all Models Page 23 24 gt NAILS 4 REQUIRED ety uA px G FIRESTOP Figure 32 Page 20 13369 1 0203 DVS 36 amp DVS 42 FRAMING AND FINISHING Installing Support Brackets Figure 34 A horizontal pipe support MUST BE used for each 3 feet of horizontal run The pipe supports should be placed around 8 inch diameter pipe and nailed in place to framing members There MUST 3 i
48. cony is fully open on a minimum of 2 sides beneath the floor as specified in CGA 149 Installations Codes or ANSI Z223 1 Note Local Codes or Regulations may require different clearances Page 17 VENT SYSTEM IDENTIFICATION Installing Vent Components Figure 28 Begin the vent system installation by installing the first component 90 elbow to the starting collars or straight pipe on the top of the appliance then the straight pipe length and then horizontal or vertical termination kit NOTE All outer connection joints must be sealed with aluminum tape or silicone sealant rated above 300 F 149 C The inner flue joints do not require any sealant WAL L FIRESTOP ER P TERMINAT ION one MAXIMUM OF 45 ELBOW TWO 90 ELBOWS 90 ELBOW CEILING FIRESTOP All vent system components lock into place by sliding the concentric pipe section with four 4 equally spaced interior beads onto the appliance collar or previously installed component end with four 4 equally spaced indented sections When the internal beads of each starting outer pipe line up rotate pipe section clockwise 90 approximately 3 inches The vent pipe is now locked together Continue adding components per the pre planned vent system configuration Be certain that each succeeding vent component is securely fitted and locked into the preceding component in the vent system ERTICAL MINATION IMUM OF EE 90 ELBOWS ORM COLLAR
49. ct 1 wire from the 750 millivolt wall thermostat and 1 wire from appropriate accessory to the RED stripped and bare wire from the ON OFF REMOTE wire harness Note When the appliance is in the MANUAL mode and the batteries fail in the FRBC 1 or if the electric 120 volt fails in the FREC 1 and immediate heat is desired turn the ON OFF REMOTE switch from the REMOTE position to the ON position Page 27 STANDING PILOT OPERATING INSTRUCTIONS continued Manual Operation 1 Turn ON OFF REMOTE switch to REMOTE position 2 Turn wall thermostat OFF 3 Turn accessory FRBC 1 FRBTC 1 FREC 1 or FWS 1 ON Appliance is now in the manual mode You must turn the appliance ON or OFF with appropriate accessory Wall Thermostat Operation 1 Turn the ON OFF REMOTE switch to REMOTE position 2 Turn accessory FRBC 1 FRBTC 1 FREC 1 or FWS 1 OFF 3 Turn wall thermostat ON and set appropriate temperature Wall thermostat will cycle the appliance ON and OFF Installation of Remote Receiver Place remote receiver on the floor of fireplace behind the louver as far forward as possible Attention The velcro loop and hook are not necessary in this installation but can be used to secure remote receiver Refer to remote control installation and operating instructions for more details on remote control Millivolt Control The valve regulator controls the burner pressure which should be checked at the pressure test point Turn capture
50. d screw counter clockwise 2 or 3 turns and then place tubing to pressure gauge over test point Use test point A closest to control knob After taking pressure reading be sure and turn captured screw clock wise firmly to re seal Do not over torque Check for gas leaks Millivolt thermopile is self powered gas valve and does not re quire 110 volts Check System Operation Millivolt system and all individual components may be checked with a millivolt meter 0 1000 MV range STANDING PILOT WIRING DIAGRAM COPTIONAL WALL SWITCH OPTIONAL THERMOSTAT HEATER RATED UNITS ONLY COPTIONAL REMOTE CONTROL RECEIVER ai REMOTE OFF ON SWITCH REMOTE OFF ON P d THERMOCOUPLE Figure 51 Page 28 13369 1 0203 STANDING PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING 8 WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life This fireplace has a pilot which must be lighted by hand If you cannot reach your gas supplier call the fire When lighting the pilot follow these instructions ex department actly Use only your hand to push in or turn the gas control BEFORE LIGHTING smell all around the appliance knob Never use tools If the knob will not push in or area for gas Be sure to smell next to the floor because turn by hand don t try to repair it call a qualified some gas is heavier th
51. dard hardware items and can be purchased at any local hardware store Shipments contingent upon strikes fires and all causes beyond our control Empire Comfort Systems Inc Nine Eighteen Freeburg Ave Belleville Illinois 62222 0529 DVS 30 PARTS LIST INDEX PART INDEX PART NO NUMBER DESCRIPTION NO NUMBER DESCRIPTION 1 11785 UPPER CLEARANCE SPACER 37 P 253 ORIFICE FITTING 2 10285 TOP STANDOFF 2 REQ D 38 P 182 55 ORIFICE LP 3 11265 VENT COVER PLATE ASSEMBLY 38 P 252 44 ORIFICE NAT 4 11264 OUTER WRAPPER TOP 39 R 5676 AIR SHUTTER 5 11263 TOP HEAT SHIELD 40 P 251 COUPLING NAT GAS ONLY 6 10281 OUTER WRAPPER LEFT 41 12356 BURNER ASSEMBLY 7 11240 OUTER WRAPPER BACK 42 11543 BURNER SUPPORT LEFT 8 10282 OUTER WRAPPER RIGHT 43 11279 BURNER SUPPORT RIGHT 9 10779 CORNER SHIELD 45 R 5705 PILOT ASSEMBLY NATURAL DVS 30 11 10018 AIR DILLUTION COVER PLATE 45 R 5706 PILOT ASSEMBLY LP DVS 30 12 10574 CORNER BRACE 2 45a R 5710 THERMOPILE DVS 30 13 10573 CORNER BRACE 1 45b R 5709 THERMOCOUPLE DVS 30 14 12217 OUTER WRAPPER BOTTOM WELDED 18 R6116 ORE ASSEMBLY NATURAL OMS ASSEMBLY 46 R 6117 PILOT ASSEMBLY LP DVS 30RF 15 10590 LOUVER ASSEMBLY UPPER 46a R 6761 THERMOPILE 2 REQ D DVS 30RF 16 11267 GLASS FRAME ASSEMBLY 47b 11245 FIREBOX BOTTOM WELDED ASSEMBLY 17 10591 LOUVER ASSEMBLY LOWER 48 R 4053 DOOR LATCH 2 REQ D 18 R 6106 ADAPTER PIPE 49b R 5454 GAS VALVE NATURAL DVS 30 MUNDUS sea MEE 49o R61
52. ding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug For an ungrounded receptacle an adapter which has two prongs and a wire for grounding can be purchased plugged into the ungrounded receptacle and its wire connected to the receptacle mounting screw With this wire completing the ground the appliance cord plug can be plugged into the adapter and be electrically grounded CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing Blower Motor The blower motor does not have oiling holes Do not attempt to oil the PPS blower motor 4 1 i Blower Wheels The blower wheels will collect lint and could require periodic cleaning If the air output decreases or the noise level increases it indicates a dirty blower wheel Remove blower and clean blower wheels Q s E Q GREEN VERT 1 1 1 1 1 1 1 1 I I I I if I WARNING Figure 3 Unplugging of blower accessory will not stop the heater from cycling To turn off gas to the unvented heater Push in gas control knob slightly and turn clockwise to OFF Do not force 3 PARTS LIST INDEX PART DESCRIPTION QUANTITY NUMBER NUMBER SUPPLIED 1 11935 BLOWER DIVERTOR 1 R 6458
53. do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life This appliance is equipped with an ignition device If you cannot reach your gas supplier call the fire which automatically lights the pilot Do not try to light department y Hand Useonly your hand to push in or turn the gas control BEFORE LIGHTING smell all around the appliance knob Never use tools If the knob will not push in or area for gas Be sure to smell next to the floor because turn by hand don t try to repair it call a qualified some gas is heavier than air and will settle on the floor service technician Force or attempted repair may WHAT TO DO IF YOU SMELL GAS result in a fire or explosion Do not try to light any appliance Donotuse this appliance if any part has been under Do not touch any electrical switch water Immediately call a qualified service techni do not use any phone in your building cian to inspect the appliance and to replace any part Immediately call your gas supplier from a neigh of the control system and any gas control which has bor s phone Follow the gas supplier s instructions been under water 1 IGHTING INSTRUCTIONS E STOP Read the safety information above Turn gas control knob clockwise mmm to OFF Set the thermostat to lowest setting Wait ten 10 minutes to clear out any gas Then smell for gas including near the floor If you smel
54. e 6 5 8 inch vent pipe and secured with nails or screws to structural framing members C Mn p WALL 1219mm 2 4 25 5 FLUE DUTLET dL TL OL _ Figure 29 Installing Firestops Figures 30 31 32 and 33 Firestops required for safety wheneverthe vent system passes through an interior wall an exterior wall or a ceiling These firestops act as afirebreak heat shield and as a means to insure that minimum clearances are maintained to the vent system Horizontal runs in the vent system which pass through either interior or exterior walls require the use of wall firestops on both sides of the wall through which the vent passes Position the firestops on both sides of the 10 inch x 10 inch hole previously cut Secure with nails or screws The heat shields of the firestops MUST BE placed towards the top of the hole Continue the vent run through the firestops Figure 30 13369 1 0203 S WALL FIRESTOP Figure 30 Vertical runs of this system which pass through ceilings require the use of ONE 1 ceiling firestop at the hole in each ceiling through which the vent passes Position a plumb bob directly over the center of the vertical vent component and mark the ceiling to establish the center point of the vent Drill a hole or drive a nail through this center point and check the floor above for any obstructions su
55. e Figure 24 E VENT CAP 9 229 mn TO SIDE WALL t Figure 24 13369 1 0203 MAX MAXIMUM HORIZONTAL RUN WITH NO VERTICAL RISE AND 90 ELBOW 20 6 1M PIPE STRAPS EVERY 3 91cm MAX MAXIMUM HORIZONTAL RUN WITH MINIMUM VERTICAL RISE AND 90 ELBOW 8 24 TO BOTTOM OF UNIT Figure 25 Page 15 TERMINATION CLEARANCES Termination clearance for buildings with combustible and noncombustible exteriors SIDE CORNER OUTSIDE CORNER RECESSED LOCATION x 42 7 ZZ lI 2 pi A COMBUSTIBLE 9 229 mm F COMBUSTIBLE 6 152 mm NONCOMBUSTIBLE 2 5lmm NONCOMBUSTIBLE 6 152mm NER Wy BALCONY BALCONY eL WITH PERPENDICULAR SIDE WALL WITH NO SIDE WALL LL Serre sas FROM CORNER _ s NONCOMBUSTIBLE 2 Slmm D MINIMUM WIDTH FOR BACK WALL OF A RECESSED LOCATION pap c COMBUSTIBLE 38 965 NONCOMBUSTIBLE 24 610 mm E MAXIMUM DEPTH OF 48 1219 mm FOR RECESSED LOCATION ES f 27 G COMBUSTIBLE 9 229 mm NONCOMBUSTIBLE 2 Simm H COMBUSTIBLE 18 457mm I COMBUSTIBLE 18 457 mm NDNCOMBUSTIBLE 12 305mm NONCOMBUSTIBLE 12 305mm Figure 26 Vertical Sidewall Installations Important Minimum clearance between vent pipes and combust
56. e the roof pitch and use the appropriate venting components 8 2 44 M MAXIMUM YPICAL ROOF SUPPORT 8 2 44 M 75 MAXIMUM 45 T 25 7 62 M MAXIMUM TYPICAL JOIST SUPPORT Figure 42 LOG PLACEMENT Before you begin This unit is supplied with a set of five ceramic fiber logs Do not handle these logs with your bare hands Al ways wear gloves to prevent skin irritation from ceramic fibers After handling logs wash your hands gently with soap and water to remove any traces of fibers Every burner is shipped with a shipping plate This shipping plate must be removed before log placement The positioning of the logs is critical to the safe and clean opera tion of this fireplace Sooting and other problems may result if the logs are not properly and firmly positioned in the fireplace Glass Removal Push up and outward to remove top louver 2 Lower door assembly 3 Release two door latches at bottom of firebox 4 Grasp bottom of glass frame lift glass frame upward in order to release glass frame from lip on top of firebox Remove shipping plate from burner pan 6 Place two 2 log grates onto two 2 left front pins and two 2 right front pins on burner pan Secure grates with two 2 Tinnerman clips 24 CORRECT GRATE INSTALLATION FOR 42 LOG SETS INCORRECT GRATE INSTALLATION FOR 42 LOG SETS Figure 43 13369 1 0203 7 Place
57. een under water Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance Page 3 SAFETY INFORMATION FOR USERS OF LP GAS Propane LP Gas is a flammable gas which can cause fires and explosions In its natural state propane is odorless and colorless You may not know all the following safety precau tions which can protect both you and your family from an accident Read them carefully now then review them point by point with the members of your household Someday when there may not be a minute to lose everyone s safety will depend on knowing exactly what to do If after reading the following information you feel you still need more informa tion please contact your gas supplier LP GAS WARNING ODOR If a gas leak happens you should be able to smell the gas because of the odorant put in the LP Gas That s your signal to go into immediate action Do not operate electric switches light matches use your phone Do not do anything that could ignite the gas Geteveryone out of the building vehicle trailer or area Do that IMMEDIATELY Close all gas tank or cylinder supply valves LP Gas is heavier than air and may settle in low areas such as basements When you have reason to suspect a gas leak keep out of b
58. erials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify in aclosed area and the odor intensity could vary at different levels Since it is heavier than air there may be more odor at lower levels Always be sensitive to the slightest gas odor If you detect any odor treat it as a serious leak Immediately go into action as instructed earlier SOME POINTS TO REMEMBER Learn to recognize the odor of LP gas Your local LP Gas Dealer can give youa Scratch and Sniff pamphlet Use it to find out what the propane odor smells like If you suspect that your LP Gas has a weak or abnormal odor call your LP Gas Dealer If you are not qualified do not light pilot lights perform service or make adjustments to appliances on the LP Gas system If you are qualified consciously think about the odor of LP Gas prior to and while lighting pilot lights or perform ing service or making adjustments Sometimes a basement or a closed up house has a musty smell that can cover up the LP Gas odor Do not try to light pilot lights perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on walls of new cylinders and tanks is possible Therefore people should be particularly alert and careful when new tanks or cylinders are placed in service Odo
59. erson in the diagnosis of problems and the corrective action to be taken 1 Spark ignitor will not light pilot after repeated triggering of piezo ignitor button a Defective ignitor spark electrode Check for spark at electrode and pilot if no spark and electrode wire is properly connected replace ignitor No gas or low gas pressure Check remote shut off valves from fireplace Usually there is a valve near the main There can be more than one 1 valve between the fireplace and main Low pressure can be caused by a variety of situations such as a bent line too narrow diameter of pipe or low line pressure Consult with plumber or gas supplier No LP in tank Check LP propane tank Refill tank Pilot will not stay lit after carefully following lighting instructions a Defective thermocouple Check that pilot flame impinges on thermocouple Clean and or adjust pilot for maximum flame impingement Ensure the thermocouple connection at the gas valve is fully inserted and tight hand tight plus 1 4 turn Faulty thermocouple if reading is below specified minimum of 15 millivolts Disconnect the thermocouple from the valve place one millivolt meter lead wire on the end of the thermocouple andthe other millivolt meter lead wire on the thermocouple copper wire Start the pilot and hold the valve knob in If the millivolt reading is less than 15 millivolt replace the thermocouple
60. ertical position to the horizontal position 1 Remove screws from vent cover 2 Lift upward to remove vent cover from adapter pipe 3 Grasp adapter pipe and rotate adapter pipe clockwise to the horizontal position 4 Replace ventcover over adapter pipe Attach vent cover with screws from Step 1 5 Repositioning of the adapter pipe is completed Adapter Pipe Vertical Outlet VENT COVER VENT COVER Figure 4 TOP STANDOFFS REMOVED FOR CLARITY Page 7 CLEARANCES Mantel Chart Figure 6 MANTEL CLEARANCES TO COMBUSTIBLES 12 305mm BACK SPACER 1 10 54mm 12 3 4 SIDE SPACER 324 d T 305mm FLOOR em M TOP STAND OFF deem emm 2 229mm TOP FRAMING LEDGE TOP EDGE OF FIREPLACE SEE MANTLE CHART Fi 6 FOR MAXIMUM MANTLE TNT igure DEPTH 2 x 4 HEADER STAND OFF Clearances Figure 7 1 3 76 HEIGHT Clearance from top of fireplace to ceiling is 36 ABOVE TOP OF FIREPLACE SEE MANTLE CHART FOR MINIMUM HEIGHT OF MANTLE ABOVE UNIT Clearance from side of fireplace to adjacent sidewall is 6 FINISHED WALL TOP FRAMING LEDGE ADJUSTABLE NAILING FLANGES GLASS FRONT Figure 5 Combustible Material No greeting cards stockings or ornamentation of any type should be placed on or attached to the fireplace The flow of heat can ignite combustibles Note
61. from Step 1 3 damper door tab will be positioned to the right as the damper assembly is attached to left side of outer casing As you face the fireplace insert damper rod bracket into left interior bottom of fireplace for 36 42 models The 3 4 flange on damper rod bracket must face toward the rear of fireplace Align 2 clearance holes on damper rod bracket with 2 screw holes on left side of hearth pan Attach damper rod bracket to the underside of hearth pan with 2 10 x 1 2 provided screws See Figure 3 2 OUTER CASING gt s SN REMOVE AIR DILUTION COVER PLATE Figure 2 Damper Assembly Location Page 50 Attention Damper rod bracket is already installed to underside of hearth pan Two cover plates are provided in kit Use cover plate that measures 6 3 8 in height Do not use cover plate that measures 7 in height Discard 7 cover plate Insert and position 6 3 8 cover plate into left interior bottom of fireplace The 3 8 diameter hole in cover plate will be positioned upward and to the left 4 GASKET DAMPER ASSEMBLY OUTE CASING COVER PLATE DAMPER ROD BRACKET DAMPER ROD CLOSED DAMPER ROD OPEN TOP VIEW Figure 3 Top View of Air System Installation 13369 1 0203 Insert damper through damper bracket 3 8 diameter hole in cover plate Insert damper into 1 4 diameter hole in damper door tab
62. from cordset and blower motor Secure ground wire Depending on the appliance you will replace the top louver s by one of the following methods First Method Align and insert 4 mounting tabs on top louver with 4 slots on casing top Push downward to lock the top louver into position Second Method Install top louvers by grasping an individual louver at each end and pivoting louver onto end brackets on frame Install three 3 additional louvers in this same manner Replace bottom louver Installation of blower is completed Page 46 FIREBOX TOP VFFB 42 VFC42 VFFB 36 VFC36 VFHS 36 VF 3600 DVF DVT VFFB 30 12 1 2 DVS DVST A VFC30 9 1 4 n VFHS 32 L 3 3 4 Figure 1 VFFB VFC UNITS VFHS 32 UNITS VFHS 36 VF 3600 UNITS DV 36 42 UNITS DV 30 UNITS Figure 2 13369 1 0203 Wiring The appliance when installed must be electrically grounded in accordance with local codes in the absence of local codes with the National Electrical Code ANSI NFPA 70 if an external electrical source is utilized This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug For an ungrounded receptacle an adapter which has two prongs and a wire for grounding can be purchased plugged into the ungrounded receptac
63. from the floor of the unit is 22 5 feet the horizontal run to the outer wall flange must not exceed 6 5 feet EXAMPLE B If the vertical dimension from the floor of the unit is 6 5 feet the horizontal run to the outer wall flange must not exceed 14 5 feet SPECIAL NOTE For each 45 degree elbow installed in the horizontal run the length of the horizontal run MUST be reduced by 18 45cm This does not apply if the 45 degree elbows are installed on the vertical part of the vent system Example According to the chart the maximum horizontal vent length is 20 and if two 45 degree elbows are required in the horizontal vent it must be reduced to 17 VERTICAL DIMENSION FROM THE BOTTOM OF THE UNIT TO THE CENTER OF THE HORIZONTAL PIPE The maximum number of 45 degree elbows permitted per side wall installation is two 2 These elbows can be installed in either the vertical or horizontal run 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 HORIZONTAL RUN Figure 10 L Acceptable vertical and horizontal vent run Unacceptable vertical horizontal vent run INSTALLATION Framing and Finishing 1 Choose unit location 2 Frame in fireplace with a header across the top It is important to allow for finished face when setting the depth of the frame 3 Attach fireplace to frame using adjustable frame Preset depth to suit facing material adju
64. fuel or from fuel combustion which can cause death or serious illness Page 1 TABLE OF CONTENTS Section Important Safety Information Safety Information for Users of LP Gas Introduction Specifications Fireplace Dimensions Fireplace Component Installation Clearances Locating Fireplace Gas Supply Venting Fireplace Installation Termination Clearances Vent Clearances Vent System Identification DVS 30 Framing and Finishing DVS 36 amp DVS 42 Framing and Finishing Horizontal Termination for all models Vertical Termination for all models Log Placement Standing Pilot Operating Instructions Standing Pilot Wiring Diagram Standing Pilot Lighting Instructions Standing Pilot Troubleshooting DVS 36 amp DVS 42 Intermittent Pilot Operating Instructions DVS 36 amp DVS 42 Intermittent Pilot Wiring Diagram DVS 36 amp DVS 42 Intermittent Pilot Lighting Instructions DVS 36 amp DVS 42 Intermittent Pilot Troubleshooting RF Standing Pilot Operating Instructions RF Wiring Diagram with Optional Blower RF Standing Pilot Lighting Instructions Maintenance and Service How to Order Repair Parts DVS 30 Parts List DVS 36 Parts List DVS 42 Parts List Parts View Accessory Parts Optional Variable Speed Blower Installation Instructions Optional Single Speed Blower Installation Instructions Optional Fresh Air Intake Installation Instructions Optional Brick Liner Installation Instructions Page 2 13369 1 020
65. glowing embers rock wool to be placed between logs on the flat metal surface of the burner TOP VIEW OF LOG SET REAR LOG EMBER PLACEMENT DVS 30 Placement of glowing embers Figure 46 TOP VIEW OF LOG SET REAR LOG EMBER PLACEMENT DVS 36 and DVS 42 Placement of glowing embers Figure 47 Page 25 Placement of the glowing embers rock wool is very individual and light coverage of the areas indicated will provide your best effects We recommend separation of the rock wool by hand and make your coverage as light and fluffy as possible Place Just enough rock wool on the burner to obtain the glow and a gold yellow flame Do not place rock wool over large ports in rear portion of burner A thin layer of glowing embers rock wool should be placed under open space between the right and left middle logs Rock wool should not be placed in the area of the pilot assembly Placing Lava Decorative Rock in Front of Grate and Burner Pan on Fireplace Floor Spread lava rocks on fireplace floor in front of grate The rocks are for decorative effect and are not required for fireplace operation ATTENTION DO NOT PLACE LAVA ROCKS ON LOGS BRANCHES OR ROCK WOOL THE LAVA ROCKS SHOULD ONLY BE PLACED ON THE FIREPLACE FLOOR FLAME APPEARANCE Flames from the pilot rear right back side of the pan burner as well as the main flame should be visually
66. has been installed place fan in the OFF position during this time IMPORTANT Turn off gas before servicing appliance It is recommended that a competent service technician perform these check ups at the beginning of each heating season Clean Burner and Control Compartment Keep the control compartment logs and burner areas surrounding the logs clean by vacuuming or brushing at least twice a year Cleaning Procedure 1 Turn off pilot light at gas valve Remove glass front See Glass Removal Vacuum burner compartment Reinstall glass front Ignite pilot See Appropriate Pilot Lighting Instructions Operate the pilot burner If it appears abnormal call a service person Check Vent System The appliance and venting system should be inspected before initial use and at least annually by a qualified field service person Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the air flow OV et Glass Cleaning It will be necessary to clean the glass periodically During start up condensation which is normal forms on the inside of the glass and causes lint dust and other airborne particles to cling to the glass surface Also initial paint curing may deposit a slight film on the glass It is therefore recommended that the glass be cleaned two or three times with a non abrasive household cleaner and warm water we recommend gas fireplace glass cleaner After that the glass should be
67. he term qualified agency means any individual firm corporation or company which either in person or through arepresentative is engaged in and is responsible for a the installation or replacement of gas piping or b the connection installation repair or servicing of equipment who is experienced in such work familiar with all precautions required and has complied with all the requirements of the authority having jurisdiction State of Massachusetts The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts The installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI 2223 1 NFPA 54 Natural Gas and Propane Installation Code CSA 149 1 Available from the American National Standards Institute Inc 11 West 42 St New York N Y 10036 WARNING ANY CHANGE TO THIS FIREPLACE OR ITS CONTROLS CAN BE DANGEROUS Improper installation or useof the heater can cause serious injury or death from fire burns explosion or carbon monoxide poisoning 13369 1 0203 Any alteration of the original design installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change Important correspondence should refer to complete Model Number Serial Number and type of gas Installation in Residential Garages Gas utilizat
68. ible materials is three 3 76mm on top and 1 25mm on bottom and sides Important When vent termination exits through foundation less than 20 below siding outcrop the vent pipe must flush up with the siding SD 985 for DVS 30 or SD 1284 for DVS 36 42 termination cap must be used Information on Various Venting Routes and Components Important It is always best to locate the fireplace in such a way that minimizes the number of offsets and horizontal vent length Since itis very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust certain limitations as to vent configurations apply and must be strictly adhered to The graph showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths allowable The horizontal vent run refers to the total length of vent pipe from the flue collar of the fireplace to the face of the outer wall The maximum horizontal vent run is 20 feet 457 cm when the vertical vent rise is 8 feet 244 cm See Figure 25 Venting terminals shall not be recessed into wall or siding Page 16 13369 1 0203 VENT CLEARANCES VENT TERMINAL AIR SUPPLY INLET Figure 27 Clearance above grade veranda porch deck or balcony 12 inches 30cm minimum clearance to window or door that may be opened 12 inches 30cm minimum for appliances lt 100 000 Btuh 30kW 36
69. ied Part Description 10098 1 Damper Assembly 6 3 8 Cover Plate 30 11679 6 3 8 Cover Plate 36 amp 42 10083 DUCT Rain Cap 10124 TERMINATION Damper Rod 30 R 6157 PROVIDED Damper Rod 36 amp 42 R 4182 Pushnut R 4607 EXTERIOR lx 10 x 1 2 Screw R 2737 WALL DN DUCT DA 10 x 1 1 2 Screw R 1134 CAULKING RAIN CAP DUCT TERMINATION WALL Figure 5 Caulk and Install Duct Termination WHEN 90 OR 45 ELBOWS ARE USED ON FRESH AIR KIT 40 MAX n DUCT RUN lc pL DUCT t iN RAIN CAP MN Eh 0 DUCT 10 12 MIN GROUND LEVEL Figure 4 Example of Installation NO ELBOWS USED ON FRESH AIR KIT CORNER DIMENSI FOR FRAMING IN 59 1 47 70 3 4 29 7 8 35 3 8 D 46 1 47 62 5 8 6 13369 1 0203 Page 51 OPTIONAL BRICK LINER INSTALLATION INSTRUCTIONS BRICK LINER KIT DVS BL 30 2 DVS BL 36 2 DVS BL 42 2 DVP1A 30 1 DVP1A 36 1 DVP1A 42 1 INSTALLING OPTIONAL BRICK LINER 1 If installed turn OFF gas supply to fireplace 2 Ifinstalled remove logs from fireplace 3 4 back panel is to installed before the side panels Place back panel against the rear wall in fireplace Remove combust
70. inches 90cm minimum for appliances gt 100 000 Btuh 30kW clearance to permanently closed window minimum 12 inches 30cm recommended to prevent condensation on window vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 18 inches 46 cm from the top of the terminal clearance to unventilated soffit 12 inches 30cm minimum clearance to outside corner 12 inches 30cm minimum clearance to inside corner 9 inches 22 5cm minimum not to be installed above a meter regulator assembly within 3 feet 90cm horizontally from the center line of the regulator clearance to service regulator vent outlet 6 feet 1 8m minimum 13369 1 0203 J N AREA WHERE TERMINAL IS NOT PERMITTED clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 inches 30cm minimum for appliances lt 100 000 Btuh 30 kW 36inches 90cm minimum for appliances gt 100 000 Btuh 30kW clearance to a mechanical air supply inlet 6 feet 1 8m minimum Tclearance above paved sidewalk or a paved driveway located on public property 7 feet 2 1m minimum clearance under veranda porch deck or balcony 12 inches 30cm minimum Y a vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings only permitted if veranda porch deck or bal
71. installation the heater baffle shall not be used The DVS 36 42 must remain a decorative appliance Installation of heater baffle 1 Push up and outward to remove top louver 2 Lower door assembly 3 Release two door latches at bottom of firebox 4 Grasp bottom of glass frame lift glass frame upward in order to release glass frame from lip on top of firebox 5 Insert heater baffle into interior top of fireplace The heater baffle will be installed in front of 5 diameter vent outlet Align two 2 clearance holes on heater baffle with two 2 screws within interior top of fireplace Remove two 2 screws from fireplace 6 Attach heater baffle to interior top of fireplace with two 2 screws from Step 5 7 Align and place top of glass frame over lip on top of firebox 8 Grasp bottom of glass frame push inward and place glass frame onto firebox 9 Attach two door latches onto bottom of glass frame 10 Align and insert 4 mounting tabs on top louver with 4 slots on casing top Push downward to lock the top louver into position 11 Installation of heater baffle is completed 13369 1 0203 HEATER BAFFLE IS USED ON DVS 36 amp DVS 42 ONLY Figure 3 Reversible Vertical or Horizontal Adapter Pipe Figure 4 This fireplace has a reversible adapter pipe The adapter pipe is installed in the vertical position at the factory Use the following steps to change the adapter pipe from the v
72. ion dome diverter from interior top of firebox by removing three 3 10 x 1 2 screws Placeonesidepanelagainstthe side wallin fireplace Align the brick pattern on back panel and side panel To install the brick panel Z bracket you must firstremove the top and bottom screw on the side of the inner casing front as it attaches to the outer casing Now place the brick panel Z bracket over the front edge of the side panel The clearance holes on the brick panel Z bracket will align with the top and bottom screw holes on the side of the inner casing front Reattach the top and bottom screws through the clearance holes on the brick panel Z bracket and into the inner casing front Repeat Step 5 and Step 6 to attach the second side panel to fireplace Attach combustion dome diverter into interior top of firebox with three 3 10 x 1 2 screws from Step 4 Installation of optional simulated brick panels is completed SIDE PANEL SIDE PANEL BACK PANEL e r L L L I 2 BRACKET PARTS LIST Part Description Kit Number DVS BL 30 2 Kit Number DVS BL 36 2 Kit Number DVS BL 42 2 Quantity Supplied Brick Panel Z Bracket Brick Panel Right Brick Panel Left Brick Panel Back 11573 R 6505 R 6503 R 6504 10990 R 6508 R 6506 R 6507 10991 R 6511 R 6509 R 6510 Kit Number DVP1A 30 1 1
73. ion equipment in residential garages shall be installed so that all burners and burner ignition devices are located not less than 18 457mm above the floor Such equipment shall be located or protected so it is not subject to physical damage by a moving vehicle High Altitude When installing this unit at an elevation above 2000 feet in the United States it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size Generally input should be reduced 4 percent for each 1000 feet above sea level However if the heating value of the gas has been reduced this general rule may not apply Check with local gas utility for proper orifice size identification Canadian High Altitude Altitude 0 4500 feet 0 1370 m APPLIES TO CANADIAN MODELS ONLY When installing this unit at an elevation above 4500 feet in Canada check with local authorities Consult your local gas utility for assistance in determining the proper orifice for location Preparation This direct vent gas fireplace and its components are tested and safe when installed in accordance with this Installation Manual Reportto your dealer any parts damaged in shipment specifically check glass condition Do not install unit with damaged incomplete or substitute parts The vent system components and trim doors are shipped in separate packages Read all instructions before starting installation and follow these instructions carefully
74. itch to OFF and the control valve to OFF The system including the pilot light will be shut down PIEZO IGNITOR HI LO Figure 48 The OWNER should carefully read and follow these operating instructions at all times Lower the door assembly to view the gas controls for the fireplace Your model has a push button piezo ignitor the fireplace has a STANDING PILOT IGNITION SYSTEM Follow the Lighting Instructions applicable to your fireplace 13369 1 0203 VARIABLE REGULATOR HI LO KNOB PIEZO IGNITOR VALVE CONTROL KNOB ES WE GAS VALVE REMOTE ON OFF SWITCH is DOOR ASSEMBLY SHOWN OPEN Figure 49 Initial Lighting Upon completing the gas line or turning the gas valve on after it has been in the OFF position a small amount of air will be in the lines When first lighting the fireplace it will take a few minutes for the lines to purge themselves of this air Once the purging is complete the fireplace will light and operate satisfactorily Subsequent lightings of the appliance will not require such purging if the gas valve is not turned to OFF Pilot Flame Figure 50 The thermopile thermocouple standing pilot tips should be covered with flame Figure 50 STANDING PILOT OPERATING INSTRUCTIONS ON OFF REMOTE Switch DVS is equipped with an ON OFF REMOTE switch A wire harness is attached to the ON OFF REMOTE switch The red black and green wires female pu
75. l gas STOP Follow B in the safety information This appliance is equipped with an ignition device above If you don t smell gas go to the next step which automatically lights the pilot Do not try tolight the pilot by hand 1 2 3 Turn off all electric power to the appliance 4 Turn gas control knob counterclockwise to Close louver front assembly Turn on all electric power to the appliance Set thermostat to desired setting If the appliance will not operate follow the instructions TO TURN OFF GAS TO APPLIANCE and call your service technician or gas supplier GAS CONTROL KNOB SHOWN IN ON POSITION 5 Lower louver front assembly EN TO TURN OFF GAS TO APPLIANCE s SS 1 Turn off all electric power to the appliance if service is to be 3 Push in gas control knob slightly and turn clockwise performed to OFF Do not force 2 Lower louver front assembly 4 Close louver front assembly Page 32 13369 1 0203 DVS 36 amp DVS 42 INTERMITTENT PILOT TROUBLESHOOTING CALL SERVICEMAN GENERAL furnaces have been fire tested to check for proper operation This includes main burner flame pilot flame fan operation fan control limit control and automatic valve operation If the furnace fails to function on initial installation it is advisab le to re check the following 1 115 volts to the junction box 2 Inlet gas pressure 3 The 24 volt system 4 Ty
76. l for heat ends Yes Call for heat ends Ne gt Check for proper thermostat operation System shuts off Remove MV lead at module If valve closes recheck Yes thermostat and wiring If not replace gas control Troubleshooting ends Repeat procedure until troublefree operation is obtained Page 36 13369 1 0203 RF STANDING PILOT OPERATING INSTRUCTIONS Features Benefits Self powered millivolt receiver valve No external power or batteries required to operate valve and flame modulation Thermostat performance Flame cycles and modulates such that heat output equals heat loss from the room Auto mode Flame amp fan are controlled automatically Self powered millivolt control No external power required to control gas valve and flame modulation Integrated Valve Electronics No electronics rheostat or limit installation required Failure analysis Troubleshooting with information from LED Pilotstat interlock When valve is turned off power unit must drop out before pilot can be relit F or C temperature units Display local temperature units Functions Flame powered system Flame powered flame modulation Electronics integrated into valve to provide thermostat flame and fan functions with RF commands Temperature compensated RF receiver Main burner goes to high when manual switch is set on local Fan powered by 120 vac Transmitter Signal When the transmitter is in the Auto
77. lack Porcelain Frame FBF 42BP 2 Black Porcelain Frame FBL 30BR 2 Polished Brass Louvers FBL 36BR 2 Polished Brass Louvers FBL 42BR 2 Polished Brass Louvers FBL 30BP 2 Black Porcelain Louvers FBL 36BP 2 Black Porcelain Louvers FBL 42BP 2 Black Porcelain Louvers DVWT 30BR Brass Window Trim DVWT 36BR Brass Window Trim DVWT 42BR Brass Window Trim FIREPLACE DIMENSIONS MODEL DVS 30 DVS 36 DVS 42 DIM DVS 30 DVS 36 DVS 42 i 84cm 99cm 114cm 30 36 42 C D 8 76cm 91cm 107cm H l 20 22 m 1 508mm 559mm 610mm GAS LINE ACCESS 37 1 4 39 FRESH AIR COVER PLATE p 4 D A ELECTRICAL ACCES 95cm 99cm 104cm LEFT SIDE VIEW FRONT VIEW 34 1 2 36 1 4 38 1 4 E 88cm 92cm 97cm 16 1 4 21 24 VENT COLLAR 413mm 533mm 610mm STANDOFFS 29 5 8 31 1 2 33 1 2 753mm 800mm 851mm 43 4 43 4 43 4 H 121mm 121mm 121mm NAILING FLANGES 25 3 8 27 3 4 32 GLASS 645mm 705mm 813mm FRAME 1211 16 13 7 8 16 ASSEMBLY J GAS LINE 322mm 352mm 406mm ACCESS 15 1 2 15 1 2 K RATING PLATE AND 394mm 394mm N A LABELS INSIDE DOOR GAS CONTROLS AND SWITCHES g 41 2 311 16 N A INSIDE DOOR CORNER CABINET MANTEL EHM CU EHM CCF EHM COF L DIMENSION IS FROM CENTER OF FLUE OUTLET TO INSIDE OF WALL 114mm 94mm N A Page 6
78. lass frame QUA 8 Align and insert 4 mounting tabs on top louver with 4 slots on casing top Push downward to lock the top louver into position GLASS FRAME DOOR LATCH 1 Figure 55 Installation of Louvers Figure 56 Attention The top louver has 4 mounting tabs The bottom louver has 2 clearance holes 1 Align and insert 4 mounting tabs on top louver with 4 slots on casing top Push downward to lock the top louver into position 2 Align 2 clearance holes on bottom louver with 2 screw holes on casing Attach bottom louver to casing with 2 10 x 1 2 screws 4 4 4 nm 4 Figure 56 13369 1 0203 HOW TO ORDER REPAIR PARTS Parts can be ordered only through your service person or dealer For best results the service person or dealer should order parts through the distributor Parts can be shipped directly to the service person dealer All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number from the name plate on your equipment Then determine the Part Number not the Index Number and the Description of each part from the following appropriate illustration and list Be sure to give all this information Fireplace Number Part Description Fireplace Serial Number Part Number Type of Gas Propane or Natural Do not order bolts screws washers or nuts They are stan
79. le and its wire connected to the receptacle mounting screw With this wire completing the ground the appliance cord plug can be plugged into the adapter and be electrically grounded CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing FAN SWITCH FB BK 2 Parts List R 4190 BLOWER ASSEMBLY 10758 FAN CONTROL BRACKET R 2503 FAN CONTROL R 5101 WIRE HARNESS R 5298 WIRE ASSEMBLY R 3490 JUNCTION BOX 10088 RHEOSTAT BOX BRACKET R 4192 RHEOSTAT KNOB 9 R 4186 RHEOSTAT 10 R 4193 CORD SET AS 11 10849 BLOWER SUPPORT BY NS 10146 BLOWER GASKET 2 REQ D 2 NS R 1410 STRAIN RELIEF BUSHING 3 NS R 1720 CABLE CLIP 01 CO 2 13369 1 0203 Blower Motor The blower motor does not have oiling holes Do not attempt to oil the blower motor Blower Wheels The blower wheels will collect lint and could require periodic cleaning If the air output decreases or the noise level increases it indicates a dirty blower wheel Remove fan and clean blower wheels WARNING Unplugging of blower accessory will not stop the heater from cycling To turn off gas to the heater Push in gas control knob slightly and turn clockwise to OFF Do not force 2 Qv GREEN VERT 1 4 TERMINALS P4 FB BK RF Parts List
80. nch clearance to combustibles above 8 inch diameter pipe and elbows and 1 inch clearance on both sides and bottom of 8 inch pipe to combustibles on all horizontal pipe sections and elbows Vertical runs of this vent systems must be supported every 4 feet above the appliance flue outlet by wall brackets attached to the 8 inch vent pipe and secured with nails or screws to structural framing members PIPE STRAP STUD WALL 48 1219 1 25 4 FLUE OUTLET NU WALL FIRESTOP HOLE IS OFF SET TOWARDS BOTTOM OF WALL OPENING Figure 35 13369 1 0203 Installing Firestops Figures 35 36 37 and 38 Firestops are required for safety whenever the vent system passes through an interior wall an exterior wall or a ceiling These firestops actas a firebreak heat shield and as a means to insure that minimum clearances are maintained to the vent system Cut a 10 3 8 inch x 12 3 8 inch hole in wall Position firestop SD 1249 on interior side of wall for 10 3 8 inch x 12 3 8 inch hole Attention Wall firestop hole is off set towards bottom of wall opening Secure with nails or screws Continue the vent run through the firestop See Figure 35 Vertical runs of this system which pass through ceilings require the use of ONE 1 ceiling firestop at the hole in each ceiling through which the vent passes Position a plumb bob directly over the center of
81. ods First Method Push up and outward to remove top louver Second Method Remove top louvers by grasping an individual louver at each end and pivoting louver out of frame Remove three 3 additional louvers in this same manner Attention Steps 10 through 17 DO NOT apply to RF models Located in the right front are two 2 weld studs which protrude upward into the bottom of fireplace for attachment of speed control Insert speed control into interior bottom of fireplace Align and place two 2 clearance holes on speed control onto two 2 weld studs Use two 2 wing nuts to attach speed control to weld studs Refer to Figure 1 for mounting hole location on right side of firebox top that applies to your appliance Measure from front edge of firebox top to determine mounting hole location Remove appropriate screw from firebox top Refer to Figure 2 for fan control bracket location that applies to your firebox Align clearance hole on fan control bracket with screw hole on firebox top Attach fan control bracket to firebox top with one 1 screw from Step 13 Route fan control wires between the inner casing and outer casing Connect fan control wires to speed control wires Plug speed control electric cord into junction box on the right side of fireplace For RF Models only insert one 1 1 4 terminal wire from RF cordset and one 1 1 4 terminal wire from blower motor into gas valve Insert cap wire into plug wire
82. of the venting system semi annually Recommended areas to inspect are as follows 1 Check areas of the venting system which are exposed to the elements for corrosion These will appear as rust spots or streaks and in extreme cases holes These components should immediately be replaced 2 Remove the cap and shine a flashlight down the vent Remove any bird nests or other foreign material 3 Check for evidence of excessive condensate such as water 13369 1 0203 droplets forming in the inner liner and subsequently dripping outat joints Continue condensate can cause corrosion of caps pipe and fittings It may be caused by having excessive lateral runs too many elbows and exterior portions of the system being exposed to cold weather 4 Inspect joints to verify that no pipe sections or fittings have been disturbed and consequently loosened Also check mechanical supports such as wall straps or plumbers tape for rigidity Venting terminal shall not be recessed into a wall or siding A removable panel or other means must be provided in the enclosure for visual inspection of the flue connection NOTE This also pertains to vertical vent systems installed on the outside of the building Slide the vertical top SD 991 for DVS 30 or SD 1291 for DVS 36 42 over the ends of the vent pipe and secure See Figure 41 Installing the Vent System in a Chase A chase is a vertical box like structure built to enclose the gas appliance and
83. on with four 4 equally spaced interior beads onto the appliance collar or previously installed component end with four 4 equally spaced indented sections When the internal beads of each starting outer pipe line up rotate pipe section clockwise 90 approximately 3 inches The vent pipe is now locked together Continue replacing components per the vent system configuration Be certain that each succeeding vent componentis securely fitted and locked into the preceding component in the vent system Reassembly and Resealing Gas Accumulation Relief System Relief Doors and Combustion Chamber Whenever the relief door is pivoted open by a delayed ignition in the main burner the relief door gaskets and combustion chamber must be examined by a qualified service person for damage All damaged gaskets on the relief door and combustion chamber must be replaced by a qualified service person If damage occurs to the combustion chamber it must be replaced by a qualified service person Contact Empire Comfort Systems Inc for replacement parts Vertical Through the Roof Applications Figure 42 Your Gas Fireplace has been approved for a Vertical installations up to 25 feet in height b Two sets of 45 degree elbow offsets within these vertical installations From 0 to a maximum of 8 ft a vent pipe can be used between elbows Wall straps must be used to support offset pipe every 4 This applications will require that you first determin
84. ontal dimensions The maximum vertical and horizontal distances for two 2 90 elbows as shown in Figure 21 are 20 feet Attention Refer to Figure 10 for additional venting requirements SEE CHART FOR PERMISSIBLE H AND V DIMENSIONS NOTE H1 AND H2 MUST BE ADDED TOGETHER TO USE CHART Figure 21 Page 14 52 254 n NE V SEE CHART FOR PERMISSIBLE H AND V DIMENSIONS Figure 22 027999 SEE CHART FOR PERMISSIBLE H AND V DIMENSIONS Figure 23 Positioning the Fireplace Determine the exact position of the appliance so the direct vent termination will be centered if possible between two 2 studs This will avoid any extra framing All vent kit pipes should be assembled on the unit after the unit is moved into the final position 13369 1 0203 Cutting the Hole Figures 22 23 After the fireplace has been positioned in its permanent location the hole through the exterior wall of the house can be cut This hole must be 10 high x 10 wide for DVS 30 or 12 3 8 high x 103 8 wide for DVS 36 42 with its center line determined by the amount of vertical arise and horizontal run of the termination See Figures 22 and 23 When locating the hole it must be noted that the bottom of the cap must be 12 above the ground level and top of the cap must be no less than 18 below a combustible projection and no closer than 9 to any wall running parallel to vent termination Se
85. ontrol FRBC 1 and FRBTC 1 Connect the green and red stripped and bare wires on the ON OFF REMOTE switch wire harness to the remote receiver that is a component in the FRBC 1 and FRBTC 1 Turn the ON OFF REMOTE switch to the REMOTE position Follow instructions in the FRBC 1 and FRBTC 1 to complete installation Note If batteries fail in FRBC 1 or FRBTC 1 and immediate heat is desired turn the ON OFF REMOTE switch from the REMOTE position to the ON position Electric 120 volt Operated Remote Control FREC 1 Connect the green and red stripped and bare wires on the ON OFF REMOTE switch wire harness to the wires on remote receiver that is a component in the FREC 1 Turn the ON OFF REMOTE switch to the REMOTE position Follow instructions in the FREC 1 to complete installation Note If electric 120 volt fails in FREC 1 and immediate heat is desired turn the ON OFF REMOTE switch from the REMOTE position to the ON position Wiring of ON OFF REMOTE Switch with 750 Millivolt Wall Thermostat Accessory and Another Accessory Connect the green and red stripped and bare wires on the ON OFF REMOTE switch wire harness to the 750 millivolt wall thermostat AND to the remote receiver that is a component in the FRBC 1 FREC 1 OR to the FWS 1 wall switch 1 Connect 1 wire from the 750 millivolt wall thermostat and 1 wire from appropriate accessory to the GREEN stripped and bare wire from the ON OFF REMOTE wire harness 2 Conne
86. ound lead E Set thermostat to call for heat The spark will light the pilot but the main burner will not light because the main valve actuator is disconnected F Read the meter The flame sensor current must be steady and at least 1 0 uA G If the reading is less than the minimum or unsteady Make sure pilot flame envelopes 3 8 to 1 2 inch of the flame rod If necessary adjust pilot flame by turning the pilot adjustment screw on the gas control clockwise to de crease or counterclockwise to increase pilot flame Following adjustment always replace pilot adjustment cover screw and tighten firmly to assure proper gas control operation Check for cracked ceramic insulator which can cause short to ground and replace igniter sensor if necessary Make sure electrical connections are clean and tight Replace damaged wire with moisture resistant No 18 wire rated for continuous duty up to 105 C 221 F H Remove meter and reconnect all wires Return system to normal operation before leaving job Page 35 DVS 36 amp DVS 42 INTERMITTENT PILOT TROUBLESHOOTING continued S8600H TROUBLESHOOTING GUIDE Note Before troubleshooting familarize yourself with the startup Turn gas supply off and checkout procedure Turn thermostat to call for heat Check line voltage power low voltage transformer limit control thermostat wiring nomina Yes Pull ignition lead Spark across and check spark at Replace module
87. pe of gas being used and that shown on the rating label The Service Department at Empire Comfort Systems Inc may be contacted to assist in servicing furnace Servicing the Pilot and Main Burners Pilot Orifice and Main Burner Orifices Disconnect the gas supply at the inlet to the control valve Then remove the burner door to which the above components are attached Servicing The Fan Motor The upper front panel the shroud surrounding the fan blade and fan blade must be removed See Oiling the Motor paragraph on page 8 S8600H INTERMITTENT IGNITION MODULE SPECIFICATIONS Lockout timing is 90 seconds Ignition timing is until pilot lights or lockout occurs Module shuts down and cuts power to gas control on flame failure Gas control closes to provide 100 percent lockout on flame failure Manual reset required ELECTRICAL RATINGS Voltage and frequency 20 5 to 28 5V 24V nom 60 Hz Current rating 0 2 A Valve contact ratings at 24 Vac Run Inrush Pilot 1 0A 10 0A Main 1 0A 10 0A SPARK GENERATOR OUTPUT 13kV peak at 25 pf load THERMOSTAT ANTICIPATOR SETTING 0 2 A plus pilot valve rating plus main valve rating THERMOSTAT COMPATIBILITY Standard models com patible with all open close switch type 24 Vac thermostats capable of supplying rated voltage and current to the mod ule AMBIENT TEMPERATURE RATING Minus 40 F to plus 175 F minus 40 C to plus 79 C RELATIVE HUMIDITY RATING 5 to 90 percent RH at 95 F
88. peration A Set thermostat above room temperature to call for heat B Make sure pilot lights smoothly when gas reaches the pilot burner C Make sure main burner lights smoothly without flash back Make sure burner operates smoothly without float ing or lifting D If gas line has been disturbed complete gas leak test GAS LEAK TEST Paint gas control gasket edges and all pipe connections downstream of gas control including pilot tubing connections with rich soap and water solu tion Bubbles indicate gas leaks Tighten joints and Screws or replace component to stop gas leak E Turn thermostat below room temperature Make sure main burner and pilot flames go out OPERATION Module operation can be conveniently divided into two phases for 58600 The phases are trial for ignition and main burner operation TRIAL FOR IGNITION Pilot Ignition Following call for heat system start on 58600 the module energizes the first main valve operator The first main valve opens which allows gas to flow to the pilot burner At the same time the electronic spark generator in the module pro duces a 13 000 volt spark pulse output at 25 pf load The voltage generates a spark at the igniter sensor that lights the pilot Jawe Page 33 DVS 36 amp DVS 42 INTERMITTENT PILOT TROUBLESHOOTING If the pilot does not light or the pilot flame current is not at least 1 0 uA and steady the module will not energize the second main
89. r fade can occur in new tanks or reinstalled old tanks if they are filled and allowed Page 4 to set too long before refilling Cylinders and tanks which have been out of service for a time may develop internal rust which will cause odor fade If such conditions are suspected to exist a periodic sniff test of the gas is advisable If you have any question about the gas odor call your LP gas dealer A periodic sniff test of the LP gas is a good safety measure under any condition If at any time you do not smell the LP Gas odorant and you think you should assume you have aleak Then take the same immediate action recommended above for the occasion when you do detect the odorized LP Gas If you experience a complete gas out the container is under no vapor pressure turn the tank valve off immedi ately If the container valve is left on the container may draw in some air through openings such as pilot light orifices If this occurs some new internal rusting could occur If the valve is left open then treat the container as a new tank Always be sure your container is under vapor pressure by turning it off at the container before it goes completely empty or having it refilled before it is completely empty 13369 1 0203 INTRODUCTION Instructions to Installer 1 Installer must leave instruction manual with owner after installation 2 Installer must have owner fill out and mail warranty card supplied with the fireplace
90. r leaks by the installer This should be done with a soap solution watching for bubbles on all exposed connections and if unexposed a pressure test should be made Never use an exposed flame to check for leaks Appliance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test Never pressure test with appliance connected control valve will sustain damage NOTE The gas control is equipped with a captured screw type pressure test point therefore it is not necessary to provide a 1 8 test point up stream of the control A gas valve and ground joint union should be installed in the gas line upstream of the gas control to aid in servicing It is required by the National Fuel Gas Code that a drip line be installed near the gas inlet This should consist of a vertical length of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreign particles may collect When using copper or flex connector use only approved fittings Always provide a union so that gas line can be easily disconnected for burner or fan servicing See gas specification for pressure details and ratings The appliance and it s individual shut off valve must be disconnected from supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5kPa The appliance must be isolated from the gas supply piping system by closing its individual manual shu
91. rt jumper wire made from ignition cable or other heavily insulated wire A Close the manual gas valve B Disconnect the ignition cable at the SPARK terminal on the module 13369 1 0203 WARNING When performing the following steps do not touch stripped end of jumper or SPARK terminal The ignition circuit generates 13 000 volts at 25 pf load and electrical shock can result C Energize the module and immediately touch one end of the jumper firmly to the GND terminal on the module Move the free end of the jumper slowly toward the SPARK terminal until a spark is established D Pull the jumper slowly away from the terminal and note the length of the gap when sparking stops Check table below ARC LENGTH ACTION No arc or arc less than Check external fuse if pro 1 8 inch vided Verify power at module input terminal Replace module if fuse and power okay Arc 1 8 inch or longer Voltage output is okay Step 4 Check pilot flame current A Turn off furnace at thermostat B Disconnect main valve wire from the TH or MV terminal on the gas control C Disconnect ground wire from GND BURNER terminal at module D Connect a meter dc microamp scale in series with the ground lead Disconnect ground lead from GND terminal on ignition module Connect the black negative meter lead to the ignition module GND BURNER terminal Connect the red positive meter lead to the free end of the gr
92. rvice person More frequent cleaning may be required due to excessive lint from carpeting bedding materials etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean DO NOT put anything around the fireplace that will obstruct the flow of ventilation air 13369 1 0203 Clothing or other flammable material should not be placed on or near the appliance Adequate accessibility clearances for servicing and proper operation This appliance must not share or be connected to a flue serving a separate solid fuel burning appliance Keep the area around your appliance clear of combustible materials gasoline and other flammable vapor and liquids Under no circumstances should any solid fuels wood coal paper or cardboard etc be used in this appli ance The flow of combustion and ventilation air must not be obstructed in any way DO keep the appliance area clear and free from combustible material gasoline and other flammable vapors and liquids DOexamine venting system periodically and replace damaged parts DO make a periodic visual check of pilot and burners Clean and replace damaged parts CAUTION The glass used in your fireplace is tempered glass If the glass is cracked or damaged in any way it should be replaced only with a complete glass frame assembly from Empire See parts list on Page 40 42 for ordering DO NOT use this fireplace if any part has b
93. sh ons attach to the ON OFF REMOTE switch At the opposite end of the wire harness the black and green wires female push ons attach to the gas valve An additional green wire and the red wire which are stripped and bare will attach to the 750 millivolt wall thermostat accessory or to one of the other accessories that can be purchased for use with your log set Operation of ON OFF REMOTE Switch with no Accessories Toignite main burner turn the control knob on the gas valve from the PILOT position to the ON position Turn the ON OFF 13369 1 0203 REMOTE switch from the OFF position to the ON position The additional green wire and red wire which are stripped and bare are not used Operation of ON OFF REMOTE Switch with Accessories 750 Millivolt Wall Thermostat GWSG T Connect the green and red stripped and bare wires on the ON OFF REMOTE switch wire harness to the wall thermostat Turn the ON OFF REMOTE switch to the REMOTE position Set the wall thermostat to the desired temperature It is important to use wire of a gauge proper for the length of the wire RECOMMENDED WIRE GAUGES Maximum Wire Length Gauge 1 to 10 18 10 to 25 16 25 to 35 14 Wall Switch FWS 1 Connect the green and red stripped and bare wires on the ON OFF REMOTE switch wire harness to the wall switch Turn the ON OFF REMOTE switch to the REMOTE position Pivot the rocker switch on the FWS 1 to the ON position Battery Operated Remote C
94. stable to 1 2 5 8 or 3 4 depths 4 Use 8 1 2 hex head screws supplied in hardware package to screw through slotted holes in drywall strip and then screw into pre drilled holes on fireplace side Measure from face of fireplace to face of drywall strip to determine final depth DVS 36 42 Shown Figure 11 Page 10 13369 1 0203 Attention When fireplace is installed in optional full cabinet mantel or corner mantel the 4 four nailing flanges shown in Figure 11 will notbe installed on the side of outercasing The DVS will be attached to the full cabinet mantel or corner mantel with the 2 two nailing flanges located on the top of the outer casing assembly Framing Figure 12 Fireplace framing can be built before or after the fireplace is set in place Framing should be positioned to accommodate wall covering and fireplace facing material The fireplace framing should constructed of 2 x 4 lumber or heavier The framing headers may rest on the fireplace standoffs Refer to Figure 12 for framing reference dimensions CAUTION MEASURE FIREPLACE DIMENSIONS AND VERIFY FRAMING METHODS AND WALL COVERING DETAILS BEFOREFRAMING CONSTRUCTION BEGINS Framing dimension A includes a three inch clearance for standoffs on firebox After installing firebox into framing the finished wall surface must cover the three inch opening above the firebox 30 36 42 A
95. t off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5kPa Attention If one of the procedures results in pressures in excess of 1 2 psig 14 w c 3 5 kPa on the fireplace gas valve it will result in a hazardous condition Checking Manifold Pressures Both Propane and Natural gas valves have a built in pressure regulator in the gas valve Natural gas models will have a manifold pressure of approximately 3 5 w c 871kPa at the valve outlet with the inlet pressure to the valve from a minimum of 4 5 w c 1 120kPa for the purpose of input adjustment to a maximum of 10 5 w c 2 615kPa Propane gas models will have a manifold pressure approximately 10 0 w c 2 49kPa at the valve outlet with the inlet pressure to the valve from a minimum of 11 0 w c 2 739kPa for the purpose of input adjustment to a maximum of 13 0 w c 3 237kPa Page 9 VENTING FIREPLACE To Use the Vent Graph Figure 10 Venting Graph Dimensions in Feet 1 Determine the height of the center of the horizontal vent SIDEWALL VENTING GRAPH pipe Using this dimension on the Sidewall Vent Graph DIMENSIONS IN FEET locate the point it intersects with the slanted graph line 2 From the point of this intersection draw a vertical line to the bottom of the graph 3 Select the indicated dimension and position the unit in accordance with same EXAMPLE A If the vertical dimension
96. t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water LIGHTING INSTRUCTIONS 1 STOP Read the safety information above 2 Turn off all electric power to the appliance If applicable 3 Lower louver front assembly 4 Push in gas control knob slightly and turn clockwise to OFF NOTE Knob cannot be turned from PILOT to OFF unless knob is pushed in slightly 7 Turn gas control knob counterclockwise to PILOT 8 Push in control knob all the way and hold in Immediately light the pilot with the Piezo Pilot ignitor or use a match Continue to hold the control knob in until LED blinks one brief blink every two seconds Holding time is about one 1 minute after the pilot is lit Release knob and it will pop back up Pilot should remain lit If it goes out repeat steps 4 through 8 If knob does not pop up when released o Do not force GAS CONTROL KNOB IN OFF POSITION 5 Wait ten 10 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information above on this label If you do not Smell gas go to the next step THERMOPILE ES B
97. uvers FBL 30BR 2 FBL 36BR 2 FBL 42BR 2 LOWER LOUVER High Gloss Black Louvers FBL 30BP 2 FBL 36BP 2 FBL 42BP 2 Brass Window Trim DVWT 30BR 1 DVWT 36BR 1 DVWT 42BR 1 Junction Box FBJB 1 13369 1 0203 Page 45 et 35 99 10 11 12 13 14 15 16 17 18 19 20 21 VARIABLE SPEED BLOWER INSTALLATION INSTRUCTIONS Optional FB BK 2 Blower Installation and Factory Installed FB BK RF Blower If applicable turn OFF electric supply to fireplace Lower bottom louver With a 5 16 socket loosen but do not remove either left screw right screw that attaches bottom louver to fireplace side When the screw is sufficiently loosened you will be able to pull and pivot the bottom louver out of fireplace Centered in the rear are two 2 weld studs which protrude upward into the bottom of fireplace for attachment of fan Insert fan into interior bottom of fireplace The clearance holes on fan mounting bracket must be facing toward the front of fireplace Do not damage gas inlet supply line when fan is inserted into fireplace Align and place rear set of clearance holes on fan mounting bracket onto two 2 weld studs for direct vent 36 42 models or front set of clearance holes on fan mounting bracket onto two 2 weld studs for other models Use two 2 wing nuts to attach blower to weld studs Depending on the appliance you will remove the top louver s by one of the following meth
98. wires will be used for attachment of 24 volt thermostat optional FWS 1 wall switch or will attach into the receiver on an optional FRBC 1 FRBTC 1 or FREC 1 remote control Installation of Remote Receiver Place remote receiver on the floor of fireplace behind the louver as far forward as possible Attention The velcro loop and hook are not necessary in this installation but can be used to secure remote receiver DVS 36 amp DVS 42 INTERMITTENT PILOT WIRING DIAGRAM WIRING DIAGRAM BLK NOIR T PD E BLK NOTHOREEN VER CORDSET CORDON SPT 3 TRANSF ORMER TRANSF ORMATEUR GAS VALVE CONTROL CONNECTOR CONNECTEUR POUR LA COMMANDE DE G LA SOUPAPE DE GAZ RED ROUGE JUNCTION BOX C BOITE DE JONCTION MODULE Ma wv o RED RoucE e mv bo 24v MV PV e WHT BLANC o MV PV BRUN Pv GND e GRN O COPTIONAL REMOTE CONTROL RECEIVER CFAC LTATIVE CONTROLE E DISTANCE DU RECEPTEUR COPTIONAL WALL SWITCH COPTIONAL THERMOSTAT FACULTATIVE INTERRUPTEUR MURAL CFACUTATIVE THERMOSTAT GAS VALVE 311HM7039 Figure 52 ELECTRICAL CONNECTION Figure 53 DVS36 42IP with optional fan requires 120 VAC electrical hookup to the electrical box installed The appliance when installed must be electrically grounded in accordance
99. with local codes or in the absence of local codes with the National Electrical Code ANSI NF PA 70 1 external electrical source is utilized 13369 1 0203 CAUTION ALL WIRING SHOULD BE DONE BY AQUALI FIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH ALL LOCAL CITY AND STATE BUILDING CODES BEFORE MAKING THE ELECTRICAL CONNECTION MAKE SURE THAT MAIN POWER SUPPLY IS DISCON NECTED THE APPLIANCE WHEN INSTALLED MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN THE ABSENCE OF LOCAL CODES WITH THE NATIONAL ELECTRICAL CODE ANSI NFPA 70 LATEST EDITION A factory installed electrical box is located on the lower right hand side of the fireplace Wiring must be fed to the electrical box and attached to the receptacle that is provided Remove the knockout in the installed junction box to accept wiring into the junction box Install a UL listed cable clamp not supplied in the knockout hole Leave approximately 6 of wire in the junction box for connection Attach black wire to one side of the receptacle and white wire to opposite side of receptacle The ground wire should be attached to the green neutral screw Install the receptacle into the metal box with Attach cover plate Plug cord set from transformer into receptacle JUNCTION BO BLACK GROUND Figure 53 Page 31 DVS 36 amp DVS 42 INTERMITTENT PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING Il WARNING If you

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