Dixon BLOUNT 3O4 User's Manual
Contents
1. DILE PUNCH i ie a258 B259 51037 3074 est ae Cr 2588 77 e BE AR BEsR mG FAAME boag 3 a Ff YER OR YER SUPPORT ITRANS DECK S139 5202 B256 Bes fee CONTAGL Of S R L GHHEPIT TOOL 5055 a 32 Een H Dire 5645 WR 3559 320 srg 3032 107S 320 310975 aa raze 2400 3177 E 2343 i 2 1702 7594 ae 2526 G kn 4 SPROCKET B342 2481 ASE M L T 558 whee 2465 TIRE wa 1 E 3086 SES AE 24553 1635 0 ad er 4230 s589 COvERED ety TET Zu _ 3272 1 B AIH E SHAFT 6 j 304 Body Assembly Fre2. DIXON INDUSTRIES INC O1XOM A BLOUNT COMPANY AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEYVILLE KS 67337 O945 316 251 2000 FAX 316 251 4117 TECHNICAL DATA BROCHURE Model 304 IMPORTANT READ OPERATOR S MANUAL BEFORE OPERATING OR MAKING ADJUSTMENTS SEAT ADJUSTMENT 1 Pull or lift body retention latch P N 3934 from transaxle backing plate raise and push body and seat assembly forward 2 Loosen four seat bolts P N 3006 and slide seat forward or backward to desired position 3 Re tighten bolts DO NOT operate mower without seat retention bolts properly tightened 4 Close upper body and push retention latch P N 3934 over transaxle backing plate BODY REMOVAL va 2 1 The 304 has a 2 piece polyethelene body The upper body can be folded forward to expose the transaxle In some cases it may be necessary to remove the upper body to service the transaxle 2 To remove upper body remove two bolts P N 3080 from the front of upper body hinge located on the brake shaft P N 9283 Disconnect seat switch P N 4761 at plug in 3 Reverse above procedure to reinstall ADJUSTMENT OF MOWER DECK DRIVE BELT 1 The mower deck drive belt is tensioned by a spring loaded engagement idler quadrant 2 This system is designed to maintain the proper belt tension at all times 3 Belt tension can be adjusted by moving the engaging rod P N 7013 into the outside hole of engagement handle P N 7020 4 After belt
3. age mower blades turn lever slowly to the OFF position IMPORTANT PERFORM SAFETY CHECKS AFTER MAKING ANY REPAIRS OR ADJUSTMENTS 1 After reassembly while seated on mower attempt to start engine with sower deck engaged Engine should not start If engine does start return the mower to an Authorized Dixon Dealer for adjustment or repair 2 Disengage mower deck and start engine With the operator in the normal seated position engage mower deck and remove weight from seat The engine should stop If the engine does not stop when operator rises from seat return the mower to an Authorized Dixon Dealer for adjustment or repair 3 Engage then disengage mower blade in each cutting height Insure that blade disengages and comes to a stop within 5 seconds in each height position If blade does not disengage properly contact your Authorized Dixon Dealer PARKING BRAKE ADJUSTMENT 1 Raise upper body to the open position 2 Tighten nut on brake rod P N 2533 located in front of the transaxle on each side just enough to prevent brake from slipping when engaged CAUTION Over tightening may cause premature wear on the brake band P N 5085 Page 2 of 7 Revised 1 92 P N 8112 hk 0 yee E an G7 51d T 5 184 TOOK KIT 8 8 j HARDWARE Pack AGE FOR TDL KET Ni 5 5 a 1 1 Ki 3351 5257 er Ya ul 72 Sas I sone aU BEaPIHG PUNCH
4. tension is adjusted check to assure that the mower blade will not turn freely when the engaging rod is in the OFF position 5 If the mower blade turns freely adjust the blade by loosening nut P N 3205 at end of the brake rod P N 2988 6 After adjustment is achieved perform the safety checks listed below Page 1 of 7 REMOVING THE MOWER BLADE Secure blade P N 2483 from turning Remove blade bolt from center P N 3268 and blade washer P N 6260 then blade P N 2483 To reinstall reverse above procedure WARNING Sharp edges on blade can cause injury Caution should be exercised when service is required on blade REMOVING MOWER DECK 1 Loosen the belt keeper P N 7026 amp 7027 located under the engine by loosing two rear engine mounting bolt s allowing the deck drive belt to cone free of the rear pulley 2 Disconnect the wiring loom at the deck safety switch P N 4242 3 Remove the two clevis pins P N 3072 from the two rear L rods P N 1355 and Slide from slots 4 Remove clevis pins P N 3072 I rod attached to lift handle and slide from slot 5 Remove clevis pin P N 3072 from front deck hanger shaft P N 1332 located at from of mower deck on slide plates welded at battery box and remove 6 Lift front of mower chassis and roll free of the deck 7 To install reverse the above procedure MOWER BLADE OPERATION To engage the mower blades turn lever on floor slowly to the ON position To diseng
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