Demco AC20037 User's Manual
Contents
1. REF PART NO NO DESCRIPTION 350 gallon SideQuest Tank white 350 gallon SideQuest Tank yellow 500 gallon SideQuest Tank white 500 gallon SideQuest Tank yellow Agitator Jet Siphon Tube 1 MPT to 3 4 FPT Reducer Bushing 1 Flanged Tank Fitting 2 Flanged Tank Fitting When ordering replacement tanks please specify if the tank you need is either a right or left or center and or yellow or white NOTE Refer to p 22 for replacement part numbers NOTE All units will attach A elbow fittings here Page 25 500 GALLON SIDEQUEST CENTER EXIT PARTS BREAKDOWN NOTE Refer to p 22 for replacement part numbers Page 26 OPTIONAL SIDEQUEST JACKSTANDS BREAKDOWN REF PART NO NO Q Y DESCRIPTION Wheel Stand Stand Mounting Bracket Caster Wheel Assembly Adjustable Jack Assembly Hair Pin 7 gauge 5 8 Flatwasher 5 8 UNC Jam Nut Lock pin 5 8 UNC x 4 Hex Hd Bolt Gr 5 5 8 UNC Nylon Insert Locknut 6 x 2 Black Wheel with bushing 3 8 Lockwasher 3 8 UNC Hex Hd Nut 3 8 UNC x 1 Hex Hd Bolt Gr 5 Notes s020mrnmrnnm Adjustable jack may be2. 04 06 Rev 5 20037 Samo 0 7 7 Dethmers Manufacturing Company 207 hy U S Patent No 6 286 870 ASSEMBLY CALIBRATION OPERATION REPLACEMENT PARTS R E A D complete manual CAREFULLY BEFORE attempting operation Doing Our Best To Provide You The Best Thank you for purchasing Demco s SIDEQUEST We feel you have made wise choice and hope you are completely satisfied with your SIDEQUEST If you have any questions regarding the applications of certain solutions or chemicals contact your chemical supplier and follow chemical manufacturer recommendations as well as all licensing and use restrictions or regulations WARNING To AVOID PERSONAL INJURY OR PROPERTY DAMAGE OBSERVE FOLLOWING INSTRUCTIONS Chemicals are dangerous Know exactly what you re going to do and what is going to happen before attempting to work with these products Improper selection or use can injure people animals plants and soil Always wear protective clothing such as coveralls goggles and gloves when working with chemicals or sprayer Be sure to dispose of all unused chemicals or solutions in a proper and ecologically sound manner GENERAL INFORMATION 1 Unless otherwise specified high strength grade5 3 When placing a parts order refer to this manual for 3 radial line head markings hex head bolts are proper part numbers and place order by PART NO used throughout assembly of this sprayer an
3. Do not walk or work under raised components or attachments unless securely positioned and blocked Keep all bystanders pets and livestock clear of work area Operate towing unit from operators seat only Never stand alongside of unit with engine running or attempt to start engine and or operate machine while standing alongside of unit Never leave running equipment attachments unattended As a precaution always recheck hardware on equipment following every 100 hours of operation Correct all problems Follow maintenance safety procedures A FOLLOWING OPERATION Following operation or when unhitching stop tractor or towing unit set brakes disengage PTO and all power drives shut off engine and remove ignition key Store sprayer in an area away from human activity Do not park sprayer where it will be exposed to livestock for long periods of time Damage and livestock injury could result Do not permit children to play on or around the stored sprayer Make sure all parked machines are on a hard level surface and engage all safety devices Wheel chocks may be needed to prevent unit from rolling Page 10 AND TRANSPORT OPERATIONS SAFETY CHAINS If equipment is going to be transported on a public highway always follow state and local regulations regarding safety chains and auxiliary lighting Be sure to check with local law enforcement agencies for your own particular regulations If required safety chains sh
4. 6 Repeat same instructions for the opposite side NOTE View A B amp C use parts list on next page Page 21 NO Refer to this parts list for parts shown on pages 17 20 PART NO SIDEQUEST PARTS BREAKDOWN DESCRIPTION Hub amp Spindle Assembly NINJ Hub Assembly 7608 non braking Spindle Hub Spacer Tank Hold Down 350 gal ONLY Tank Hold Down 500 gal ONLY Tank Support Tube 500 gal ONLY Support Crossbar 500 gal ONLY Top Angle Support 500 gal ONLY Mounting Extension Arm Hanger Bracket Tankcarrier Stud Spacer Bolts John Deere Stud Spacer Bolts Ford Genesis Stud Spacer Bolts Case IH 71 72 amp 89 Stud Spacer Bolts Case IH MX Magnum and T G New Holland Cable Assembly 1 2 UNC Hex Hd Nut 1 2 Lockwasher 5 8 Lockwasher 1 2 UNC x 1 3 4 Gr 5 Hex Hd Bolt 5 8 UNF x 2 Gr 5 Hex Hd Bolt 1 2 UNC x 1 1 2 Gr 5 Hex Hd Bolt 3 8 UNC Nylon Insert Locknut 7 8 UNF x 2 Gr 5 Hex Hd Bolt Set Screw 1 2 x 1 25 Cup Point 7 8 Lockwasher 1 2 UNC x 2 Gr 5 Hex Head Bolt 1 2 Flatwasher 5502 2 1 1 1 1 1 1 1 1 01936 01934 1 00191 1 Hub Breakdown DESCRIPTION Hub Assembly 7608 non braking Seal Inner Cone Bearing Inner Cup Hub Outer Cup Outer Cone Bearing Dust Cap 2 1 4 x 1 1 32 Harde
5. Page 17 JOHN DEERE 8000 TRACK MOUNTING BRACKETS AND SKID REF PART NO QTY DESCRIPTION Right Baseplate for Sidequest Left Baseplate for Sidequest 3 4 10UNC x 8 50 Hex Head Bolt Gr 5 3 4 10UNC Nylon Insert Lock Nut 20mm 2 5 x 250mm Hex Bolt Top Pin 1 25 x 10 25 Lynch Pin Extension Arm 1 2 Flat Washer 1 2 NC x 1 50 Hex Head Bolt Gr 5 1 2 NC Nylon Insert Lock Nut se existing 6 washers From removed track bolts Installation John Deere 8000 Track Use any three holes in a row of the five holes depending on the track width When position is determined remove every other bolt of the six bolts in the track mount that will match up with the three bolts 5 in the bracket Repeat for other side of track mounting On the row of bolts to the front of the tractor hold bolts in bracket up to just short of flush of the bottom of bracket secure in that position with vice grips Also adjust track so bolts will miss lugs Then slide in place and tighten all bolts See diagram JOHN DEERE 9000 TRACK MOUNTING BRACKETS AND SKID REF PART NO NO QTY DESCRIPTION 12183 35 2 Right Baseplate for Sidequest 2 12184 35 2 Left Baseplate for Sidequest 20mm 2 5 x 50mm Hex Bolt Top Pin 1 25 x 10 25 Lynch Pin Extension Arm 1 2 Flat Washer 1 2 NC x 1 50 Hex Head Bolt Gr 5 1 2 NC Nylon Insert Lock Nut Simulation of track mount not a component of bracket Page 19 765 CHALLENGER MOUNTI
6. locate a hydraulic leak on attachments Use a small piece of cardboard or wood Hydraulic fluid escaping under pressure can penetrate skin Openings in skin and minor cuts are susceptible to infection from hydraulic fluid Without immediate medical treatment serious infection and reactions can occur When disconnecting hydraulic lines shut off hydraulic supply and relieve all hydraulic pressure Replace all shields and guards after servicing and before moving After servicing be sure all tools parts and service equipment are removed Do not allow grease or oil to build up on any steps or platform When replacing bolts refer to owners manual Refer to bolt torque chart for head identification marking Where replacement parts are necessary for periodic maintenance and servicing genuine factory replacement parts must be used to restore your equipment to original specifications Manufacturer will not claim responsibility for use of unapproved parts or accessories and other damages as a result of their use If equipment has been altered in any way from original design manufacturer does not accept any liability for injury or warranty A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this equipment Page 12 BOLT TORQUE TORQUE DATA FOR STANDARD NUTS BOLTS AND CAPSCREWS Tighten all bolts to torques specified in chart unless otherwise noted Check tightness of bolts periodicall
7. night or during periods of limited visibility Lighting kits are available from your dealer or manufacturer Page 6 SAFETY SIGN LOCATIONS Part 10328 Red on back side of tank p Xe 9 12 P _ _ d A WARNING 2 To prevent serious injury or death m t Refer to chemical supplier and manufacturer recommendations and all licensing restrictions or regulations Always wear recommended protective clothing when working with chemicals or sprayer Dispose of all unused chemicals or solutions in proper and ecologically sound manner Improper use can injure people animals plants and soil AB21014 9 21014 prevent serious injury death Do not ride or stand on sprayer while any part of sprayer is moving Keep riders off at all times REV1 21001 21001 To prevent serious injury death Store sprayer hard level surface Store empty 21002 Part 10327 Amber Page 7 A SAFETY SIGN CARE A A A Keep safety signs clean and legible at all times Replace safety signs that are missing or have become illegible Replacement parts that displayed a safety sign should also display current sign Safety si
8. sure it is safe to start engine of towing unit or move sprayer This is particularly important with higher noise levels and quiet cabs as you may not hear people shouting NO PASSENGERS ALLOWED Do not carry passengers anywhere on or in the tractor or sprayer Keep hands and clothing clear of moving parts Do not clean lubricate or adjust your sprayer while it is moving When halting operation even periodically set tractor or towing unit brakes disengage PTO shut off engine and remove ignition key Be especially observant of operating area and terrain watch for holes rocks or other hidden hazards Always inspect area prior to operation operate near edge of drop offs or banks operate on steep slopes as overturn may result Operate up and down not across intermediate slopes Avoid sudden starts and stops Page 9 Pick the most level possible route when transporting across fields Avoid edges of ditches gullies and steep hillsides Be extra careful when working on inclines Periodically clear equipment of brush twigs or other materials to prevent buildup of dry combustible materials Maneuver tractor or towing unit at safe speeds Avoid overhead wires or other obstacles Contact with overhead lines could cause serious injury or death Avoid loose gravel rocks and holes they can be dangerous for equipment operation or movement Allow for sprayer length when making turns
9. used in two locations On the outside of the Stand Mount Bracket as well as in the rear of the Tank holder P 8 10 6 11 4 6 7 99 27 SideQuest Parts Breakdown And Assembly for Optional Fold away External Step REF PART NO NO QTY DESCRIPTION External Step Left Step Support Left Step Mount Right Step Mount Right Step Support 3 8 Flatwasher 3 8 x 1 1 4 Hex Head Bolt Gr 5 3 8 Nylon Insert Locknut NOTE TO ADJUST ANGLE OF STEP Bushing ADJUST THE CABLES TOP BOLT Support Cable TO ONE OF 3 HOLE POSITIONS Tank Carrier Not Included w Kit Please order replacement parts by PART NO and DESCRIPTION NOTE Part quantities are for both sides but only one side is shown Page 28 OPTIONAL SIDEQUEST LIGHT PARTS BREAKDOWN PARTS LIST DESCRIPTION 25 Flat Washer 25 UNC Nylon Insert Lock Nut 25 x 1 00 UNC Bolt Grade 5 Male Connector Plug Wire Harness 90 X Fold Clearance Lights Left Dual Ag Light Right Dual Ag Light 10329 35 Light Mounting Bracket Please order replacement parts by PART NO and DESCRIPTION Page 29 NOTES Page 30 SPRAYER CHECKLIST Downtime caused by field breakdowns is costly and time consuming Many breakdowns can be eliminated by periodic equipment maintenance By spending time reviewing this checklist before seasonal spraying application time and following p
10. 4 Disassemble tips and rinse with water or cleaning 4 CONTROLS Check for leakage plugging or wear on all valves solution Appropriate for chemical sprayed fittings etc Clean off any build up of foreign material 5 Clean tip opening with a wooden toothpick Never use 5 PUMP wire or hard object that could distort opening Check to be sure pump turns freely 6 Dispose of all unused chemicals or solutions in a proper 6 FRAME and ecologically sound manner Be sure all bolts are tightened 6 Water rinse and dry tips before storing d REPLACEMENT FARTS NOTE DETHMERS MANUFACTURING COMPANY Repl Il wor Bre does not and will not make any recommendations concerning application of various chemicals or solutions These recommendations relate to either amount or procedure of materials applied If you haveany questions regarding application of certain chemicals or solutions contact your chemical supplier and follow chemical manufacturer recommendations Page 31 DETHMERS MFG COMPANY P O BOX 189 4010 320th St BOYDEN IA 51234 PH 712 725 2311 FAX 712 725 2380 TOLL FREE 1 800 54DEMCO 1 800 543 3626 www demco products com
11. 513 5 5 689 22 516 699 702 952 24 654 886 890 1206 GRADE 2 GRADE 5 GRADE 8 CLASS 8 8 CLASS 9 8 CLASS 10 9 1 N 4 N 4 N 8 8 2 N 2 NN 2 13 JOHN DEERE 7510 7520 7600 7700 7800 7610 7710 7810 OVER HEAD MOUNTING BRACKETS 10 NOTE Front fenders need to be removed before installation of brackets REF PART NO NO QTY DESCRIPTION 1 2 13UNC x 1 3 4 Hex Hd Bolt Gr 5 1 2 Lockwasher 1 2 13UNC Hex Nut Left Baseplate for Sidequest Right Baseplate for Sidequest Spacer Assembly 3 4 10UNC Nut 3 4 Lockwasher 3 4 10UNC x 2 Hex Head Bolt Gr 5 Drop Channel Extension Arm Upper Pin Lynch Pin 1 2 NC X 1 25 Cup Point Set Screw 7720 7820 amp 7920 Series REF PART NO QTY DESCRIPTION Drop Channels Extension Arm 20mm x 2 5mm X 50mm Metric Bolt Gr 10 9 20mm X 2 5mm x 75mm Metric Gr 10 9 3 4 10UNC x 1 1 2 Hex Bolt Gr 5 11739 35 Left Baseplate for Sidequest 1241 11740 35 Right baseplate for Sidequest 12 11741 35 Left Spacer Plate 11742 35 Right Spacer Plate 11651 95 Upper Pin 02397 Lynch Pin 1 2 NC x 1 25 Cup Point Set Screw JOHN DEERE 7720 7820 amp 7920 OVER HEAD MOUNTING BRACKETS NOTE Front fenders must be removed before installation of brackets NOTE Bracket 8 and 9 must be installed to the 1 tractor frame first using three 20mm x 50mm bolts NOTE Bolt 5 is only instal
12. IGNAL WORDS Note use of the following signal words DANGER WARNING and CAUTION with safety messages Appropriate signal word for each has been selected using following guidelines DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices If you have questions not answered in this manual require additional copies or if your manual is damaged please contact your dealer or Dethmers Mfg Co P O Box 189 4010 320th Street Boyden IA 51234 ph 712 725 2311 or 712 725 2302 Toll Free 1 800 543 3626 Fax 712 725 2380 http www demco products com 5 SAFETY YOU CAN LIVE WITH IT A EQUIPMENT SAFETY GUIDELINES Every year many accidents occur which could be avoided by a few seconds of thought and more careful approach to handling equipment You the operator can avoid accidents by observing precautions in this sect
13. It is recommended that suitable hearing and eye protection be worn Operator may come in contact with certain materials which may require specific safety equipment relative to handling of such materials Examples extremely dusty molds fungus bulk fertilizers etc Page 8 Keep wheel and lug nuts tightened to specified torque Assure that agricultural implement tires are inflated evenly Give sprayer a visual inspection for any loose bolts worn parts or cracked welds and make necessary repairs Follow maintenance safety instructions included in this manual Be sure there are no tools lying on or in equipment Do not use the sprayer until you are sure that area is clear especially around children and animals Don t hurry learning process or take sprayer for granted Ease into it and become familiar with your new equipment Practice operation of your sprayer and its attachments Completely familiarize yourself and other operators with its operation before using Use a tractor equipped with Roll Over Protection System ROPS and fasten your seat belt prior to starting engine Manufacturer does not recommend usage of tractor with ROPS removed Move tractor wheels to widest recommended settings to increase stability Do not allow anyone to stand between tongue or hitch and towing unit when backing up to equipment DURING OPERATION Beware of bystanders PARTICULARLY CHILDREN Always look around to make
14. NG BRACKETS AND SKID Note For installing Hub Spacer remove every other bolt from hub on tractor REF PART NO QTY DESCRIPTION Spindle Assembly details on p 21 view B amp view C amp Breakdown on p 22 Right Baseplate for Sidequest Left Baseplate for Sidequest Back Plate Hub Spacer Assembly Bushings 24mm 3 x 50mm Hex Bolt Top Pin 1 25 x 10 25 Lynch Pin Extension Arm Spacer Channel Right Spacer Channel Left 18546 111516 14 Spacer Channel Center 1 2 UNC Hex Hd Nut 1 2 Lockwasher 1 2 UNC x 1 3 4 Gr 5 Hex Hd Bolt 350gal Skid Assembly w tank not shown 500gal Skid Assembly w tank not shown Drop Channels 7 8 UNC x 3 50 GR 5 Hex Hd Bolt 7 8 UNC Nylon Lock nut Please order replacement parts by PART NO and DESCRIPTION ANN ADANAANANGZDANN HAH Page 20 Assembly Instructions Preparation Remove any loader brackets from the tractor The tractors duals must be set to 120 wheel spacing 1 Remove every other lug bolt on the tractor s dual and replace them with the special spacer Stud Bolts included with the SideQuest hardware as shown in VIEW A Note Only when replacing stud bolts on a JD 7000 Series Tractor the existing washers MUST be used After all of the removed lug bolts are replaced remove the rest of the tractor s lug bolts and replace them with the SideQuest stud bolts Torque the SideQuest stud bolts to tractor ma
15. d DESCRIPTION 2 Whenever terms LEFT and RIGHT are used in this manual it means from a position behind sprayer and facing forward Table of Contents General IMOrMatiOn Loire cede ee 2 Warranty REGISHAtOM MEER 3 4 Safty Informatio o MM 5 12 Safety Sign 0 0 0000 enne een nennen nennen 7 BOR TOMQUG c 13 Mounting Brackets Part Breakdowns enne 14 20 Assembly IMNSUCHIONS s 21 Parts Breakdown 21 22 Plumping Breakdown 23 26 Optional Jackstands Breakdown 27 Optional External Step Parts Breakdown and 28 Optional Light Kit Parts Breakdown and 29 Sprayer Checklist uide nen dire t FEE hee eves 31 DIOR Dethmers Manufacturing Company 4010 320th Street Box 189 Boyden lowa 51234 Toll Free 800 54DEMCO 800 543 3626 FAX 800 845 6420 www demco products com Warranty Registration Ag RV Rental Brakes Marine Very Very Satisfied Satisfied Dissatisfied Dissatisfied How satisfied are you with our product O O O O How satisfied are you with the dealership distributor sales staff O O O O Dealer Distributo
16. gns are available from your distributor dealer parts department or manufacturer How to install safety signs Be sure installation area is clean and dry Decide on exact position before you remove backing paper Remove smallest portion of split backing paper Align decal over specified area and carefully press small portion with exposed sticky backing in place Slowly peel back remaining paper and carefully smooth remaining portion of decal into place Small air pockets can be pierced with a pin and smoothed out using piece of decal backing paper TIRE SAFETY Failure to follow proper procedures when mounting tire on rim can produce an explosion resulting in serious injury or death Do not attempt to mount tire unless you have proper equipment and experience Inflating or servicing tires can be dangerous Whenever possible trained personnel should be called to service or mount tires Always order and install tires and wheels with appropriate type and load capacity to meet or exceed anticipated weight to be placed on sprayer REMEMBER Your best assurance against accidents is a careful and responsible operator If there is any portion of this manual or function you do not understand contact your local authorized dealer ormanufacturer BEFORE OPERATION Carefully study and understand this manual Do not wear loose fitting clothing which may catch in moving parts Always wear protective clothing and substantial shoes
17. ight Mounting Baseplate Drop Channel Extension Arm Upper Pin Lynch Pin 1 2 NC X 1 25 Cup Point Set Screw Page 16 6 1 1 4 2 2 4 4 TG SERIES NEW HOLLAND OVER HEAD MOUNTING BRACKETS TG Series New Holland REF PART NO NO QTY DESCRIPTION 11442 35 Drop Channels 11644 35 Extension Arm 03840 20mm x 2 5mm X 50mm Metric Bolt Gr 10 9 11647 35 Left Baseplate for Sidequest 11648 35 Right baseplate for Sidequest 11651 95 Upper Pin Lynch Pin 1 2 NC x 1 25 Cup Point Set Screw NOTE Front fenders if applicable must be removed before installa tion of brackets NOTE Brackets Fit TG210 TG230 TG255 TG285 FORD GENESIS amp BUHLER OVER HEAD MOUNTING BRACKETS FORD GENESIS amp BUHLER REF PART NO QTY DESCRIPTION 10052 35 1 Spacer Assembly 5 12059 35 1 Left Baseplate for Sidequest 12060 35 1 Right Baseplate for Sidequest 6 11644 35 2 Extension Arm 11442 35 4 Drop Channels 06102 4 1 2 NC x 1 25 Cup Point Set Screw 11651 95 2 Upper Pin 02389 8 75NC X 5 00 GR5 Hex Bolt 00482 8 50NC X 1 75 GR5 Hex Bolt NOTE If using upper 00084 8 50 Lockwasher holes on mounting 8 50NC Hex Nut brackets Brackets will 8 75NC Hex Nut hang below tank frame will NOT void warranty 4 Lynch Pin if brackets are cut flush LS LN NOTE Brackets Fit FORD GENESIS 8670 8770 8870 8970 BUHLER 2145 2160 2180 2210
18. ion To avoid personal injury study precautions and insist those working with you or you yourself follow them In order to provide a better view certain illustrations in this manual may show an assembly with a safety shield removed However sprayer should never be operated in this condition Keep all shields in place If shield removal becomes necessary for repairs replace shield prior to use Replace any caution warning danger or instruction safety decal that is not readable or is missing Location of such decals is indicated in this booklet Do not attempt to operate this sprayer under the influence of alcohol or drugs Review safety instructions with all users Operator should be a responsible adult DO NOT ALLOW PERSONS TO OPERATE OR ASSEMBLE THIS SPRAYER UNTIL THEY HAVE DEVELOPED A THOROUGH UNDERSTANDING OF SAFETY PRECAUTIONS AND HOW IT WORKS To prevent injury or death use a tractor equipped with a roll over protective system ROPS Do not paint over remove or deface any safety signs or warning decals on your sprayer Observe all safety signs and practice instructions on them Never exceed limits of sprayer If its ability to do a job or to do so safely is in question DON T TRY IT LIGHTING AND MARKING It is the responsibility of operator to know lighting and marking requirements of local highway authorities and to install and maintain equipment to provide compliance with regulations Add extra lights when transporting at
19. led in these three holes on both brackets JOHN DEERE 8100 8110 8120 8200 8210 8220 8300 8310 8320 8400 NOTE Front fenders must be removed before installation of brackets 8000 Series REF PART NO NO QTY DESCRIPTION 02397 Lynch Pins 11651 95 Upper Pins 11442 35 Drop Channels 11645 35 Lt Baseplate 11646 35 Rt Baseplate 11644 35 Extension Arms 03840 20mm X 2 5mm Metric Bolt Gr 10 9 06102 1 2 NC x 1 1 4 Cup Point Set Screw Please order replacement parts by PART NO and DESCRIPTION Page 15 8410 8420 amp 8520 OVER HEAD MOUNTING BRACKETS Adapter Spacer Kit 5839 is needed for 8420 amp 8520 amp 30 series with power shift only NOTE Adapter may also be required for tractors with independent link suspension JOHN DEERE 305 IVT OVER HEAD MOUNTING BRACKETS 30 Series IVT DESCRIPTION Lynch Pins Upper Pins Drop Channels Lt Baseplate Rt Baseplate Extension Arms 20mm X 2 5mm Metric Bolt Gr 10 9 1 2 NC x 1 1 4 Cup Point Set Screw NOTE Front fenders Please order replacement parts by PART NO and DESCRIPTION must be removed before installation of brackets al MX MAG 180 270 OVER HEAD MOUNTING BRACKETS NOTE Brackets Fit 180 200 210 230 220 240 255 270 285 NOTE Front fenders must be removed before installation of brackets REF PART NO QTY DESCRIPTION 20mm x 2 5 x 50mm Hex Bolt Gr 10 9 Left Mounting Baseplate R
20. ned Washer Castle Nut 3 16 x 1 1 2 Cotter Pin Items and J shown for reference only and are not included in hub assembly 5502 Page 22 350 GALLON SIDEQUEST PARTS BREAKDOWN DESCRIPTION 350 gallon SideQuest Tank white 350 gallon SideQuest Tank yellow 500 gallon SideQuest Tank white 500 gallon SideQuest Tank yellow Agitator Jet Siphon Tube 1 MPT to 3 4 FPT Reducer Bushing 1 Flanged Tank Fitting 2 Flanged Tank Fitting 1 FPT Elbow 1 Polypropylene Pipe When ordering replacement tanks please specify if the tank you need is either a right or left or center and or yellow or white l I PD PO NOTE All units will attach straight fittings here except for the over head units Those brackets will use elbows here Page 23 500 GALLON SIDEQUEST PARTS BREAKDOWN Refer to p 22 for replacement part numbers Page 24 350 GALLON SIDEQUEST CENTER EXIT 35631 PARTS BREAKDOWN
21. nufacturer s specifications 2 Bolt the Hub Spacer to the SideQuest stud bolts as shown in VIEW B Use ten 7 8 UNF x 2 hex head bolts and ten 7 8 lockwashers Then bolt the Hub Spindle Assembly to the Hub Spacer Use eight 5 8 UNF x 2 hex head bolts and lockwashers to bolt the Hub Spindle Assembly to the Hub Spacer Torque all bolts to the specifications found earlier in the manual 3 Mount the Left and Right Base Plates to the tractor s frame All Base Plates will mount between the tractors cab and front wheels to existing holes in the tractors frame All tractors mounting brackets can be viewed on pages 14 16 4 Mount the Tank Holder with Tank and Tank Hold Downs Before mounting decide which height setting is desirable There are two height settings Slide the Tank holder over the spindle as shown in VIEW Make sure the arrow on the end of the spindle is always pointing up as shown Use the bottom hole for a higher height setting and use the top hole for a lower height setting Slide the tank holder in until there is a spacing of approximately 2 between the tire and the Tank Holder Use four 1 2 UNC x 1 1 4 set screws to hold the spindle in place Turn the set screws into the threaded inserts on the outside of the tube the spindle has been placed in 5 Next bolt the Mounting Extension Arm to the Tank Holder Use four 1 2 UNC x 1 3 4 hex head bolts four 1 2 lockwashers and four 1 2 hex nuts
22. ould be obtained and installed Only safety chains not elastic or nylon plastic tow straps should be used to retain connection between towing and towed machines in event of separation of primary attaching system Use a high strength appropriately sized hitch pin with a mechanical retainer and attach safety chains Criss cross chains under tongue and secure to draw bar cage mounting loops or bumper frame Adopt safe driving practices Keep brake pedals latched together at all times NEVER USE INDEPENDENT BRAKING WITH SPRAYER IN TOW LOSS OF CONTROL OR UPSET MAY RESULT Always drive at a safe speed relative to local conditions and ensure that your speed is low enough for an emergency stop Keep speed to a minimum Reduce speed prior to turns to avoid risk of overturning Always keep tractor or towing unit in gear to provide engine braking when going downhill Do not coast drink and drive Comply with state and local laws governing highway safety and movement of farm machinery on public roads Use approved accessory lighting flags and necessary warning devices to protect operators of other vehicles on highway during transport Various safety lights and devices are available from your dealer Use of flashing amber lights is acceptable in most localities However some localities prohibit their use Local laws should be checked for all highway lighting and marking requirements When driving tractor and spraye
23. r Name City State How satisfied are you with the company sales staff O O O How satisfied are you with the delivery O O O O Did you have any contact with a Demco Representative YES NO If YES how satisfied were you O O O O would recommend this product to my family and friends YES NO Would you purchase again from DEMCO YES NO Since taking delivery have you been contacted by the dealer YES NO Did you have any problems with this DEMCO product YES NO If YES are you satisfied with the company s resolution of your problem Why did you purchase this product Please list the specific source of information prompting this purchase After purchasing this product do you see any needed product improvement If yes what improvement What other products would you like to see DEMCO offer Comments Owner s Name Mailing Address City State Zip Code Model Serial Purchase Date Owner s Signature Please return to DETHMERS MFG By FAX or tri folding this form to the backside it is pre addressed Dethmers Manufacturing Company 4010 320th Street Box 189 Boyden lowa 51234 Postage SAFETY TAKE NOTE THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND SAFETY OF OTHERS FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH THIS SYMBOL MEANS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED S
24. r under 20 mph 40 kph day or night use flashing amber warning lights and a slow moving vehicle SMV identification emblem Plan your route to avoid heavy traffic Be a safe and courteous driver Always yield to oncoming traffic in all situations including narrow bridges intersections etc Be observant of bridge load ratings Do not cross bridges rated lower than gross weight of unit you are operating Page 11 Watch for obstructions overhead and side to side while transporting Always operate equipment in a position to provide maximum visibility at all times Make allowances for increased length and weight of sprayer when making turns or stopping PERFORMING MAINTENANCE Good maintenance is your responsibility Poor maintenance is an invitation to trouble Make sure there is plenty of ventilation Never operate engine of towing vehicle in a closed building Exhaust fumes may cause asphyxiation Before working on this machine stop towing vehicle set brakes disengage PTO and all power drives shut off engine and remove ignition key Be certain all moving parts and attachments have come to a complete stop before attempting to perform maintenance Always use a safety support and block wheels Never use a jack to support machine Always use proper tools or equipment for job at hand Use extreme caution when making adjustments Follow torque chart in this manual when tightening bolts and nuts Never use your hands to
25. roper after season care you can save time and money later A WARNING To Prevent Serious Injury Or Death Keep hands feet and loose clothing away from rotating parts Wear protective clothing recommended by your chemical and fertilizer manufacturer when working with chemicals Check Before Going To The Field After Season Care 1 NOZZLES NOTE It is important to wear proper safety equipment Check tip for excessive wear by checking for grooves in when cleaning the SIDEQUEST See your or near tip opening Check nozzle spacing by starting at chemical or fertilizer package for this information center and working outwards Check boom for proper height 1 After spraying chemicals run water mixed with cleaners through tank pump and all hose hookups If wettable powder dries out in the system it is very difficult to put back into suspension and can cause malfunction damage or injury 2 HOSES Check all hoses for worn or soft spots Be sure all hose clamps are tightened and hoses are notkinked or pinched Check for leakage in any lines 2 Whencleaned tank should have all openings closed or 3 TANK Remove and clean agitator orifices Check orifices for covered to dirt fror entering excessive wear by checking for grooves in or near orifice 3 Pump should be flushed with soluble oil and pump ports opening Inspect fitting and grommets to insure they are in good condition plugged to keep out moisture and air
26. y using bolt chart as guide Replace hardware with same grade bolt NOTE Unless otherwise specified high strength Grade 5 hex bolts are used throughout assembly of equipment Torque figures indicated are valid for non greased or non oiled threads and heads unless otherwise specified Therefore do not grease or oil bolts or capscrews unless otherwise specified in this manual When using locking elements increase torque values by 5 GRADE or CLASS value for bolts and capscrews are identified by their head markings B Bolt Torque for Standard bolts GRADE 2 GRADE 5 GRADE 8 lb ft lb ft 1 4 6 8 9 12 12 16 5 16 10 13 18 25 25 95 3 8 20 27 30 40 45 60 7 16 30 40 50 70 80 110 1 2 45 60 75 100 115 155 9 16 70 95 115 155 165 220 5 8 95 130 150 200 225 300 3 4 165 225 290 390 400 540 7 8 170 230 420 570 650 880 1 225 300 630 850 970 1310 Bolt Torque for Metric bolts CLASS 8 8 CLASS 9 8 CLASS 10 9 b ft 15 lb ft 6 9 3 10 14 13 17 7 15 21 18 24 21 29 8 23 31 25 34 31 42 10 45 61 50 68 61 83 12 78 106 88 118 106 144 14 125 169 140 189 170 230 16 194 263 216 293 263 357 18 268 363 364 493 20 378
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