Cornelius P/N 620037008 User's Manual
Contents
1. SINGLE CURTAIN DUAL CURTAINS FOUR CURTAINS 5 CURTAIN SWITCH CONNECTED 6 CURTAIN SWITCH MUST CURTAIN SWITCH MUST TO ANY BIN CONNECTOR 4 47 BE CONNECTED TO J4 AND BE CONNECTED TO J4 J5 J6 AND J7 SW4 1 ON J5 J6 OR J7 SW4 1 OFF SW4 2 SW4 1 OFF SW4 2 OFF SW4 3 SW4 2 SW4 3 OFF SW4 3 DUE TO UPGRADING OF CIRCUIT BOARD NOTE LOCATION OF SENSORS AND WIRE CONNECTIONS ON NEW BOARD FOLLOW SETTINGS 1 4 FOR HARVEST SETTINGS FOLLOW SETTINGS 5 7 FOR NUMBER OF CURTAINS Figure 1 March 2 2004 CORNELIUS INC 2004 2 Rev A 630460064INS STATUS IND CATOR 01 2 Yellow LED Water Curtain s Dip switch 3 4 be set for 1 2 or 4 curtain units 9 LED Error D12 Green LED Hot Gas Valve s D13 Green LED Condenser Fan D14 Green LED Water Pump 15 Green LED Compressor Contactor D16 Green LED Dump Valve Water Curtain s Open 01 2 Yellow LED on or Curtain s Closed 3 4 off Curtain s Open Mode Di 2 Yellow LED on Water Curtain s closed 3 4 D13 Green LED on or off Condenser fan cycles on and off depending upon condenser temperature D19 Green LED on Contactor closed compressor active Ice Making Mode Di 2 Yellow2. 027266 22 CORNELIUS INC amp One Cornelius Place Anoka 55303 6234 Telephone 800 238 3600 Facsimile 800 535 4321 INSTALLATION INSTRUCTIONS BIN STAT KIT P N 630000408 These Bin Stat kits apply to all 1 Series Ice makers Table 1 Loose Shipped Parts Item No Part No Name Q 1 630900413 Spacer Hex 5 8 Long x 8 32 SS 1 2 70894 Screw 08 32 TRPH 24 SS 1 3 51348 Spacer 1 4 630000413 Thermostat Asy 1 5 620037008 Bin Stat Support 1 6 630460064INS Installation Instruction Thermostat 1 7 168833002 Washer SR 4W SS E 8 1 Disconnect power Remove front cover of the unit and the electrical box cover plate Carefully insert the coiled capillary tube through the bottom hole in the electrical box where the elec trical wires are coming through see Figure 4 lf there is not a hole already in the chassis base drill a 2 hole in the chassis base as indicated Figure 3 Straighten approximately 12 of cap tube to go through hole Re coil the remainder Do not disturb coiled end Insert the 1 4 diameter wire form support into the coiled end of capillary tube and insert the assem bly through the hole in the chassis base Route capillary tube to follow support as closely as pos sible Remove the 8 32 nut closest to the 12 DIA hole that holds the compartment wall to the base The adapter kits that have a single level adapter kits P N s 02390 680200153 08006 02388 08004
3. 630000191 and 08010 require a 7 8 high spacer be used to mount the binstat support Thread the 8 32 x 5 8 hex spacer on to the compartment stud Then fasten the thermostat support to the hex spacer using the high plastic spacer 8 flat washer and 8 32 3 long phil head screw spacers are not to be used on the elevated adapter kits Refer to Figure 2 Any excess capillary tubing must be pulled back into the compressor compartment to prevent ice from damaging it during dispenser operation Seal 1 2 diameter hole with sealant RTV March 2 2004 CORNELIUS INC 2004 1 RevA 630460064INS lt 10 To mount bin thermostat in electrical box A Clean the mounting area by rubbing briskly with Scotch Brite pad see Figure 4 for location B Wipe down the cleaned area with rubbing alcohol and let dry C Pull paper strip off of double sided tape on thermostat mounting bracket D Being sure that bin thermostat is facing the correct direction see Figure 4 affix the thermostat in the electrical box Press firmly down on the mounting bracket to bound the tape 11 Connect the bin thermostat lead to the circuit board see Figure 1 12 Turn bin stat adjustment screw clockwise until it stops Then turn it counterclockwise 1 8 of a turn 13 Reinstall the front cover of the electrical box and the ice machine and reconnect the power Verify that the Bin Stat is working by holding ice on the coiled bare capi
4. plug in 2 8 connector CORNELIUS INC 2004 March 2 2004 RevA 630460064INS 7006 SNITANHOO INI SNIV9O09VOE9 v 700d yen ELEVATED ADAPTOR KIT ae _ SINGLE LEVEL ADAPTOR KIT ICEMAKER E BOX CAPILLARY TUBE BIN STAT SUPT ASY FOR SINGLE LEVEL ADAPTOR KIT NO 02388 08004 630000191 02390 630200153 08006 amp 08010 WASHER 8 32 X 3 4 PHMS 620037008 BIN STAT SUPT 1 4 SPACER COIL CAPILLARY TUBE 5 8 SPACER AROUND BIN STAT SUPT a lt IF ERSAN AE 5 P CAPILLARY ASY 8 32 NUT PART OF ICEMAKER WASHER 620037008 BIN STAT SUPT FIGURE 2 BIN STAT SUPT ASY FOR ALL ELEVATED ADAPTOR LID KITS TOP VIEW OF 1230 CHASSIS PLATE ICE DROP ZONE 5 1 IL I ICE ICE gt gt DROP DROP 2 6 ZONE ZONE Y 2 Z m 2 D 4 2 DRILL ICE DROP 2 02 1 50 DIMENSION IS FROM FRONT ee OF UNIT WITHOUT COVER Figure 3 ELECTRICAL BOX ASY CLEAN MOUNTING AREA WITH SCOTCH BRITE PAD X THEN WIPE AREA DOWN WITH RUBBING ALCOHOL AND LET DRY THERMOSTAT KIT ASY 630000408 COIL SIE 2 C TO CHASSIS PLATE Figure 4 March 2 2004 IMI CORNELIUS INC 2004 5 Rev A 630460064INS
5. LED on Water Curtain s closed 3 4 D13 Green LED on or off Condenser fan cycles on and off depending upon condenser temperature D14 Green LED on Water pump active at evaporator temperature of 20 F or lower except during dump cycle 015 Green LED on Compressor contactor closed Harvest Mode Di 2 Yellow LED on Water Curtain s closed 3 4 D14 Green LED on 15 sec Water pump active for 15 sec then deactivate D15 Green LED on Compressor contactor closed Compressor active D16 Green LED on 15 sec Dump valve active 15 sec Error LED D9 Red LED Turns on when the system is shut down D9 Red LED on or flashing Assists to indicate where the error may be and or what may have caused the error D9 Red LED on Evaporator temperature drops below 25 F 9 Red LED on OPEN THERMISTOR CIRCUIT Thermistor open broken wire poor connector D9 Red LED on 15 sec High evaporator temperature evaporator does not fall below 40 F within 6 minutes into freeze cycle D9 Red LED Flashing High temperature shutdown condenser temperature exceeds 150 F 2 6 F 17 2 sec 007 High temperature shutdown condenser temperature exceeds 150 1 2 sec off Remote amp water cooled use a resistor plug 7 8 connector 1 8K ohm Remote amp water cooled use a resistor plug 2 8 connector Fan does not Remote amp water cooled use a resistor plug in 2 8 connector cycle Remote amp water cooled use a resistor
6. llary tube The bin stat will allow the ice machine cycle to complete and harvest ice Then the ice machine will shut down Remove the ice from the capillary tube and warm the tube with hand heat The ice machine should start in approxi mately 60 seconds External Error LED Connection are Cond O Suction line RD Sensor all W Error R Triac emer Riot pot 4 6 KC Manual gan a DUMP CYCLE oN Switch 22 Water 7 YL Water Pump DIP SWITCH Dump 6 BL Condenser Fan GR Valve 53 2 5 BLP S 4 GR 4 BL Processor 3 RD Hot Gas nufacturing Dat 1 36430001 a 2 2 RD 12 Curtain i 1 BRL1 On Selection 7 YL comp 123 Switch ae swa WATER CURTAIN 10 Off DIP SWITCH aE SL On 41 Transformer 123 WA sw4 a ot PLUG BIN THERMOSTAT ON TOP TWO PINS OF STACKING CABLE PLUG 53 1 53 2 1 OFF OFF DUMP EVERY HARVEST FACTORY SETTING 2 OFF DUMP EVERY THIRD HARVEST 3 OFF ON DUMP EVERY SEVENTH HARVEST 4 ON FLAKER
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