Chromalox STAR-06A User's Manual
Contents
1. The kit 168 053169 079 that converts a 6 0 KW fixed style radiant heater includes the following parts Verify that all parts are included if not contact the Chromalox Service Department at 1 800 368 2493 h 1 Lower Leg 10 1 4 20 x 1 2 Long Bolt 4 Req d 2 Axle 11 1 4 20 Square nut 4 Req d 3 Wheel 2 Req d 12 Pop Rivet 4 Req d 4 Cap 2 Req d 13 No 10 Sheet Metal Screw Req d 5 Upper Handle 14 3 0 16 x 1 1 2 Long Bolts 2 Req d 6 Front Leg 15 3 8 16 Nuts 2 Req d 7 Grip 16 3 8 Lockwashers 2 Req d 8 Grille 17 10 32 x 1 2 Long Self Tapping 9 Baffle ocrew 2 Req d N Using hammer tap cap 4 onto one end of axle 2 Slide one wheel 3 onto axle Slide end of axle through both holes of lower leg 1 Slide remaining wheel onto portion of axle protruding through lower leg Tap cap on axle 3 Remove Lower Bracket by removing nuts and washers 4 Slide the two 2 3 8 bolts in the outer extrusions to the 4 1 2 dimension and the one 1 3 8 bolt in the center extrusion to the 8 15 16 dimension 5 Place lower leg assy made in step 2 onto the three 3 bolts Secure in place with washers and nuts removed in step 3 6 Loosen three nuts on upper bracket and reposition to the 3 dimension shown 1 Slide the two 3 0 16 x 1 1 2 long bolts 14 into the top center extru sion Locate one at 3 4 and the other at 2 1 4 as shown 8 Place upper handle 5 onto two b2. Chromalox Installation Operation SERVICE REFERENCE wma mm 00 n REFERENCE Supersedes PG435 PG435 1 RENEWAL PARTS IDENTIFICATION DATE NOVEMBER 2003 STAR 05A 06A and 14A Cart Kit For Conversion of Fixed Style to Portable Style STAR 05 Portable Heater After Conversion See Page 2 Fig 2 STAR OSA Fixed Heater Before Conversion See Page 2 Fig 1 STAR 06A Portable Heater After Conversion See Page 3 Fig 2 STAR 06A Fixed Heater Before Conversion See Page 3 Fig 1 STAR 14A Portable Heater After Conversion See Page 4 Fig 2 STAR 14A Fixed Heater Before Conversion See Page 4 Fig 1 2010 Chromalox Inc 4 5 kW UNIT CONVERSION INSTRUCTIONS INSTRUCTIONS FOR CONVERTING A FIXED STYLE INTO A PORTABLE STYLE Installation of Cart making it a Portable Heater Voids UL Listing 1 The kit 168 053169 079 that converts a 4 5 KW fixed style radi ant heater into a portable includes the following parts Verify that all parts are included if not contact the Chromalox Service Department at 1 800 368 2493 1 Lower Leg Assy 7 3 8 16 x 1 1 2 Long Bolts 4 Req d 2 Upper Handle 8 3 8 16 Nuts 2 Req d 3 Front Leg 9 3 8 Lockwashers 4 Req d 4 Grip 10 10 32 x 1 2 Long Self Tapping 9 Grille screw 2 Req d 6 Cross Brace 2 Loosen nuts on upper bracket and remove bracket Bolts lock washers and nuts will be reused but upper bracket can be disre ga
3. 9 through looped end of grille with 1 4 20 square not 10 on opposite side Tighten screws with screw driver 13 Install remaining grille in same manner as step 12 14 If fixed heater is being converted to a portable by the factory then drill out nameplate rivets and replace nameplate with 196 891789 004 GENERAL IMPORTANT SAVE THESE INSTRUCTIONS AWARNING FIRE HAZARD Do not use as a residential or To avoid personal injury read IMPORTANT household heater Keep combustible material away INSTRUCTIONS on this page before installation or from heater Do not operate heater where flamma operation of heater ble vapors gases or liquids are present IMPORTANT INSTRUCTIONS When using electrical appliances basic precautions should 7 This heater has hot surfaces Do not use it in areas where gaso always be followed to reduce risk of fire electric shock and injury line paint or flammable liquids are used or stored to persons including the following 8 Use this heater only as described in this manual Any other use 1 Read all instructions before using this heater not recommended by the manufacturer may cause fire electric 2 This heater is hot when in use To avoid burns do not let bare shock or injury to persons skin touch hot surfaces Keep combustible materials such as 9 In order to prevent equipment damage protect with a ground furniture and papers at least 7 feet from the front of the heater fault device such as
4. Chromalox STAR TG series monitor 3 Do not leave heater unattended while in operation 10 These instructions amend the fixed instructions that came 4 Always disconnect heater when not in use with the original heater 5 Do not use outdoors in areas subject to wind 6 Connect to properly grounded outlets or building ground SAVE THESE INSTRUCTIONS WIRING Use type SO or equal power cord Refer to table 1 for proper wire gage and number of conductors Table 1 ETA Cord Ga EEE A cond 1 Phase 3 Phase STAR 14 STAR 14 STAR 14 71 STAR 14 43 P STAR 14 63 P NA Not Available NR Not Recommended RENEWAL PARTS IDENTIFICATION huc rnm 333 557518 001 Grills for STAR 14 2 004 134 304892 003 POU d cckatbateuwe doe Pme eke each aca 039 5 10848 001 Hardware for Mounting Grills GR14TW VATO Tm 024 304894 001 us M P chau wad boner nue es 248 075512 123 Grill for STAR 06 0 0 0 0 0 cee eee 143 304892 001 5qudste NU serr 3 wx do eee ERR EHE ER RES 200 048688 007 Limited Warranty Please refer to the Chromalox limited warranty applicable to this product at http www chromalox com customer service policies termsofsale aspx Chromalox PRECISION HEAT AND CONTROL 2150 N RULON WHITE BLVD OGDEN UT 84404 Phone 1 800 368 2493 www chromalox com
5. d 10 1 2 20 Square nut 4 Req d 5 Upper Handle 11 Pop Rivet 6 Req d 6 Grip 2 Req d 12 No 10 Sheet Metal Screw 6 Req d Using hammer tap cap 4 onto one end of axle 2 Slide one wheel 3 MEN o 3 onto axle Slide end of axle through both holes of lower leg 1 Slide remaining wheel onto portion of axle protruding through lower leg Tap cap on axle Remove Lower Bracket by removing nuts and washers 4 Slide the two 3 8 bolts in the outer extrusions to the 7 3 32 dimension 13 5 kW Fixed Style Heater 5 and the one 3 8 bolt in the center extrusion to the 11 17 32 dimension Place lower leg assy made in step 2 onto the three bolts Secure in place with washers and nuts removed in step 3 6 Remove upper bracket by removing nuts and washers 8 9 4 Scribe Line on Extrusion 13 5 kW Fixed Style Heater Modified to add cart baffle and grille Place upper handle 5 onto three bolts secure in place with washers and nuts removed in step 6 olide grips 6 onto ends of upper handle otand heater vertically If heater does not sit evenly loosen nuts that secure lower leg assy and adjust accordingly 10 Rotate heater back until handle 5 is on floor 11 Install baffle 8 using pop rivets if pop rivet gun is not available use the NO 10 sheet metal screws 12 Place grille prongs into slots of reflector using a counterclockwise rotation see Detail A Insert 1 4 20 bolts
6. olts Secure in place with washers and nuts provided 9 Slide grip 7 onto end of upper handle 5 10 Stand heater vertically If heater does not sit evenly loosen nuts that secure lower leg assy and adjust accordingly 11 Rotate heater back until handle 5 is on floor 12 Install front leg 6 with two 10 32 x 1 2 long self tapping screws 17 13 Install baffle 8 using pop rivets if pop rivet gun is not available use the No 10 sheet metal screws 14 Place grille prongs into slots of reflector using a counterclockwise rota tion see Detail A Insert 1 4 20 screws through looped end of grille with 1 4 20 square nut on opposite side Tighten screws with screw driver 15 If fixed heater is being converted to a portable by the factory then drill out nameplate rivets and replace nameplate with 196 891 789 004 6 0 kW Fixed Style Heater Modified to add cart baffle and grille 2x Prong of Grill 13 5 kW UNIT CONVERSION INSTRUCTIONS INSTRUCTIONS FOR CONVERTING A FIXED STYLE INTO A PORTABLE STYLE Installation of Cart making it a Portable Heater Voids UL Listing The kit 168 053169 057 that converts a 13 5 kW fixed style radiant heater into a protable includes the following parts Verify that all parts are included if not contact the Chromalox Service Department at 1 800 368 2493 1 Lower Leg 7 Grille 2 Req d Axle 8 Baffle 3 Wheel 2 Req d 9 1 4 20 x 1 2 long bolt 4 Req d 4 Cap 2 Req
7. rded 3 Using the bolts lockwashers and nuts removed in step 3 slide one of the bolts in the extrusion grove to the 4 5 16 dimension and one 3 8 bolt to the 8 3 4 dimension 4 Place the cross brace 7 on the bolt and secure i n place using the lockwashers and nuts provided 5 Place lower leg assy 1 onto brace and upper 3 8 bolts Slide the 3 8 16 x 1 1 2 long bolts through the cross b race 7 and the lower leg 1 Secure in place with lockwashers and nuts provided 6 Slide the two 2 3 8 16 x 1 1 2 long bolts into the top center extrusion Locate one at 3 4 and the other at 2 1 4 as shown 7 Place upper handle 3 onto two 2 bolts Secure in place with FRONT VIEW BACK VIEW washers and nuts provided 4 5 kW FIXED STYLE HEATER 8 Slide grip 7 onto end of upper handle 5 9 Stand heater vertically If heater does not sit evenly loosen nuts that secure lower leg assy and adjust accordingly 10 Rotate heater back until handle 3 is on floor 11 Install front leg 4 with two 10 32 x 1 2 long self tapping screws 11 4 5 kW FIXED STYLE HEATER 12 Snap grille 6 into lip of extrusion MODIFIED TO ADD CART AND GRILLE UPPER BRACKET 3 8 X 1 1 2 BOLT WITH LOCKWASHER AND NUT FRONT VIEW SIDE VIEW BACK VIEW 6 0 kW UNIT CONVERSION INSTRUCTIONS INSTRUCTIONS FOR CONVERTING A FIXED STYLE INTO A PORTABLE STYLE Installation of Cart making it a Portable Heater Voids UL Listing
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