Chicago Electric 98113 User's Manual
Contents
1. b C a misalignment or binding of moving parts breakage of parts and any other condition that may affect the Worklight s operation If damaged have the Worklight repaired before use Many accidents are caused by poorly maintained battery operated power tools Use the Worklight in accordance with these instructions taking into account the working conditions and the work to be performed Use of the Worklight for operations differ ent from those intended could result in a hazardous situation Battery tool use and care Recharge only with the AC DC Adapter 17 or Cigarette Lighter Adapter 16 specified by the man ufacturer An Adapter that is suitable for one type of Battery Pack may create a risk of fire when used with another type of Battery Pack Use this Worklight only with the Battery Pack 12 included with this product Use of any other Bat tery Pack may create a risk of injury and fire Under abusive conditions liquid may be ejected from the Battery Pack 12 Avoid contact If con tact accidentally occurs flush with water If liquid contacts eyes ad ditionally seek medical help Liquid ejected from the Battery Pack may cause irritation or burns Service Have your Worklight serviced by a qualified repair person using only identical replacement parts This For technical questions please call 1 800 444 3353 will ensure that the safety of the tool is maintained Specific Safety2. Cap and Spring Replace the old Fuse with a new F3AL250V Fuse Then re install the Spring Fuse Inner Fuse Cap and Outer Fuse Cap See Figure B TYPE F3AL250V a ten FIGURE B CIGARETTE LIGHTER ADAPTER OUTER FUSE CAP 16 INNER FUSE CAP SPRING 4 AFTER USE clean all external surfaces of the Worklight with a soft clean cloth Do not use solvents Do not immerse the Worklight in liquid 5 AWARNING If the Cord of the AC DC Adapter 17 or Cigarette Lighter Adapter 16 are damaged they must be replaced only by a qualified service technician SKU 98113 For technical questions please call 1 800 444 3353 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Page 9 Wor
3. 3AL250V Power Switch Single Pole Single Throw Battery Needs Charging Right Side LED Illuminates RED Battery Charging Left Side LED Illuminates RED Battery Charged Left Side LED Illuminates Green Bulb Type 7 _ amp Quantity Light Emitting Diode LED 60 Pieces Light Output 1080 LUX 12 Inches Battery Indicator Lights LUX UNPACKING When unpacking check to make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible OPERATING INSTRUCTIONS Read the ENTIRE IMPORTANT A SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Page 6 AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch to its off position and disconnect the Adapter Cord from its electrical supply source before performing any inspection maintenance or cleaning procedures Worklight Set Up Always place the Worklight on a clean dry flat level surface capable of supporting the weight of the Work light The work area must be free of direct sunshine and high temperature Keep children and pets out of the work area Route the AC DC Adapter Cord 17 and Cigarette Lighter Adapter Cord 16 along a safe route to reach the work area without creating a tripping hazard or exposin
4. CHICAGO RECHARGEABLE WORKLIGHT 60 LED SET UP AND OPERATING INSTRUCTIONS Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 SAVE THIS MANUAL Webi ste NOTICE is used to address practices Keep this manual for the safety warn not related to personal injury ings and precautions assembly operat i ing inspection maintenance and cleaning CAUTION CAUTION without procedures Write the product s serial __ the safety alert number in the back of the manual near the symbol is used to address assembly diagram or month and year of practices not related to purchase if product has no number Keep personal injury this manual and the receipt in a safe and dry place for future reference General Power Tool Safety Warnings IMPORTANT SAFETY f WARNING Read al safety
5. Warnings Maintain labels and nameplates on the Worklight These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement This Worklight contains a sealed lead Battery Pack 12 Do not dispose of an old Battery Pack in fire to avoid explosion and possible personal injury Recycle old Battery Packs ac cording to local solid waste authority procedures NOTE This Battery Pack is not replaceable Avoid unintentional starting Prepare to begin work before turning on the Worklight Do not leave the Worklight unat tended when it s AC DC Adapter 17 or Cigarette Lighter Adapter 16 is plugged into an electrical outlet Turn off the tool and unplug the AC DC Adapter or Cigarette Lighter Adapter from its electrical outlet before leav ing The AC DC Adapter 17 and Cigarette Lighter Adapter 16 get warm during use The Adapters heat can build up to unsafe levels and create a fire hazard if they do not receive adequate ventilation due to an electrical fault or if they are used in a hot environment Do not place the Adapters on a flam mable surface Especially avoid placing the Adapters on carpets rugs and car seats They are not only flammable but they also Page 4 SKU 98113 obstruct air flow under the Adapt ers Place the Adapters on a stable solid nonflammable surface such as a stable metal workbench or concrete floor at least 1 foot away from
6. all flammable objects such as drapes walls and car seats Keep a fire extinguisher and a smoke detector in the area Frequently monitor the Adapters and Battery Pack 12 during use Do not use an extension cord with this Worklight This product is not a toy Keep it out of reach of children People with pacemakers should consult their physician s before use Electromagnetic fields in close prox imity to heart pacemaker could cause pacemaker interference or pacemak er failure In addition people with pacemakers should e Avoid operating alone e Do not use with power switch locked on e Properly maintain and inspect to avoid electrical shock e Any power cord must be properly grounded Ground Fault Circuit Inter rupter GFCI should also be imple mented it prevents sustained elec trical shock The warnings precautions and in structions discussed in this instruction manual cannot cover all possible con ditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS GROUNDING TO PREVENT AWARNING ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlets are properly grounded Do not modify the Adapters 16 17 Cord Plugs provided with the too
7. anty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Bl
8. any way Do not use any minor or moderate injury additional adapter plugs with the SKU 98113 For technical questions please call 1 800 444 3353 Page 2 SKU 98113 Worklight Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded c Do not expose the Worklight to rain or wet conditions Water enter ing the Worklight will increase the risk of electric shock d Do not abuse the AC DC Adapter Cord Never use the Cord for car rying pulling or unplugging the AC DC Adapter Keep the Cord away from heat oil sharp edges or moving parts Damaged or entangled Cords increase the risk of electric shock D If operating the Worklight in a damp location is unavoidable use a Ground Fault Circuit Interrupter GFCI protected supply Use of a GFCI reduces the risk of electric shock Personal safety a Stay alert watch what you are doing and use common sense when operating the Worklight Do not use the Worklight while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating the Worklight may result in serious personal injury b Use safety equipment Always wear eye protection Safety equip ment such as ANSI approved safety impact goggles will reduce personal injuries For technical
9. g the Cords to pos sible damage The Cords must reach the work area with enough extra length to allow free movement while working General Operating Instructions To Charge the Battery Pack Using the AC DC Adapter 1 SKU 98113 To charge the Battery Pack 12 of the Worklight open the Charging Socket Cover 11 on the tool and insert the AC DC Adapter Cord 17 into the tool s Charging Socket 7 Make sure the Power Switch 10 is in its OFF position throughout the N For technical questions please call 1 800 444 3353 charging process Then plug the AC DC Adapter into the nearest 120 volt grounded electrical outlet IMPORTANT The initial charge time for the Battery Pack is 10 hours Thereafter the charge times are 6_ hours Do not overcharge the Bat tery to avoid damage to the Battery and or AC DC Adapter The Battery Indicator Light on the Worklight will illuminate as follows e Battery needs charging Right side LED illuminates RED e Battery is charging Left side LED illuminates RED e Battery is fully charged Left side LED illuminates GREEN When finished charging unplug the AC DC Adapter from its electrical out let Then unplug the Cord from the Charging Input Port of the Worklight See Figure A IROWERTSWITCHI d0 E CHARGINGISOCKEMCOVER tt AC DC ADAPTER FIGURE A CORD 17 OR CIGARETTE LIGHTER ADAPTER CORD 16 Page 7 To Charge the Battery Pack Usi
10. klight does not turn off 1 Power Switch not off 1 Press Power Switch to OFF position Cigarette Lighter does not charge SKU 98113 TROUBLESHOOTING Worklight does not turn on 1 Power Switch not on 1 Press Power Switch to ON position 2 Battery Pack is low 2 Recharge Battery Pack 3 Battery Pack not charging 3 Check AC DC Adapter Cigarette Lighter Adapter connections from power supply source to Worklight Make sure AC or DC power supply source is functioning properly 2 Faulty Power Switch 2 Have a qualified service technician repair or replace Power Switch PARTS LIST amp ASSEMBLY DIAGRAM P Fronecover n Charing Socket Cover e ransparenttene 12 ateryPace e forenes 1 Battery Pack Cover a fosoa Stand Hower is e forums 15 Hexseew M e Swen auton 16 Gosrete ighirAdapier r lerarsing Socket 17 acrocasapter e uroer 18 Pan Head Screw 5x6 o ack Cover 10 Hex Head Screw wxi0 10 Power swich 20 Pan Head Screw waxo 1 Blown fuse 1 Replace fuse For technical questions please call 1 800 444 3353 Page 10 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warr
11. l Never remove the grounding components from the Plugs Do not use the Adapters if the Cords or Plugs are damaged If damaged have them repaired by a service facility before use If the Plugs will not fit the outlet 120 VAC for the AC DC Adapter and 12 VDC for the Cigarette Lighter Adapter have a proper outlet installed by a qualified electrician For technical questions please call 1 800 444 3353 Page 5 Double Insulated Tools Tools with Two Prong AC Plugs Outlets for 2 Prong AC Plug 1 AC DC Adapters marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA require ments and complies with the applica ble standards of Underwriters Labo ratories Inc the Canadian Standard Association and the National Electri cal Code 2 Double insulated AC DC Adapters may be used in either of the 120 volt outlets shown in the preceding illus tration SYMBOLOGY _ No Load Revolutions per Minute SKU 98113 For technical questions please call 1 800 444 3353 SPECIFICATIONS Input 120 VAC 60 Hz or 12 VDC Output 12 VDC 400mA 120 VAC AC DC Adapter 2 Prong Grounded VDC Cigarette Lighter Adapter Grounded Battery Type 7 2V 900Ah Ni MH Rechargeable Not Replaceable Initial Battery Charge Time 10 Hours Subsequent Charge Times 6 Hours Approximate Run Time Up to 4 Hours Electrical Requirements Cigarette Lighter Fuse Type F
12. ng the Cigarette Lighter Adapter 1E Prior to recharging allow the battery to cool completely To charge the Battery Pack 12 of the Worklight open the Charging Socket Cover 11 on the tool and insert the Cigarette Lighter Adapter Cord 16 into the tool s Charging Socket 7 Make sure the Power Switch 10 is in its OFF position throughout the charging process Then plug the Cigarette Lighter Adapter into a 12 VDC vehicle ciga rette lighter receptacle IMPORTANT The initial charge time for the Battery Pack is 10 hours Thereafter the charge times are 6_ hours Do not overcharge the Bat and or AC DC Adapter The Battery Indicator Light on the Worklight will illuminate as follows e Battery needs charging Right side LED illuminates RED e Battery is charging Left side LED illuminates RED e Battery is fully charged Left side LED illuminates GREEN When finished charging unplug the Cigarette Lighter Adapter from its lighter receptacle Then unplug the Cord from the Charging Input Port of the Worklight See Figure A Turning the Worklight on and off 1 SKU 98113 To turn on the Worklight press the Power Switch 10 to its ON posi tion To turn off the Worklight press 2 A tery to avoid damage to the Battery AWARNING For technical questions please call 1 800 444 3353 the Power Switch again to its OFF position See Figure A The Worklight is designed t
13. o operate on a fully charged Battery Pack for approximately 6 hours before re charging is required When finished using the Worklight make sure to store the tool in a clean dry safe location out of reach of chil dren and other unauthorized persons MAINTENANCE AND SERVICING Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Before performing any inspection maintenance or cleaning procedures Turn the Power Switch 10 of the Worklight to its OFF position Unplug the tool s AC DC Adapter 17 or Cigarette Lighter Adapter 16 from its electrical outlet Then allow the tool to completely cool TO PREVENT SERIOUS INJURY FROM EQUIPMENT FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Page 8 INSPECTION MAINTENANCE AND CLEANING 1 BEFORE EACH USE Inspect the general condition of the Worklight Check for loose screws misalignment or binding of moving parts cracked or broken parts and any other condition that may affect its safe operation 2 BATTERY PACK REPLACEMENT This Battery Pack is NOT replace able 3 CIGARETTE LIGHTER ADAPTER FUSE REPLACEMENT A faulty Cigarette Lighter Adapter typically indicates a blown Fuse To replace the Fuse unscrew and re move the Outer Fuse Cap Remove the Inner Fuse
14. questions please call 1 800 444 3353 c Prevent unintentional starting Ensure the Power Switch 10 is in the off position before connect ing to power source and or battery pack picking up or carrying the tool Carrying battery operated tools with your finger on the Power Switch or energizing equipment that have the Power Switch on invites acci dents d Do not overreach Keep proper footing and balance at all times This enables better control of the Worklight in unexpected situations e Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Worklight use and care a Do not use the Worklight if the Power Switch 10 does not turn it on and off Any tool that cannot be controlled with the Power Switch is dangerous and must be repaired b Disconnect the AC DC Adapter Cord or Cigarette Lighter Adapter Cord before making any adjust ments changing accessories or storing the Worklight Such pre ventive safety measures reduce the risk of starting the equipment acci dentally o Store idle battery powered equip ment out of the reach of children and do not allow persons unfa miliar with the Worklight or these instructions to operate the tool Battery powered tools are dangerous in the hands of untrained users Page 3 6 SKU 98113 d Maintain the Worklight Check for e ie
15. vd PO Box 6009 Camarillo CA 93011 800 444 3353 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 98113 For technical questions please call 1 800 444 3353 Page 11
16. warnings and instructions INFORMATION __ Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference In this manual on the labeling and all other information provided with this product This is the safety alert The term Worklight in the symbol It is used to alert warnings refers to your battery you to potential personal operated cordless Rechargeable injury hazards Obey all Worklight safety messages that follow this symbol to avoid possible injury or death a Keep work area clean and well lit Cluttered or dark areas invite acci A DANGER DANGER indicates dents A DANGER a hazardous b Do not operate the Worklight in 1 Work area safety situation which if not explosive atmospheres such as in avoided will result in death or the presence of flammable liquids serious injury gases or dust Battery operated tools create sparks which may ignite WARNING AWARNING ania the dust or fumes hazardous situation which if c Keep children and bystanders not avoided could result in away while operating the Work death or serious injury light Distractions can cause you to lose control CAUTION used ACAUTION with the safety 2 Electrical safety alert symbol indicates a a The AC DC Adapter plug must hazardous situation which if match the outlet Never modify the not avoided could result in plug in
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