Chicago Electric 94649 User's Manual
Contents
1. Connect drain hose to the Universal Adapter 47 discharge fitting This hose should be long enough to drain away from the reservoir being pumped See installation examples on the next page 2 Ifthe pump needs to be lowered into a pool or other deep reservoir attach a rope to the pump handle and lower into position Never suspend the pump from the power cord or discharge pipe The pump should rest on a flat level and solid foundation Never operate on earth clay sand or gravel surfaces Keep the pump inlet opening clear of debris If the drain piping runs in excess of 10 feet it is recommended to use a check valve not included to prevent back flow To avoid air locks in the pump drill an 1 8 inch hole in the piping between the check valve and the pump Refer to the illustration on the next page Warning Never use the line cord to carry the pump Do not run the pump dry It will increase wear to the unit and cause possible seal damage 3 Connect the Power Cable to the Ground Fault Interrupter receptacle to begin pumping Caution The Float Switch must be floating in water for the pump to operate It is meant to shut off intermittently Do not attempt to manipulate the switch to keep the pump running continuously Doing so will damage the pump Warning Never allow the power cord or extension cord connection if used to come in contact with ground water Note Performance of this pump may vary depending on variations in local2. 1 Periodically clean the suction section of the pump removing any foreign particles Run in clean water to flush out system 2 Toremove particles stuck on the impeller remove the screws 19 on the Base Cover 17 and pull Base 18 off 3 Any other maintenance must be done by a qualified technician Base 18 Base Cover 17 Screws 19 SKU 94649 Page 6 Parts List Float Switch Power cable amp plug Plastic handle 7 Outer pump housing Nut Locating ring 21 lt Part _ 6 7 8 ES a NN N HRA THR LPR LTR LR TR LOLOLWLOITOILWDIWBDIWIWIAINMINTNMI NIN O a RIO NMlH lOTOlLOINIOTas TRPOTNMITH_ TO O LOINIO oO Description Screw Press ring O ring Skeleton seal Front cover Front bushing Bearing Rotor Under washer Stator Spring washer Screw Earthing wire Rear cover Washer Valve bush O ring Nut O ring Washer Screw Universal Adapter lt NOTE Some parts are listed and shown for illustration purposes only and are not available individually as re placement parts SKU 94649 Page 7 Assembly Drawing PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PART
3. line voltage Extension cord usage may also affect tool performance SKU 94649 Page 4 S Ground Fault ircuit Interrupter A Electrical J AN DANGER Connection oO VARAAREIT N DANGER Never Touch Float 1 1 8 HOLE l Recommended or Water During Pump Operation Check Valve Removing Underground Water Accumulated From Rain Gutter ON OFF Switch Operation SKU 94649 Page 5 Troubleshooting SYMPTOM CAUSE SOLUTION No power Check power source Reset GFCI Impeller blocked Free impeller see Maint Thermal protection shutdown Allow pump to cool down auto restart Entangled Float Switch Check Float Switch The pump will not start Pump submerged too deep Reduce submersion depth Discharge pipe bent Free bends from pipe The pump operates but Suction grid clogged Clean suction grid pumps little or no water Air locked in suction base Turn off pump for 10 seconds Optional check valve stuck or Examine check valve installed backwards Excessive noise or Worn bearings Have a qualified technician repair vibration Debris in impeller Clean out impeller inlet Water temperature too high Never use pump in water over 95 Pump starts and stops Defective or entangled Float degrees F too frequently Switch Replace or reposition switch Water backflow Install a check valve at the outlet Maintenance Warning Disconnect power before performing any maintenance
4. tool 1 Avoid pump damage Do not operate dry Never lift or transport the pump by the power cable or float switch cable 2 Do not pump certain liquids Do not pump gasoline hydrocarbons fuel oil kerosene fats salt or waste water or chemical agents Do not pump hot liquids 3 Avoid fire or explosion Do not pump in close proximity to flammable or explosive materials 4 Avoid working alone If an accident happens an assistant can bring help Avoid electrical shock If the submersible pump is to be installed in a location where a breakdown or fault could cause injury to persons or damage to objects the power source must utilize a Ground Fault Circuit Interrupter GFCI This device will immediately shut down power in case of a short circuit This device must be tested periodically No persons should be in contact with the water being pumped 6 Keep children away Children must never be allowed in the work area Do not let them handle machines tools or extension cords 7 Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up tools and keep out of reach of children REV 07 06 SKU 94649 Page 2 10 11 12 13 14 15 16 17 18 Dress properly Do not wear loose clothing or jewelry as they can be caught in moving parts Protective electrically nonconductive clothes and nonskid footwear are recommended when working Wear restrictive hair cove
5. CHICAGO d Yes11 e POwer Tools 3 4 HP DIRTY WATER SUBMERSIBLE PUMP WITH FLOAT Wkeye 1 94649 ASSEMBLY AND OPERATING INSTRUCTIONS Due to continuing improvements the product shown above may differ slightly from the actual product Distributed Exclusively by 3491 Mission Oaks Blvd Camarillo CA 9301 1 Visit our Web site at http www harborfreight com Copyright 2006 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 Specifications Motor 120 V 60 Hz 7 Amp Min Switch Level 6 Dia x 13 1 2 H Motor Drive Warning The pump should not be submerged in water deeper than the length of the power cord which is 18 feet long Save This Manual You will need the manual for the safety warnings and precautions assembly instructions operating and maintenance procedures parts list and diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep the manual and invoice in a safe and dry place for future reference Safety Warnings and Precautions WARNING When using tool basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment Read all instructions before using this
6. ILITY AND FITNESS VINX ZE y ran BY VY We KL J VY KY Dy N WZA To take advantage of this warranty the product or part must be returned to us with transportation charges s prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return RS repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product A A SA S This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 2h Pi S _ ERO o gt CATAT LANCRE ANN AN 7 7 LANT ANNARS CAN NC NIC INN ANNANN ANN AAN LONNAN N A ASLAN SA p SKU 94649 Page 9
7. S OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 94649 Page 8 WARRANTY YYZ N YP aan AAR AKA 1D D A V E y ZANA w VIN VYD AA V S Jail Power Tools LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for KZZ the period of ninety days from the date of purchase This warranty does not apply to damage due directly or N indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED lt O INCLUDING THE WARRANTIES OF MERCHANTAB
8. f 16 AWG Do not submerge extension cords or make contact with water Note Do not make the extension cord connection underwater Use the right tool for the job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool There are certain applications for which this tool was designed Do not modify this tool and do not use this tool for a purpose for which it was not intended Do not operate tool if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not operate the tool Pacemaker safety warning People with pacemakers should consult with their physician s before using this product operation of equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker Warning The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SKU 94649 Page 3 Unpacking When unpacking check to make sure all parts are included Refer to the parts list and as sembly diagram on page 7 and 8 If any parts are missing or broken please call Harbor Freight Tools at the number on the cover of this manual Operation 1
9. ring to contain long hair Use eye and ear protection Always wear ANSI approved impact safety goggles Do not overreach Keep proper footing and balance at all times Do not reach over or across electrical cables or frames Stay alert Watch what you are doing use common sense Do not operate any tool when you are tired Check for damaged parts Before using any tool any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment and binding of moving parts any broken parts or mounting fixtures and any other condition that may affect proper operation Any part that is damaged should be properly repaired or replaced by a qualified technician Do not use the tool if any switch does not turn On and Off properly Replacement parts and accessories When servicing use only identical replacement parts Use of any other parts will void the warranty Only use accessories intended for use with this tool Approved accessories are available from Harbor Freight Tools Use proper power outlet This pump has a three prong plug The third prong round is the ground Plug the pump cord only into a three prong Ground Fault Circuit Interrupter receptacle Cutting off the ground prong will result in a safety hazard and void the warranty Using Extension Cords An extension cord up to 50 feet must have a wire size of 18 AWG up to 100 feet must have a wire size o
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