Chicago Electric 69452 User's Manual
Contents
1. in personal injury Item 69452 For technical questions please call 1 800 444 3353 Page 3 ALAAVS Power tool use and care Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Drill Safety Warnings 1 Page 4 Use auxiliary handles supplied with the tool Loss of control can cause personal injury Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator Let bi2. to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet aD NES The tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should 3 Prong Plug and Outlet look like those in the preceding illustration See 3 Prong Plug and Outlet 1 Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet Double Insulated Tools Tools with Two Double Insulated Tools Tools with Two Prong Plugs Plugs Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard A FA Association and the National Electrical Code Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration Outlets for 2 Prong Plug See Outlets for 2 Prong Plug Page 6 For technical questions please call 1 800 444 3353 Item 69452 Extension Cords 1 Grounded tools require a t
3. tool in unexpected situations or under the influence of drugs alcohol or medication A moment of inattention while operating 6 Dress properly Do not wear loose clothing or power tools may result in serious personal injury jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry 2 Use personal protective equipment Always wear or long hair can be caught in moving parts eye protection Safety equipment such as dust mask non skid safety shoes hard hat 7 If devices are provided for the connection of or hearing protection used for appropriate dust extraction and collection facilities ensure conditions will reduce personal injuries these are connected and properly used Use of these devices can reduce dust related hazards 3 Prevent unintentional starting Ensure the switch is in the off position before connecting to 8 Only use safety equipment that has been power source picking up or carrying the tool approved by an appropriate standards agency Carrying power tools with your finger on Unapproved safety equipment may not provide the switch or energizing power tools that adequate protection Eye protection must be have the switch on invites accidents ANSI approved and breathing protection must be NIOSH approved for the 4 Remove any adjusting key or wrench specific hazards in the work area before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result
4. Pregnant women or people who have impaired blood circulation to the hand past 6 Grip tool as lightly as possible while still keeping hand injuries nervous system disorders diabetes safe control of it Let the tool do the work or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration such 7 To reduce vibration maintain the tool as as tingling numbness and white or blue fingers explained in this manual If any abnormal seek medical advice as soon as possible vibration occurs stop use immediately A SAVE THESE INSTRUCTIONS Item 69452 For technical questions please call 1 800 444 3353 Page 5 ALAAVS AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools Tools with Three Grounded Tools Tools with Three Prong Plugs Plugs 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected
5. Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference 1 2 VARIABLE SPEED REVERSIBLE HEAVY DUTY DRILL Visit our website at http www harborfreight com Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved i i i No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included ALAAVS Table of Contents SAlCLY A 2 MaINtONANCE tac scicseceteccceseadcbeceevtestenseendsnccees 10 SPESCIHICATIONS ues det ewe dade Gakeleeeddeeneacees 8 Parts List and Diagram 12 SOUP sas anaana aaa aa
6. TS THERETO Parts List Part ___ Description Qty Spring Washer __ _ 1 Chuck 13mm ___ _ 1 Output Spinde _ __ _ _ _ 1 Key 3x3 7x10 _ _ S a2 Circlip For Flange 32 1 Bearing 6002 27 _ _ _ _ 1 Screw st4 2x32 __ 1 Screw st4 2x55 _ 2 Head Shell _ O S 1 i Circlip For Shaft45 _ _ 1 BigGear _ __ _ _ 1 Circlip For Shaft42__ 1 Needle Bearing hk0810 __ 1 Part ______ Description _____ Qty 34 Screwst4 2x16 _ _ 6 Indicator Lamp Cover Needle Bearinghk0708_ 1 Middle SpindleGear_ _ 1 Small Gear O l i Washer S 1 Needle Bearing hk0609 _ _ _ _ 1 GearBox _ _ _ _ _ O 1 Rotor o O SCC Bearing 6007 2Z O1 24 607 Bearing Sleeve Bearing 608 2Z O1 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 12 For technical questions please call 1 800 444 3353 Item 69452 Assembly Diagram AONVNALNIVIN For technical questions please call 1 800 444 3353 Page 13 Item 69452 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship f
7. d motor housing vents 4 Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air Motor being strained by long or Eliminate use of extension cord If an extension small diameter extension cord cord is needed use one with the proper diameter for its length and load See Extension Cords in Grounding section on page 6 Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service PROFESSIONAL SERIES CHICAGOGELECTRIC POWER TOOLS MAINTENANCE Item 69452 For technical questions please call 1 800 444 3353 Page 11 AONVNALNIVIN Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PAR
8. fect its safe operation Page 10 For technical questions please call 1 800 444 3353 Item 69452 Troubleshooting Possible Causes Likely Solutions Tool will not start 1 Cord not connected 1 Check that cord is plugged in 2 No power at outlet 2 Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads 3 Tool s thermal reset breaker 3 Turn off tool and allow to cool tripped if equipped Press reset button on tool 4 Internal damage or wear 4 Have technician service tool Carbon brushes or switch for example Tool operates slowly Extension cord too long or Eliminate use of extension cord If an extension cord diameter too small cord is needed use one with the proper diameter for its length and load See Extension Cords in Grounding section on page 6 Performance 1 Bit dull or damaged 1 Keep cutting accessories sharp Replace as needed decreases over time 2 Carbon brushes worn 2 Have qualified technician replace brushes or damaged Excessive noise Internal damage or wear Carbon Have technician service tool or rattling brushes or bearings for example Overheating Forcing tool to work too fast 1 Allow tool to work at its own rate Bit misaligned 2 Check and correct bit alignment Bit dull or damaged 3 Keep cutting accessories sharp Replace as needed Blocke
9. hree wire extension cord 7 Make sure the extension cord is properly wired Double Insulated tools can use either and in good electrical condition Always replace a two or three wire extension cord a damaged extension cord or have it repaired by a qualified electrician before using it 2 As the distance from the supply outlet increases gt you must use a heavier gauge extension cord 8 Protect the extension cords from sharp objects i Using extension cords with inadequately sized excessive heat and damp or wet areas TE wire causes a serious drop in voltage resulting lt x in loss of power and possible tool damage TABLE A RECOMMENDED MINIMUM WIRE N See Table A on page 7 GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE EXTENSION CORD LENGTH 3 The smaller the gauge number of the wire the greater the capacity of the cord For example AMPERES a 14 gauge cord can carry a higher current at full load than a 16 gauge cord See Table A 4 When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A 5 If you are using one extension cord for more 7 1 12 0 12 than one tool add the nameplate amperes 12 1 16 0 14 12 10 and use the sum to determine the required 14 12 10 minimum cord size See Table A 16 1 20 0 12 to Based on limiting the line voltage drop to five volts at 6 If you are using an extensio
10. ight or left side of the body Functions Power Indicator Light Lock ON Button Side Handle Trigger Directional Switch Figure A Page 8 For technical questions please call 1 800 444 3353 Item 69452 Operating Instructions A Tool Set Up AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Disengage the Lock Button release the Trigger and unplug the tool from its electrical outlet before adjusting tool or installing accessories 1 Loosen the Chuck with the Chuck Key until the jaws of the drill are opened enough to fit the drill bit Insert the drill bit sold separately all the way into the opening and tighten it securely in place with the Chuck Key Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working General Operating Instructions A N Plug the Power Cord into a 120V 60Hz outlet Slide the Directional Switch to the forward setting Place the tip of the drill bit on the workpiece Grasp the handles firmly with both hands and slowly squeeze the Trigger To lock the Drill on press and hold the Trigger then pres
11. ights which vary from state to state PROFESSIONAL SERIES CHICAGO GELECTRIC POWER TOOLS 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
12. ll possible conditions and situations area and work with approved safety equipment such that may occur It must be understood by the as those dust masks that are specially designed to operator that common sense and caution are gt filter out microscopic particles factors which cannot be built into this product iF California Health amp Safety Code 25249 5 et seq but must be supplied by the operator u 13 WARNING Handling the cord on this product will N expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq Vibration Safety This tool vibrates during use 2 Do not smoke during use Nicotine reduces Repeated or long term exposure to vibration may the blood supply to the hands and fingers cause temporary or permanent physical injury increasing the risk of vibration related injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 3 Wear suitable gloves to reduce the vibration effects on the user 1 Anyone using vibrating tools regularly or for an extended period should first be examined by a 4 Use tools with the lowest vibration doctor and then have regular medical check ups to when there is a choice ensure medical problems are not being caused or 5 Include vibration free periods each day of work worsened from use
13. n cord outdoors make 150 of the rated amperes sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use ee ee es NINALO Symbology WARNING marking concerning Risk safety goggles with side shields set up and or use ole WARNING marking concerning Risk of Hearing Loss V Volts Alternating Current Wear hearing protection WARNING marking A Amperes concerning Risk of Fire Do not cover ventilation ducts Keep flammable objects away Ng xxxx min No Load Revolutions per Minute RPM WARNING marking concerning Risk of Electric Shock Properly connect power cord to appropriate outlet PROFESSIONAL SERIES CHICAGO GELECTRIC POWER TOOLS Item 69452 For technical questions please call 1 800 444 3353 Page 7 dNl3S Specifications Max Bit Diameter Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Disengage the Lock Button release the Trigger and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 12 Assembly Thread the Side Handle onto the body of the drill on either the r
14. na 8 Waranty oeira aroiasenns istisne nnani 14 Operation aossen E 9 PROFESSIONAL SERIES CHICAGOGELECTRIC POWER TOOLS WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol Itis used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARN NG Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings AWARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool Work area safety 1 Keep work area clean and well lit 3 Keep children and bystanders Cluttered or dark areas invite accidents away while operating a power tool i Distractions can cause you to lose control 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create spa
15. ng wood plastic or plastic coated chip board place bit at point to be drilled When drilling metal use a punch sold separately to mark the drilling position Use a lubricant to the prolong life of bit and increase drilling action with most metals With steel tin and sheet metal use a light machine oil with aluminum use paraffin Do not use lubricants with brass copper and cast iron Item 69452 For technical questions please call 1 800 444 3353 Page 9 AONVNALNIVIN Maintenance and Servicing AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Disengage the Lock Button release the Trigger and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 2 AFTER USE wipe external surfaces condition of the tool Check for of the tool with clean cloth pose anawale 3 AMWARNING If the supply cord of this misalignment or binding of moving parts power tool is damaged it must be replaced cracked or broken parts only by a qualified service technician damaged electrical wiring and any other condition that may af
16. or the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other r
17. ous situation Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving This product is not a toy Keep it out of reach of children People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should e Avoid operating alone e Do not use with power switch locked on e Properly maintain and inspect to avoid electrical shock e Properly ground power cord Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement or other masonry products e Arsenic and chromium from chemically treated lumber Item 69452 Drill Safety Warnings cont Your risk from these exposures varies depending on 14 The warnings precautions and instructions how often you do this type of work To reduce your discussed in this instruction manual cannot exposure to these chemicals work in a well ventilated cover a
18. rks which may ignite the dust or fumes Page 2 For technical questions please call 1 800 444 3353 Item 69452 Electrical safety gt 1 Power tool plugs must match the outlet 4 Do not abuse the cord Never use the cord for i Never modify the plug in any way carrying pulling or unplugging the power tool Do not use any adapter plugs with grounded Keep cord away from heat oil sharp edges power tools Unmodified plugs and matching or moving parts Damaged or entangled outlets will reduce risk of electric shock cords increase the risk of electric shock 2 Avoid body contact with grounded surfaces 5 When operating a power tool outdoors such as pipes radiators ranges and use an extension cord suitable for refrigerators There is an increased risk of outdoor use Use of a cord suitable for outdoor electric shock if your body is grounded use reduces the risk of electric shock 3 Do not expose power tools to rain or wet 6 If operating a power tool in a damp location conditions Water entering a power tool is unavoidable use a Ground Fault Circuit will increase the risk of electric shock Interrupter GFCI protected supply Use of a GFCI reduces the risk of electric shock Personal safety 1 Stay alert watch what you are doing and use 5 Do not overreach Keep proper footing and common sense when operating a power tool balance at all times This enables better control Do not use a power tool while you are tired of the power
19. s the Lock ON Button Release the Trigger then the Lock ON Button Press and release the Trigger to turn the Drill off Allow the bit to cut the hole Remove the bit from the finished hole then release the Trigger or press and release the Trigger if the Lock ON Button is engaged Wait for the Drill to come to a complete stop before laying the tool down Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product 3 With heavy leather gloves on tug on the bit to make sure it is securely attached Check that it is installed straight in the center of the chuck opening Note Use sharp bits Dull bent or damaged bits may cause stress on the drill and break causing injury 3 Secure loose workpieces using a vise or clamps not included to prevent movement while working 4 There must not be objects such as utility lines nearby that will present a hazard while working 8 To prevent accidents turn off the tool and disconnect its power supply after use Clean then store the tool indoors out of children s reach CAUTION The bit may be hot to the touch Allow the bit to cool before removing Z Q lt oO Lu ou O Note If a bit becomes wedged into workpiece stop and slide the Directional Switch to the reverse setting Then slowly squeeze the Trigger to back the bit out of the workpiece Note When drilli
20. t cool before touching changing or adjusting it Bits heat up dramatically while in use and can burn you If the drill bit jams release the trigger immediately drill torque can cause injury or break bit Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Do not lay the tool down until it has come to a complete stop Moving parts can grab the surface and pull the tool out of your control When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque 6 10 11 12 For technical questions please call 1 800 444 3353 Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazard
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