Chicago Electric 43972 User's Manual
Contents
1. 500 000 Candle Power check to make sure the following parts are included If any parts are missing or broken please call HARBOR FREIGHT TOOLS at 1 800 444 3353 Parts Listing Part Description Quantity Part Description Quantity 1 Housing 1 8 Switch 1 2 Reflector Glass 1 9 Re chargeable Battery 1 3 Bulb 1 10 Locking Button 1 4 Glass 1 11 Button 1 5 Lamp Lid 1 13 Power Adapter 1 6 Tripod Adapter 1 14 Car Adapter 1 7 Circuit Board 1 15 Charger Plug 1 Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Housing 1 ra Car Adapter 14 Lamp Lid 5 Button Hold 10 Trigger 11 Tripod Adapter 6 Figure 1 Warning Battery Disposal The Spotlight is powered by a battery which will have a long life span When the battery is no longer functioning it should be removed from the Spotlight and properly recycled Many states require recycling Contact your local solid waste authority for information on recycling Before disposing of the battery wrap exposed terminals with heavy tape to prevent a shorting condition which could cause fire and or injury NEVER EXPOSE THE BATTERY TO HIGH HEAT OR FIRE BATTERY MAY EXPLODE UNDER THESE CONDITIONS 43972 REV 06 03 Page 5 Assembly Diagram NE Oe ees ttn i 6 M PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A R2. CHICAGO 3i iPower Tools SPOTLIGHT 500 000 CANDLE POWER CORDLESS 43972 ASSEMBLY amp OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd Camarillo 93011 Copyright 2000 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 THANK YOU for choosing a HARBOR FREIGHT TOOLS product For future reference please complete the owner s record below Model Serial No Purchase Date SAVE THE RECEIPT WARRANTY AND THESE INSTRUCTIONS It is important that you read the entire manual to become familiar with the unit BEFORE you begin assembly Technical Specifications Tool Name Spotlight 500 000 Candle Power Cordless Item Number 43972 Lens 4 3 4 Diameter x 3 16 Thick Battery 6V DC 5 0 Amp Hour Rechargeable Lens Construction 3 16 Glass Candle Power 500 000 Light Source Quartz Halogen Bulb Handle Pistol Grip Handle Length 4 1 8 L x 2 W x 1 1 4 Thick Trigger Squeeze Type with Lock Cord 76 Long Power Adapter 120 VAC 60 Hz lt gt 12 VDC Charger U L Listed Car Adapter Lighter Type 12V DC Overall Dimensions 5 1 4 Housing Diameter 5 1 2 L x 9 1 2 H Tool Weight 3 45 LBS IMPORTANT SAFETY INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING T
3. EFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO 43972 REV 06 03 Page 6
4. HIS PRODUCT Safety Warnings and Precautions WARNING When using tool basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment Read all instructions before using this product 1 Avoid working alone If an accident happens an assistant can bring help 2 Keep work area clean Cluttered areas invite injuries 3 Keep children away Children must never be allowed in the work area Do not let them handle machines tools or extension cords 4 Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up tools and keep out of reach of children 5 Maintain tools with care Ensure tester has fresh batteries Inspect tool cords periodically and if damaged have them repaired by an authorized technician 6 Use the right tool for the job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool There are certain applications for which this tool was designed Do not modify this tool and do not use this tool for a purpose for which it was not intended 7 Stay alert Watch what you are doing use common sense Do not operate any tool when you are tired 43972 Page 2 8 Check for damaged parts Before using any tool any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment and binding of moving parts a
5. hs It is recommended that the battery be re charged at least one time every 3 months Note The battery should be charged before the first use Step 1 Insert the cord end of the Power Adapter 13 into the plug on the back of the Spotlight Plug the Power Adapter 13 into electrical outlet Step 2 The red light indicates the unit is properly plugged in Leave the Power Adapter 13 plugged in for approximately 10 hours until the Spotlight is fully charged Recharging time is 8 to 10 hours Note The charging light will automatically turn off when the battery is fully charged Always unplug the Power Adapter 13 from the Spotlight after the Spotlight is charged The Spotlight will not function properly if the Power Adapter is plugged into the Spotlight Car Adapter Your Spotlight comes with a Car Adapter 14 To operate your Car Adapter follow the steps listed below Step 1 Insert the cord end of the Car Adapter 14 into the plug on the back of the Spotlight Plug the Car Adapter 14 into your car s lighter see Figure 1 on page 5 Leave the Car Adapter 14 plugged in for approximately 9 to 12 hours until the Spotlight is fulled charged Recharging time is 5 to 8 hours Step 2 Always unplug the Car Adapter 14 from the Spotlight after the Spotlight is charged The Spotlight will not function properly if the Car Adapter is plugged into the Spotlight Note When charging the Spotlight only place the Spotlight on a non flam
6. mable surface Tripod Adapter Step 1 Your Spotlight can be screwed onto a tripod or workstand neither is included At the bottom of the Trigger Grip Handle there is Tripod Adapter 6 Screw this onto the fitting on your tripod or workstand On Off with Locking Button Your Spotlight is equipped with a Button Hold to allow you to have the Spotlight on while leaving your hands free for work Step 1 To turn on your Spotlight press down on the Button 11 Pressing down on the Button 11 will engage the Locking Button 10 see Figure 1 Note Never leave Spotlight unattended with the Locking Trigger Hold left on Step 2 To release the Locking Button 10 push in on the left side of the Locking Button 10 see Figure 1 Replacing the Battery To replace the battery unscrew the back of the Housing 1 and pull out the Battery Remove red and black wire connections from the old battery Attach these two wire connections to the new replacement battery NOTE Make sure red battery wire connects to red battery terminal and black battery wire connects to black battery terminal Carefully slide the new Battery into the Housing 1 making sure that the wires are not damaged Screw the back of the Housing 1 back into place IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE DO NOT OPERATE THE TOOL 43972 Rev 11 00 Rev 10 02 Rev 11 02 REV 09 03 Page 4 Unpacking UNPACK AND CHECK CONTENTS When unpacking your Spotlight
7. ny broken parts or mounting fixtures and any other condition that may affect proper operation Any part that is damaged should be properly repaired or replaced by a qualified technician Do not use the tool if any switch does not turn On and Off properly 9 Replacement parts and accessories When servicing use only identical replacement parts Use of any other parts will void the warranty Only use accessories intended for use with this tool Approved accessories are available from Harbor Freight Tools 10 Do not operate tool if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not operate the tool 11 Never look directly into the Spotlight 12 Avoid touching the Lens as it may become hot during operation 13 Do not dissassemble the Battery or remove any parts from the Battery and surrounding connections 14 Do not allow the Spotlight to be exposed to fire or high heat as this may result in an explosion 15 Disconnect power Unplug charger when not in use 16 Maintenance For your safety maintenance should be performed regularly by a qualified technician Warning The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be buil
8. t into this product but must be supplied by the operator Note Performance of this tool if powered by line voltage may vary depending on variations in local line voltage Extension cord usage may also affect tool performance Grounding Voltage Warning Common household current is 110 120 volts As long as the outlet used with the tool is rated from 110 120V there will be no complications using it with household receptacles Plug the tool into a 110 120V properly grounded outlet protected by a 15 amp dual element time delay or circuit breaker NEVER try to plug a 110 120V tool into a 220 240V circuit or serious complications and possible injury to the operator may occur The plugs have different shapes to prevent this Assembly Your Spotlight comes completely assembled Operation To assist you with operating your Spotlight please refer to Figure 1 on page 5 and to the Parts List and Assembly Diagram located on pages 5 and 6 Note Always recharge the Spotlight within a 24 hour period after each use Note This unit is equipped with an automatic shutoff If the Battery s power is running low the unit will automatically stop operating to protect the battery Charge the battery immediately 43972 REV 10 02 REV 06 04 Page 3 Charging Your Spotlight Battery 9 is rechargeable To recharge your Battery 9 your Spotlight comes with a Power Adapter 13 The battery capacity will be reduced if the Spotlight is not used for mont
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