Chicago Electric 41213 User's Manual
Contents
1. 18 Right Handle 20 zi 22 23 24 5 Left Handle 2 SKU 41213 For technical questions please call 1 800 444 3353 Page 17 ASSEMBLY DIAGRAM Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 41213 For technical questions please call 1 800 444 3353 Page 18 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with trans2. disk with a hole in the center onto the Backing Pad and secure it with the Flange Nut 47 See Figure 1 below Figure 1 Flange Nut 47 Backing Pad 46 Output Shaft 42 Stop Pin 3 Ca qd a j F Side Handle 34 Housing 16 SKU 41213 For technical questions please call 1 800 444 3353 Page 12 PERATING INSTRUCTION Controls ON OFF Switch 24 Polishing 1 Place a clean Polishing Bonnet 48 securely onto the Backing Pad 46 Tie it securely using the drawstring Make sure to tuck any excess string inside the Bonnet Note Prior to waxing or polishing a vehicle make sure its surface has been thoroughly washed and is free of dust dirt oil grease etc 2 Apply about two tablespoons of wax not included evenly on the Polishing Bon net 48 Do not apply the wax directly to the surface of the vehicle The amount of wax needed will vary according to the size of the vehicle being waxed AWARNING Carefully inspect the condition of the accessory before use and check the accessory continually during use If any damage is noted stop immediately and replace the accessory with an undamaged one Harbor Freight Tools cannot be held responsible for damage caused by using a damaged accessory on this tool Note Avoid using too much wax For additional applications of wax to the Polish ing Bonnet 48 reduce the amount of wax The Polishing Bonnet 48 will not absorb as much wax in subsequent app
3. do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Stan SKU 41213 For technical questions please call 1 800 444 3353 Page 8 dard Association and the National Electrical Code See Outlets for 2 Prong Plug 2 Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug Extension Cords 1 Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord 2 As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A 3 The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A 4 When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A 5 If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A 6 If you are using an extension cord outdoors make sure it is m
4. the vehicle 9 Place a clean Polishing Bonnet 48 securely onto the Backing Pad 46 Note Always tightly pull the string to secure the Polishing Bonnet Secure the string and keep it out of the way by tying several knots 10 Plug the Power Cord 33 of the Polisher into the electrical extension cord Note Always start and stop the Polisher while it is held firmly against the sur face of the vehicle Failure to do so may result in the Polishing Bonnet 48 being thrown from the Backing Pad 46 11 Grip the Polisher firmly with both hands and press in on the ON OFF Switch 24 Press the Switch Lock on Button 22 to lock the Switch in the On position Press in on the Switch 24 to unlock it 12 Begin polishing the vehicle by lightly buffing off the wax residue in a circular pattern Continue polishing until all the wax residue is removed Use a soft terry cloth to remove any wax still left on vehicle in hard to reach areas by hand 13 When finished release the Switch 24 to its OFF position Then unplug the Power Cord 33 from the electrical extension cord Unplug the extension cord from the electrical outlet Store in a dry area SKU 41213 For technical questions please call 1 800 444 3353 Page 14 Sanding 1 Place a sanding disk with a hole in the center of it onto the Backing Pad 46 and secure it with the Flange Nut 47 Tighten the Flange Nut 47 using the Spanner Wrench 49 See Assembly Diagram and Par
5. 3 Page 3 a Avoid accidental starting Ensure the switch is in the off position before plug ging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times This en ables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair cloth ing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection fa cilities ensure these are connected and properly used Use of these devices can reduce dust related hazards Power tool use and care Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be re paired Disconnect the plug from the power source of the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of
6. CHICAGO dailei POWEr Tools 7 ELECTRIC POLISHER SANDER SET UP AND OPERATING INSTRUCTIONS Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2007 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 SAVE THIS MANUAL Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference IMPORTANT SAFETY INFORMATION In this manual on the labeling and all other information provided with this product ADANGER AWARNING ACAUTION NOTICE CAUTION This is the safety alert symbol It is used to alert you to potential personal in
7. NT SAFETY INFORMATION section at the A beginning of this manual including all text under subheadings therein before set up or use of this product Risk of accidental starting resulting in serious personal AWARNING injury Turn the Power Switch of the tool to its OFF position and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Assembly 1 Attach the Side Handle 34 to the Housing 16 Hold the Polisher upside down resting in your hand with your finger on the Stop Pin 3 Depress the Stop Pin 3 so that the Output Shaft 42 won t turn 2 Insert the knobs protruding from the Wrench 49 into the recessed holes on the Flange Nut 47 Loosen and remove the Flange Nut 47 by turning it coun terclockwise Set the Backing Pad 46 on the Output Shaft 42 Replace the Flange Nut 47 by turning it clockwise SKU 41213 For technical questions please call 1 800 444 3353 Page 11 3 Depress the Stop Pin 3 Using the Wrench 49 Tighten the Flange Nut 47 by turning it clockwise until firmly in place See Figure 1 below 4 Wrap a clean Polishing Bonnet 48 on top of the Backing Pad 46 Tie it se curely using the drawstring Make sure to tuck any excess string inside the Bon net See Figure 2 below 5 For sanding place a sanding
8. a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or un plugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of elec tric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influ ence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protec tion used for appropriate conditions will reduce personal injuries SKU 41213 For technical questions please call 1 800 444 335
9. al injury from accidental starting AWARNING or electric shock Turn the Power Switch of the tool to its OFF position and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures Damaged equipment can fail causing serious personal injury Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning maintenance and lubrication 1 BEFORE EACH USE inspect the general condition of the tool Check for loose screws misalignment or binding of moving parts cracked or broken parts dam aged electrical wiring and any other condition that may affect its safe operation 2 AFTER USE clean external surfaces of the tool with clean moist cloth 3 WARNING If the supply cord of this power tool is damaged it must be replaced only by a qualified service technician Troubleshooting Possible Causes Probable Solutions Tool will not start 1 No power at outlet 1 Check power at outlet 2 Cord not connected 2 Check that cord is plugged in MAINTENANCE CHART Maintenance Type Inspect tool for damage see 1 above Wipe off with clean moist cloth SKU 41213 For technical questions please call 1 800 444 3353 Page 16 PARTS LIST Part Description Qty Part Description Qty washer h fr Washers o form h f few h 7 1 fa __ 19 Polishing Bonnet SSS 10 11 12 13 i 15 16 17
10. arked with the suf fix W A W in Canada to indicate it is acceptable for outdoor use T Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified elec trician before using it 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas SKU 41213 For technical questions please call 1 800 444 3353 Page 9 RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE EXTENSION CORD LENGTH AMPERES rise 25Feet 50Feet 75Feet 100Feet 150 Feet porta 1200 as tte tT 121 160 f o a y tet 61 200 2 f o TABLE A Based on limiting the line voltage drop to five volts at 150 of the rated amperes o Double Insulated Volts Alternating Current Underwriters Laboratories Inc Sa Pevolutions pErMINuE SKU 41213 For technical questions please call 1 800 444 3353 Page 10 SPECIFICATIONS Electrical Requirements MO V 60 Her GA load Motor No Load Speed 2 Speed 2800 3300 Spindle Thread 5 8 11 UNPACKING When unpacking check to make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible List of contents Part s Q ty Polishing Bonnet Backing Pad Side Handle ot SET UP INSTRUCTIONS Read the ENTIRE IMPORTA
11. e outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools Tools with Three Prong Plugs Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet The tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the following illustration See 3 Prong Plug and Outlet Noe A 3 Prong Plug and Outlet Outlets for 2 Prong Plug Double Insulated Tools Tools with Two Prong Plugs Tools marked Double Insulated
12. instead SKU 41213 For technical questions please call 1 800 444 3353 Page 19
13. jury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address practices not related to personal injury SKU 41213 For technical questions please call 1 800 444 3353 Page 2 GENERAL SAFETY RULES WARNING Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warnings listed below refers to your line operated corded power tool or battery operated cordless power tool SAVE THESE INSTRUCTIONS 1 Work area safety a Keep work area clean and well lit Cluttered or dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the pres ence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Dis tractions can cause you to lose control 2 Electrical safety
14. lications 3 Plug the Power Cord 33 into an electrical extension cord not included Then plug the extension cord into a grounded GFCI 120 volt electrical outlet Note Always start and stop the Polisher while it is held firmly against the surface of the vehicle Failure to do so may result in the Bonnet being thrown from the Backing Pad 46 SKU 41213 For technical questions please call 1 800 444 3353 Page 13 4 To start grip the Polisher firmly with both hands and press in on the ON OFF Switch 24 Press the Lock ON Button 22 to lock the Switch in the ON posi tion Press the ON OFF Switch 24 in again to unlock it 5 Position the unit on the area to be polished Keep pressure off of the Polisher Sander when operating The Polishing Bonnet should LIGHTLY contact the pol ishing surface 6 Begin applying wax to the vehicle Apply the wax to all flat surfaces with broad sweeping strokes in a crisscross pattern Apply the wax evenly over the surface of the vehicle and add additional wax as needed 7 After the wax has been applied to the vehicle s surface release the Switch 24 to its OFF position Then unplug the Power Cord 33 from the electrical exten sion cord Remove the Polishing Bonnet 48 from the Backing Pad 46 8 Using a soft terry cloth apply the wax by hand to all hard to reach areas of the vehicle such as around lights door handles under bumpers etc Allow sufficient time for the wax to dry on
15. ne e Do not use with power switch locked on e Properly maintain and inspect to avoid electrical shock Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of Califor nia to cause cancer birth defects or other reproductive harm Some ex amples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement or other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are fac tors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS SKU 41213 For technical questions please call 1 800 444 3353 Page 7 GROUNDING Improperly connecting the grounding wire can result in AWARNING _Prepery eee 3 electric shock Check with a qualified electrician if you are in doubt as to whether th
16. ng tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator Never use accessories rated for less than 3500 RPM Z WARNING Avoid serious injury Never install carbide tipped or steel circular saw blade for use on this Sander Polisher Never install a wood carv ing blade carving disc with saw chain cutters or a cutting carving disc on this Sander Polisher Never install abrasive cutoff discs and wheels flap wheels wire brushes or wire wheel brushes Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts SKU 41213 For technical questions please call 1 800 444 3353 Page 6 20 21 When using the polisher maintain a firm grip on the tool with both hands to resist starting torque Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control This product is not a toy Keep it out of reach of children People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pace makers should e Avoid operating alo
17. portation charges prepaid Proof of purchase date and an explanation of the com plaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND Record Product s Serial Number Here Note If product has no serial number record month and year of purchase
18. s please call 1 800 444 3353 Page 5 Do not force the Polisher Sander This tool will do the work better and safer at the speed and capacity for which it was designed Do not force the pads into the vehicle being waxed polished Apply moderate pressure allowing the Bonnet to rotate freely without being forced When waxing polishing a vehicle do not operate the vehicle s engine in an enclosed area Carbon monoxide is a colorless odorless vapor emitted from a vehicle s running engine that may cause severe injury or death if inhaled Never lay the Polisher Sander down until the Polishing Pad 2 has come to a full stop The Backing Pad can grab the surface and pull the tool out of your control Make sure the vehicle being waxed polished is free from burrs and any other foreign matter which could damage the tool Always unplug the Polisher Sander from its electrical outlet before per forming any inspection maintenance or cleaning procedures When sanding only use 7 sanding pads with a hook and loop back that at taches securely to the Backing Pad Connect to a GFCI Always connect the Line Cord to a Ground Fault Circuit Interrupter GFCI protected electrical outlet Accessories must be rated for at least the speed recommended on the tool warning label Wheels and other accessories running over rated speed can fly apart and cause injury Hold tool by insulated gripping surfaces when performing an operation where the cutti
19. starting the power tool accidentally Store idle power tools out of the reach of children and do not allow per sons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many ac cidents are caused by poorly maintained power tools Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation SKU 41213 For technical questions please call 1 800 444 3353 Page 4 Service a Have your power tool serviced by a qualified repair person using only identi cal replacement parts This will ensure that the safety of the power tool is maintained VIBRATION HAZARD This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and
20. then have regular medical check ups to ensure medi cal problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Wear suitable gloves to reduce the vibration effects on the user Use tools with the lowest vibration when there is a choice between different pro cesses Include vibration free periods each day of work Grip tool as lightly as possible while still keeping safe control of it Let the tool do the work To reduce vibration maintain the tool as explained in this manual If any abnor mal vibration occurs stop use immediately SPECIFIC SAFETY RULES Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replace ment Avoid unintentional starting Prepare to begin work before turning on the tool Do not lay the polisher down until it has come to a complete stop Moving parts can grab the surface and pull the tool out of your control SKU 41213 For technical question
21. ts List pages 16 and 17 2 Plug the Power Cord 33 of the Polisher Sander into the electrical extension cord Then plug the extension cord into the grounded GFCI 120 volt electrical outlet 3 Identify the area you wish to sand Make sure the power cord will reach that far without stressing any connections Place the Polisher Sander onto the sanding area 4 To start grip the Polisher Sander firmly with both hands and press in on the Switch 24 trigger Press the Switch Lock on Button 22 to lock the Switch in the ON position Press in on the Switch 24 to unlock it 5 Position the unit on the area to be sanded Keep heavy pressure off of the Pol isher Sander when operating Allow the sanding disk to do the work 6 Do not use the entire sanding disk surface on the workpeice The inner edge of the disk should be used at a 15 to 25 degree angle as shown in Figure 3 below T Move the Polisher Sander in a uniform pattern up and down or side to side as you sand to ensure even sanding 8 Periodically stop the Polisher Sander and check for possible disc wear Replace used or worn sanding discs when necessary 9 When finished release the Switch 24 to its OFF position Then unplug the Power Cord 33 from the electrical extension cord Unplug the extension cord from the electrical outlet Figure 2 SKU 41213 For technical questions please call 1 800 444 3353 Page 15 MAINTENANCE AND SERVICING Risk of serious person
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