Char-Griller 5050 User's Manual
Contents
1. Burner Igniter Wire Electronic Igniter Step 11 Install the CONDIMENT BASKET to the CHARCOAL GRILL BODY using four 4 LOCK WASHERS and four 4 72 BOLTS From inside the GRILL BODY the BOLTS go through a LOCK WASHER and then through the GRILL BODY and then screw into the CONDIMENT BASKET Condiment Basket page 13 amp 2006 Char Griller A amp J Mfg Step 12 Install the SIDE DAMPER to the CHARCOAL GRILL BODY using one 1 72 BOLT The BOLT should first go through a FLAT WASHER then the DAMPER then the GRILL BODY then another FLAT WAHSER then a LOCK WASHER and then secured with a HEX NUT See below To QE Lock Washer Flat Washer Bolt Attach the SIDE HANDLE to the right side of the CHARCOAL GRILL BODY using two 2 2 BOLTS and two 2 LOCK WASHERS as shown From inside the GRILL BODY insert each BOLT through a LOCK WASHER and then through the GRILL BODY and then screw into the SIDE HANDLE See below Lock Washer Step 14 Attach the HOOD HANDLES to the GRILL HOODS with four 4 LOCK WASHERS and four 4 WING NUTS as shown below page 14 amp 2006 Char Griller A amp J Mfg Step 15 Install the GAS CHIMNEY to the GAS GRILL HOOD and the CHARCOAL CHIMNEY to the CHARCOAL GRILL HOOD Insert the CHIMNEYS through each hole from inside the HOOD and secure with two 2 HEX NUTS and two 2 7 BOLTS for each CHIMNEY see below Step 16 Insert the THERMOMETERS into the GRILL2. FOR CUSTOMER SERVICE CALL 912 638 4724 A propane gas cylinder is required for operation This gas grill is not intended for commercial use amp 2006 Char Griller A amp J Mfg DANGER If you smell gas Shut off gas to the appliance Extinguish any open flame Open Lid If odor continues keep away from the appliance and immediately call your gas supplier or your fire department WARNING 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance page 2 TM amp 2006 Char Griller A amp J Mfg Table of Contents Important Safety Information page 4 5 Illustrated Parts List page 6 8 Tools Required Assembly Tips and Hardware List page 9 Assembly Instructions page 10 18 Operating Grill Connecting Gas Cylinder page 19 Checking for Leaks page 19 G6 ght axe Ri Sig erence ea page 20 Cleaning and Care 0 page 21 Gas Grill TFroubleshooting page 22 23 Grill PFE DELANO PR avrawaresnawstecsoweestaniaasanans page 24 RECODO S ES tt es page 25 27 ACCeSSOries essieu page 28
3. OWNER S MANUAL DUO model 5050 hak NT KR S Q Qa OA Wayne LP Gas amp Charcoal Grill Features Porcelain Coated Cast Iron Stainless Steel Thermometers Chrome Plated Warming Racks Gas Grill Features GAS FIRED 40 800 BTU Ut us P LISTED Stainless Steel Tube Burners 12 000 BTU Side Burner Cast Brass Side Burner Electronic Igniters WARNING i Improper installation adjustment alteration service or Charcoal Grill Features maintenance could cause injury or property damage Read the installation operation and maintenance eStart charcoal with gas bu rner instructions thoroughly before assembling or servicing this equipment Failure to follow these instructions could result in fire or Adjustable Heig ht Charcoal Grate explosion that could cause property damage personal Injury or death Side Fire Box Optional for Texas Style Smoking DANGER DO NOT use gas grill for indoor cooking or heating TOXIC fumes can accumulate and cause asphyxiation WARNING Do not use in or on boats or recreational vehicles For Outdoor Use Only outside any enclosure PROP 65 WARNING Chemicals known to the state of California to cause cancer birth defects or other reproductive harm are created by the combustion of propane SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE IF YOU ARE ASSEMBLING THIS UNIT FOR SOMEONE ELSE GIVE THIS MANUAL TO HIM OR HER TO SAVE FOR FUTURE REFERENCE
4. If the appliance is not in use the gas cylinder must be disconnected Storage of an appliance indoors is permissible ONLY if the cylinder is disconnected and removed from the appliance Cylinders must be stored outdoors out of the reach of children and must not be stored in a building garage or any other enclosed area Your cylinder must never be stored where temperatures can reach over 125 F Before connection be sure that there is no debris caught in the head of the gas cylinder head of the regulator valve or in the head of the burner and burner ports Connect regulator valve and hand tighten firmly Disconnect the propane cylinder from the regulator valve when the grill is not in use DO NOT obstruct the flow of combustion air and ventilation air to the grill The propane cylinder must be arranged for vapor withdrawal and equipped with a listed overfilling prevention device For proper vapor withdrawal the cylinder should be used in the proper upright position refer to illustration under step 22 of page 17 DANGER Never store a spare propane cylinder near this grill A fire causing death or serious injury may occur if the above is not followed exactly Stand in front of the grill to operate the controls Note Before starting the grill check for leaks Make sure the regulator valve is securely fastened to the burner and the cylinder To prevent fire or explosion hazard when testing for a leak 1 Always perform the leak test as d
5. 29 page 3 TM amp 2006 Char Griller A amp J Mfg Duo model 5050 Owner s Manual WARNING FOR YOUR SAFETY 1 DO NOT store or use gasoline or any other flammable vapors and liquids within 25 feet 8m of this or any other appliance When cooking with oil grease do not allow the oil grease to exceed 350 F 177 C Do not store of use extra cooking oil in the vicinity of this or any other appliance An LP Cylinder not connected for use should be stored a minimum of 10 feet 3m away from this or any other appliance Never fill the cylinder beyond 80 percent full If the above information not followed exactly a fire causing death or serious injury may occur If you smell gas Shut Off gas to the grill Extinguish any open flame Open Lid If odor continues immediately call your gas supplier or fire department For Your Safety Stop Call us first Do Not return product to store This grill has been made to high quality standards If you have any questions not addressed in this manual or if you need parts please call our customer service department at 1 912 638 4724 USA Monday Friday 9am 5pm EST NOTE The use and installation of this product must conform to local codes In absence of local codes use the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A119 2 NFPA 1192
6. 99 7 or MAIL e Park oo 2 E w INE Stoke hot coals safely a e P O Box 30864 Moves food with ease Sea Island GA 31561 BBQ Hook Flip food with flip of wrist s See it to Believe it Faster amp Easier 97 99 Cover Custom Fit Durable Vinyl Protects grill finish Cover Accommodates Side Shelf or Side Fire Box Q Grill Cover 8080 fits Char Griller with a Side Fire Box or Side Shelves 926 99 Visit our online store at www chargriller com ing ev ar a RE ES ar_Crillare Uliset ior Texas pe aan OE for more Char Griller Attaches to grill in minutes ere Professional Accessories continued on next page page 28 amp 2006 Char Griller A amp J Mfg Metal Side Shelf Added convenience Add to right side for more space gt Cast Iron Griddle sz am 551151 if Cook delicate foods like vegetables amp sea food A must for breakfast like eggs bacon pancakes etc 24 99 m Visit our online store ats 000 M wuw chargriiier com gt Charcoal Basket or ACCESSORIES ORDER FORM fe CALL 912 638 4724 Confines coals to one side for smoking ges or ir lei einen paw aie indirect GOOM AOPEN aa or MAIL z ma PO Box 30864 gt Raw Cast Iron Grates setos al dl Even Heat Great for Searing ss Non Stick Non Wap el Name ee Telephone _ CO Street Address City State Zip Please bill my credi
7. HOODS and secure with two 2 WING NUTS as shown Step 17 Attach HOODS to the GRILL BODIES using HINGE PINS as shown Have your helper stand behind the grill to hold the HOODS in place and keep them from falling First place the GAS HOOD onto the GRILL BODY in the closed position then screw the left HINGE PIN into place Then place the Charcoal HOOD in place and screw in the right HINGE PIN Carefully and slightly open the Charcoal HOOD and insert the center HINGE PIN from inside the charcoal grill through the HOOD then through the Gas HOOD and Body as shown Then insert COTTER PINS through the holes in the three HINGE PINS O O we 8 i j Center Hinge Pin page 15 amp 2006 Char Griller A amp J Mfg Step 18 Before attaching WARMING RACKS you must attach the warming rack pivot BOLTS to the GRILL HOOD and BODY Insert the 172 BOLTS through the holes in the sides of the HOODS from the outside and tighten the HEX NUTS on the inside of the HOODS Insert the 17 2 BOLTS through the holes in the sides of the GRILL BODIES from the outside and tighten the HEX NUTS on the inside of the GRILL BODIES Now you can attach the warming racks to these bolts as shown below and secure with HEX NUTS only finger tight Step 19 set the POT STAND in place over the SIDE BURNER Next install the three 3 FLAME SHIELDS over the BURNER TUBES then hang the FIRE GRATE ASH PAN from the FIRE GRATE HANGERS on the catch tabs that are weld
8. and CSA Z240 RV Series Recreational Vehicle Code as applicable Minimum distance from sides and back of unit to walls or railings is 36 inches 914mm Do not use under overhead construction This appliance not intended for commercial use Do not locate this outdoor cooking appliance under overhead unprotected combustible surface For Outdoor Use Only If Store Indoors Detach and Leave Cylinder Outdoors IMPORTANT NOTICE read all instructions prior to assembly and use Read and understand all warnings and precautions prior to operating your grill CAUTION 1 This grill is for use with propane gas only propane gas cylinder not included 2 Never attempt to attach this grill to the self contained propane system of a camper trailer motor home or house Never use charcoal or lighter fluid with the gas grill 4 Do not use gasoline kerosene or alcohol for lighting The LP gas supply cylinder must be constructed and marked in accordance with the specifications for propane gas cylinders of the U S Department of Transportation DOT CFR 49 or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable This grill is not intended to be used in or installed on recreation vehicles and or boats Do not attempt to move the grill while it is lit Do not use the grill unless it is completely assembled and all parts are securely fastened and tightened pa
9. and make sure all 3 igniters that are attached to the burner tubes are creating a spark Step 25 Tighten ALL BOLTS and NUTS Fully Assembled Caution Use only the regulator provided If a replacement is necessary please call our customer service department 912 638 4724 Do NOT use replacement parts that are not intended for this grill Hint The paper label that is affixed to the hood is more easily removed when the hood is warm Any remaining glue residue can be cleaned off with a spray lubricant like WD 40 Do NOT use any other type of solvent or cleaner because this will damage the finish paint coating on the grill page 18 amp 2006 Char Griller A amp J Mfg Connecting Gas Cylinder The propane gas supply cylinder to be used must be constructed and marked in accordance with the Specifications for propane gas Cylinders of the U S Department of Transportation DOT or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable Only cylinders with a listed overfill prevention device OPD and marked propane may be used Cylinders with an OPD will have valve handles with three lobes prongs Only use 20 pound cylinders equipped with a Type 1 cylinder connection device for outdoor cooking appliances The cylinder must include a collar to protect the cylinder valve The gas cylinder should not be dropped or handled roughly
10. chip Use mild dishwashing detergent or baking soda and hot water solution Non abrasive scouring powder can be used on stubborn stains then rinse with water Heat Shield Clean residue with wire brush and wash with soapy water Then rinse with water Grease collector Periodically empty the grease cup and clean with dishwashing detergent and hot water solution Cleaning the burner assembly Turn gas off at the control knobs and propane tank Remove cooking grates and heat shield Remove grease collector Remove burner by unscrewing nut from beneath burner foot using a screwdriver and pliers Lift burner up and away from gas valve orifice Clean inlet venturi of burner with small bottle brush or compressed air Remove all food residue and dirt on outside of burner surface Clean any clogged ports with a stiff wire such as an opened paper clip Inspect burner for any damage cracks or holes If damage is found replace with new burner Reinstall burner check to insure that aas valve orifices are correctly positioned inside burner inlet se ms E F O t O b t D D EE 2 of E amp TERMS RS EE Sf ft b ee g e 14 B Spark Electrode Burner 2 Ot oy oO NS page 21 amp 2006 Char Griller A amp J Mfg Gas Grill Troubleshooting Problem Burner will not light using knobs Burner will not light with match Sudden drop in gas flow or reduced flame height Irregular flame
11. explosive flare up which can cause serious bodily injury or death Before cooking on this grill for the first time operate the grill for about 15 minutes with the lid closed and the gas turned on high This will heat clean the internal parts and dissipate odor from the manufacturing processes and painted finish Main Burners 1 Always open the lid before lighting the grill Attempting to light the burner with the lid closed may cause an explosion 2 Make sure there are no obstructions of airflow to the gas unit Spiders and insects can nest within and clog the burner venturi tube at the orifice A clogged burner tube can l OFF lead to a fire beneath the appliance Make sure all burner knobs are in the OFF position Open the valve on the LP gas cylinder Ignite only the burners you desire to use using the same method for each Push in desired burner knob fully and rotate slowly about 1 4 turn counter clockwise to HIGH If the burner does not light immediately return the knob to OFF wait Five minutes for the gas to clear and repeat the procedure After the burner ignites repeat the same procedure with any other burner desired 6 Adjust knob s to desired cooking setting O1 BR After lighting observe the burner flame make sure all burner ports are lit If burner flame goes out during operation immediately turn the gas off at the control panel and at the gas cylinder and open hood lid to let
12. far away from combustibles An asphalt or blacktop surface may not be acceptable for this purpose Do not leave a lit grill unattended Keep children and pets away from the grill at all times 6 Do not place this grill on any type of tabletop surface 7 Do not use the grill in high winds DANGER Liquid propane LP gas is flammable and hazardous if handled improperly Know its characteristics before using any propane product Propane Characteristics Flammable explosive under pressure heavier than air and settles in pools and low areas In its natural state propane has no odor For your safety an odorant has been added Contact with propane can cause freeze burns to skin This grill is shipped from the factory for propane gas use only Never use a propane cylinder with a damaged body valve collar or footing Dented or rusted propane cylinders may be hazardous and should be checked by your propane gas supplier page 5 TM amp 2006 Char Griller A amp J Mfg ILLUSTRATED PARTS LIST 1 GAS GRILL HOOD 1PC 3 GAS CHIMNEY 2PCS 2 PCS 2 SETS BURNER with shorter wire 2PCS 8 BURNER with longer wire 1 PC 10 CHARCOAL HOOD 1PC 11 CHARCOAL BODY 12 CHARCOAL CHIMNEY 1PC page 6 amp 2006 Char Griller A amp J Mfg 13 FIRE GRATE HANGER 2PCS 14 FIRE GRATE ASH PAN 1PC 15 SIDE DAMPER 1PC 19 SIDE BURNER CONTROL PANEL HOSE amp VALVE 1SET 22 CATCH PAN pag
13. frame as shown making sure that the holes on the CROSSBAR are facing inward See below Step 3 Attach BOTTOM SHELF to the LEGS as shown below page 10 amp 2006 Char Griller A amp J Mfg Step 4 Install the LEG BRACES to the LEGS using eight 8 LOCK WASHERS and eight 8 72 BOLTS as shown Remember to NOT tighten the bolts until completing step 6 Step 5 Push one AXLE CAP onto the AXLE then slide the AXLE through WHEELS and legs as shown Then turn cart leg assembly on back side and push second AXLE CAP onto AXLE Decorative part of axle Do NOT push AXLE CAP more after the CAP fully covers decorative part of AXLE Make sure WHEEL hub protrusion is touching leg BE ie E 4 AXLE CAP Step 6 Attach the GAS GRILL BODY and CHARCOAL GRILL BODY to the LEG CROSSBAR using eight 8 LOCK WASHERS eight 8 72 BOLTS and eight 8 FLAT WASHERS in order shown Make sure to insert the bolt first through the lock washer then the flat washer then through the grill body as shown Turn grill assembly up on end as shown and tighten ALL nuts and bolts page 11 amp 2006 Char Griller A amp J Mfg Step 7 Attach the CATCH PAN to the underside of the GRILL BODIES using two 2 77 BOLTS as shown Insert the BOLTS down through the GRILL BODY and then screw into the CATCH PAN Make sure that the side of the catch pan marked Wheel Side is on the side of the grill with the wheels From the rear of the
14. grill slide the GREASE TRAY into the guides rails under the CATCH PAN Step 8 Install the SIDE BURNER and the CONTROL PANEL to the firebox Attach with eight 8 72 BOLTS and eight 8 LOCK WASHERS From inside the GAS GRILL BODY the BOLTS will first go through the Lock Washers then GRILL BODY and then screw into the SIDE BURNER or CONTROL PANEL See Figures below Note the hose should be on the outside of the leg brace page 12 amp 2006 Char Griller A amp J Mfg Step 9 Install the BURNERS into the GAS GRILL BODY by first inserting the open end of the BURNERS through the holes directly behind the CONTROL PANEL and then onto the VALVE tip Make sure the valve tip is completely inside the hole on the end of the BURNER Install the BURNER with the long wire on the right side of the GAS GRILL BODY Secure the other end of the BURNER to the GAS GRILL BODY with the SCREW provided Again make sure the VALVE tip is completely inside the hole on the end of the BURNER Now completely tighten the CONTROL PANEL making sure the Valve tip stays inside the burner tube Burner Step 10 Insert the IGNITER WIRES which are attached to the underside of each BURNER through the same hole in the GRILL BODY that the BURNER goes through and then attach the WIRE to the backside of the ELECTRONIC IGNITER which is attached to the back side of the CONTROL PANEL Any wire can go into any of the three sockets on the Electronic Igniter
15. into thickest part not touching bone and allow five minutes to register Internal temperature for birds should be 170F to 180F or when leg moves easily in joint Meat should be cooked to internal temperature of 140F for rate 160F for medium and 170F for well done Check the water level when cooking more than 4 hours or when you can t hear the water simmering Add water by moving meat over and pouring water through GRILL into WATER PAN IF THE SMOKE IS WHITE THE FIRE S RIGHT IF THE SMOKE IS BLACK ADD SOME DRAFT SMOKED TURKEY Empty cavity rinse and pat dry with paper towel tuck wing tips under the back and tie legs together Place in center of cooking grid directly above foil drip pan of water Smoke for 12 minutes per pound Allow several extra minutes per pound if stuffed to allow for expansion Use a meat thermometer for best results 190F internal SMOKED BAKED HAM Fully cooked canned ham or smoked and cured whole ham or shank or butt portion Place fire grate in the lowest position and a drip pan under the meat Remove rind and score fat diagonally to give a diamond effect Insert a whole clove in to the center of every diamond Place ham with fat side up in center of cooking grid directly above drip pan Close lid About 9 minutes per pound is suggested for fully cooked hams Smoked or cured ham which is not fully cooked should be cooked to an internal temperature of 160 Baste with ham glaze 3 or 4 times during last 30 minutes of cooking t
16. look at the burner flame through the flame viewing hole The flame should be approximately 1 2 3 4 inch long with the high setting ON High g Match Holder Chain Burner Ports Low page 20 TM amp 2006 Char Griller A amp J Mfg Cleaning and Care Caution All cleaning and maintenance should be done when grill is cool and with the gas supply turned off at the propane cylinder DO NOT clean any grill part in a self cleaning oven The extreme heat will damage the finish Cleaning Burning off the grill after every use approx 15 minutes will keep excessive food residue from building up Recommended cleaning materials Mild dishwashing liquid detergent Hot water Nylon cleaning pad Wire brush DO NOT use cleaners that contain acid mineral spirits or xylene Outside surfaces Use a mild dishwashing detergent and hot water solution to clean then rinse with water If the inside surface of the grill lid has the appearance of peeling paint baked on grease buildup has turned to carbon and is flaking off Clean thoroughly with strong solution of detergent and hot water Rinse with water and allow to completely dry Interior of grill bottom Remove residue using brush scraper and or cleaning pad then wash with dishwashing detergent and hot water solution Rinse with water and let thoroughly dry Cooking Grids The porcelain grates have a glass like composition that should be handled with care not to
17. pattern flame does not run the full length of burner Possible Cause Wires or electrode covered with cooking residue Electrode and burners are wet Electrode cracked or broken sparks at crack Wire loose or disconnected No gas flow Coupling nut and regulator not connected Obstruction of gas flow Dis engagement of burner to valve Spider webs or insect nest in venture burner insert Burner ports clogged or blocked Out of gas Excess flow safety device may have been activated Burner ports are clogged or blocked page 22 Prevention Cure Clean wire and or electrode with rubbing alcohol Wipe dry with cloth Replace electrode Reconnect wire or replace electrode wire assembly Check if propane tank is empty If propane tank is not empty refer to Sudden drop in gas flow or reduced flame height If empty replace or refill Turn the coupling nut about one half fully connected to three quarters additional turn until solid stop Tighten by hand only do not use tools Clear burner tubes Check for bent or kinked hose Re engage burner and valve Clean venturi Clean burner ports Change Propane Tank Turn off knobs wait 30 seconds and light grill If flames are still too low Reset the excessive flow safety device by turning off knobs and propane tank valve Disconnect regulator Turn burner control knobs to HIGH Wait 1 minute Turn burner control knobs off Reconn
18. Links Full grill 2 24 4 hours 4 5 hours 170 for fresh sausage Ham Fresh 10 Ibs 3 4 hours f 8hours 170 Harn Cooked All sizes 1 2 2 hours 3 4hours 130 Chicken Cut up or split 1 4 fryers cut up or split 1 1 4 hours 4 5 hours 180 leg moves easily in joint Chicken Whole 1 4 fryers 1 4 1 2 hour 6 hours 160 leg moves easily in joint Turkey Unstuffed 8 12 Ibs 14 22 hours 7 8hours 180 leg moves easily in joint Fish small whole Full grill Wo 4 4 hours 2 3hours Flakes with fork Fish filets steak Full grill Va le hours 1 Shours Flakes with fork Duck 3 5 lbs 1 134 hours 5 6 hours 180 leg moves easily in joint Small game birds Full grill 34 1 hour 4 Shours 180 leq moves easily in joint The bottom of this page is intentionally left blank for your notations page 27 TM amp 2006 Char Griller A amp J Mfg Professional Accessories lt Branded with Char Griller Logo ALL TOOLS STAINLESS STEEL amp HARDWOOD HANDLES Spatula Turner Great for moving delicate foods Es Sh rpened Leading EQQE ere rrenari Tongs Aways Well Done e Safely moves hot coals Moves food with 8458 TO ORDER Grill Brush VISIT Clean Grates www chargriller com Remove build up ere or CALL 912 638 4724 Basting Brush or Keep foods moist FAX 912 638 2580 e Marinate while cooking 6 7
19. and clean all parts Clean burner and or burner tubes Clean inside of lid thoroughly The lid is not painted on the inside amp 2006 Char Griller A amp J Mfg GRILL PREPARATION amp CHARCOAL GRILL OPERATING INSTRUCTIONS PLEASE NOTE NO RETURNS ON USED GRILLS Read all safety warnings and instructions carefully before assembling and operating your grill 1 Note The interior of the grills are not painted and are coated with vegetable oil Do not remove this vegetable oil coating Gas and Charcoal Grill Cure GRILLS prior to your initial use to protect the interior and exterior finish and to prevent unnatural flavors to your first meals A Lightly coat ALL INTERIOR SURFACES including GRILLS GRATES AND INSIDE OF BARREL with vegetable oil spray vegetable oil is easiest but do not use near hot coals fire or flame This is in addition to the vegetable oil that is already on the interior B Charcoal Grill Build a medium sized fire on the fire grate C Charcoal Grill After coals ash over spread out coals replace cooking grates Gas and Charcoal Grill close lid and heat at approximately 250 F 120 C for two hours You can lightly coat the exterior of both grill bodies while warm with vegetable oil and wipe off excess with a rag This will extend the life of the finish much like waxing a car Your GRILLS will then be ready for use NOTE Grills will drip a lot of oil during this process and for several uses but will slow
20. chopped jalapenos 3 oz Soy sauce Bacon Marinade 2 ox Wine vinegar 2 oz Worcestershire 4 dashes Tabasco SMOKED SHRIMP amp CRAYFISH Mix in a foil pan 1 2 cup butter two cloves of crushed garlic Tabasco sliced green pepper 1 tbls each of minced onions salt and juices from one lemon Add shrimp and or crayfish and smoke 45 minutes SMOKED VEGETABLES Turnips potatoes carrots okra mushrooms peeled onions zucchini squash etc Put in pan and cover with water and cook for several hours while cooking the meat Or place vegetables on grill and smoke for 50 minutes either wrapped in foil or not SMOKED FISH Marinate in brine 1 4 cup dissolved in 1 gt of water or marinate fish in 1 cup white wine 1 cup soy sauce mixed with 1 cup lemon juice Marinate overnight in covered dish in refrigerator Let air on rack 20 minutes before placing on Pam sprayed grill Smoke 25 minutes SMOKED SPARE BACK RIBS Peel off tough layer of skin on back side Rub all surfaces with seasoning Place ribs in center of grid above drip pan and smoke approximately 1 1 2 hours or until meats pulls away from bone Baste with barbecue sauce during last 30 minutes CHICKEN MARINADE Combine 1 2 cup soy sauce 1 4 cup vegetable oil 1 4 cup red wine vinegar 1 teaspoon oregano 1 2 teaspoon sweet basil 1 2 teaspoon garlic powder with parsley 1 4 teaspoon pepper Pour over chicken pieces in nonmetal dish Cover and refrigerate overnight turning occasionally Use marina
21. de to baste chicken while cooking MEAT MARINADE For steaks chops and burgers Combine q cup soy sauce 2 coarsely chopped large onions and 2 cloves garlic halved in an electric blender cover process at high speed 1 minute or until mixture is very smooth Stir in 1 4 cup bottle gravy coloring Kitchen Bouquet and Gravy Master and 2 teaspoons Beau Monde seasoning or substitute 1 teaspoon MSG and 1 teaspoon seasoned salt Allow meat to stand in marinade at room temperature for 2 hours or refrigerate up to 24 hours in a covered dish Bring meat to room temperature before cooking SHISH KABOB MARINADE Mix 1 cup soy sauce 1 2 cup brown sugar 1 2 cup vinegar 1 2 cup pineapple juice 2 teaspoons salt 1 2 teaspoon garlic powder and bring to a boil Marinate beef in mixture a minimum of 4 hours page 26 amp 2006 Char Griller A amp J Mfg SMOKING TIMES if Cera au E t Food Weight Water Pan Side Fire Box Temperature on Smokin Meat Thermometer Beef Roasts Beef Brisket 3 4 lbs 1 1 2 hours 4 6hours 140 rare Lamb Roasts Venison 5 7 Ibs 13 4 21 2 hours 5 6hours 160 medium Large cuts of Game 7 49 Ibs 21a 31 hours T 10 hours 170 well done Pork Roasts 3 4 Ibs 15 4 21 2 hours 5 6hours 1 0 9 IDS alo 3 hours f 6hours 1 7 Pork Beef Ribs Full grill 12 2 hours 4 Ghours Meat pulls from bone Pork Chops Full grill 44 14a hour 4 6hours Meat pulls from bone sausage
22. e amp 2006 Char Griller A amp J Mfg 25 RIGHT LEG 2PCS 26 LEG BRACE 1PC 28 BASE 32 COOKING GRATE 6PCS 33 GRATE HOOK 1PC Go to next page for the Hardware List and Assembly Tips page 8 amp 2006 Char Griller A amp J Mfg Assembly Requires 2 people Get another person to help Tools Needed Pliers Phillips Head Screwdriver and a 7 16 Nut Driver NOTE Do Not tighten any bolts unless instructed to do so Tightening too soon may prohibit parts from fitting together All Hex Nuts should be on the inside of the grill unless stated otherwise Unpack all contents in a well cleared and padded area Estimated Assembly Time 45 minutes STOP Do Not Return to Store If you are missing parts or need assistance please email us at info chargriller com or call 912 638 4724 Do not attempt assembly if you are missing parts HARDWARE Ya FLAT WASHER 10 PCS Ya 20 HEX NUT 19 PCS Ya LOCK WASHER 35 PCS HINGE PINS 2PCS HAIR COTTER PIN 3 PCS CENTER HINGE PIN 1 PC page 9 TM amp 2006 Char Griller A amp J Mfg Assembly Instructions Step 1 Attach the LEFT LEGS amp RIGHT LEGS to the BASE using four 4 77 BOLTS and four 4 1 2 LOCK WASHERS as shown When you install the LEFT LEG amp RIGHT LEG please make sure that the holes at the top of the LEGS are facing out Lock Washer Legs with Axle Holes Step 2 Attach the LEG CROSSBAR to the
23. e EXTERIOR remove rust with wire brush and touch up with a high heat paint available at most hardware auto stores 10 Make sure to empty Grease Tray after every use only after it has completely cooled 11 HEAT GAUGES may obtain moisture which will steam out during cooking Gauge may be calibrated in oven 12 You may fill unwanted holes with Nuts amp Bolts Not Provided NOTE Smoke will escape from areas other than the smokestacks This will not affect your cooking page 24 amp 2006 Char Griller A amp J Mfg GRILLING RECIPES DIRECT METHOD STEAK amp ALL MEATS Cook food directly above coals heat Generally speaking to grill meats raise fire grate to high position hot and sear for one minute on each side with the lid open to seal in flavor and juices Then lower fire grate to medium position with lid closed and cook to desire doneness Control heat with dual dampers and adjustable fire grate BETTER BARBECUE Place grilled meat back in the marinade for several minutes before serving it will become tastier and juicier CAUTION Boil extra marinade first to kill bacteria remaining from the raw meat Tip Cooking with a MEAT THERMOMETER ensures food is fully cooked Insert into thickest part not touching bone amp allow five minutes to register Internal temperatures for BIRDS should be 170F to 180F and meat should be 140F for rare 160F medium and 170F for well done MARINATED FLANK STEAK Mix marinade ingred
24. e for doneness SWEET CORN IN HUSKS Trim excess silk from end and soak in cold salted water 1 hour before grilling Grill 25 minutes turning several times SWEET CORN IN FOIL Husk and wash Rub with butter and season with salt and pepper Wrap each ear in foil and grill for 30 minutes turning several times no need to turn if smoked GRILLED VEGETABLES Slice 1 4 thick and soak in olive oil prior to grilling to prevent burning Grill for 9 minutes each side page 25 TM amp 2006 Char Griller A amp J Mfg SMOKIN RECIPES using the Charcoal Grill side of the Duo with a WATER PAN also called INDIRECT METHOD Pan not included Disposable bread pan is recommended SMOKE BY COOKING SLOWLY See chart on page 27 for smoking times 1 Place water drip pan on left side of fire grate 2 Place hot coals on right side damper end of fire grate The charcoal basket accessory helps confine coals to one side 3 Place meat above water pan 4 Place fire grate in low position 5 Close lid amp control heat with dampers amp adjustable grate You may want to sear certain foods before smoking by placing meat directly above coals with LID open and FIRE GRATE in high hot position for several minutes Add flavor soaked wood chips to the fire and add 1 part marinade beer or wine to 3 parts water to the drip pan OPENING THE SMOKING CHAMBER WILL EXTEND COOKING TIME Cooking with meat thermometer ensures food is fully cooked Insert thermometer
25. e in the lowest position See marinade recipe on last page KABOB MARINADE Mix 1 cup soy sauce 1 2 cup brown sugar 1 2 cup vinegar 1 2 cup pineapple juice 2 teaspoons salt 1 2 teaspoon garlic powder and bring to a boil Marinate beef in mixture a minimum of 4 hours HOT DOGS Grill with lid up and fire grate in high hot position for approximately 6 minutes turn every few minutes HAMBURGERS Mix in chopped onions green peppers salt sear 3 4 inch patties on each side with fire grate in high position for a few minutes Lower fire grate to medium position and grill with lid down to avoid flare ups Cook each side 3 to 7 minutes according to desired doneness Cook ground meat to 150 internally or until juice runs clear free of blood for prevention of E coli Burgers can be basted with marinade when turning and or other ingredients can be mixed in with the ground beef such as chili sauce or powder or you may marinate by allowing to stand in marinade for 1 or 2 hours at room temperature before cooking or let stand in covered dish in refrigerator up to 24 hours Bring to room temperature before cooking See meat marinade on page 9 SHRIMP Peeled amp Crayfish Place on skewers coat with melted butter and garlic salt Grill 4 minutes on each side or until pink Cocktail sauce optional BAKED POTATOES Rub with butter and wrap in foil and cook on grill with lid down for 50 minutes Turn after 25 minutes no need to turn if smoked Squeez
26. ect regulator and leak check connections Turn propane tank valve on slowly wait 30 seconds and then light grill Clean burner ports TM amp 2006 Char Griller A amp J Mfg Gas Grill Troubleshooting continued Problem Possible Cause Flame 1s yellow or New burner may have orange residual Manufacturing oils Spider webs or insect nest in venturi Food residue grease or seasoning salt on butter Poor alignment of valve to burner venturi Flame blows out High or gusting winds Low gas pressure Excess flow valve tripped Flare up Grease buildup Excessive fat in meat Excessive cooking Temperature Persistent grease fire Grease trapped by food buildup around burner system Flashback fire in Burner and or burner tubes burner tube s Inside of lid appears Baked on grease buildup to be peeling has turned to carbon and is like paint peeling flaking off page 23 Prevention Cure Burn grill for 15 minutes with the lid closed Clean venturi Clean burner Assure burner venturi is properly engaged with valve Turn front of grill to face wind or increase flame height We recommend not using grill during high winds Change Propane Tank Refer to Sudden drop in gas flow or reduced flame height Clean grill Trim fat meat before grilling Adjust lower temperature accordingly Turn knobs to OFF Turn gas off Leave lid in closed position and let fire burn out After grill cools remove
27. ed to the inside of the CHARCOAL GRILL BODY sides Fire Grate Hangers las as a i i i i Fire Grate Ash Pan Pot Stand Flame Shields Step 20 Install the COOKING GRATES Cooking Grates TM amp 2006 Char Griller A amp J Mfg Step 21 Slide the GREASE TRAY into place on the guide rails under the Side Burner as shown below Insure that the GREASE TRAY is centered under the burner Side Burner Housing Grease Tray Step 22 1 Place a standard 20 Ib Type 1 LP gas cylinder see below not included into the cart assembly and connect the cylinder with the gas hose regulator as shown See page 19 for further instructions 2 Turn the Screw on the left side of the base panel clockwise to secure the standard 20 Ib LP gas cylinder NOTE Hose must go under and to the outside of the leg brace Screw Purging using a type 1 connection L P Gas cylinder evacuation can be accomplished during each purging by using a Type 1 connection The Type 1 valve outlet has an external 1 5 16 ACME right hand tread which will accept this connection amp 2006 Char Griller A amp J Mfg Step 24 Install Igniter battery by turning the Igniter push button cap counter clockwise until the igniter button detaches then install a AA battery making sure the positive end is under the push button Then re attach the igniter button by turning it clockwise Press the igniter button
28. escribed below before lighting the grill or each time the cylinder is connected for use 2 Do not smoke or allow other sources of ignition in the area while conducting a leak test Conduct leak test outdoors in a well ventilated area Do not use matches lighters or a flame to check for leaks Do not use grill until any and all leaks are corrected If you are unable to stop a leak isconnect the propane supply Call a gas appliance serviceman or your local propane gas supplier Q O1 To Perform a Leak Test Make a 2 3 oz 0 90ml of leak solution by mixing one part liquid dishwashing soap with three parts water in a spray bottle Note Make sure control knobs are off Spray solution on the tank valve to regulator connection the Y joint in the hose the connection to the manifold behind the main control panel and the connection to the side burner valve Inspect the solution at the connection looking for bubbles If NO bubbles appear the connection is secure If bubbles appear you have a leak Check the regulator connection as follows Disconnect regulator from the tank and reconnect making sure the connection is secure Retest with solution If you continue to see bubbles replace the cylinder page 19 amp 2006 Char Griller A amp J Mfg Lighting Your Grill Danger Failure to open hood while igniting the grill or not waiting 5 minutes to allow the gas to clear if the grill does not light may result in an
29. ge 4 amp 2006 Char Griller A amp J Mfg Do not use in an explosive atmosphere Keep grill area clear and free from combustible materials gasoline and other flammable vapors and liquids 8 Do not touch metal parts of grill until it has completely cooled about 45 minutes to avoid burns unless you are wearing protective gear BBQ mittens pot holders etc 9 Do not alter this grill in any manner 10 Clean and inspect the hose before each use If there is evidence of abrasion wear cuts or leaks the hose must be replaced prior to operating the appliance The replacement hose assembly will be that which is specified by the manufacturer e Move gas hoses as far away as possible from hot surfaces and dripping hot grease e Never keep a filled container in a hot car or car trunk Heat will cause the gas pressure to increase which may open the relief valve and allow gas to escape e Keep the grill s valve compartment burners and circulating air passages clean Inspect the grill before each use WARNING 1 This grill is for outside use only and should not be used in a building garage or any other enclosed area 2 The use of alcohol prescription or non prescription drugs may impair the operator s ability to properly assemble or safely operate the grill 3 Always open grill lid slowly and carefully as heat and steam trapped within the grill can burn you severely 4 Always place your grill on a hard level surface
30. ients in nonmetal dish Let steak stand in marinade for no less than 4 hours in refrigerator Brown each side for 5 minutes but center should remain rare Cut steak diagonally across the grain into thin slices before serving Grill with fire grate in high hot position with lid open or closed MARINADE 1 2 cup vegetable or olive oil 1 3 cup soy sauce 1 4 cup red wine vinegar 2 tbs Lemon juice 1 tsp Dry mustard 1 minced clove garlic 1 small minced onion 1 4 tsp pepper QUAIL OR DOVES Cover birds in Italian dressing Good Seasons or Kraft Zesty marinate overnight pour off dressing and cover with Texas Pete Hot Sauce for 6 hours Wrap birds in thick bacon secured by a toothpick Place on grill keep turning until bacon is black Grill for 20 minutes Sear with lid open and fire grate in high hot position for 1 min each side before lowering grate and closing lid OR SMOKE by placing birds in center of GRID with fire in both ends of FIRE BOX KABOBS Alternating on skewers any combination of meat onions tomatoes green peppers mushrooms Zucchini circular slice of corn on the cob or pineapple Meat could consist of chunks of shrimp scallops lobster chicken sausage pork beef etc Marinate the meat in refrigerator for several hours Grill each side approximately 7 minutes turning occasionally while basting with marinade Leave a small amount of room between pieces in order to cook faster Grill with lid up and the fire grat
31. ime Garnish with pineapple rings about 15 minutes before end of cooking time HAM GLAZE 1 cup of light brown sugar firmly packed 1 2 cup orange juice 1 2 cup honey combine sugar juice and honey Let marinade sit for at least 4 hours SMOKED HOT DOGS STUFFED Slit hot dogs lengthwise within 1 4 inch of each end Stuff hot dogs with cheese and relish and wrap in bacon Place on cooking grid over drip pan and smoke 15 20 minutes or until bacon is crisp SMOKED CHICKEN PARTS AND HALVES Rinse pieces in cold water and pat dry with paper towels Brush each piece with vegetable oil and season to taste with salt and pepper Brown pieces directly above coals with lid open and grate in high or medium position for several minutes Then place pieces on cooking grate directly above drip pan With the grate in the low position cook with lid down for 55 to 60 minutes or until done Do not use vegetable oil or salt and pepper if using marinade SMOKED VENISON Place leg of venison in a container or hefty bag and marinate for 2 4 days turning daily Marinate bacon overnight in its marinade Remove roast from refrigerator at least an hour before cooking Season generously with seasoned salt and coarse ground black pepper Wrap 1 Ib Bacon over the top of the roast and smoke 20 25 minutes per pound or until tender Do not overcook Venison Marinade 1 cup Balsamic or wine vinegar 1 cup olive oil 2 oz Worcestershire 1 2 oz Tabasco 2 tbs Season All 1 to 2
32. over time NEVER EXCEED 450 F 230 C BECAUSE THIS WILL DAMAGE THE FINISH AND CONTRIBUTE TO RUST PAINT IS NOT WARRANTED AND WILL REQUIRE TOUCH UP THIS UNIT IS NOT WARRANTED AGAINST RUST 2 Charcoal Grill To START FIRE stack 50 60 briquettes in pyramid and saturate with lighter fluid DON T USE GASOLINE Light coals in several places close lid after briquettes ash over or gray spread them out and start cooking If one end burns faster use tongs to move coals from one end to the other for even heat ALWAYS FOLLOW CHARCOAL AND LIGHTER FLUID MANUFACTURERS INSTRUCTIONS AND WARNINGS USE OUTDOORS ONLY ON NONCOMBUSTIBLE SURFACE 15 AWAY FROM WOOD AND COMBUSTIBLE MATERIAL 3 Charcoal Grill Control heat with amount and type of FUEL DUAL DAMPERS and ADJUSTABLE FIRE GRATE Adjust GRATE one end at a time Wood burns hotter than coals More airflow is more heat 4 For less flare ups cook with lid in the down position 5 Charcoal Grill Add water soaked hardwood chips for a smoked flavor 6 Charcoal Grill Burn out may be rust out Ashes left in bottom too long hold moisture and rust through any thickness of steel 7 This grill is made of steel and cast iron which WILL RUST ESPECIALLY IF NOT PROPERLY CARED FOR 8 Charcoal Grill Do not use self starting charcoal as it will give unnatural flavor Burn lighter fluid completely before closing lid 9 After using coat vegetable oil on bare metal while warm to reduce rust On th
33. t card 0 Bam 0 SS tat taie Will BE Held E ete balers aa EXPIRATION DATE a SHIPPING CHARGE FOR ACCESSORIES Orders up to 25 5 95 75 0 6160 pere 25 to 50 8 95 150 10 300 22 95 LR on Used Produt 50 to 75 11 95 300 to 400 27 95 Qty 2 r 3 oe 99 ln Rotisserie Side Fire Box 7 99 or 5 99 Metal Side Shelf Cast Iron Griddle 1 pc 2 Sides Reversable Flat amp Griddle Charcoal Basket 9 99 ORDER NOW Vinyl Cover for Grill Model 6060 page 29 amp 2006 Char Griller A amp J Mfg
34. the gas clear for about 5 minutes before re lighting Clean your grill after each use DO NOT use abrasive or flammable cleaners as it will damage the parts of this product and may start a fire Side Burner 1 Open lid during lighting Lid must be open when burner is on 2 Burner valves must be in the off position 3 Open cylinder valve 4 Push in side burner valve knob fully and rotate slowly about turn counter clockwise until a click is heard If the burner does not light immediately turn the valve knob to OFF Wait 5 minutes for the gas to clear and repeat the procedure 5 After burner ignites adjust valve knob to desired cooking setting HI Shutting Off Burners 1 Always turn the valve knob s clockwise to the HI position then push in and turn to OFF Never force the knob without depressing it as this can damage the valve 2 Promptly turn the gas supply OFF at the propane cylinder 3 Close the lid of the grill Lighting Burner With a Match 1 Place a match in the end of the match holder that is installed on the side of Grill Housing Once lit immediately place the flame through the cooking grates as shown near the burner ports 2 Press in knob and rotate counter clockwise to the High setting and burner should light immediately rs De de Adjust burners to desired cooking settings b a Observe Flame Height When Lit Flame should be a Blue Yellow color To visually check that the burner is operating
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