Char-Broil 463270309 User's Manual
Contents
1. LL LJ E mail Address Direccion de correo electronico Adresse lectronique 1 0 Attach copy of your sales receipt here If you voluntarily provide us with your email address you give us permission to use your email address to send you offers that may interest you Adjunte aqu la copia de su Si nos informa voluntariamente su direcci n de correo electr nico nos da permiso para usarlo a fin de enviarle ofertas que pueden interesarle bod Si vous choisissez de nous fournir votre adresse lectronique vous nous donnez la permission de l utiliser pour vous faire part d offres sp ciales susceptibles Don VUE COPIA de vous int resser Veuillez attacher une copie de votre recu ici Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 3 Phone Number N mero telef nico Num ro de t l phone 6 Date of Purchase Fecha de compra Date de l achat A ds pr EE Es rre IMPORTANT IMPORTANTE IMPORTANT X N N la ti N i Write Serial Number and Model Number in spaces below T a S O DI es Escriba en los espacios de abajo el n mero de serie Ltt ttt tt ttt LLLI j y el numero de modelo Inscrivez le num ro de s rie et le num ro de modele dans les espaces ci dessous 8 Purchase Price Precio de compra Prix d achat J 00 D Your Gender Sexo Sexe 1 1 Male Masculino Masculin 2 L Female Femenino F minin O Which product are you registering Mail to Env elo a Qu produ2. 4 MAIN BURNER F 500 FIREBOX __ Miu ELECTRODE W WIRE COLLECTOR F MAIN BURNER _Q 3 CARRYOVER TUBE W COTTER PIN R 1 IGNITER SWITCH MODULE MIN HOSE VALVE REGULATOR ASSY S 1 500 FIREBOX DRIP PAN F SB IL 1 FASCIA F RIGHT SIDE SHELF KK 1 INNER TOP LID HEAT SHIELD LL 1 HANDLEFTOPLID eal RUBBER BUMPER RECTANGLE F MM TOP LID Key Qty Description OO 1 TEMPERATURE GAUGE PREMIUM _ PP 1 LOGOPLATE QQ 1 HARDWARE F TOP LID ASSEMBLY _ RR 1 LEFTDOOR NOHANDLE DOOR HANDLE DOOR HANDLE NOT Pictured Key OtyDescription Ll 2 DOOR MAGNET 1 CASTER WRENCH 1 JHARDWARE PACK 1 ASSEMBLY MANUAL ENGLISH NOTE Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model However the method of assembly remains the same PARTS DIAGRAM ASSEMBLY 1 Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front Fixed caster Bottom shelf 2 Attach side panels to bottom shelf using three 1 4 20x1 2 screws 7mm lock washers and 1 4 20x1 2 screw 7mm flat washers per panel IMPORTANT Panel with large hole must Be on left side of bottom shelf 7mm lock washer 7mm flat washer with large hole Left side panel BRL EU
3. Make sure side panels are pushed as far to the rear of bottom shelf as possible before fully tightening screws 4 Right side panel 17 j 4 Place lower back panel between side panels at rear of bottom shelf Secure lower back panel to side panels using four 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers on each side This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart aligning slots at bottom of grill head with posts on cart side panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart Regulator hose Lower back panel 1 4 20x1 2 screw 7mm lock washer o 7mm flat washer es Lo A Grill head 5 On back of grill place upper back panel between side panels and above lower back panel Secure upper back panel in lower holes using one 1 4 20x1 screw 7mm lock washer and 7mm flat washer on each side Do not fully tighten screws until side shelf installation is complete in later steps ag a ILLI Upper back panel Insert flange on right side shelf into side shelf brackets on side of firebox Attach right side shelf using three 1 4 20x3 4 screws 7mm lock washers 7mm flat washers 1 4 nuts shown A Attach rear of shelf using one 1 4 20x17 screw 7mm lock washer and 7mm flat washer in lower hole shown B Attach front of sh
4. PRODUCT GUIDE MODEL 463270309 IMPORTANT Fill out the product record information below Serial Number See rating label on grill for serial number Date Purchased b o 400 For support and to register your grill please visit us at www charbroil com If you have questions or need assistance during assembly de Y please call 1 800 241 7548 CONVERSION READY CONVERSION INMEDIATA Easily converts from LP liquid propane to NG natural gas Conversi n f cil de propano l quido PL al gas natural GN Estimated assembly time 30 minutes Visit the grill accessory aisle for a complete kit Visite el pasillo de accesorios para parrillas para adqui un kit completo DUAL FUEL The following are trademarks registered by W C Bradley Co in the U S Patent and Trademark Office Char Broil amp America s Legendary Barbeque Company American Gourmet Bandera BrushHawg CB940 Char Diamonds Char Broil Charcoal Gas DiamondFlame Everybody Grills Everybody Outside FastStart Fireball Firenzy FlavorMaster Grill2Go Grill2Go Express Grill Lovers H20 Smoker Keepers of the Flame New Braunfels Smoker Company Oklahoma Joe s amp Patio Bistro amp Patio Caddie Patio Kitchen Precision Flame Quantum Santa Fe Sear and Grill Sierra amp Signature Series The Big Easy The Minute Grill Trentino Wild West Tradition and the following marks an
5. Check to ensure battery cap is fully engaged elf no sparks are generated with new battery and good wire connections module is faulty Are output connections on and tight Are the electrode tips pointing in the right direction Is the gap too big Are output connections on and tight lf possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correctly with end up and end down Replace battery with new AA size alkaline battery Remove battery cap and reinstall making sure it can be fully engaged Replace spark module assembly Remove and reconnect all output connections at module and electrodes Main Burners Tip of electrode should be pointing toward port hole in burner The distance should be 1 8 to 3 16 Adjust if necessary Sideburner Tip of electrode should be pointing toward gas port opening on burner The distance should be 1 8 to 3 16 Adjust if necessary Remove and reconnect all output connections at module and electrodes elf sparks are observed other than from burner s wire insulation may be damaged Replace wires Repla
6. Wash with warm soapy water and wipe dry A Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To maintain your grill s high quality appearance wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics e Cooking surfaces If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot SPIDER ALERT SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn t as strong as it should be take the time to check and clean the venturi s CONTROL PANEL p f z ff fe In some areas of the country spiders or small insects have been known to create flashback p
7. buildup in burner area Possible Cause GAS ISSUES Trying to light wrong burner Burner not engaged with control valve Obstruction in burner No gas flow Vapor lock at coupling nut to LP cylinder Coupling nut and LP cylinder valve not fully connected ELECTRICAL ISSUES Electrode cracked or broken sparks at crack Electrode tip not in proper position Wire and or electrode covered with cooking residue Wires are loose or disconnected Wires are shorting sparking between ignitor and electrode Dead battery Prevention Solution Turn off gas at LP cylinder or at source on natural gas systems If anything but burned replace valve hose regulator If burned discontinue use of product until a plumber has investigated cause and corrections are made Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard and Cleaning the Burner Assembly pages Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After cooling clean food particles and ex
8. grill on its highest setting for 15 20 minutes prior to your first use This aids in removing the oils used during manufacturing Lava Rock Briquettes This gas grill has been designed engineered and tested to be used with flame tamers or heat distribution plates to provide more even heating improve the cleaning process and reduce flare ups The addition of after market lava rocks charcoal or briquettes of any type will cause poor combustion and increase the likelihood of a grease fire and is not recommended Using briquettes lava rock or charcoal in this grill will void your warranty For extra smoke flavor we recommend using a smoker box with wood chips Temperature The temperature gauge in the hood of your new grill measures air temperature The air temperature inside your grill will never be as hot as the temperature at the cooking surface Note Since 1995 all regulators the part that attaches to the gas tank to regulate the flow of gas have included a safety feature that restricts gas flow in the event of a gas leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting Regulator Coupling Nut If your grill is not getting
9. portion of this Product Guide for complete information LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer Manufacturer warrants to the original consumer purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase The manufacturer reserves the right to require that defective parts be returned postage and or freight pre paid by the consumer for review and examination SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF FAILURE COVERAGE All Parts 1 year from date of purchase PERFORATION MANUFACTURING AND MATERIAL DEFECTS ONLY Note A dated sales reciept WILL be required for warranty service The original consumer purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty This limited warranty 1s applicable in the United States and Canada only is only available to the original owner of the product and is not transferable Manufacturer requires proof of your date of purchase Therefore you should retain your sales slip or invoice Registering your product is not a substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records This limited warranty applies to the functionality of the product ONLY and does not cov
10. your grilling area Direct Cooking Direct cooking involves grilling your meat directly over high heat It is perfect for searing steaks chops and other smaller pieces of meat and vegetables that quickly make their way to the table Indirect Cooking Indirect cooking utilizes select burners to circulate heat throughout the grill without direct contact between the meat and the flame The meat is placed over the burner that is off This method is generally used to slow cook large cuts of meat and poultry A pan can be placed underneath the meat to catch A N N Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking burner arrangement A pan can be placed underneath the meat to catch grease and food drippings and helps minimize clean up Food Safety Food safety is a very important part of enjoying the outdoor cooking experience To keep food safe from harmful bacteria follow these four basic steps Clean Wash hands utensils and surfaces with hot soapy water before and after handling raw meat Separate Separate raw meats from ready to eat foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods C
11. 530 098 D535 000 Canada 87 743 87 744 97 504 99 355 102 037 104 200 2 315 567 2 336 036 France 010 231 010 422 010 590 010 849 1 089 646 Germany 1 089 646 South Korea 384 565 China 99 127 066 5 United Kingdom 2 099 402 1 089 646 Other Patents Pending 2008 W C Bradley Company TM REVISION 00 2008 Char Broil LLC Columbus GA 31902 Printed in China Assembly instructions 2008 09 02 08 80007448 TABLE OF CONTENTS POF VOUP SAIC esos bres ooo due capos tes 2 3 Use and 4 9 Grilling Guide 10 13 Limited Warran s uc ie dieu Rer arre 14 aX 2E 15 giat cn MP 16 cas 17 26 Troubleshooting n n annuun nnana eene 21 29 Registration Card 0 0 ccc ccc eee eee een oo 31 Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual WARNING Indicates an potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury If you smell gas Shut off gas to the appliance Extinguish any open flame Open lid If odor continues keep away from the appliance and immediatel
12. Broil on line store Sizzle On The Grill E newsletter And much more Please visit us at www charbroil com and click on the Buy Online link to find grilling tools and accessories maintenance items covers grill parts Char Broil grills and cookers and of course the famous Oklahoma Joe s sauces rubs and marinades We also have a Special Offers section so be sure to check often for specials deals In addition to the online store charbroil com offers you a wealth of information regarding Char Broil gas charcoal electric and new infrared grills and cookers Be sure to check out our many grilling recipes and don t forget to sign up for our exciting newsletter Sizzle on the Grill to stay updated on new recipes contests and the latest happenings here at Char Broil Charbroil com also offers on line customer support for Char Broil products Thank you for support and HAPPY GRILLING www charbroil com For all your grilling needs
13. Department of Transportation DOT or for Canada CAN CSA B339 cylinders spheres and tubes for transportation of dangerous goods Transport Canada TC See LP oylinder collar for marking eLP cylinder valve must have Type 1 outlet compatible with regulator or grill Safety relief valve UL listed Overfill Protection OPD Hand Wheel Device OPD This OPD safety feature is identified by a unique triangular hand wheel Use only LP cylinders equipped with this type of valve LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve Always keep LP cylinders in upright position during use transit or storage LP oylinder in upright position for vapor withdrawal LP Liquefied Petroleum Gas LP gas is nontoxic odorless and colorless when produced For Your Safety LP gas has been given an odor similar to rotten cabbage so that it can be smelled eLP gas is highly flammable and may ignite unexpectedly when mixed with air LP Cylinder Filling eUse only licensed and experienced dealers P dealer must purge new cylinder before filling eDealer should NEVER fill LP cylinder more than 8096 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not release liquid propane LP gas into the atmosphere This is a hazardous pr
14. actice To remove gas from LP cylinder contact an LP dealer or call a local fire department for assistance Check the telephone directory under Gas Companies for nearest certified LP dealers LP Cylinder Exchange Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety e eak test must be repeated each time LP cylinder is exchanged or refilled eDo not smoke during leak test Do not use an open flame to check for gas leaks eGrill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below A Do not use household cleaning agents Damage to gas train components can result If growing bubbles appear do not use or move the LP cylinder Contact an LP g
15. as supplier or your fire department Connecting Regulator to the LP Cylinder 1 LP cylinder must be properly secured onto grill Refer to assembly section 2 Turn all control knobs to the OFF position 3 Turn LP cylinder OFF by turning hand wheel clockwise to a full stop 4 Remove the protective cap from LP cylinder valve Always use cap and strap supplied with valve Type 1 outlet with a thread on outside Do not use a POL transport plug plastic part with external threads It will defeat the safety feature of the valve 5 Hold regulator and insert nipple into LP cylinder valve Hand tighten the coupling nut holding regulator in a straight line with LP cylinder valve so as not to cross thread the connection Nipple has to be centered Hold coupling nut and regulator as shown for proper connection to LP cylinder valve 6 Turn the coupling nut clockwise and tighten to a full stop The regulator will seal on the back check feature in the LP cylinder valve resulting in some resistance An additional one half to three quarters turn is required to complete the connection Tighten by hand only do not use tools NOTE If you cannot complete the connection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator Do not insert any tool or foreign object into the valve outlet or safety relief valve You may damage the valve and
16. cause a leak Leaking propane may result in explosion fire severe personal injury or death Outdoor gas appliance is not intended to be installed in or on a boat Outdoor gas appliance is not intended to be installed in or on an RV Never attempt to attach this grill to the self contained LP gas system of a camper trailer or motor home Do not use grill until leak tested If a leak is detected at any time STOP and call the fire department If you cannot stop a gas leak immediately close LPcylinder valve and call LP gas supplier or your fire department Leak Testing Valves Hose and Regulator 1 Turn all grill control knobs to OFF 2 Be sure regulator is tightly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below NOTE Sideburner shelf fascia not shown for clarity 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call for replacement parts 6 Always close LP cylinder valve after performing leak test by turning hand wheel clockwise For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from mat
17. ce battery with a new AA size alkaline battery Use paper towel to remove moisture Replace cracked or broken electrodes 29 NOTES 30 Please register your product online at www charbroil com register If you register online you do not need to send in this registration card PLEASE FILL OUT THIS CARD AND ATTACH A COPY OF YOUR SALES RECEIPT RETURN IT WITHIN 10 DAYS OF PURCHASE FAILURE TO RETURN MAY AFFECT YOUR WARRANTY COVERAGE FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED THIS WARRANTY IS NON TRANSFERABLE LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA SI NO LA DEVUELVE PUEDE VERSE AFECT ADA SU COBERTURA DE GARANTIA PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA CONSERVE LA FACTURA ESTA GARANTIA ES INTRANSFERIBLE VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L ACHAT LA COUVERTURE DE VOTRE GARANTIE POURRAIT EN ETRE AFFECTEE SI VOUS NE LE FAITES PAS POUR OBTENIR LE SERVICE SOUS GARANTIE UNE PREUVE D ACHAT DOIT ETRE PRESENTEE VEUILLEZ CONSERVER VOTRE FACTURE LA PRESENTE GARANTIE N EST PAS TRANSFERABLE 1 First Name Nombre Pr nom Initial Inicial Initiale Last Name Apellido Nom de famille Address number and street Direcci n n mero y calle Adresse num ro et rue Apt Number N de apart N d appt City Ciudad Ville State Estado Province Zip Code C digo Zip Code postal Lt tt ttt tt tt tte W tl tlt ET El TT
18. cess grease from inside firebox area grease tray and other surfaces Prevention Solution e See instructions on control panel and in Use and Care section Make sure valves are positioned inside of burner tubes Ensure burner tubes are not obstructed with spider webs or other matter See cleaning section of Use and Care Make sure LP cylinder is not empty If LP cylinder is not empty refer to Sudden drop in gas flow Turn off knobs and disconnect coupling nut from LP cylinder Reconnect and retry Turn the coupling nut approximately one half to three quarters additional turn until solid stop Tighten by hand only do not use tools Replace electrode s Main Burners Tip of electrode should be pointing toward gas port opening on burner The distance should be 1 8 to 1 4 Adjust if necessary Sideburner Tip of electrode should be pointing toward gas port opening on burner the distance should be 1 8 to 3 16 Adjust if necessary Clean wire and or electrode with rubbing alcohol and clean swab Reconnect wires or replace electrode wire assembly Replace ignitor wire electrode assembly Replace with a new AA size alkaline battery Troubleshooting continued Problem using ignitor Burner s will not match light Sudden drop in gas flow or low flame Flames blow out Flare up Persistent grease fire Flashback fire in burner tube s Unable to fill LP
19. cia Align the holes on valve bracket with left and right holes on fascia Secure using lock washers and screws that were removed from bracket Next place sideburner bezel over valve stem on front side of fascia Align small holes on bezel with upper and lower holes on fascia Attach using two 8 32x3 8 screws and 4mm lock washers Press sideburner control knob onto valve stem Note Use left and right Note U di holes on fascia to ote Use upper and lower attach valve bracket holes on fascia to Screws and Washers attach bezel removed from valve bracket Control knob 8 32x3 8 screw 1 Install bezel with OFF attop T ASES 4mm E OCEAN lock washer y Control knob bezel t Sideburner fascia Sideburner valve bracket Valve e Y Insert sideburner burner into left shelf The stud on bottom of burner fits into rear small hole in sideburner drip pan on shelf shown A Secure burner to sideburner drip pan with one Wing nut shown B Make sure burner tube engages sideburner valve shown C Sideburner burner Sideburner drip pan Sideburner drip pan Under sidebumer shelf attach sidebumer ignitor wire to electrode shown A Place sidebumer grate onto sidebumer shef aligning grate legs with holes in shelf shown B Sideburner grate Sideburner Ignitor Wire 1 1 Insert front brace under control panel and between cart side panels Make sure door hinge pins are on the top side and fadngthe
20. cto est registrando Quel produit enregistrez vous Consumer Warranty Service 1 1 Gas Grill Parrilla a gas Gril au gaz P O Box 1240 2 Ll Electric Grill Parrilla el ctrica Gril lectrique 3 CI Smoker Ahumador Fumoir Col umbus GA 31902 1240 4 L Charcoal Grill Parrilla a carb n Barbecue au charbon 5 LI Charcoal Smoker Ahumador a carb n Fumoir au charbon 6 LI Outdoor Fireplace Chimenea para exteriores Foyer ext rieur 7 LI Cooker Fryer Cocina freidora Cuiseur Friteuse 8 LI Other Otro Autre Thank you for completing this questionnaire Your answers will help us and other companies reach you with offers that may interest you If you prefernot to receive these offers please check here LJ Gracias por completar este cuestionario Sus respuestas nos ayudar n a nosotros y a otras compa as a llegar a usted con ofertas que puedan resultarle de inter s Si prefiere no recibir estas ofertas por favor marque aqu L1 Merci d avoir bien voulu remplir ce questionnaire Vos r ponses nous aideront et aideront d autres compagnies vous communiquer des of fres sp ciales susceptibles de vous int resser Si vous pr f rez ne pas recevoir d informations REGTEMP REVOO concernant ces of fres sp ciales veuillez cocher ici O 31 Here s what you can find at www charbroil com e Register your Char Broil product Get information about our products Our replacement parts Reliable customer support Delicious recipes Char
21. der the terms of this limited warranty Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER NO PRODUCT PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies in addition to or inconsistent with those stated above Manufacturer s maximum liability in any event shall not exceed the purchase price of the product paid by the original consumer NOTE Some states do not allow an exclusion or limitation of incid
22. elf and fascia using one 8x3 8 self tapping screw and large flat washer shown C Attach front of shelf and fascia using one 1 4 20x3 4 screw 7mm lock washer 7mm flat washer and 1 4 nut shown D C 1 4 20x1 it her 7mm lock xil washer washer 7mm lock washer i right side shelf 1 4 20x3 4 Screw 1 4 nut 7mm lock UR washer M 7mm flat washer 7 Insert flange on left sideburner shelf into side shelf brackets on side of firebox Attach left sideburner shelf using three 1 4 20x3 4 screws 7mm lock washers 7mm flat washers 1 4 nuts shown A Attach rear of shelf using one 1 4 20x 11 screw 7mm lock washer and 7mm flat washer in lower hole shown B Attach front of shelf and fascia using one 8x3 8 self tapping screw and large flat washer shown C Under main control panel attach front of shelf and fascia using one 1 4 20x3 4 screw 7mm lock washer 7mm flat washer and 1 4 nut shown DJE Now you may fully tighten lower screws on upper back panel Flange into Brac kets 1 4 20x 11 7mm lock 7mm flat SCTER washer VS iris umm 4 20 3 4 i Screw Fascia left sidebur 1 4 20x3 4 7mm lock screw washer 20 First remove the two screws and lock washers factory attached to the sideburner valve bracket Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fas
23. ental or consequential damages so some of the above limitations or exclusions may not apply to you This limited warranty gives you specific legal rights as set foth herein You may also have other rights which vary from state to state In the state of California only if refinishing or replacement of the product is not commercially practicable the retailer selling this product or the Manufacturer will refund the purchase price paid for the product less the amount directly attributable to use by the original consumer purchaser prior to discovery of the nonconformity In addition in the state of California only you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty If you wish to obtain performance of any obligation under this limited warranty you should write to Consumer Relations P O Box 1240 Columbus GA 31902 1240 Consumer returns will not be accepted unless a valid Return Authorization is first acquired Authorized returns are clearly marked on the outside of the package with an RA number and the package is shipped freight postage pre paid Consumer returns that do not meet these standards will be refused 14 PARTS LIST Key Qty Description B 1 TANK SCREW F BOTTOM SHELF D _ 2 CASTER FIXED CART RIGHT SIDE PANEL L 1 FERONT BRACE LEFT RAIL F LCS 500 GREASE TRAY EB RIGHT RAIL F LCS 500 GREASE TRAY M 1 FIREBOX _O
24. er hanging from side of cart Light match place into lighting hole on right or left side of firebox 5 P ush in and turn far right or far left knob to HI position Be sure burner lights and stays lit 6 If ignition does NOT occur in 5 seconds turn the burner control knob OFF wait 5 minutes and repeat the lighting procedure T Light other burners by pushing knob in and turning to HI position If your grill has two cooking zones repeat steps 4 through 6 for the remaining section of the grill Warning Top cover must be open when side burner s is in operation Sideburner Ignitor Lighting A Do not lean over grill while lighting 1 Turn OFF all gas burner control valves 2 Turn ON gas at LP cylinder 3 To ignite SIDEBURNER open sideburner cover 4 Turn sideburner knob to the HI position to ignite burner 5 Once burner has ignited turn knob to desired setting 6 If sideburner does not light turn knob to OFF wait 5 minutes then repeat lighting procedure Sideburner Match Lighting A Do not lean over grill while lighting 1 0pen lid during lighting Turn ON gas at LP cylinder 2 Place lit match near burner 3 Turn sideburner knob to the HI position Burner Flame Check Remove cooking grates and troughs Light burners rotate knobs from HI to LOW You should see a smaller flame in the LOW position than seen on HI Perform burner flame check on sideburner also Always check flame prior to each use If o
25. er cosmetic issues such as scratches dents corrosions or discoloring by heat abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance surface rust or the discoloration of stainless steel surfaces RUST is not considered a manufacturing or materials defect This limited warranty will not reimburse you for the cost of any inconvenience food personal injury or property damage ITEMS MANUFACTURER WILL NOT PAY FOR Shipping cost standard or expedited for warranty and replacement parts Service calls to your home Repairs when your product is used for other than normal single family household or residential use Damage failures or operating difficulties resulting from accident alteration careless handling misuse abuse fire flood acts of God improper installation or maintenance installation not in accordance with electrical or plumbing codes or use of products not approved by the manufacturer Any food loss due to product failures or operating difficulties Replacement parts or repair labor costs for units operated outside the United States or Canada Pickup and delivery of your product Repairs to parts or systems resulting from unauthorized modifications made to the product The removal and or reinstallation of your product DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES BW N O OND Repair or replacement of defective parts is your exclusive remedy un
26. erials that burn Do not block holes in sides or back of grill Check burner flames regularly Use grill only in well ventilated space NEVER use in enclosed space such as carport garage porch covered patio or under an overhead structure of any kind Do not use charcoal or ceramic briquets in a gas grill Unless briquets are supplied with your grill Use grill at least 3 ft from any wall or surface Maintain 10 ft clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters live electrical appliances etc Apartment Dwellers Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex If allowed use outside on the ground floor with a three 3 foot clearance from walls or rails Do not use on or under balconies NEVER attempt to light burner with lid closed A buildup of non ignited gas inside a closed grill is hazardous Never operate grill with LP cylinder out of correct position specified in assembly instructions Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position Safety Tips A Before opening LP cylinder valve check the coupling nut for tightness A When grill is not in use turn off all control knobs and LP cylinder valve A Never move grill while in operation or still hot A Use long handled barbecue utensils and oven mitts to av
27. front Secure using two 1 4 20x 11 screws 7mm lock washers and 7mm flat washers on each side NOTE MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART Note some parts omitted for clarity of illustration Door Hinge Pin PEN Nen T st A eet mo 7mm flat 7mm lock 1 4 20x 11 washer washer screw 12 15 Inside of cart insert rear shield tab into left slot on upper of lower back panel Insert left and right grease tray rails into slots beneath grease tray opening in upper back panel shown A Attach front shield tabs under front brace and attach right and left rails under front brace with three 8x3 8 self tapping screws shown B Y Tank heat shield Note some parts omitted for clarity of illustration Tank heat shield Grease tray opening Insert hinge pin on bottom of doors into hole in bottom shelf P ress upper hinge pin in front brace align hinge hole on top of door and release hinge pin into door Hinge pin on bottom Left door of door 23 Release the cap and nut from electronic ignition module Attach electronic ignition module and heat shield to the cart right 1 4 side panel with the nut and cap shown A Connect each of the wires from the main burner electrodes and sideburner electrode into the back of the Electronic Ignition Module Total 5 connections Connect the two wires A and B from the switch wiring har
28. hotter than 250 F to 300 F these steps should be taken first to reset the gas regulator safety device 1 Open the grill lid 2 Turn off all knobs on the control panel in front 3 Turn off the tank knob 4 Disconnect the regulator from the LP tank 9 Wait 30 seconds 6 Reconnect the regulator to the LP tank 7 Slowly open the LP tank knob all the way Do not put excessive force on the valve at the full open position to avoid damaging the valve 8 Turn on the appropriate control knob and light the grill per the instructions on the control panel An illustration of this process is included in this Product Guide See Troubleshooting section for additional information Pre Heating Your Grill Just like your home oven your grill should be pre heated to provide optimum performance Pre heat the grill on high for 10 15 minutes longer if weather conditions require Please refer to the lighting instructions inside the Product Guide if you have questions about how to light your grill A match light chain and GRILLING GUIDE Grilling 101 Outdoor grilling is really quite simple You ll succeed with burgers dogs or steaks usually on your very first try With experience you will learn how to work with your grill creating more imaginative meals all the time This knowledge makes up the art of grilling Before you start grilling organize your food according to cooking technique and required cooking time and optimize the use of
29. l conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking surfaces If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot Storing Your Grill Clean cooking grates e Store grill in dry location e When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer e Store grill indoors ONLY if LP cylinder is turned off disconnected and removed from grill Never store LP cylinder indoors e When removing grill from storage follow the Cleaning the Burner Assembly instructions in the Use and Care section of the Product Guide Critters opiders like to make their homes in the venturi tubes of grills These must be inspected and cleaned regularly to ensure there are no blockages Refer to the Use and Care
30. lavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling Dry rubs can be applied directly to the meat immediately before Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in water for approximately 30 minutes before adding to a smoke box or pan Place smoke box or pan on top of the cooking grate above the flame Turn grill on high until the wood starts to smoke Reduce heat to desired temperature for cooking and place food on cooking grate as desired Close lid to retain more smoke Hardwood varieties that work particularly well with grilled foods include Alder Apple Cherry Grapevines Hickory Mesquite Oak Rosemary and Sassafras Skewers Metal skewers should be flat with long handles Round skewers allow food to roll when turned so it may not cook as evenly Use metal skewers when cooking meat kabobs Wooden skewers should be soaked in water for an hour before use and are best used for quick cooking foods such as vegetables and fruits Utensils Use tongs or a spatula to handle the food instead of a fork and don t turn the food too often Piercing the food with a fork will release ee juices that you want in the meat and may e cause flare ups A GRILLING GUIDE Cleaning Your Grill Why Clean We ve all heard the saying An
31. ness into the back of the Electronic Ignition Module Total 2 connections NOTE Switchterminals are larger than electrode terminals and should only be installed in location shown as A B Electronic ignition module 1 5 Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox Note Some parts omitted for clarity of illustration Front of firebox Flame tamers Back of firebox o p E gt 6 Place cooking grates onto the firebox as shown Insert the two wire ends at rear of warming rack into holes in back of firebox Front wires of warming rack rest on sides of firebox Note Some parts omitted for clarity of illustration Assembled warming rack Warming rack f a RS aert AA E SNNT 0 7 AAA TT IR as qe T S AA s s a mL MN P zt Cooking grate 1 7 LP CYLINDER IS SOLD SEPARATELY Fill and leak check the cylinder before attaching to grill and regulator see Use amp Care section Once cylinder has been filled and leak checked place cylinder into hole in bottom shelf Make sure cylinder valve is facing front of grill Secure cylinder with cylinder screw under bottom shelf Insert regulator through large hole in left side panel See Use amp Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Cylinder screw at rear of ca
32. nly low flame is seen refer to Sudden drop or low flame in the Troubleshooting Section o gt of gt oQ gt of gt o gt V D Turning Grill Off Turn all knobs to the OFF position Turn LP cylinder OFF by turning hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP cylinder Press and hold electronic ignitor button Click should be heard and spark seen each time between each collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valves should turn smoothly Hose Check Before each use check to see if hoses are cut or worn Replace damaged hoses before using grill Use only valve hose regulator specified by manufacturer General Grill Cleaning Do not mistake brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grillloven cleaner to painted surfaces Plastic parts
33. oid burns and splatters A Maximum load for sideburner and side shelf is 10 lbs A The grease tray must be inserted into grill and emptied after each use Do not remove grease tray until grill has completely cooled A Clean grill often preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot A f you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing P erform a leak test A Keep ventilation openings in cylinder enclosure grill cart free and clear of debris A Do not store objects or materials inside the grill cart enclosure that would block the flow of combustion air to the underside of either the control panel or the firebox bowl A The regulator may make a humming or whistling noise during operation This will not affect safety or use of grill A f you have a grill problem see the Troubleshooting Section A If the regulator frosts turn off grill and LP cylinder valve immediately This indicates a problem with the cylinder and it should not be used on any product Return to supplier Putting out grease fires by closing the lid is not possible Grills are well ventilated for safety rea
34. ook Cook meat and poultry thoroughly to kill bacteria Use a thermometer to ensure proper internal food temperatures GRILLING GUIDE Tips amp Tricks Cooking on your new grill is a hands on experience and it is recommended to remain outside with your grill while cooking Grilling can be affected by many external conditions In cold weather you will need more heat to reach an ideal cooking temperature and grilling may take longer The meat s internal temperature and thickness can also affect cooking times Cold and thicker meats will take longer to cook Internal Meat Temperatures Meat cooked on a grill often browns very fast on the outside Therefore use a meat thermometer to ensure it has reached safe internal temperatures USDA Recommended Safe Minimum Internal Temperatures Beef Veal Lamb Steaks amp Roasts 145 F 145 F 160 F Beef Veal Lamb Ground 160 F Egg Dishes 160 F Turkey Chicken amp Duck Whole ETIN Pieces amp Ground 165 F Please refer to the USDA for complete up to date information Our internal temperature chart is based on USDA standards for meat doneness Check it out at www isitdoneyet gov Sauces Sauces containing sugars and fats can cause flare ups and your food may burn In general apply these sauces during the final 10 minutes of cooking Keep in mind use of excessive sauces or glazes will also require extra cleaning afterwards Marinades and Rubs To enhance the f
35. ossible gas release from the safety relief valve This could cause an intense fire with risk of property damage serious injury or death f you see smell or hear gas escaping immediately get away from the LP cylinder appliance and call your fire department LP Tank Removal Transport And Storage Turn OFF all control knobs and LP tank valve Turn coupling nut counterclockwise by hand only do not use tools to disconnect Lift LP tank wire upward off of LP tank collar then lift LP tank up and off of support bracket Install safety cap onto LP tank valve Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury and or property damage LP Tank Valve Safety Cap Retainer Strap Adisconnected LP tank in storage or being transported must have a safety cap installed as shown Do not store an LP tank in enclosed spaces such as a carport garage porch covered patio or other building Never leave an LP tank inside a vehicle which may become overheated by the sun Do not store an LP tank in an area where children play 4 LP Cylinder eThe LP cylinder used with your grill must meet the following requirements eUse LP cylinders only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 Ib 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S
36. ounce of prevention is worth a pound of cure This is great advice when it comes to keeping your grill clean J Routine Care Periodic cleaning of this grill is necessary as grill fires can occur when grease and food debris collect in the bottom of the grill After each use remove any remaining food particles from the cooking grate and inside of the grill using a grill brush Do this after the grill has cooled down yet is still warm It is much easier to clean food particles while warmth is still present than after the food particles have completely cooled and hardened This grill is not designed to be burned off by closing the lid and turning the burners on High for an extended time The excessive heat generated can cause leftover grease to catch fire and can cause permanent damage to your grill General Cleaning Plastic parts Wash with warm soapy water and wipe dry Do not use abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or glass cleaner Use non abrasive scouring powder for stubborn Stains Painted surfaces Wash with mild detergent or non abrasive cleaner and warm water Wipe dry with a soft non abrasive cloth Stainless steel surfaces Stainless steel can rust under certain conditions This can be caused by environmenta
37. roblems The spiders spin webs build nests and lay eggs in the grill s venturi tube s obstructing the flow of gas to the burner The backed up gas can ignite in the venturi behind the control panel This is Known as a flashback and it can damage your grill and even cause injury To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period Storing Your Grill Clean cooking grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the Burner Assembly instructions before starting grill Cleaning the Burner Assembly Follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas OFF at control knobs and LP cylinder 2 Remove cooking grates and flame tamers 3 Remove screws and carryover tubes from rear of burners 4 Remove screw and washers to disengage burner from bracket on firebox 5 Remove screws to detach electrode from burner Electrode should remain in firebox 6 Carefull
38. rop in gas flow above Clean burners and inside of grill firebox Trim fat from meat before grilling Adjust lower temperature accordingly Turn knobs to OFF Turn gas off at LP tank Leave lid in position and let fire burn out After grill cools remove and clean all parts Turn knobs to OFF Clean burner and or burner tubes See burner cleaning section of Use and Care manual The worn nozzles don t have enough bite to engage the valve Try a second LP dealer Clean carry over tube s with wire brush Troubleshooting Integrated Electronic Ignition Problem Ignition SECTION No sparks appear at any electrodes when burner control knobs are turned to no noise can be heard from spark module SECTION Il No sparks appear at any electrodes when burner control knobs are turned to noise can be heard from spark module SECTION IlI Sparks are present but not at all electrodes and or not at full strength Possible Cause Battery not installed properly Dead battery Battery cap not installed properly Faulty spark module Output lead connections not connected Electrode tip not in proper position Output lead connections not connected Arcing to grill away from burner s Weak battery Electrodes are wet Electrodes cracked or broken sparks at crack Check Procedure Check battery orientation Has battery been used previously
39. rt Always keep LP cylinders in upright position during use transport and storage Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in the risk of fire On back of grill slide grease tray into opening in upper back panel Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage m Grease tray Unscrew electronic ignition cap on cart right side panel Insert AA battery into ignitor negative end first Replace the cap AA Battery Electronic Ignition Cap Troubleshooting Emergencies Gas leaking from cracked cut burned hose Gas leaking from LP cylinder Gas leaking from LP cylinder valve Gas leaking between LP cylinder and regulator connection Fire coming through control panel Grease fire or continuous excessive flames above cooking surface Troubleshooting Problem Burner s will not light using ignitor See Electronic Ignition Troubleshooting also Continued on next page Possible Cause Damaged hose Mechanical failure due to rusting or mishandling e Failure of cylinder valve from mishandling or mechanical failure Improper installation connection not tight failure of rubber seal Fire in burner tube section of burner due to blockage Too much grease
40. sons Do not use water on a grease fire Personal injury may result If a grease fire develops turn knobs and LP cylinder off Do not leave grill unattended while preheating or burning off food residue on HI If grill has not been regularly cleaned a grease fire can occur that may damage the product Main Burner Ignitor Lighting A Do not lean over grill while lighting 1 Turn OFF all Gas Burner Control Valves 2 Turn ON gas at LP cylinder 3 0pen lid during Lighting 4 To ignite turn burner control valve to the HI position 5 Once burner has ignited use flame viewing ports on front of control panel to verify ignition turn knob to desired setting 6 If Ignition does not occur in 5 seconds turn the burner controls OFF wait 5 minutes and repeat the lighting procedure T Ignite remaining burners by repeating steps 4 through 6 for each burner Lighting instructions continued on next page Turn controls and gas source or tank OFF when not in use If ignition does NOT occur in 5 seconds turn the burner controls OFF wait 5 minutes and repeat the lighting procedure If the burner does not ignite with the valve open gas will continue to flow out of the burner and could accidently ignite with risk of injury Main Burner Match Lighting A Do not lean over grill while lighting 1 Turn OFF all gas burner control valves 2 Turn ON gas at LP cylinder 3 0 pen lid during lighting 4 Place match into match hold
41. t must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSIA 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States and or Canada only Do not modify for use in any other location Modification will result in a safety hazard Do not attempt to repair or alter the hose valve regulator for any assumed defect Any modification to this assembly will void your warranty and create the risk of a gas leak and fire Use only authorized replacement parts supplied by manufacturer USE AND CARE NEVER store a spare LP cylinder under or near the appliance or in an enclosed area Never fill a cylinder beyond 80 full If the information in two points above is not followed exactly a fire causing death or serious injury may occur An over filled or improperly stored cylinder is a hazard due to p
42. tank One burner does not light from other burner s Burner s will not light Possible Cause Faulty electronic ignition circuit Sparking somewhere other than between burner and electrode See GAS ISSUES on previous page mproper method of match lighting Out of gas Excess flow valve tripped Vapor lock at coupling nut LP tank connection High or gusting winds Low on LP gas Excess flow valve tripped Grease buildup Excessive fat in meat Excessive cooking temperature Grease trapped by food buildup around burner system Burner and or burner tubes are blocked Some dealers have older fill nozzles with worn threads Grease buildup or food particles in end s of carryover tube s Prevention Solution See Troubleshooting Integrated Electronic Ignition section Inspect wire insulation and proper connections Replace wires if insulation is broken See Match Lighting section of Use and Care Check for gas in LP tank Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP tank valve Disconnect regulator Reconnect regulator and leak test Turn on LP tank valve wait 30 seconds and then light grill Turn off knobs and LP tank valve Disconnect coupling nut from tank Reconnect and retry Turn front of grill to face wind or increase flame height Refill LP tank Refer to Sudden d
43. y ae The following are trademarks of W C Bradley Co Commercial Series Designer Series Grill2Go amp Advantage Longhorn Double Chef QuickSet Ready When YouAre Hog and Yard Bird You Bring the Party SureFire Universal Grill Parts TEC is a trademark of Tec Infrared Grills Protected under one or more of the following U S Patents 4 989 579 5 421 319 5 458 309 5 579 755 5 996 573 6 114 666 6 135 104 6 209 533 6 279 566 6 331 108 6 484 900 6 526 876 6 595 197 6 640 799 6 640 803 6 729 873 6 739 473 6 749 424 6 863 100 6 935 327 6 951 213 6792 935 7 047 590 D364 535 D372 637 D373 701 D377 735 D383 035 D397 910 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D443 464 D447 384 D447 385 D447 909 D448 610 D448 614 D448 615 D448 616 D448 975 D449 492 D450 544 D451 759 D454 028 D454 031 D455 205 D455 206 D456 202 D456 222 D456 223 D457 789 D458 520 D458 760 D458 802 D459 088 D459 148 D459 149 D459 161 D459 163 D459 586 D459 943 D460 312 D460 313 D460 318 D461 359 D465 123 D465 693 D466 307 D466 439 D466 752 D473 414 D474 371 D477 498 D477 501 D477 504 D477 506 D477 746 D478 471 D478 472 D480 914 D491 410 D494 009 D494 413 D498 523 D500 359 D504 048 D
44. y call your gas supplier or your fire department 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance For residential use only Do not use for commercial cooking THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION Read and follow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference WARNING Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage CAUTION Some parts may contain sharp edges especially as noted in the manual Wear protective gloves if necessary CALIFORNIA PROPOSITION 65 1 Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer birth defects and other reproductive harm 2 This product contains chemicals including lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm Wash your hands after handling this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied A conversion ki
45. y lift each burner up and away from valve openings We suggest three ways to clean the burner tubes Use the one easiest for you A Bend a stiff wire a light weight coat hanger works well into a small hook Run the hook through each burner tube several times EXA FA B Use a narrow bottle brush with a flexible handle do not use a brass wire brush run the brush through each burner tube several times C Wear eye protection Use an air hose to force air into the burner tube and out the burner ports Check each port to make sure air comes out each hole 7 Wire brush entire outer surface of burner to remove food residue and dirt 8 Clean any blocked ports with a stiff wire such as an open paper clip 9 Check burner for damage due to normal wear and corrosion some holes may become enlarged If any large cracks or holes are found replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations at right Correct burner to valve engagement 10 Attach electrode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates j GRILLING GUIDE Getting Started First Time Use Read your Assembly Manual and ensure the grill is put together properly Remove all Point of Purchase advertising material from all grill surfaces before first use We recommend operating your
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