CFM Corporation A053041 User's Manual
Contents
1. Formerly Great Outdoors ELLEN CFM Corporation 2695 Meadowvale Boulevard Mississauga Ontario L5N 8A3 Canada 800 668 5323 www cfmcorp com Service Note If you are experiencing difficulties or are dissatisfied with your purchase please contact CFM at the telephone number listed above prior to returning your grill to the store X Frame Model Series Gas Grill Installation Chapter 1 Necessary Information to Safely Use a Gas Grill The gas fuel used by this product is highly flammable and must be used in a responsible and cautious manner It is your responsibility to assemble operate and maintain your gas barbecue grill properly If these instructions are ignored there is a possibility of a hazardous fire or explosion which could result in proper ty damage physical injury or death Choosing a Safe Location for a Gas Barbecue Grill 1 The gas barbecue grill may only be used for cooking out of doors Do not operate this barbecue in garages breeze ways sheds or any enclosed area Operating this or any gas fired appliance in an enclosed area can produce a build up of carbon monoxide which could result in injury or death 2 Installation must conform with local codes or in the absence of local codes with either the National Fuel Gas Code ANSI 2223 1 NFPA 54 USA or CAN CGA B 149 2 Propane Installation Code Canada and CAN CGA B 149 1 Natural Gas Installation Code To c2. flame near a burner port in the bottom edge of the burner The burner should light A match holder is supplied in the hardware pack to hold and extend the match into the burning chamber To light the other side of the burner press in and turn the opposite control knob The flame will track around the burner Allow grill to preheat with the grill id closed for five to ten minutes before cooking Locating the Match Lighting Hole The match lighting access hole is located underneath the bottom of the grill tub X CAUTION Do not touch any hot grill parts The outside of the grill bottom becomes very hot during use It may be necessary to use protective gloves HOW TO SHUT OFF THE GRILL STEP 1 Turn the burner control knob s off The burner flame will go out STEP 2 Turn off the top L P cylinder valve by turning the knob in a clockwise direction until it stops IMPORTANT Always have the gas shut off at the L P cylinder valve when the grill is not in use The L P cylinder has a leak detection feature which will restrict the amount of gas flow to the burner if the p tank shut off valve has not been turned off prior to the next use Match Light Access Hole Model A053041 Replacement Parts Replacement parts are available direct from our date of purchase is required Please call to receive a warehouse Some components are not available return authorization number before retur
3. 2 Line up the bolt holes on the side of each leg and insert a bolt into each of the bolt holes 3 Tighten the bolts securely 4 Repeat steps 1 through 3 above for each leg and frame Be sure to match the correct leg component to its corresponding side left right When these steps are complete you will have 2 sets of frames with legs A 2 Left Legs LOCATE THESE PARTS X Frame 2 Right Legs TAP attached ge Assembly Step 3 Attach the Feet Tools Needed LOCATE THESE PARTS wo Left Foot Wheel a tankside Phillips head screwdriver i Wheel E Washer J Axe j by e Nut d 17mm Wrench T USE HARDWARE B S Nb cee Of Right Foot Wheel M10 Axle M6xi5mm M6fFlat Washer 2 Nut 2 Bolt 8 Washer 8 1 Assemble the wheels and axle to the tank side foot as shown above right Insert the axle through the foot one wheel on each end tighten one nut and wheel washer on each end and snap the hub caps onto the wheels 2 Attach each foot to the bottom of the frame assemblies as shown The legs will snap into the feet Be sure the wheeled foot is on the left side of the assembly as shown 3 For each mounting location insert 2 bolts with washers as shown 4 Once all of the bolts are securely tightened position the assembly so that the wheels are on your left side as you face it This is the front A
4. filled by an authorized L P dealer or cylinder exchange center Unpacking the Grill Parts 1 Remove and set aside all inner boxes and parts from the master carton 2 Remove and set aside all wrapping paper and additional packaging from the parts 3 Do not destroy carton or packing until your grill is completely assembled and operating to your satisfaction Tools needed to assemble grill fools included 10mm closed end wrench Phillips head screwdriver 17mm 7mm open end wrench A socket set or an adjustable wrench may be used in place of the open end wrenches if desired Assembly Step 1 Identifying the Grill Parts Locate these parts Heat _ Indicator Sn ay Note Refer to the parts rd isting on page 33 of the N manual for rer part x Grill Head a information Assembly Cooking Grid a X Handle Heat Shield Lid Handle x Right Side Table Front X Frame Tank with Control Panel Heat Shield mg L 4 Drip Cup and Holder Modesty Retainer w 1 Panel ut l N Left Foot A Wheel Tank Holder me Right Foot Not Pictured Master Hardware Pack Assembly Step 2 Attach Legs to X Frames Tools Needed ips head screwdriver M x15mm M6 Flat eat 8 Owasher 8 1 Attach the leg to the X frame by inserting the top tabs into the corresponding slots in the X frame as shown
5. spark To test Make sure the L P gas cylinder is shut off or disconnected Watch the electrode tip inside the gas collector while activating the igniter To avoid a possible shock do not touch the burner or metal parts on igniter system while performing igniter test A visible spark should jump from the electrode The spark gap is set when the electrode is installed If there isn t a spark check the lead wires and connections The igniter wires should be kept away from the grill bottom Also check that the ceramic electrode in the collector box is not broken Sometimes dirt and rust at and around the electrode can prevent an igniter spark Clean them with a degreaser or warm soapy water and dry Remove rust from electrode tip and metal surfaces by lightly sanding with an emery cloth or fine grain sandpaper The igniter battery may be removed and replaced by un screwing the igniter button LIGHTING INSTRUCTIONS Read all the steps before beginning STEP 1 Check the burner venturi tubes for blockage from an insect nest see CLEANING THE BURNER VENTURI TUBES STEP 2 Ensure that both of the burner control knobs are in the OFF position STEP 3 OPEN GRILL LID WARNING Attempting to light the grill with the lid down could cause an explosion 27 STEP 4 Go behind the grill and turn on the fuel supply valve on the L P gas cylinder Open the valve only 1 1 2 turns CAUTION Do not stand with head or arms over
6. able Mounting Bracket R AZ001350 Left Side Table AZ001351 Side Bracket Tub Mount AZ001364 Wu Right Side Table Assembly AZ001352 Table Mounting Bracket L AZ001349 Table Mounting Bracket R AZ001350 Right Side Tabie AZ001353 Side Bracket Tub Mount AZ001364 d Front X Frame Assembly AZ001301 Front X Frame AZ001302 Control Panel AZ001330 Ignitor Module w Wires AZ001328 lgnitor Battery AZ000803 33
7. autionary safeguard 3 Position the Tank Heat Shield between the front and rear x frame assemblies as shown below 4 For each mounting hole insert M4 bolts and thread on M4 KEPS nuts 5 Securely tighten all the bolts Remember to set aside the remaining bolt and nut for a later step 14 Assembly Step 6 Attach the Side Tables Tools Needed LOCATE THESE PARTS F Table Mounting rackets 2 Phillips head Q x N screwdriver 10mm Wrench USE HARDWARE E T oS lt i Cy ma gt 1 lt LL 3 E p i i M x25mm M6 Hex Lock Washer Rio ede Tabl Bolt 8 Nut 8 Washer 8 8 Side Table Arms 2 Left 2 Right 9 Side Table To assemble each table use one left and one right table arm P Line up the bolt hole of the table arms P to the INSIDE set of holes on the side table as shown EN For each bolt location insert a M6 bolt CN Once all bolts are mounted securely tighten od gt Align the assembled side table along with one side table bracket to the side of the grill assembly as shown Insert the pre mounted bolts through the mounting bracket and onto the side of the grill assembly 5 For each bolt thread on a flat washer lock washer and M6 hex nut Do not yet tighten the nuts 6 After 4 nuts are in place securely tighten all of the bolts 7 Repeat steps for the other side table 15 Assembly Step 7 Installing the Grill H
8. ck check can cause a leak which could result in explosion fire severe personal injury or death Allow only a qualified L P gas dealer to fill or repair an L P gas supply cylinder Inform the gas dealer if it is a new or used cylinder to be filled Caution the gas dealer not to overfill the fuel cylinder After filling have the gas dealer check for leaks and that the relief valve remains free to function Have the gas dealer weigh the cylinder after filing to ensure that the cylinder is not overfilled DANGER a Do not store a spare L P gas cylinder under or near this appliance b Never fill the gas cylinder beyond 80 percent full c If the information in a and b Is not followed exactly a fire causing serious injury or death may occur TRANSPORTING A FULL CYLINDER WARNING Handle a full cylinder with care Gas is under high pressure You should transport only one cylinder at a time Transport the cylinder in an upright and secure manner with the control valve turned off and the POL dust cap in place Do not transport a cylinder in the passenger compartment of a vehicle Do not leave cylinder in direct sunlight or in a high heat area such as a closed car trunk High heat areas could cause the relief valve to vent gas Use a cylinder cap on the cylinder valve outlet during transport and when the cylinder is not connected to the grill Keep cylinder valve closed when not in use Take These Instr
9. control knobs back off 7 Wash off soapy solution with cold water and towel dry WARNING Do not attempt to repair the cylinder valve If it becomes damaged the cylinder must be replaced If you are unable to stop a leak shut off the gas supply at the cylinder valve Remove the cylinder from the grill Call a gas appliance serviceman or L P gas dealer Do not use appliance until the leak is fixed Perform a leak test each time the gas supply cylinder is connected to the regulator Leak test any time a part of the gas system is replaced Perform a leak test at least once each year whether the L P gas supply cylinder has been disconnected or not Have a dealer check the cylinder for deterioration after 10 years according to DOT regulations Immediately replace cylinder if any is found IMPORTANT Inspect the gas supply hose regularly If there are cuts excessive abrasion or wear replace the hose prior to operating the appliance Use only the hose replacement specified in the parts list for your grill Leak Testing the Fuel Supply System arrows denote primary Lighting Instructions IGNITER LIGHTING SYSTEM The Igniter System consists of an igniter unit a gas collector box one ceramic electrode and lead wires Gas is collected in the metal collector box located at the burner When the igniter knob is turned an electric spark is created at the ceramic electrode The gas is then ignited by the
10. e 8 Before lighting grill check all connections for leaks using a mild soapy water solution 9 Maker sure the Drip Cup is in place underneath the grill tub During use the cup will catch hot grease drippings that could damage the fuel supply system 23 X Frame Model Series Gas Grill Use and Care Directions Chapter 3 Fam L Leak Testing the Fuel Supply System Lighting Instructions Replacement Parts Leak Testing DANGER To prevent fire or explosion hazard Do not smoke while performing a leak test Do not permit any sources of ign in the area when testing for leaks Perform leak tests outdoors only Never perform a leak test near a fire or flame How to Check the Fuel Supply System for Gas Leaks 1 Mix a solution of equal parts mild detergent or liquid soap and water 2 Turn off the burner control knobs 3 Turn the top knob of the fuel supply cylinder counterclockwise one rotation to open 4 Apply the soap solution to all connections of fuel supply assembly If no soap bubbles appear the grill is fine for use If bubbles form at the connections there is a leak In case of a leak try tightening the joint If necessary replace the faulty part with a replacement part recommended by the manufacturer 5 Turn off the knob on fuel supply cylinder 6 Turn on the burner control knobs for a moment to release pressure in hose then turn the
11. ead Tools Needed LOCATE THESE PARTS a Grill Head ips head screwdriver Assembly USE HARDWARE F oz Cim Soe A M6x15mm M6 Flat Bolt e Bolt 4 O pashor 4 Qaret 4 1 Holding the grill head upright slightly rotate the knob side down and set it onto the frame a assembly The knobs will insert through the control panel first then rotate the grill head down until it rests properly onto the frame 2 Line up the 4 bolt holes near the n inside comers of the grill tub The lid will need to be opened to access the bolt locations 3 Loosely insert all of the bolts with washers and gaskets 4 After all bolts are threaded make sure the control knobs centered and securely tighten the bolts 16 Assembly Step 8 Ignitor Installation 1 Locate the loose end of the ignitor wire Connect it to the ignitor electrode underneath the grill tub between the two burner tubes Installing the Battery 1 Unscrew the cap from the ignitor button 2 Insert an AA battery from the hardware pack The positive end of the battery faces out 3 Place the button spring and cap back onto the ignitor and thread it back on Test the ignitor Make sure gas is off or disconnected Press the ignitor button and check for a spark in the grill tub and the side burner P Using the remaining bolt and nut from Step 5 page 14 b
12. heck local codes contact your local gas dealer or gas company listed in the Yellow Pages for recommended installation procedures and regulations 3 This appliance is not intended to be installed in or on a recreational vehicle and or boat 4 Keep the barbecue grill at least 24 inches 61 cm away from any combustible construction Do not use a grill under a ceiling or cover where the heat or flame could cause damage Choose a level surface where the grill is not facing directly into the wind Avoid moving the grill during use 5 The grill area must be clear and free from combustible materials gasoline and any other flammable liquids or vapors Do not use lighter fluid or charcoal briquettes in a gas grill The flow of combustion and ventilation air is not to be obstructed The ventilation openings of the cylinder enclosure must be kept free and clear from other debris Do not store grill covers or other items in the cylinder area 6 Do Not store a spare L P gas cylinder under or near this appliance Do not store an L P cylinder in a building garage or any other enclosed area Instead Store the cylinder outdoors in a well ventilated area away from people and out of the reach of children 7 NOT FOR USE BY CHILDREN Place your barbecue grill in a location away from children and pets Do not leave grill unattended when in use 8 The outside of the barbecue grill will become hot during
13. lied is equipped with a Type 1 coupling nut Do not attempt to connect to any other L P cylinder not equipped with a mating Type 1 cylinder valve This grill is not to be used with any other cylinder connection device The fuel regulator and hose assembly with the Type 1 fitting supplied must be used with the appliance Do not use a hose and regulator assembly other than the one supplied with the grill or a manufacturer s replacement fuel pressure regulator assembly The Type 1 connection system has the following features 1 The system will not allow gas to flow until a positive connection has been made 2 The system has a thermal element that will shut off the flow of gas between 240 F and 300 F 3 The system has a flow limiting device which when activated will limit the flow of gas to 10 cubic feet per hour 4 The pressure regulator and hose assembly provided is factory set at an outlet pressure of 11 inches water column 4 Ib per sq Inch WARNING Any attempt to adjust the regulator is dangerous and could create a situation causing personal injury or property damage Consult your L P gas dealer if you think the regulator is not working properly L P GAS SUPPLY CYLINDER L P Cylinders can be obtained at the store where you purchased your grill or from an authorized L P gas dealer Cylinder Control Valve L P Gas Cylinder NOTE L P Gas Cylinder NOT INCLUDED 5h The L P Fuel Supp
14. ly System L P gas cylinder L P GAS CYLINDER SPECIFICATIONS Any L P gas supply cylinder used with this grill must be approximately 12 inches diameter and 18 inches high The maximum fuel capacity must be 20 pounds of propane Full cylinder weight should be approximately 38 pounds 43 7 Ibs Nominal water capacity The L P gas cylinder must have a shut off valve terminating in a Type 1 L P gas cylinder valve outlet A Type 1 compatible cylinder with a Type 1 cylinder valve has a positive seating connection that does not permit gas flow until a positive seal has been obtained The cylinder must be arranged for vapor withdrawal It must also include a collar to protect the cylinder valve A safety relief device having direct communication with the vapor space of cylinder must be provided This will expel high pressure gas if the cylinder is overfilled or overheated All L P gas cylinders used with this appliance shall be constructed and marked in accordance with the specifications for L P gas cylinders of the U S Department of Transportation DOT or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable and shall be provided with a listed overfilling prevention device Read labels on the L P gas supply cylinder DANGER Do not insert any foreign objects into the valve outlet You may damage the back check A damaged ba
15. must be used for evacuation C Purging using a Type 1 connection L P gas cylinder evacuation can be accomplished during each purging by using a Type 1 connection The Type 1 valve outlet has 1 5 16 external ACME right hand thread that will accept this connection CAUTION After purging or filling an L P gas cylinder do not insert a POL plug into the valve outlet Insertion of this plug will prevent the back check from closing Use ONLY the provided cap and strap attached to the outlet Close the cylinder valve knob before returning the cylinder to the customer For proper purging procedures in the USA refer to Safety Bulletin NPGA 133 Purging L P Gas Cylinders and Safety Bulletin NPGA 130 Recommended Procedures for Filling Cylinders DANGER Do not fill an L P gas cylinder beyond 80 full If this information is not followed exactly a fire causing serious injury or death may occur X Frame Model Series Gas Grill Assembly Instructions Chapter 2 Getting Started 1 Please follow the steps in the order that they are presented 2 Assemble the grill where you plan to use it 3 You may want to place an old towel or cloth at the assembly site to prevent nuts and bolts from becoming lost 4 Have a friend help An assistant can make the assembly easier by holding the parts in place while you fasten the nuts and bolts 5 To be ready to barbecue immediately have the L P gas cylinder
16. ning any grill preassembled and may be ordered separately For components To order parts call toll free convenience the following parts list is provided along in the USA 1 800 944 8982 with a representation of the items listed Charges for in Canada 1 800 668 5323 replacement parts and shipping may apply For warranty replacements proof of ownership and Parts and Assemblies Sve page 10 description part no Master Hardware Pack AZ001354 Grill Head Assembly See Right Warming Rack AZ001319 Cooking Grid AZ001355 Heat Plate AZ001356 Lid Handie AZ001320 Drip Cup AZ001314 Drip Cup Holder AZ001315 Wire X Brace AZ001357 Wire Tank Retainer AZ001358 Left Side Table Assembly See Right Right Side Table Assembly See Right Front X Frame Assembly See Right Rear X Frame AZ001302 Left Leg AZ001305 Right Leg AZ001306 Left Foot Tank Holder AZ001359 Right Foot AZ001360 Wheel AZ001310 Axe AZ001361 Modesty Panel AZ001311 Tank Heat Shield AZ001362 Sub Assemblies description patno gy Grill Head Assembly AZ001342 Grill Lid AZ001343 Heat Indicator Nameplate AZ001333 Left Hinge Assembly AZ001335 Right Hinge Assembly AZ001336 Grill Tub AZ001344 Valve Mounting Bracket AZ001326 HVR Assembly AZ001345 Bumer Control Knob AZ001325 Venturi Assembly AZ001346 Stainless Steel H Bumer AZ001347 Ignitor Electrode Assembly AZ001365 Left Side Table Assembly AZ001348 Table Mounting Bracket L AZ001349 T
17. olt the hose bracket to the frame Be sure the bolt mounts through the modesty panel tabs and the frame leg Securely tighten the bolt and nut using a phillips head screwdriver and 7mm wrench Assembly Step 9 Installing the Lid Handle USE HARDWARE G LOCATE THESE PARTS Handle Heat Shield p M6 Wing 8 M6 Flat Bolt Nut 2 Oyesher 2 Qaa 2 No tools are required for this step S Lid Handle 1 Align the lid handle bolts with the mounting holes in the lid and set the handle on the grill lid 2 From the inside of the lid thread on a gasket onto each bolt 3 Place the Heat Shield onto the bolts 4 Thread on a washer and wing nut for each handle bolt 5 Securely tighten the wing nuts Assembly Step 10 Installing the Grids 4 amp amp m 9 E E 9 3 Heat Plate No tools are required for this step 1 Set the Heat Plate into the tub as shown It will rest on the lowest ledge inside the tub just above the burner 2 Set the cooking grid into the tub It will rest on the topmost ledge of the tub Assembly Step 11 Install the Warming Rack LOCATE THESE PARTS No tools are required for this step 1 Position the warming rack as shown and insert one end of the rack into the lid as shown Warming Rack az 2 Working on the same side of the grill Assembly insert one foot of the warming rack into the m
18. ounting hole near the top of the grill tub 3 Work the other end of the rack into the other side of the lid Insert the other foot of the warming 4 rack into the other side of the grill tub It will require slight bending to place the foot into the mounting hole 20 Assembly Step 12 Install the Drip Cup LOCATE THESE PARTS No tools are required for this step 1 Underneath the grill tub insert the drip cup holder into the mounting holes on either side of the grease drain hole Set the drip cup into the drip cup holder LOCATE THESE PARTS Heat Indicator na Heat Indicator Gasket d Heat Indicator 1 Insert the stem of the heat indicator into the front of the lid through the name plate as shown 2 From the inside of the lid thread on the heat indicator gasket and nut Securely tighten 21 Assembly Step 13 Attaching the L P Gas Cylinder L P Gas Cylinder NOT INCLUDED In order to use your new grill immediately have your L P Gas Cylinder filled prior to assembly 1 Lift the tank retainer wire up 2 Setthe L P Gas Cylinder onto the left foot of the grill resting it in the grooves 3 Lower the tank retainer wire down around the L P Gas Cylinder Snap it snugly around the tank 4 Attach the regulator to the L P Gas Cylinder valve Refer to the follo
19. ssembly Step 4 Install the Tank Retainer Tools Needed USE HARDWARE C P i M4 Wing M4x10mm M6 Wing amp Nut 1 9 Bolt 1 Nut 6 4 Insert the legs of the wire tank retainer we into the mounting brackets inside the grill X Brace legs The wire tank retainer must be i 7i mounted on the wheel side of the grill bm 2 Align the center hole of the x brace wires Retainer insert the M4 bolt through both wires and thread on the M4 wing nut as shown above right 3 Insert the ends of the wire x brace into the mounting holes located near the middle of the grill legs and thread a M6 wing nut onto each end 4 Thread M6 wing nuts onto the ends of the wire tank retainer Assembly Step 5 Attach the Modesty Panel Tools Needed LOCATE THESE PARTS Phillips head screwdriver e 7 ee h Tank yy mm Wrenci i Heat f Shield M4 KEPS M4x15mm Nut 6 i m Bolt 6 Modesty B Panel Position the modesty panel between the front legs of the assembly Align the mounting tabs with the bolt holes in the legs From the back side of the assembly insert the M4 bolts through each of the mounting holes and thread on the M4 KEPS nuts DO NOT yet insert the bolt indicated it will be installed during a later assembly step N IMPORTANT The Tank Heat Shield must be properly installed to provide an additional prec
20. the Great Outdoors Assembly and Owner s Manual A053041 X Series Portable Gas Grill ASSEMBLER INSTALLER Leave these instructions with the consumer CONSUMER USER LP Gas Cylinder Not Included Read all of these instructions and keep them in a safe place for future reference FOR YOUR SAFETY If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues immediately call your gas supplier or fire department FOR YOUR SAFETY 1 Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance 2 An unconnected liquid propane cylinder should not be stored in the inity of this or any other appliance FOR YOUR SAFETY Never leave a gri unattended when in use Table of Contents Page Number Chapter 1 INSTALLATION 4 Necessary Information 4 Choosing a Safe Location 4 Portable L P Gas Grills 57 L P Gas Dealer Instructions 8 Chapter 2 ASSEMBLY INSTRUCTIONS 9 Step 1 Identifying Parts is 10 Step 2 Attach Legs n Step 3 Attach Feet 12 Step 4 Tank Retainer 13 Step 5 Modesty Panel 14 Step 6 Side Tables 15 Step 7 Grill Head 16 Step 8 Ignitor Wire 17 Step 9 Lid Handle 18 Step 10 Internal Parts 19 Step 11 Warming Rack 20 Step 12 DripCup 21 Installing an L P Gas Cylinder 22 23
21. the grill STEP 5 To light using the igniter Push in and turn the left burner control knob counter clockwise to the high light setting STEP 6 Immediately press the igniter button You will hear rapid clicks Repeat if necessary The burner should light within 3 5 seconds STEP 7 If the burner fails to light properly turn the burner control knob off Also turn off the L P cylinder valve Wait five minutes before attempting to light the burner again This will allow time for released gas to disperse HINT If the burner does not light after trying again turn off burner control knob the L P cylinder valve and try match lighting the grill once the gas has cleared Operating the Control Knobs Use the LEFT burner gas control knob PUSH IN and rotate counter clockwise to the HIGH position PRESS THE IGNITER BUTTON UNTIL IT CLICKS rapidly to light the burner Lighting Instructions MATCH LIGHTING IMPORTANT The match lighting hole is found under the front right corner of the grill bottom When match lighting the grill use the gas control knob on your RIGHT HAND side closest to the match lighting hole Repeat steps 1 to 4 of Igniter Lighting Instructions STEP 5 To match light push down and turn the RIGHT burner control knob counterclockwise to the high setting STEP 6 IMMEDIATELY strike a match and position the burning match through match lighting hole in the grill bottom Extend the
22. uctions to the L P Gas Dealer When using a cylinder exchange be sure the exchanged cylinder is a Type 1 cylinder a 510 POL cylinder will not fit a Type 1 regulator FILLING AND PURGING TYPE 1 L P GAS CYLINDERS DANGER Purging and filling of L P gas cylinders must be performed by personnel who have been thoroughly trained in accepted L P gas industry procedures Failure to follow this instruction may result in explosion fire severe personal injury or death IMPORTANT Purge new cylinders before filling This tank is easily filled with a standard CGA 510 POL filling connection CGA 510 POL Example A Filling a Type 1 Cylinder Valve Example A shows a CGA 510 POL fitting Example B shows using a Type 1 POL fitting Type 1 cut away to see fitting Example B The L P gas cylinder has a Type 1 cylinder valve with a back check module in its outlet that will not permit gas to flow until an evacuation device is installed To purge the L P gas cylinder the back check module must be opened with an evacuation device PURGING AND EVACUATION DEVICES FOR L P GAS CYLINDER WITH TYPE 1 CYLINDER VALVES A Hose end valve with a bleed port Purging can be accomplished using a hose end valve containing a bleed port which also allows for evacuation without the use of an adapter B Hose end valve without a bleed port When a hose end valve does not have a bleed port a separate device
23. use To avoid burns do not touch any hot grill surface If necessary use a protective glove when operating control knobs tank shut off valve or lid handle Do not place combustible material such as cloth or plastic on grill surface during use Do not lean on side tables or place more than 15 pounds of weight on a side table 9 Make sure that the drip pan is in place under the grill bottom Hot drippings from cooking food could damage the fuel supply system IMPORTANT NEVER leave a grill unattended when in use Portable L P Gas Barbecue Grills WARNING Do not use natural gas in an appliance designed for L P gas Use only liquid propane L P gas in an appliance designed for L P gas L P Gas Liquid Propane abbreviated L P gas is stored under high pressure inside a cylinder and will vaporize when released It is important that there are no leaky connections on the grill fuel supply system Refer to the Leak Testing section of this manual The L P Fuel Supply System An L P gas grill requires a fuel delivery system made up of a L P gas supply cylinder a fuel regulator with hose and a gas control valve Ta F GEL NE um 0 u The L P Fuel i System Dual Burner Fuel Control Valve Valve Type 1 Fuel Regulator Orifice Fuel Supply Hose The L P Fuel Supply System the fuel regulator and hose FUEL REGULATOR AND HOSE The fuel regulator supp
24. wing page for important L P Gas Cylinder connection information Connecting the L P Gas Cylinder 1 The top knob on the supply cylinder must be closed See that the top cylinder knob is turned clockwise to a full stop 2 Check that all the grill burner knobs are turned off 3 Remove the protective caps from the cylinder valve and coupling nut if present 4 Hold the regulator in one hand and insert the nipple into the valve outlet Be sure the nipple is centered in the valve outlet The coupling nut connects to the large outside threads on the valve outlet Use care not to cross thread the connection 5 Hand tighten the coupling nut clockwise until it comes to a full stop Tighten by hand only Do not use tools 6 CAUTION In the connection process the grill side of the connection will seal on the back check in the valve resulting in a slight resistance The connection requires about one half to three quarters additional turn to complete the connection NOTE If you cannot complete the final connection disconnect the regulator and repeat steps 4 through 6 If you are still unable to complete the connection do not use this valve and regulator 7 Make sure the hose has no kinks or sharp bends and clears any areas that will become hot during use Never put strain on the hose where it joins a fitting The rubber fuel supply hose must not touch the bottom grill casting during us
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