Casablanca Fan Company Panama 6643Z User's Manual
Contents
1. The blades in each pack are matched for equal Circuit Breaker use Box weight to assure smooth fan operation If more Remove fuse forthe Trip breaker for the than one fan is being installed be careful not to mix circuit you will be circuit you will be blades from different cartons working on e Inspect the contents of your carton for possible 2 shipping or handling damage If parts are missing J or damaged call 1 888 227 2178 a ox e tis always a good idea to have an assistant to help e 218 Tc rur with the installation aeo d xr e When cleaning painting working near your fan EE in very careful of the fan and blades Always turn the power OFF to the ceiling fan before working on it or replacing lightbulbs Never insert anything into the path of the fan blades while the fan is in operation Never install a fan over a pool or spa 70 Never operate a fan that has been damaged in any way Contact Casablanca Fan Company by calling 1 888 227 2178 or contact your local authorized 84 Casablanca dealer for assistance in obtaining service CAS Frans Before mounting your Casablanca fan read the following helpful recommendations The location of the fan air circulation and fan size are all important factors to consider before installation Location Ceiling fans2. M 17 OPERATION POWER 17 AUTOMATIC DEMONSTRATION sascnectnetncecensbeeseciernscenatecensedsnaverdeatetetococepuedensaweruedstexeedannezoiae 18 CHANGING FREQUENCY SETTING Dru 18 OPERATION HOME SAFE PROGRAM aa Eiei ea aaa ea ii 19 OPERATION SAFE EXIT AND LIGHT MINDER PROGRAM 000001 19 OPERATION FAN MINDER PROGRAM 00 ccccceee eect eee e eee eee eee enna eee e ee ee eee eee eee 20 TROUBLESHOOTING TIPS 21 P N 66437 0210 fan remove all parts from the carton and check them against the Parts Guide in this manual Make sure all parts are included in the box using the Parts Guide on the following pages If there are missing or broken parts Call 1 888 227 2178 Monday through Friday 7 a m to 4 p m PST Your request will be handled immediate ly Replacement parts will be sent to you via Federal Express Proper Parts Handling Do not remove lightbulbs from their packaging until you are ready to install them Before discarding packaging materials be certain that all parts have been removed Use a clean dry paintbrush to remove small Styro foam pieces t
3. 2 Turn the owerp 3 Immediately operate the buttons in the following sequence CLIGHT CLIGHD FAN F FAN 4 The fan will respond with three descending tones A timer is now initiated and the fan will reduce one speed for each two hour interval The fan will not however descend below the second lowest speed 5 You may increase the fan speed by pressing and holding the button until the desired speed is reached then release it The fan will again reduce one speed for each 2 hour interval 5 To cancel the Fan Minder Program turn the OFF for three seconds Inteli Touch Please refer to this troubleshooting guide before requesting service or contacting your dealer for assistance PROBLEM POSSIBLE REMEDIES Fan will not start Check the main circuit fuses circuit breakers and wall switch position Check all wire connections Make sure the power is turned off during this inspection Pin connectors are not making good contact Check all connections he fan receiver is defective Replace the fan receiver Reset the frequency setting Turn the power off at the circuit breaker for the fan that is not functioning only Within 20 seconds from restoring power to the ceiling fan and the W 85 Wall Control press and hold both the Fan and REVERSE buttons as shown in Figure Z2 for 3 seconds you will hear one tone from the Piezo Buzzer indicating the command has been accepte
4. Install pull chain switch and finger tighten collar on switch o gt Connect one wire from pull chain switch to the BLUE D1 Option wire Secure splice with a wire nut Connect other wire from pull chain switch to BLACK wire from light BLACK kit Secure splice with a wire nut 7 Connect WHITE wire from switch housing to WHITE wire from light kit Secure splice with a wire nut 8 At the canopy connect the BLACK and BLUE wires LIGHT FIXTURE 4 SPEED OPTIONAL WALL CONTROL W 41 The W 41 wall control provides four speed control of fan from a convenient wall location The W 41 is designed to replace a standard wall switch and will fit wall boxes with a depth of 2 or greater Not for use with single pull chain fan light option wiring To install a W 41 wall control in place of an existing wall switch follow the instructions on the W 41 package Note No rewiring is required if the fan is replacing an existing light fixture Operation of the fan from the wall switch is simple 1 Turn knob to obtain desired speed setting B WN CAUTION Failure to set the pull chain speed to HIGH can result in faulty operation of the fan and damage to the W 41 wall control To confirm fan is set to HIGH Turn W 41 fan speed switch to HI set fastest fan speed with pull chain 4 SPEED OPTIONAL WALL CONTROL W 81 The W 81 wall control provides separate control of fan and light with two separate knobs from a convenient wall
5. 2 Pull the existing switch from the switch box to expose the wire con Ww 85 w35 nections 3 Determine which wire is connected to the common terminal from EE E the power source 120 AC of the three way switch The terminal RED will be marked on switch 120V AC BLACK BLACK 4 Remove the wire from the common terminal of the three way switch W 85 Connect this wire to the remaining black white striped wire on the W 85 2 BLACK Wall Control control Secure this splice with a wire nut WIRES 5 Remove the two remaining wires from the three way switch Con nect the black wire of these wires to a black wire on the W 85 control Secure the splice with a wire nut The remaining red wire is to be con nected to the other red wire on the W 85 Secure the splice with a wire nut 6 Connect the green ground wire coming from the back of the W 85 con trol to the ground wire in the switch box Secure the splice with a wire nut From 7 Check your work by using the wiring diagrams as shown in Figure 5 POWER on this page SOURCE 120V AC BLACK AND WHITE STRIPED WIRE 8 Install the W 85 in the wall box with the two long screws provided FIGURE 5 9 Install the wall plate with the two short color matched screws provided 10 Installation of the second W 85 control is identical Repeat steps 1 through 9 ooo un Inteli Touch E OPERATION POWER The POWER button is normally left in the on position Alw
6. and 2 this device must accept any interference including interference that may cause undesired operation of the device 1 This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation 2 This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help Note Any chan
7. Damp Location rated fans required a Ground Fault Interrupter GFI use a weather proof outlet box properly connect ground wires and use only under a weather proof structure Ceiling Fan Approved Wiring Box Crossbar Mounting Bracket Ridge side down Green Ground Wire Washer Roundhead Screw Cip NEN NOTE This step is required only under two condi tions If the fan weighs 36 Ibs or more which does not pertain to this fan or if the existing ceiling fixture outlet box needs to be modified for a ceiling fan application for example if the house is not new construction and you are replacing an existing light fixture We recommend that the ceiling box be of sufficient capacity to support the weight of the fan and light fixture under any conditions If in doubt whether you need to install the lag screw consult a qualified electrician Step 2 optional With the large washer attached pass the lag screw Pack A through the center hole LARGE of the crossbar mounting bracket and screw into the WASHER guidehole Tighten until the outlet box is mounted firmly to the beam This box must be secured to the ceiling firmly ALLEN SET SCREW Ya 20 x A 1 8 DOWNROD amp BALL PRE INSTALLED ALLEN WRENCH ASSEMBLY IMPORTANT SAFETY INFORMATION MOTOR BEFORE STARTING THE INSTALLATION OF YOUR CEILING FAN INSTALL THE WIRES THREADED DOWNROD INTO THE MOTOR COUPLING AND LOCKTHE ASSEMBLY GR
8. FAN pull chain switch to the HIGH speed setting Turn the lights ON at the fan e TheW 81 allows the choice of four 4 different speed settings CAUTION Failure to set the pull chain speed to HIGH can result in faulty operation of the fan and damage to the W 81 wall control To confirm fan is set to HIGH Turn W 81 fan speed switch to HI set fastest fan speed with pull chain RED RED YELLOW P1 OPTION PANAMA HE GREEN wv GROUND WIRE W 41 WALL CONTROL CAPPED BLUE D1 OPTION CANOPY BLACK E 120V AC YELLOW GREEN BLACK amp RED wv 2 GROUND 2 WHITES VA ih WIRE NUT YELLOW amp BLUE d JJ m m rq O b SWITCH BLUE amp BLUE D1 OPTION BLACK 81 WALL ONTROL z Q LIGHT PULL CHAIN SWITCH FAN PULL CHAIN SWITCH BLACK WHITE W 85 Switch Mounting Switch Bezels Wall Control Screws 2 1 White White Wall Almond Wall 1 Almond Plate 1 Plate 1 WARNING To avoid possible electrical shock make cer tain that electricity is turned off at the circuit breaker or fuse box before attempting any in Stallation or repair procedure CAUTION NOT turning the power OFF at the circuit breaker or fuse box may cause damage to the electronics within the wall c
9. LATION c 10 BLADE HOLDER BLADE ASSEMBLY nacta peti 10 dv ED OPERATION gst rs ae aaa E 11 4 SPEED OPTIONAL EIGHT FIXTURE INSTALLATION 2 2 bud hinc 11 4 SPEED OPTIONAL WALL CONTROL W 44 11 4 SPEED OPTIONAL WALL CONTROL 81 nnn etna nnns saa n nnne nnn n nnn nnn 11 4 SPEED W 41 WALL CONTROL OF THE 12 4 SPEED W 81 WALL CONTROL OF THE FAN amp LIGHT S 2 2 cecdacercadeatectecnarehevanieedsunedeueeceescacteeceeweneeunsenentcs 12 INSTALLING THE W 65 WALL CONTROL oaieucca cda iade no uen RI apa Quae aes Eva nur cu nsa icut 15 NOLE WGS INSTACCA HON p t 15 BAR VV INS LOIN e 16 OPERATION SPEED CONTROL eee 17 OPERATION REVERSING P 17 OPERATION LIGHTS
10. equipped with a flywheel rotating fan blades that allows for both 4 and 5 blade installation The screw holes sur rounded by squares are for 4 blade installation while the screw holes in circles are for 5 blade installation as shown above PROCEED TO YOUR FAN S CONTROL FEATURE SECTION FOR INSTALLATION OPERATING INSTRUCTIONS 4 SPEED PAGE 12 INTELI TOUCH3 PAGE 14 4 SPEED OPERATION Pull chain switches on the fan control the fan and lights OPTIONAL LIGHT FAN amp SPEED CON Using the fan control pull chain switch Fan off at start PULL CHAIN TROL First pull fan ON High speed SWITCH PULL CHAIN SWITCH Second pull Medium speed Third pull Medium Low speed Fourth pull Low speed Fifth pull Fan OFF Using the optional light pull chain switch Light off at start First pull light ON REVERSE Second pull light OFF 5 SWITCH 2 Direction of blade rotation is controlled by the reverse slide switch on the side of the switch housing No changes in household wiring are required NOTE If a separate circuit is used to control the lights from a wall control the BLUE D1 Option wire in the canopy should be con nected to that switch leg SWITCH HOUSING COLLAR 1 Refer to light kit instructions to assemble and attach your light kit correctly Remove the two 8 32 screws from the switch housing cap Remove the plug from switch housing WHITE BLUED 1
11. have practical uses in almost every room in your home spoort We suggest you follow these mounting recommendations as you decide where to install your Casablanca fan For safety reasons the fan blades must be a minimum of 7 above the floor Do not locate the fan in a doorway or above a swinging door 7 a outlet In bedrooms fans work best when mounted above the foot of the style bed Over pool tables be sure to provide plenty of clearance to avoid damage from pool cues In kitchens be sure to allow for open cupboard doors to clear the fan blades Do not install a fan close to or over a pool or spa High humidity combined with corrosive gases will destroy the finish and warp the blades Fan Size Variable fan speed capability permits the use of a full size 52 fan even in smaller rooms For very large rooms two fans may be needed SUGGESTED EXTENSION POLE LENGTHS Ceiling Height Pole Length 8 o standard 8 6 standard 9 0 6 96 12 10 0 12 I o 18 1270 24 13 0 36 14 0 48 Blades must be minimum of 7 feet above the floor 7 minimum When to Use Extension Poles For optimum performance and appearance an ex tension pole should be used with your Casablanca fan when installing on high cathedral ceilings or sloped ceilings Casablanca offers standard poles in increments of 6 up to 5 Custom poles are available in
12. location The W 81 is designed to replace a standard wall switch and wall boxes with a depth of 2 or greater Requires two hot leads from wall box to ceil ing wiring box To install a W 81 wall control in place of an existing CAUTION Failure to set the pull chain wall switch follow the instructions on the W 81 package speed to HIGH can result in faulty operation Operation of the fan from the wall switch is simple of the fan and damage to the 2 wall 1 Turn the upper knob to the desired fan speed control To confirm fan is set to HIGH Turn 2 Turn the lower knob to the desired light setting fan speed edm set fastest 4 SPEED e TheW 41 allows the choice of four 4 different speed settings No light fixture is used Set the FAN pull chain switch to the HIGH speed setting e Nochangesin household or fan wiring are required Thefan be turned ON and OFF by the W 41 wall control CAUTION Failure to set the pull chain speed to HIGH can result in faulty operation of the fan and damage to the W 41 wall control To confirm fan is set to HIGH Turn W 41 fan speed switch to HI set fastest fan speed with pull chain 120V AC BLACK ThefanmaybeturnedONand OFF by the W 81 wall control Thelights may be turned ON and OFF by the W 81 and the intensity adjusted from low to high e The fan must be supplied with twoindependent 120V AC supply wires e Set the
13. signal indicates the command was accepted by the fan A few po sure the is and blades are Turn seconds slo to a stop and then reverse Cos RD 2 Press the REVERSE button OPERATION LIGHTS To turn the lights off and on press and release the button for less than one second 1 First press release of the button The light will turn ON 2 Second press release of the G uiGHT button The light will turn OFF To vary the light brightness at each touch level LIGHT CONTROL ON OFF A momentary press of the LIGHT button To vary the light brightness 1 With lights off press and hold the button After one second the lights will come on at their lowest level and gradually become brighter CHANGE BRIGHT NESS PRESS AND HOLD NOTE Light Operation the light varies from bright to dim over LIGHT BUTTON approximately 8 seconds This sequence will reverse the light when it reaches the brightest dimmest level if you continue to hold the LIGHT button Release the button when the desired level is reached 2 Release the button when the desired brightness level is reached The brightness level is now in the fan memory and will automatically come on at the same brightness the next time the button is used 5 0 Inteli Touch 9 CHANGING FREQUENCY SETTING UN DIP NOTE All fans leave
14. the factory set to factory set to DIP 44117 SWITCHES You will only have to change the dip switch settings the remote if you are using more than one fan in the same area and want to control them separately NOTE DO NOT set dip switch setting in the remote to 0000 this may cause frequency interference from other Casablanca Products Step 1 Turn power OFF at the circuit breaker or fuse box and at the toggle switch for the fan you want to change Step 2 Remove the screws and switch plate from the existing switch box Step 3 Remove the screws holding the switch in the switch box DIP SWITCHES DIP SWITCHES SET TO 1111 SET TO 1001 Step 4 Pull the existing W 85 switch from the switch box to expose the dip Factory Setting switches located on the side of the control as shown in Figure 1 Step 5 Change the dip switch settings assuring that they are different from the previously installed Inteli Touch 3 fan Step 7 At the circuit breaker or fuse box and at the toggle switch turn the power off for the fan whose frequency you changing ON Step 8 Within 20 seconds of restoring power to the ceiling fan and the ee Step 6 Mount the W 85 Wall Control unit back into the wall electrical box W 85 Wall Control press and hold both the FAN REVERSE buttons as shown in Figure 2 for 3 seconds you will hear one tone from
15. turn completely off 4 To cancel the Light Minder and Safe Exit Programs press the ower button The Home Safe Program makes an unoccupied home appear occupied by turning the lights on and off at random times To enter the Home Safe Program 1 To operate the lights and fan for Home Safe Program Press the POWERD But ton off for a least 5 seconds 2 Turn the owerd on Immediately press the buttons in the following sequence GLIGHT CLIGHT CLIGHT FAN A series of tones will be heard through the piezo buzzer and flashing lights indicating the command has been accepted will follow This program overrides all manual control of lights and fan Once the lights turn on they will automatically turn off after 2 hours 3 The lights will automatically cycle on and off in a controlled sequence as follows ON 1 hour OFF hour ON 2 hours OFF 1 hour ON 75 hour then OFF 2 hours This seven hour pattern will repeat continuously so that a different pattern of lighting is seen each day of the week 4 To cancel the Home Safe Program press the Powerd Button OFF for five seconds Safe Exit Light Minder E Inteli Touch 9 OPERATION FAN MINDER PROGRAM The Fan Minder feature will add to your comfort when used in the bedroom The program reduces the speed of the fan each two hour interval to compensate for cooling night air To enter the Fan Minder Program 1 Turn the CeoweR9 OFF for at least 5 seconds
16. OUND WIRE Prepare for fan installation as follows TAPERED 3a Route the wires from the motor through the Perma Lock THREAD DOWNROD downrod and ball assembly 2 Tip The downrod has a tapered thread ALLEN A lt lt that is designed to lock completely when SET SCREW 4D LL C NN correctly installed 3b Using the provided allen wrench loosen the set screw several turns to allow installation of the downrod Thread the downrod into the motor coupling until it stops turning this will take at least four and a half full turns 3c Securely tighten the set screw with the provided allen wrench to ensure safe operation of your fan CAUTION Failure to fully lock in the down rod before securely tightening the set screw MOTOR COUPLING may cause the fan to separate from the downrod during normal operation et CANOPY HARDWARE nny CANOPY SCREW 5 CANOPY HATCH O CANOPY LOCK WASHER 5 CANOPY CANOPY INSTALLATION Step 4 Attach the canopy to the crossbar mounting bracket with three of the 8 32 x 2 2 long canopy screws and lock washers provided with your Casablanca fan Hand tighten until snug against the ceiling Note On sloped ceilings align the canopy opening toward the top or peak of the room CANOPY e CANOPY SCREW N FEED OUTLET BOX WIRES THROUGH CANOPY OPENING G cm Step 5 To hang the fan body the cano
17. PANAMA Owner s Manual Safety and the proper operation of your Casablanca fan both require a thorough knowledge of the product and proper installation therefore before attempting to install and operate your Casablanca fan read this owner s manual completely and carefully Retain this manual for future reference CAUTION To avoid possible electrical shock make certain that electricity is turned off at the circuit breaker or fuse box before attempting any installation procedure CONTENTS SE TINGS 52 eee Sere E 7 CROSSBAR MOUNTING penna pUeuu accen papa beens 7 LAG SCREW Ea hana cun cosa park actua Carmina 8 HARDWARE NI 8 FAN PREPARATION 8 CANOPY M E 9 CANOPY TINS FA EOIN vee hacks 9 RANGING TPE FAN 9 CANOPY ELECTRICAL cea ee ca teeters Un oap ce deere eee 10 CANOPY FIAT CHUN S TAL
18. TE If you have multiple Inteli Touch 3 fans refer to the section BLACK Changing Frequency Setting on page 18 2 BLACKS 2 WHITES 2 3 GREENS 1 Remove the screws and switch plate from the existing GROUND switch box 2 Remove the screws holding the switch in the switch R D WIRE NUT box 3 Pull the existing switch from the switch box to expose W 85 E the wire connections q 4 Remove the two wires from the switch GREE TE 5 Connect the BLACK wire from the POWER SOURCE that you just removed from the switch to the BLACK v GROUND BLACK WITH WHITE STRIPE BLACK WHI NOTE The RED wire is not used in this ap plication DO NOT remove the crimped cap from the wire 120V AC BLACK BLACK c WHITE FROM LIGHTS FROM LIGHTS FIGURE 1 2 BLACK WIRES WHITE STRIP wire on the W 85 wall con trol Secure this connection with a wire nut 6 Connect the second BLACK wire that you just removed from the switch to the second BLACK wire on the located on the back of the W 85 wall control Secure this connec tion with a wire nut 7 Connect the green ground wire coming from the back of the W 85 control to the ground wire in the switch box Secure the splice with a wire nut 8 Check your work by using the wiring dia grams as shown in Figures 1 and 2 W 85 Wall Control RED WIRE NOT USED From 9 Install the W 85 in the wall box with th
19. ack on to the front of the switch as shown in figure 5 Step 17e Check your work by pressing on the light fan reverse and power buttons making sure that the buttons do not stick and that each switch functions properly ALMOND Pa i BEZEL DEFO RUBBER KEY PAD Figure 3 RUBBER KEY PAD x LOCATING ALMOND BEZEL PINS 4 Figure 4 ALMOND BEZEL BEZEL ALIGNMENT PIN AND HOLE Figure 5 ooo MH E Inteli Touch W 85 CONTROL INSTALLATION INSTALLING THE W 85 WALL CONTROL NOTE W 85 Wall Control should only be installed on Casablanca s Inteli Touch 3 fans with DOWNLIGHTS ONLY The wall control installs in the same manner as an ordinary light switch using an existing wall box and wiring This controller is designed to signal the fan microcomputer as well as perform normal switching operations For this reason the following precautions must be observed 1 Use only the Casablanca W 85 wall control 3 Do not use more than fan per wall control 2 Do not use any additional control with your Inteli 4 No other light fixtures or electrical appliances Touch 3 fan for example dimmer or fan speed may be connected on the circuit controlled by the control W 85 wall control SINGLE W 85 INSTALLATION CAUTION Ensure power is turned OFF at the breaker or fuse panel before starting installation W 85 is used to describe either white 11 or almond finish AEE Aa
20. ays turn the power off dA during cleaning or servicing the fan and during thunderstorms It is also used to exit or enter additional programs The POWER button must be left on to retain a previously set fan speed or light level OPERATION SPEED CONTROL There are six individual speed settings for the fan each speed is indicated x by an audible tone of increasing pitch FAN CONTROL Quonam To select the desired fan speed ON OFF 1 With fan off press and hold the button labeled The fan blades A momentary will start rotating at the slowest speed and will increase in steps press of the FAN inm gt n 2 Release the button when the desired speed is reached button REVERSE The fan speed is now in memory and will automatically come on at the CHANGE SPEED same speed each time the 2 button is used To maintain this level Press and hold of speed turn the fan on by pressing FANID less than one second button longer lower speed turn fan off then on by pressing and holding the than one second D button until the desired speed is reached When the fan is you l increase the speed by pressing and holding the D button until the desired speed is reached then release it OPERATION REVERSING AIRFLOW The direction of airflow can be changed from down ward to upward or from upward to downward To reverse the airflow Note A four toned
21. d The Fan will come on at low speed in the reverse direction Fan wobbles or shakes excessively Be sure the canopy pin is set properly into the slot on the ball Check that the blade holders have not been bent during installation and the blades are balanced he hanger bracket and or the ceiling outlet are attached too loosely Make sure the hanger bracket is attached tightly to the ceiling outlet box and the downrod assembly is secured firmly he downrod is attached to the downrod base too loosely Make sure all the screws are securely tightened Fan is noisy during operation e When changing fan speeds you may hear several audible clicks This is normal operation Check and tighten the light fixture retaining screws glass shade screws and or lightbulb s Tighten the canopy screws and mounting plate assembly Make sure the wire nuts inside the canopy and switch housing are not touching the metal parts and that they have not fallen off the wire splices Tighten as necessary Tighten the blade holders to the flywheel or Direct Drive motor and the blades to the bladeholder screws Make sure all the screws in the motor housing are snug but not overly tight Fan does not run on low speed e f fan is new it may need to be broken in Run at high speed for several days This device complies with RSS 210 of Industry Canada Operation is subject to the following two conditions 1 this device may not cause interference
22. e POWER two long screws provided SOURCE 10 Install the wall plate with the two color 120VAC BLACK AND WHITE matched screws FIGURE 2 STRIPED WIRE BENE re DUAL W 85 INSTALLATION 3 Inteli Touch 3 To control the fan and lights from two locations a three way circuit use two W 85 DIP SWITCHES wall controls as shown in the wiring diagram in Figure 5 Before installing the two switches into the wall place both switches side by side then locate the 4 dip switches on the side of the two switches Then make sure that the dip switches are set to the same address on both switches as shown in Figure 4 When setting these dip switches you are setting the channel number that is required to control both your fan and lights from both sides of the room If you are installing other Inteli Touch 3 fans within your home you may need to reset the dip switches on these other fans to a different channel before installing your W 85 wall control into the wall Please review the section on channel changing on this instruction sheet CAUTION Ensure power is turned OFF at the breaker or fuse panel before starting installation FIGURE 4 WHITE To control the fan and lights from two locations a three way circuit use two W 85 wall controls 1 Remove the screws and switch plate from the existing switch box and the screws holding the switch in the switch box BLACK WITH WHITE STRIPE
23. ess the Rower button off for at least five seconds 2 Turn the Power on Immediately press the buttons in the following sequence gt EAND GLIGHTS CEIGHT Immediately press the GliGHT Button after an audio tone is heard from the fan controller The lights will blink to indicate this command has been accepted The lights will stay on for 30 seconds and then begin to dim After thirty seconds have elapsed the lights will turn completely off 3 To cancel the Safe Exit Program press the POWER button off for five seconds NOTE If the lights are left on in the room the lights will automatically turn OFF after 2 hours this is Light Minder The Light Minder Program automatically turns OFF the fan mounted lights after two hours To enter the Light Minder Program 1 To operate the lights for Light Minder Program Press the ower button off for at least 5 seconds 2 Turn the on Immediately press the buttons in the following sequence GEAND GEAND CHIGHD GaicuT A series of tones will be heard through the piezo buzzer indicating the command has been accepted Once the lights turn on they will automatically turn off after 2 hours 3 Light operation still remains normal if you leave the room and turn OFF the lights will blink to indicate this Safe Exit command has been accepted The lights will stay on for 30 seconds and then begin to dim After thirty seconds have elapsed the lights will
24. ges or modifications to the transmitter or receiver not expressly approved by Casablanca Fan Company may void one s authority to operate this remote control
25. hat may remain after unpacking Do not brush Styrofoam into wiring cavities The blades in each pack are matched for equal weight to assure smooth fan operation If more than one fan is being installed do not mix blades from different cartons When cleaning painting or working near your fan be cautious of the fan and blades PLEASE INSPECT ALL PACKAGING PRIOR TO DISCARDING Your Casablanca fan was crafted with pride and care and inspected thoroughly prior to shipment Before you begin to assemble and install your Casablanca Always turn power to the ceiling fan OFF before re placing lightbulbs or working on your fan Never insert anything into the path of the fan blades while the fan is in operation Never install a fan over a pool or spa Never operate a fan that has been damaged in any way Install the fan according to the instruc tions in this manual If the fan does not work Refer to the Troubleshooting Tips in this Owner s Manual Call Technical Support at 1 888 227 2178 Contact your local Authorized Service Center Our Web site at www casablancafanco com contains additional information on Casablan ca products troubleshooting and Authorized Dealer or Service Centers Please do not return this product to the store RECORD MODEL AND SERIAL NUMBERS BEFORE INSTALLATION Please take a moment to locate the model number and serial number from your fan see below and record this information on the Warranty page ins
26. ide the front cover of your Owner s Manual if it does not appear there already These numbers are found on the motor identification plate affixed to the fan motor in the location shown below Motor Identification Plate As epo TYPE POMONA CA asaBlANey SERIAL No DJ06 2237 FAN COMPANY 66xxZ Holliston HANGER TYPE MODEL 66xxG Z or DJ01 1151 Serial Number Model Number et PARTS GUIDE Item Description Picture not to scale Quantity Motor Housing Ceiling plate 11 2 x 8 32 Roundhead screws and Washers Screw Pack SD Lag Screw and Washer 1 Perma Lock Downrod and Ball Assembly Canopy Screws and Lock Washers Canopy and Canopy Hatch N Picture not to scale Quantity Blade Irons Blade Screws Washers Light Pull Chain Switch G model only 2 66xxG Light Pull Chain Fandangle G model only 3 66DxxG W 41 Single Rotary optional for G model only W 81 Dual Rotary optional for G model only W 85 Control and Mounting Hardware Z model only et e CAUTION RISK OF ELECTRICAL SHOCK Installation is to be in accordance with the National Electrical Code ANSI NFPA 70 1999 and local codes If you are unfamiliar with the wiring codes you should use a qualified electrician To avoid overheating and possible damage to other equ
27. ipment do not install control to a receptacle fluorescent light fixture motor operated appliance or transformer supplied appliance This fan is designed to be installed on an existing electrical outlet box The outlet box must be UL Listed for ceiling fan installations If it is not a new box must be installed Casablanca extension poles are available for sloped or high ceiling installations This ceiling fan requires a grounded electrical supply of 120 VAC 60 Hz and a minimum 15 amp circuit The maximum current requirement for the fan with light fixture is 3 8 amps The fan uses about 1 amp or 100 watts Maximum light current is 2 8 amps or 340 watts of lighting Where wire nuts are employed be sure all bare wires are within the connectors When installing the canopy hatch make sure all wires are within the canopy and that no wires are being pinched WARNING Do not bend the blade brackets when installing the brackets balancing the blades or cleaning the fan Do not insert foreign objects in between the rotating fan blades Unpacking Before assembling and installing your ceiling fan remove all parts from the shipping cartons and check them against the parts listed in the Parts Guide Before discarding packaging ma terials be certain that all parts have been removed For best performance and for your warranty to be valid use only genuine Casablanca blades light fixtures and accessories
28. lengths up to 9 9 See your Authorized Casablanca Dealer for details oe This slope is less than 32 NOTE Fan may wobble or vibrate if pole length is It is OK to install your fan not long enough and inside blade is too close to downslope or side wall Extending pole length will This slope is 32 This is the maximum slope that will allow the fan to hang usua SOS a EAAPIPLE 2 straight down It is OK to install your fan Calculation of Ceiling Angle m gt He is slope is more than 32 Your fan will not Use the tear off Ceiling Angle Template d hang straight down an adaptor is necessary card inserted in this manual It provides EXAMPLE 3 Contact your local Authorized Casablanca Dealer in regards to purchasing a Sloped you with a simple go or no go for install Ceiling Adaptor ing your fan on a sloped ceiling PANAMA et FAN INSTALLATION Installing a New Ceiling Fixture Outlet Box If you do not have an existing fixture located where you wish to place your Casablanca fan an ap proved ceiling fixture outlet box must be installed and wired WARNING To reduce the risk of fire electrical shock or personal injury mount to outlet box marked Acceptable Fan Support of 22 7 kg 50 Ibs or less using the mounting hardware provided with the outlet bo
29. ontrol and or the PC board on the fan Before installing the W 85 wall control you will need to check and see if you will need to change the bezel on the front of the wall control from WHITE to ALMOND If you are going to use white skip these steps and go to wall control installation starting on page 15 The bezel can be changed at any time before or after installation The wall control does not need to be uninstalled to replace the bezel W 85 Wall Control Bezel Replacement installation as follows Step 17a Locate the four 4 tabs holding the bezel to the front of the switch then press in on each tab one at a time removing the bezel as shown in Figure 1 LOCATING SS PINS Ss HOLES 4 RUBBER KEY Step 17b Locate the rubber key pad attached to A the four 4 locating pins as shown in Figure 2 and remove rubber key pad from the WHITE bezel also as shown in Figure 2 025 um Wall Plate 4 Wire Cap Screws 2 White 2 Almond Figure 2 E Inteli Touch 9 W 85 Wall Control Bezel replacement CONTINUED Step 17c Reinstall the rubber key pad on to the four 4 locating pins located on the almond bezel as shown in Figure 3 and 4 Step 17d To attach the bezel back on to the front of the switch you will need to align the four 4 tabs on the bezel with the front of the wall control and by gently pressing on both top and button of the bezel at the same time snap the bezel b
30. py hold the fan body firmly and insert the ball into the canopy open ing Check that no wires were pinched Rotate the fan body until the slot in the nylon ball fits into the pin opposite the canopy opening is D1 OPTION NOTE Independent control of the WIRE ON light fixture using aW 81 accessory 3 SPEED ONLY control requires an additional pow FOR LIGHT er wire run from the wall switch to CONTROL the fan See Page 12 for wiring Cy E AN COMPANY CANOPY ELECTRICAL CONNECTIONS Step 6a Attach the fan wires to the ceiling fixture outlet box wiring by twisting the bare ends of the wires together and then securing with a wire nut Test that the connection is secure by pulling on the wire nut Connect in this order Step 6b W 85 Wiring Connections GREEN leads from mounting plate and fan to GROUND conductor of power source Secure with wire nut WHITE wire from fan to white NEUTRAL wire in ceiling fixture outlet box Secure with wire nut BLACK power wire from fan to BLACK power wire in ceil ing outlet box Secure with wire nut Step 6c Pull Chain Connections GREEN leads from mounting plate and fan to GROUND conductor of power source Secure with wire nut WHITE wire from fan to white NEUTRAL wire in ceiling fixture outlet box Secure with wire nut BLACK power wire from fan to Black wire from W 81 in ceiling outlet box and the BLUE wire form light kit Secure with wire nut BLUE
31. the Piezo Buzzer indicating the command has been accepted AUTOMATIC DEMONSTRATION PROGRAM Programmed into every Inteli Touch 3 Series fan is A multi tone signal will verify the start of the test pro an Automatic Demonstration Program It can be used gram which proceeds as follows to fully demonstrate and test the operation of the fan Lights slowly increase to full intensity Fan accelerates to speed three with audio tones Light dims to half intensity Fan accelerates to full soeed with audio tones Fan reverses at full soeed with audio tones OWER Fan operates at full speed 9 a operate the buttons in the following Fan turns off with audio tones blades coast for a sequence short time EM m m uU Lights turn off C FAN J LIGHT FAN LIGHT To enter the demonstration program 1 Turn GROWER off for at least 5 seconds This will clear ls fan memory ready for programming The complete cycle lasts slightly over one minute It will continue to repeat until the POWER is turned off for more than five seconds cancelling the program 0 MM Inteli Touch NOTE Both Light Minder and Safe Exit programs will always run at the same time The Safe Exit Program gives you about thirty seconds of light when you turn the lights off enabling you to exit your home before the lights go out To enter the Safe Exit Program 1 To operate the lights for Safe Exit Program Pr
32. wire from fan to YELLOW wire from W 81 in ceiling outlet box Secure with wire nut If you will be installing an accessory light kit also connect the BLUE light power wire from fan to the BLACK wires Step 7 Tuck the wires into the canopy with the wire nuts pointed upwards so that the WHITE and BLACK wires are on opposite sides of the canopy and all wires are clear of the canopy opening Step 8 Install canopy hatch with the last canopy screw and lock washer To LOCK do this tilt the fan body away from the WASHER hatch opening Tighten the screws firmly by hand only Step 9 Straighten the fan then check to ensure that there is no movement be tweenthe canopy andceiling or Hang Tru ball and top support shaft WIRE NUT W 85 CONNECTIONS 2 BLACK PULL CHAIN CONNECTIONS TILT THE FAN TO INSTALL SCREW LAST CANOPY SCREW Step 10 Attach the blades to the blade holders with the three blade screws and flat washers provided for each blade Hand tighten securely Install the assembled blade and blade holder to the fan motor Hand tighten securely Repete for each blade assembly BLADE SCREW UU 3 PER BLADE amp FLAT WASHER 3 PER BLADE i BLADE HOLDER SCREW 2 PER BLADE HOLDER WARNING To reduce the risk of personal injury do not bend blade holders when installing balancing or cleaning Do not insert foreign objects between Your fan is
33. x CEILING HARDWARE not to scale Crossbar Mounting Bracket Lag Screw and Washer 1 x 8 32 Roundhead Screw and Washer 2 Using Existing Ceiling Fixture Outlet Box After turning the power OFF at its source either the circuit breaker or fuse box lower the old fixture and disconnect the wiring Check the ceiling fixture outlet box to be sure it is marked Approved for Ceiling Fan Mounting If it is not a new box must be installed Note The weight of this fan is 24 to 26 pounds depending on model Wire Nut 4 2 4 x 8 32 Roundhead Screw 2 Note After removing the old fixture check the outlet box to insure that it is supported by a joist or beam across its upper surface If not a 2 x4 stud must be installed Step 1a Remove the knockout plug in the center of the outlet box or drill a z inch hole for the lag screw to pass through Then drill a a inch guide hole into the joist or beam to a depth of 3 inches Step 1b Route the outlet box wires through the keyhole slot of the crossbar mounting bracket as shown Attach the crossbar mounting bracket to the outlet box with the screws provided making sure the outlet box wires are not pinched by the washer CAUTION To reduce the risk of personal injury use only the mounting hardware provided with the approved outlet box to install the crossbar mounting bracket WARNING Support directly to building structure only CAUTION
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