Bunn ULTRA-1 User's Manual
Contents
1. ULTRA 1 ULTRA 2 INSTALLATION amp OPERATING GUIDE BUNN O MATIC CORPORATION POST OFFICE BOX 3227 SPRINGFIELD ILLINOIS 62708 3227 PHONE 217 529 6601 FAX 217 529 6644 N B www bunn com To ensure you have the latest revision of the Operating Manual or to view the Illustrated Parts Catalog Programming Manual or Service Manual please visit the Bunn O Matic website at www bunn com This is absolutely FREE and the quickest way to obtain the latest catalog and manual updates For Technical Service contact Bunn O Matic Corporation at 1 800 286 6070 i 40563 0000C 04 08 2007 Bunn O Matic Corporation BUNN 0 MATIC COMMERCIAL PRODUCT WARRANTY Bunn O Matic Corp BUNN warrants equipment manufactured by it as follows 1 All equipment other than as specified below 2 years parts and 1 year labor 2 Electronic circuit and or control boards parts and labor for 3 years 3 Compressors on refrigeration equipment 5 years parts and 1 year labor 4 Grinding burrs on coffee grinding equipment to grind coffee to meet original factory screen sieve analysis parts and labor for 3 years or 30 000 pounds of coffee whichever comes first These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by it will be commercially free of defects in material and workmanship existing at the time of manufacture and appearing with2. air clearance at the rear of the dispenser For optimum performance do not let warm air from surrounding machines blow on the ULTRA dispenser NOTE The dispenser should be level or slightly lower in front for proper operation 2 Remove all shipping material including the compressor support eyebolt the cooling drum supports the Do Not Lift Here signs from the cooling drums and the Rinse Before Using signs from the hopper s For models without PAF Powder Auto Fill proceed to step 7 3 Remove the rear plastic plug 4 from the trim strip between the on top of the motor covers and of platform Retighten motor hopper drip trays and loosen the install support rod into hole in cover screws auger motor cover screws trim strip 6 Plug RCA cord into ULTRA base 7 Install each hopper seal over 8 Press the seals firmly into unit Proceed with steps 7 thru the flange at the rear of the place 12 cooling drums as shown 4 40563 110207 INITIAL SETUP CONT 9 Align the auger shaft with the 10 Install auger nose bushinginto 11 Thoroughly rinse the hoppers flat fin of the auger Push the inside front of hopper and install them over the augers augers as far as they will go and rotate them so the flat fin is facing up 12 Slide the hopper s into place 13 For models with PAF install 14 Install PAF unit onto platform and push down until the hop level probes into slots at top and plug power cord i
3. Extra care should be taken when handling the seal to prevent damage Do not fold the seal as this will cause damage to the Teflon sealing surface Remove the auger nose bush 9 Care must be taken to ensure this surface does not get scratched dur ing from inside the hopper ing cleaning Deep scratches could cause leakage around the seal Place all parts in a clean sink with mild hot water 120 F and sanitizer solution Allow all parts to soak for at least 5 minutes Carefully wash all components with a clean wash cloth in the hot water and sanitizer solu tion Use a clean soft bristle brush as needed for the smaller components and tight areas Do not immerse hopper lids Use a commercial sanitizer that has 100 ppm of available chlorine with a concentration level of at least 3 available chlorine KAY 5 Sanitizer Follow the sanitizer s mixing instructions to ensure 100 ppm of available chlorine Wash the drums hopper drip trays top covers and outer enclosure using a clean wash cloth that has been dampened in the hot water and sanitizer solution Pay particular attention to the shaft area and make sure it is thoroughly cleaned and sanitized Thoroughly rinse all surfaces with a clean wash cloth that has been dampened with hot water Wipe dry with a clean dry wash cloth before reassembling the dispenser NOTE Although most parts are dishwasher safe they may be affected by the chemicals in some commercial sanitizing agents Do no
4. Nothing Brews Like a BUNN Pouring Profits Pulse Wave Quality Beverage Equipment Worldwide Signature Series Silver Series Smart Heat Tea At Its Best The Horizontal Red Line Titan Ultra are either trademarks or registered trademarks of Bunn O Matic Corporation 2 40563 041108 INTRODUCTION This equipment dispenses granita type and cold liquid drinks on demand from separate hoppers Operating controls are accessible only through password protection CONTENTS Introduction WAIT AINY PRETI TE TT TTE TOES ETT 3 Site Preparation Electrical Begulrermelile uocant inh etre Eben Ron boce 3 Initial OPO RR REN REI IR RE RR ER PR ME 4 Operating GON ONS 1oscscoae nsn ir Snct hera aim E Ea pate nb be run conc Ba ase inane kan x Mac nies dU saadi 8 Using the Dispenser for Granita Type Products sees 10 Using the Dispenser for Cold Liquid Products 10 Other Recommendations For Your Dispenser seen 11 Recommended Daily Cleaning scenic tds estt kn dmk ta Ro acatat Raid tnra enkecscn 12 USer BRO T MERE T omm S 14 SITE PREPARATION The dispenser is very heavy Place it on a sturdy counter or shelf capable of supporting at least 180 Ibs It is for indoor use only The dispenser must have at least six inches of space behind it This space is needed for airflow air filter removal and cleaning A clearance of at approximately six inches is recommended between the dispenser sides and the wall or another
5. the auger is exposed air will become entrapped in the mixture resulting in a clouded foamy consistency You may find it beneficial to turn down the ice controls to keep the ice granules from growing too large Refer to Programming The Dispenser on page 14 for Setting the Consistency Some products freeze at a lower temperature than others You may notice frost or ice on the hoppers This is normal and should not be a concern Humidity in the air may cause sweating on the outside surfaces of the hoppers This is to be expected and should not be a concern The drip trays beneath the hoppers will capture this and cause it to flow to the lower drip tray for disposal Some noises are to be expected during normal operation of the dispenser By becoming familiar with the noises made during normal operation you will be better able to listen for problems 11 40563 110207 RECOMMENDED DAILY CLEANING ULTRA 2 shown NOTE Turn the power OFF to the dispenser before proceeding 1 10 11 12 Empty all product from the hopper s Disconnect the hopper lid lamp cord s and remove the lids Depress the hopper lock plung 3 er Lift the hopper up slightly Remove the cooling drum seal from the rear of the drum Caution The faucet valve is under spring tension Spread one side of the handle first then the other and disconnect from the hopper 7 Carefully slide the faucet valve up to remove the spring and faucet seal
6. 269 gm Design Pressures High 215 psi 15 bar 1 48 MPa A CAUTION Low 40 psi 3 bar 0 28 MPa Risk of Electric Shock This equipment may have two power 29373 0000 ULTRA 2A supply cords Unplug all cords before moving or servicing this equipment 27442 0000 CHARGE 29947 0000 Type R404A Amount 5 oz 142 gm Design Pressures AWARNING High 330 psi 23 bar 2 75 MPa DO NOT OVERLOAD CIRCUIT Low 60 psi 4 bar 0 41 MPa ALWAYS ELECTRICALLY GROUND THE CHASSIS 321 62 0001 U LTRA 1 OR ADAPTOR PLUG DO NOT DEFORM PLUG OR CORD FOLLOW NATIONAL AND LOCAL ELECTRICAL CODES KEEP COMBUSTIBLES AWAY INTENDED FOR USE AT A FAILURE TO COMPLY RISKS EQUIPMENT DAMAGE FIRE OR SHOCK HAZARD ROOM TEMPERATURE OF 27 C 80 F READ THE ENTIRE OPERATING MANUAL BEFORE USING THIS PRODUCT 00986 0002E 5 98 1994 Bunn O Matic Corporation 00986 0002 29979 0000 14 40563 110207
7. T mode because the display will indicate NIGHT MODE and the hopper light s will turn off USING THE DISPENSER FOR COLD LIQUID PRODUCTS 1 Liftthe lid slightly for the selected hopper and slide back to gain access to the hopper 2 Placethe pre mixed liquid product in the selected hopper UN 3 a Press and release the ON OFF switch to power on the dispenser Vy b Press and release the appropriate Will ON OFF switch to start the Auger Motor and to turn on AutoFill when applicable Hag pies c Press and release the OFF ICE CHILL switch and select CHILL to begin the cooling process for the selected hopper 4 Wait for the liquid to cool 10 40563 110207 OTHER RECOMMENDATIONS FOR YOUR DISPENSER Whether liquid concentrate or granulated powder all product must be thoroughly mixed BEFORE adding it to the hoppers QP s NOS For best results with granita type products use only products with an apparent brix of 12 or higher Some products may work with an apparent brix as low as 9 Your experimentation with other products will be the best guide in this area Keep the pre mixed liquid product refrigerated This reduces cooling freezing time in the dispenser Keep the hoppers topped off during peak serving periods Add pre mixed liquid product as it is dispensed This reduces the cooling freezing time and assures you of always having product ready to dispense Keep the product level in the hoppers higher than the auger If
8. appliance The dispenser performs better if not placed near any heating appliance Leave some space so the dispenser can be moved for cleaning ELECTRICAL REQUIREMENTS CAUTION Improper electrical installation will damage components An electrician must provide electrical service as specified below Model ULTRA 1 amp 2 This dispenser has an attached cordset and requires a 2 wire grounded individual branch circuit rated 120 volts ac 15 amp single phase 60 Hz The mating connector must be a NEMA 5 15R Refer to the dataplate for exact electrical requirements Model ULTRA 1A amp 2A This dispenser has an attached cordset and requires a 2 wire grounded individual branch circuit rated 230 volts ac 10 amp single phase 50 Hz Refer to the dataplate for exact electrical require ments Model ULTRA 1B amp 2B This dispenser has an attached cordset and requires a 2 wire grounded individual branch circuit rated 100 volts ac 10 amp single phase 50 Hz Refer to the dataplate for exact electrical require ments NOTE Bunn O Matic does not recommend the use of any extension cord with these dispensers 3 40563 041108 INITIAL SETUP CAUTION The dispenser is very heavy Use care when lifting or moving it Use at least two people to lift or move the dispenser 2 c ccc STS CL cc L Cm c cv C ccc 1 Set the dispenser on a sturdy counter top The dispenser requires a minimum of 6 0
9. in the applicable warranty period This warranty does not apply to any equipment component or part that was not manufactured by BUNN or that in BUNN s judgment has been affected by misuse neglect alteration improper installation or operation improper maintenance or repair damage or casualty This warranty is conditioned on the Buyer 1 giving BUNN prompt notice of any claim to be made under this warranty by telephone at 217 529 6601 or by writing to Post Office Box 3227 Springfield Illinois 62708 3227 2 if requested by BUNN shipping the defective equipment prepaid to an authorized BUNN service location and 3 receiving prior authorization from BUNN that the defective equipment is under warranty THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY WRITTEN OR ORAL EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE The agents dealers or employees of BUNN are not authorized to make modifications to this warranty or to make additional warranties that are binding on BUNN Accordingly statements by such individuals whether oral or written do not constitute warranties and should not be relied upon If BUNN determines in its sole discretion that the equipment does not conform to the warranty BUNN at its exclusive option while the equipment is under warranty shall either 1 provide at no charge replacement parts and or labor during the ap
10. nto rear per lock plunger snaps into rear of PAF hoppers of platform Plug platform power place For models without PAF cord into proper outlet Refer proceed to step 15 to PAF manual for water con nections Proceed to step 17 15 Set the lid s on the hopper s 16 Plug in the hopper lid lamp 17 Assemble the drip tray Lift slightly and slide back or cord s front for filling 5 40563 110207 INITIAL SETUP CONT Set Consistency This function allows the operator to adjust the ice consistency or torque of each auger when answered YES ICE Two screens will appear for left and right The operator can scroll through a range of a minimum of 1 ULTRA to a maximum of 16 ICE Factory default is 10 NOTE ULTRA 1 models will only have one adjustment screen SET THICKNESS NO YES P3678 MIN LEFT 9 MAX MIN RIGHT 5 MAX 6 40563 041108 INITIAL SETUP CONT Set Time and Date Selecting YES ICE allows the operator to set the DATE YY MM DD and TIME HR MIN SEC for display on the Home Screen SET DATE TIME NO YES ULTRA GOURMET ICE YEAR 2005 MONTH 1 MONTH DAY 25 NEXT NEXT NEXT ULTRA GOURMET CE ULTRA GOURMET cE ULTRA GOURMET ICE HOUR 10AM MINUTE 45 SECOND 30 NEXT NEXT gt C NEXT ULTRA GOURMET CE ULTRA GOURMET CE ULTRA GOURMET CE Install Date The following three screens will scroll after advancing past the functi
11. o AUGER ON AUGER OFF or AUGER REFILL ON Refill only applicable when installed 3 bottom left corner This is used to turn the left side ice control to OFF ICE or CHILL 4 bottom right corner This is used to turn the right side auger motor AUGER ON AUGER OFF or AUGER REFILL ON Refill only applicable when installed 5 bottom right corner This is used to turn the right side ice control to OFF ICE or CHILL 6 Hidden buttons used for Programming 9 40563 041108 USING THE DISPENSER FOR GRANITA TYPE PRODUCTS 1 Lift the lid slightly for the selected hopper and slide back to gain access to the hopper 2 Place the pre mixed liquid product in the selected hopper CN 3 a Press and release the ON OFF switch to power on the dispenser S77 b Press and release the appropriate Ms ON OFF switch to start the Auger Motor and to turn on AutoFill when applicable late ze c Press and release the OFF ICE CHILL switch and select ICE to begin the cooling process for the selected hopper 4 Wait for the liquid to freeze to the desired consistency HINTS Bunn O Matic recommends that the product in the dispenser be thawed each day usually overnight The ice granules get too large and a consistent product is difficult to maintain if left frozen for an extended period of time Set the NIGHT mode for a few hours each night and return it to the DAY mode when the product has thawed sufficiently You ll know it is in the NIGH
12. on Restore Defaults The Install Date and Time is recorded when the dispenser is powered on for the first 100 hours The Install Date and Time cannot be reset and is stored in permanent memory INSTALL DATE ULTRA GORME T ICE 1 JAN 20 2005 ULTRA 3 55 25 PM VERSION _ 7 40563 041108 OPERATING CONTROLS ULTRA 1 There are three of these switches that will be used for the operation of the dispenser P3932 mm o 1 switch upper left corner of the control pad This switch is the ON OFF toggle switch which powers up the dispenser and the LCD display When ON the Date and Time toggle back and forth continously except during programming 2 bj upper right corner This is used to turn the auger motor to AUGER ON AUGER OFF or AUGER REFILL ON Refill only ap plicable when installed 3 lower right corner This is used to turn the ice control to OFF ICE or CHILL 4 Hidden buttons used for Programming 8 40563 041108 OPERATING CONTROLS ULTRA 2 There are five of these switches that will be used for the operation of the dispenser BUNN ujta GOURMET C P3677 m o switch upper left corner of the control pad This switch is the ON OFF toggle switch which powers up the dispenser and the LCD display When ON the Date and Time toggle back and forth continously except during programming 1 Cp 2 b bottom left corner This is used to turn the left side auger motor t
13. plicable parts and labor warranty periods specified above to repair the defective components provided that this repair is done by a BUNN Authorized Service Representative or 2 shall replace the equipment or refund the purchase price for the equipment THE BUYER S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS EQUIPMENT WHETHER DERIVED FROM WARRANTY OR OTHERWISE SHALL BE LIMITED AT BUNN S SOLE OPTION AS SPECIFIED HEREIN TO REPAIR REPLACEMENT OR REFUND In no event shall BUNN be liable for any other damage or loss including but not limited to lost profits lost sales loss of use of equipment claims of Buyer s customers cost of capital cost of down time cost of substitute equipment facilities or services or any other special incidental or consequential damages BrewWISE BUNN Gourmet Ice BUNN Pour O Matic BUNN Bunn OMatic Bunn O Matic BUNNlink BUNNserve BUNN Espress DBC Dr Brew Dual EasyClear EasyGard Easy Pour FlavorGard Gourmet Ice Gourmet Juice High Intensity IMIX Infusion Series Legendary for Quality The Mark of Quality in Beverage Equipment Worldwide My Caf Power Logic Safety Fresh Scale Pro Single Smart Funnel Smart Hopper SmartWAVE Soft Heat SplashGard System III ThermoFresh 392 AXIOM Beverage Profit Calculator Beverage Bar Creator BrewLOGIC BrewMETER BrewWIZARD BUNNSERVE BUNNsource Coffee At Its Best Cool Froth Digital Brewer Control Intellisteam
14. t place the hopper nor hopper lids in a dishwasher Rinse thoroughly before assembly 12 40563 110207 ASSEMBLY FOLLOWING CLEANING 1 Install the seal s over the 2 Alignthe auger shaft s withthe 3 Install auger nose bushing into flange at the rear of the cooling auger s Push the auger s as inside front of hopper drum s and press the seal s far as they will go and rotate so firmly into place as shown the flat face of the auger shaft is aligned with the flat face of the auger nose i 4 Thoroughly rinse the hopper s 5 Slide into place and push down 6 Set the lids on the hopper s and install over the auger s until the hopper lock plunger s and plug in the hopper lid lamp and cooling drum s Snap into place cord s Press down on the valve to compress the spring Position the faucet handle over the fau cet valve one side at a time and snap into place on the hopper 10 Assemble the drip tray 13 40563 110207 USER NOTICES Carefully read and follow all notices on the equipment and in this manual They were written for your protec tion All notices are to be kept in good condition Replace any unreadable or damaged labels CHARGE Type R404A Amount 10 oz Moving Parts Risk Of Electrical Shock Design Pressures High 430 Low 80 Do not operate Disconnect power before 32162 0000 ULTRA 2 unit with this servicing unit panel removed CHARGE Type R404A Amount 9 5 oz
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