Broilmaster DPSBSS User's Manual
Contents
1. BROILMASTER PREMIUM GAS GRILLS SIDE BURNER OWNER S MANUAL DPSBSS NATURAL OR PROPANE FoR USE WITH BROILMASTER PREMIUM Gas GRILLS RETAIN OWNER S MANUAL FOR FUTURE REFERENCE B100027 0 0202 THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY IMPORTANT THIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE SIDE BURNER AND ALL PERSONS WHO WILL USE AND MAINTAIN THE SIDE BURNER THE INSTALLER SHOULD BE SURE THE MANUAL IS LEFT IN THE POSSESSION OF THE USER THE USER SHOULD RETAIN THIS MANUAL FOR FUTURE REFERENCE WHEN USING OR CLEANING THE SIDE BURNER AND TO PROPERLY IDENTIFY ANY REPAIR PARTS THAT MAY BE REQUIRED WARNING REFERENCE THIS MANUAL FOR PROPER INSTALLATION AND MAINTENANCE INSTRUCTIONS IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PERSONAL INJURY OR PROPERTY DAMAGE FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER SERVICE AGENCY OR THE GAS SUPPLIER CAUTION FOR YOUR SAFETY 1 SHUT OFF GAS TO THE APPLIANCE 2 EXTINGUISH ANY OPEN FLAME 3 OPEN THE GRILL LID 4 IF YOU SMELL GAS IF ODOR CONTINUES IMMEDIATELY CALL YOUR GAS SUPPLIER OR FIRE DEPARTMENT 5 Do NOT TOUCH ELECTRICAL SWITCHES CAUTION FOR YOUR SAFETY 1 Do NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE 2 LP CYLINDER NOT CONNECTED FOR USE SHALL BE STORED IN THE VICINITY OF THIS OR ANY O2. THIS GRILL AND SIDE BURNER AT CLEARANCES LESS THAN SPECIFIED BELOW MAY CAUSE A FIRE PROPERTY DAMAGE OR PERSONAL INJURY A minimum clearance of sixteen 16 inches is required from all sides of the side burner to any combustible material Refer to the grill s Owner s Manual for specific grill clearances Examples of combustible materials are patio furniture fences or the wall of your home The area surrounding the grill and side burner should be clear to ensure proper ventilation Do not obstruct the flow of combustion and ventilation air in any way The ventilation openings on the propane cylinder enclosure must also remain free and clear of debris Portable grills with side burners should be level and positioned away from direct wind prior to each use WARNING Do NOT INSTALL OR OPERATE THIS GRILL AND SIDE BURNER WHERE GASOLINE OR OTHER FLAMMABLE MATERIALS ARE USED OR STORED FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE OR PERSONAL INJURY Page 8 Gas Type Your Broilmaster side burner is factory equipped for LP gas Natural gas conversion instructions are located in the Natural Gas section of this manual Never use liquid propane gas with a grill designed for natural gas or natural gas with a grill designed for liquid propane gas The type gas required for your grill can be determined from its product identification label Questions regarding different types of gases sh
3. 4 screw 17 FIGURE 3 FIGURE 3 Page 6 DPSBSS SIDE BURNER ASSEMBLY Mounting Side Burner Lid Handle Insert the notched end of the tie down bracket Attach the lid handle 14 to the side burner lid 10 into the slot on the mounting plate 21 Push 15 using two phillips head self tapping screws the other end of the tie down bracket onto the 2 FIGURE 6 screw Fasten with an igniter ground lug 11 a washer 12 and wing nut 13 FIGURE 4 Handle 14 FIGURE 6 FIGURE 4 Tie Down Bracket 10 Cooking Grid Position the cooking grid 3 over the burner as shown by FIGURE 7 FIGURE 7 Attach the igniter ground wire 5 onto the igniter ground lug 11 terminal FIGURE 5 FIGURE 5 Igniter Ground Wire 5 DPSBSS Page 7 PROPANE GAS CONNECTION Side Burner Location Your grill and side burner have been designed for outdoor use ONLY This side burner mounts on the right side of a Broilmaster gas grill and cannot be used with another grill or for any other purpose You should never install or operate your grill and side burner in any building garage or other enclosed area For your safety the grill and side burner should not be installed or operated under any combustible materials such as carports covered porches awnings or overhangs Never install or use your grill and side burner in or on any recreational vehicle or boat CAUTION THE INSTALLATION AND OPERATION OF
4. AND SIDE BURNER AT CLEARANCES LESS THAN SPECIFIED BELOW MAY CAUSE A FIRE PROPERTY DAMAGE OR PERSONAL INJURY A minimum clearance of sixteen 16 inches is required from all sides of the side burner to any combustible material Refer to the grill s Owner s Manual for specific grill clearances Examples of combustible materials are patio furniture fences or the wall of your home The area surrounding the grill and side burner should be clear to ensure proper ventilation Do not obstruct the flow of combustion and ventilation air in any way The ventilation openings on the propane cylinder enclosure must also remain free and clear of debris Portable grills with side burners should be level and positioned away from direct wind prior to each use WARNING Do NOT INSTALL OR OPERATE THIS GRILL AND SIDE BURNER WHERE GASOLINE OR OTHER FLAMMABLE MATERIALS ARE USED OR STORED FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE OR PERSONAL INJURY DPSBSS Gas Type Your Broilmaster side burner is factory equipped for LP gas and must be converted for use with Natural gas grills Never use liquid propane gas with a grill designed for natural gas or natural gas with a grill designed for liquid propane gas The type gas required for your grill can be determined from its product identification label Questions regarding different types of gases should be directed to your gas company CauTION
5. GAS IN A GRILL DESIGNED FOR NATURAL GAS OR NATURAL GAS INA GRILL DESIGNED FOR LIQUID PROPANE GAS QUESTIONS REGARDING DIFFERENT TYPES OF GASES SHOULD BE DIRECTED TO YOUR LOCAL GAS COMPANY Installation must conform to local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 In Canada installation shall be in accordance with CAN CGA B149 2 Propane Installation Code or CAN CGA B149 1 Natural Gas Installation Code and local codes where applicable Consult your local gas company or Propane gas dealer for code regulations and recommended procedures WARNING BROILMASTER Gas GRILLS AND SIDE BURNERS REQUIRE LIQUID PROPANE CYLINDERS EQUIPPED WITH AN OVERFILL PROTECTION DEVICE OPD AN OVERFILLED OR IMPROPERLY FILLED PROPANE CYLINDER CAN BE DANGEROUS Always use the pressure regulator and hose assembly supplied with your propane gas grill Note Not all valve and cylinder combinations are compatible Check warning tag on valve and cylinder as well as external fitting threads All Broilmaster pressure regulators and hose assemblies require propane cylinders with a Type 1 connection device as illustrated by Figure 8 FIGURE 8 Page 9 PROPANE GAS CONNECTION Pressure Regulator and Hose Assembly The pressure regulator has an outlet pressure of not more than eleven 11 inches water column It must be connected to the propane gas cylinder s female valve outlet before the grill and side
6. NEVER USE LIQUID PROPANE GAS IN A GRILL DESIGNED FOR NATURAL GAS OR NATURAL GAS IN A GRILL DESIGNED FOR LIQUID PROPANE GAS QUESTIONS REGARDING DIFFERENT TYPES OF GASES SHOULD BE DIRECTED TO YOUR LOCAL GAS COMPANY BURNER TOP 89 DENOTES LP BRASS ORIFICE BRASS ORIFICE SHUTTER SCREW SHUTTER RING 173 DENOTES NAT BRASS ORIFICE SIDE BURNER 1 Remove shutter screw mportant Do not discard this screw it will be reinstalled 2 Remove shutter ring The shutter ring is not used for Natural gas but retain for future use if LP conversion is desired 3 Use a 7 mm nut driver or socket wrench to remove the LP orifice and replace it with the Natural gas orifice supplied 4 Replace the shutter screw 5 Turn set screw in center of valve stem 1 2 turn counterclockwise 6 Apply soapy solution to test for leaks around the set screw a leak is found turn screw clockwise until bubbles cease IMPORTANT PLACE CONVERSION LABEL INSIDE LID ADJACENT TO SERIAL NUMBER LABEL Page 11 NATURAL GAS CONNECTION Connection Requirements Installation must conform to local codes or in the absence of local codes with the National Fuel Gas Code ANSI 7223 1 In Canada installation shall be in accordance with CAN CGA B149 2 Propane Installation Code or CAN CGA B149 1 Natural Gas Installation Code and local codes where applicable Contact your local gas company for code regulations recommended procedures
7. and the installation of your grill s gas supply line Broilmaster gas grills and side burners are not equipped with pressure regulators Your gas grill operates at a manifold pressure of seven 7 inches water column Connect cart mounted natural gas grills to a pre installed gas supply line using the twelve 12 foot flexible hose and quick disconnect kit supplied or specified by the manufacturer CAUTION THE GRILL AND ITS INDIVIDUAL SHUTOFF VALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY SYSTEM PRESSURE TESTING AT TEST PRESSURES IN EXCESS OF 1 2 PSIG CAUTION THE GRILL MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY CLOSING ITS INDIVIDUAL MANUAL SHUTOFF VALVE DURING ANY PRESSURE TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES EQUAL TO OR LESS THAN 1 2 PSIG Connection Instructions The grill s natural gas supply line valve installed by your gas company must be turned to OFF IMPORTANT THE GAS SUPPLY LINE MUST HAVE A SHUTOFF VALVE INSIDE THE WALL CONTACT YOUR LOCAL GAS COMPANY FOR DIRECTIONS Disconnect the copper gas supply line from the gas valve located under the grill s control panel FIGURE 13 FIGURE 13 Page 12 Attach one end of the 10 S S flex line 22 to the end of the grill s gas valve Attach the other end of the S S flex line to the brass tee 20 FiGure 14 FIGURE 14 7 S S flex line 22 7 20 BA Grill Gas Valve Attach one en
8. end of the hose to the tee 20 and use two wrenches to tighten the S S flex line connections One wrench should be used to turn the S S flex line connector while the tee or valve is held with the second wrench FiGure 11 20 34 pa flex line 23 6 Code FIGURE 11 For old Broilmaster grill this alternate tee fitting kit must be ordered UM gt Um lt D B100156 ALTERNATE TEE FITTING KIT PART NO B100100 B070519 PART NAME 1 FLARED TUBE CONNECTOR 2 ALTERNATE TEE FITTING Attach the regulator and hose assembly to the brass tee 20 Reconnect the assembly to the cylinder Use two adjustable wrenches to hold and tighten the joint between the hose and tee 12 a FIGURE 12 DPSBSS NATURAL GAS CONNECTION Side Burner Location Your grill and side burner have been designed for outdoor use ONLY This side burner mounts on the right side of a Broilmaster gas grill and cannot be used with another grill or for any other purpose You should never install or operate your grill and side burner in any building garage or other enclosed area For your safety the grill and side burner should not be installed or operated under any combustible materials such as carports covered porches awnings or overhangs Never install or use your grill and side burner in or on any recreational vehicle or boat CAUTION THE INSTALLATION AND OPERATION OF THIS GRILL
9. A STRONG WIND COULD BLOW IT OUT THE FLAME MAXIMUM HEIGHT A SHOULD BE APPROXIMATELY 1 2 INCH AT THE MINIMUM SETTING FIGURE 1 7 FIGURE 17 1 2 Page 13 NOTES Page 14 DPSBSS NOTES DPSBSS Page 15 BROILMASTER A Division of Empire Comfort Systems Inc 918 Freeburg Ave Belleville Illinois 62220 Phone 800 255 0403 RETAIN OWNER S MANUAL FOR FUTURE REFERENCE Form B100027 2 0202 Page 16 DPSBSS
10. OPERTY DAMAGE OR PERSONAL INJURY Propane gas cylinders should always be handled stored and transported with extreme caution ina secured upright position Never attempt to use or repair a propane gas cylinder that has been damaged Never attempt to use or repair a cylinder with a faulty or damaged valve outlet A cylinder that has been dropped dented or otherwise damaged must be replaced A propane gas cylinder should never be transported in the passenger area of a vehicle Keep cylinders out of direct sunlight and never apply any other source of direct heat to them When refilling your cylinder always insist on a reputable qualified gas dealer Your propane gas cylinder is filled by weight and should never exceed eighty 80 percent of its weight limit If the cylinder is not completely empty the gas dealer must make necessary adjustments to ensure it is not overfilled Never use an overfilled Propane gas cylinder Cylinder Storage Your grill must be stored outdoors in a well ventilated area if the cylinder is attached to it Disconnected cylinders must have a threaded valve plug tightly installed and must not be stored in any building garage or other area Flammable materials gasoline grill covers etc must not be stored in the cylinder enclosure Always store propane cylinders in a secured upright position out of the reach of children DPSBSS Connection Requirements CauTION NEVER USE LIQUID PROPANE
11. THER APPLIANCE CAUTION PARTS MAY HAVE SHARP EDGES WEAR LEATHER WORK GLOVES AND HANDLE PARTS CAREFULLY DURING THE UNPACKING ASSEMBLY AND THE INSTALLATION WARNING BROILMASTER SIDE BURNERS EQUIPPED FOR PROPANE GAS MUST ONLY USE PROPANE CYLINDERS EQUIPPED WITH AN OVERFILL PROTECTION Device Use ONLY A REPUTABLE PROPANE DEALER WHEN EXCHANGING OR FILLING CYLINDERS AN OVERFILLED OR IMPROPERLY FILLED PROPANE CYLINDER CAN BE DANGEROUS Page 2 DPSBSS TABLE OF CONTENTS CONGRATULATIONS You have chosen the finest side burner for your outdoor cooking pleasure Please take time to read this entire manual before assembling your premium Broilmaster gas side burner AR PS ES oom 4 E _______________ 5 Side Burner Assembly 6 7 Propane Gas 8 10 OTS CU ON ee 11 12 Operation and Maintenance 13 Cc Soe atc 13 ODE BT e a E ee 13 E AA 14 15 Your Broilmaster Side Burner is identified by model number serial number and gas type This information is provided on a product identification label located on the Side Burner The grills model number serial number and gas type must also be provided when contacting your Broilmaster dealer For your convenience complete this section for future reference when conta
12. burner can be operated CAUTION OPERATION OF A PROPANE GAS GRILL AND SIDE BURNER WITHOUT THE PRESSURE REGULATOR AND HOSE ASSEMBLY WILL CAUSE GAS LEAKS WHICH COULD LEAD TO FIRE OR EXPLOSION RESULTING IN PROPERTY DAMAGE OR PERSONAL INJURY The pressure regulator s fitting must remain clean and free of nicks and scratches A dirty nicked or scratched fitting can cause a gas leak resulting in an explosion or fire Use only genuine Broilmaster replacement parts unless otherwise specified by the manufacturer Installing Connector If your grill is equipped with a factory installed gas tee behind the grill s control panel please skip to the next section Turn OFF the gas valve at the propane cylinder Disconnect the regulator and hose assembly from the cylinder Disconnect hose from the gas valve located under the grill s control panel FIGURE 9 FIGURE 9 Grill Gas Valve Hose Assembly Installing Tee Connector Continued Attach one end of the 10 S S flex line 22 to the end of the grill s gas valve Attach the other end of the S S flex line to the brass tee 20 10 NOTE GRILLS MANUFACTURED PRIOR TO 1999 MAY REQUIRE THE ALTERNATE TEE CONNECTOR Page 10 Figure 10 10 S S flex line 22 Bgr BHE Grill Gas Valve Tee 20 Connecting to Propane Gas Attach one end of the 34 S S flex line 23 to the end of the side burner valve 6 Attach the remaining
13. cting your dealer Grill Information Model No Dealer Serial No Dealer Phone No Gas Type Propane Natural Date of Purchase Side Burner Information Model No DPSBSS Dealer Serial SS Dealer Phone No Gas lype Propane Natural Date of Purchase DPSBSS Page 3 lt E Y gt lt SiDE BURNER EXPLODED VIEW PARTS LisT All repair part orders should be placed through your local Broilmaster dealer To locate a dealer in your area contact Broilmaster Customer Service at 800 851 3153 www broilmaster com To ensure prompt and accurate service please provide the following information when placing a repair part order Model number of your Side Burner Part Name Part Number and Quantity of parts needed N Part Number Q lt 2 28 B073100 mae ___ O Bumper 6 8 reee __ sow 114 20 3 4 Phillips Truss Screw Orifice LP No 89 Orifice NAT No 173 Manifold Tube Ring LP Not SHown 27 Burner Not Shown 1 or 31 oro Handle Shelf Bracket DPSBSS Page 5 SIDE BURNER ASSEMBLY Instructions All Broilmaster side burners require some assembly and installation Certain instructions may not apply to your model of side burner This side burner requires the same gas type natural or liquid propane as your Broilmaster gas grill Your side burner is factory
14. d of the 34 S S flex line 23 to the end of the side burner valve 6 Attach the remaining end of the S S flex line to the end of the tee 20 connector Figure 15 20 34 MN 23 E E FIGURE 15 Attach the copper gas supply line to the brass tee 20 Use two adjustable wrenches to tighten the joint Figure 16 FIGURE 16 Tee 20 Gas Supply Line DPSBSS OPERATION AND MAINTENANCE Checking for Gas Leaks Check for gas leaks each time you connect your Broilmaster gas grill and side burner to a propane gas cylinder when a connected cylinder has not been used recently or when the grill and side burner are initially used Caution Do NOT USE AN OPEN FLAME TO CHECK FOR LEAKS CHECKING FOR LEAKS WITH AN OPEN FLAME MAY LEAD TO A FIRE OR EXPLOSION RESULTING IN PROPERTY DAMAGE OR PERSONAL INJURY To check for gas leaks 1 Using dish washing detergent and water make a soapy solution 2 Turn OFF the knob on both the grill and side 5 control panel Turn ON the gas at the supply hissing sound indicates a leak Turn OFF the gas and repair all leaks 4 f no hissing occurs apply the soapy solution to all gas connections 5 Look for bubbles Bubbles indicate a leak 6 If there are bubbles turn OFF the gas and repair all leaks 7 Turn the gas ON and repeat the above procedure until all leaks are repaired Operating Instructions Using the I
15. equipped for LP gas Natural gas conversion instructions are located in the Natural Gas section of this manual Please locate and follow in listed order only the instructions for assembly and installation of the correct gas type Skip any sections that do not pertain to the side burner model you have purchased PreAssembly Every assembly and installation instruction includes detailed illustrations to aid in assembly Compare the materials found in the shipping container to the parts list provided Every effort has been made to ensure the correct parts have been provided In the event of an error please contact your local Broilmaster dealer regarding the replacement of missing parts The following items are needed for the assembly of your side burner Phillips screwdriver Two adjustable wrenches Soapy water solution to test for leaks Grill Pull Handle Attach the pull handle to the right side of the grill as illustrated in Figure 1 Place two bolts into holes in pull handle and through holes on right sides of grill bottom Fasten each bolt with a washer lock washer and nut FIGURE 1 Igniter Assembly Attach one end of the igniter wire 5 to the open terminal on the back of the electronic igniter Install AA Alkaline battery Igniter Wire 5 we Electronic FIGURE 2 Burner 21 Battery Positioning Side Burner Slide side burner right side up onto right grill pull handle Attach with one 1 4 20 x 3
16. gniter 1 Open the side burner lid 2 Push and turn the burner control knob counterclockwise to MAX 3 Push and hold igniter button until burner lights Approximately 5 seconds Using Matches 1 Open the side burner lid 2 Light and place a long wooden match next to the burner ports under the cooking grid 3 Push and turn the burner control knob counterclockwise to MAX DPSBSS Operating Instructions CAUTION IF A BURNER FAILS TO LIGHT AFTER 5 SECONDS TURN THE BURNER OFF For 5 MINUTES TO ALLOW THE GAS TO CLEAR THEN TRY AGAIN WARNING NEVER OPERATE THE SIDE BURNER WITH THE LID CLOSED Care and Cleaning CAUTION TO PREVENT INJURY DO NOT CLEAN SIDE BURNER WHILE HOT For baked on residue use a brass NOT STEEL brush on the cooking grid Clean the exterior regularly with a solution of mild detergent and hot water Stainless steel surfaces can be easily cleaned with a stainless steel cleaner found at your Low Flame Adjustment The low flame setting is set at the factory To adjust the flame height at the lowest setting A Light the side burner B Turn the valve knob to MIN C Remove the knob and locate the screw in the center of the valve stem D Use a small screwdriver to adjust the flame Clockwise Lower Flame Counterclockwise Higher Flame Do not unseat the adjustment screw If the screw is unseated a gas leak will occur at the valve stem Note IF THE FLAME IS ADJUSTED TOO LOW
17. ould be directed to your gas supplier Cylinder Requirements Your Broilmaster Premium Gas Grill requires a standard twenty 20 pound propane gas cylinder The propane gas cylinder used must be 1 constructed and marked in accordance with the specifications for LP gas cylinder of the U S Department of Transportation D O T or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable 2 provided with a listed overfilling protection device OPD 3 provided with a listed safety device having direct access with the vapor space of the cylinder and the cylinder supply system must be arranged for vapor removal 4 provided with a shutoff valve terminating in a valve outlet as specified in the Standard for Compressed Gas Cylinder Outlet and Inlet Connections ANSICGA V 1 5 provided with a plug to effectively seal off the cylinder outlet when the cylinder is being stored or transported 6 provided with a collar to protect the cylinder valve CauTION Do NOT USE A PROPANE GAS CYLINDER WHICH HAS A CAPACITY GREATER THAN TWENTY 20 POUNDS WITH THIS GRILL AND SIDE BURNER DPSBSS PROPANE GAS CONNECTION Propane Cylinder Safety Liquid propane gas has a long history of safe use when the safety precautions provided in this manual are followed FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS COULD RESULT IN A FIRE OR EXPLOSION CAUSING PR
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