Breckwell P2000 User's Manual
Contents
1. 7 Insert Installations 10 Electrical Installation 13 Special Mobil Home RequlremgntS 13 OPERATION Na 14 Proper Fuel 14 Pre Start Up Check 14 Building a EB 14 The HotRod Automatic Fire Starter 14 uito M c EE 14 Opening Door 15 Room Air Fan 7 15 Re Starting a Warm Stove 15 If Stove Runs Out Of2. 19 Ash Disposal Insert 19 Macuuln L Se eere eee eee e a aeaaee 20 Cleaning 20 Blowers 20 Chimney Cleaning 21 Recommended Maintenance Schedule 21 Removal amp Replacement of Broken Door Glass 21 TROUBLE SHOOTING GUIDE 23 Smoke Smell or Soot Build Up 28 ELECTRICAL DIAGRAM Mmmm nmm nnan 29 REPLACEMENT PARTS LIST ttn 30 INSTALLATION 5 FREESTANDING Width 29 1 8 3 BACK WALL ADJACENT WALL Height 30 1 8 Depth 22 5 8 Weight 300 Ibs Flue size 3 or 4 Hopper Capacity Up to 70 Ibs This can vary widely depending on pellet size length and diameter SIDE WALL ADJACENT WALL EPA status exempt MINIMUM SID
3. 6 MINIMUM CLEARANCE CLEARANCE FIGURE 8 Locate terminations a not less than 3 feet above any forced air inlet located within 10 feet b not less than 4 feet below or horizontally from or one foot above any door window or gravity air inlet into any building c not less than two feet from an adjacent building and not less than 7 feet above grade when located adjacent to a public walkway Mobile home installations must use a spark arrester 8 INSTALLATION A VERTICALLY WITH NEW CHIMNEY SYSTEM Refer to Figure 9 NOTE Follow L Vent chimney manufacturer s instructions OPTION To achieve a center vertical installation a 45 elbow and a clean out tee can be used to offset the pipe from the exhaust outlet to the rear center of the stove OPTION Install L Vent elbow in place of clean out tee Locate stove Drop plumb bob to center of tee outlet mark point on ceiling Install ceiling support and L Vent pipe per L Vent manufacturer s instructions 1 Always maintain 3 clearance from combustible materials When passing through additional floors or ceilings always install firestop spacer 2 After lining up for hole in roof cut either around or square hole in roof always 3 larger all the way around pipe Install upper edge and sides of flashing under roofing materials nail to the roof along upper edge Do not nail lower edge Seal nail heads with non hardening waterproof mastic 3 Apply non hardeni
4. igniter element Put power directly to the igniter element Watch the tip of the igniter from the front of the stove After about 2 minutes the tip should glow If it does not the element is bad 5 control board is not sending power to the igniter Check the voltage going to the igniter during startup It should be a full current If the voltage is lower than full current check the wiring If the wiring checks out good the board is bad SMOKE SMELL COMING BACK INTO THE HOME Possible Causes Possible Remedies 1 There is a leak in the vent pipe system Inspect all vent pipe connections Make sure they are sealed with RTV silicone that has a temperature rating on 500 degree F or higher Also seal joints with UL 181 AP foil tape Also make sure the square to round adapter piece on the combustion blower has been properly sealed with the same RTV 2 gasket on the combustion blower has gone bad Inspect both gaskets on the combustion blower to make sure they are in good shape CONVECTION BLOWER SHUTS OFF AND COMES BACK ON Possible Causes Possible Remedies 1 convection blower is overheating and tripping the internal temperature shutoff Try lubricating the convection blower Put 1 2 drops of SAE 20 oil in each of the two oiling ports Also clean any dust off of the windings and fan blades If oiling the blower does not help the blower may be bad
5. 2 Circuit board malfunction Test the current going to the convection blower If there is power being sent to the blower when it is shut off then the control board is fine If there is NOT power being sent to the blower when it shuts off during operation then you have a bad control board TROUBLESHOOTING GUIDE STOVE WILL NOT FEED PELLETS BUT FUEL FEED LIGHT COMES ON AS DESIGNED Possible Causes Possible Remedies 1 F2 fuse on control board blew Remove the control board On the back there are two fuses The one closer to the edge is the F2 fuse If it appears to be bad replace it with a 5 Amp 250 Volt fuse Plug the stove back in and try to run the unit 2 High limit switch has tripped or is defective Using the owner s manual locate the high limit thermodisk There is a red button located on the back of it Press the red button If you hear a click the high limit had tripped The stove should now function normally To test if the thermodisk is bad you can bypass it as described previously for the POF thermodisk 3 auger motor Remove the auger motor from the auger shaft and try to run the unit If the motor will turn the shaft is jammed on something If the motor will not turn the motor is bad 4 Auger jam Start by emptying the hopper Then remove the auger motor by removing the auger pin Remove the auger shaft inspection plate in the hopper so that you can see the auge
6. AUGER GEAR MOTOR lt lt A E lt E TT COMBUSTION BLOWER BLOWER 30 Contact an Authorized Breckwell Pellet Stove Dealer to obtain any of these parts Never use substitute materials Use of non approved parts can result in poor performance and safety hazards REPLACEMENT PARTS ITEM PART Air Switch C E 200 Air Switch Hose C M 340 T Auger Motor C E 017 Breckwell Maintenance Tool A TOOL 96 Burnpot A S 070 I Circuit Board Control Panel C E 400 Combustion Blower A E 027 Convection Blower A E 033 Door Gasket C G 050 Door Glass Center C D 802 A Door Glass Side C D 802 B Exhaust Adapter 3 C M 020 Exhaust Adapter 4 A 4 VA Hot Rod Igniter C E IGN Thermodisk Proof of Fire C E 090 22C Thermodisk High Temp resettable C E 090 21 R Door Handle Wood C S 852 Damper Knob Wood C S 851 Window Gasket 7 C G 033 Ceramic Log Set imitation Optional A M 2000 Zero Clearance Skirt Optional A ZC 2KSKRT Zero Clearance Legs Optional A S ZCLEGS
7. Avoid pellet brands that display these characteristics a Excess Fines Fines is a term describing crushed pellets or loose material that looks like sawdust or sand Pellets can be screened before being placed in hopper to remove most fines b Binders Some pellets are produced with materials to hold them together or bind them c High ash content Poor quality pellets will often create smoke and dirty glass They will create a need for more frequent maintenance You will have to empty the burnpot plus vacuum the entire system more often Poor quality pellets could damage the auger Breckwell cannot accept responsibility for damage due to poor quality pellets Your dealer can recommend a good quality pellet dealer in your area PRE START UP CHECK Remove optional imitation log set if in use Remove burnpot making sure it is clean and none of the air holes are plugged Clean the firebox and then reinstall burnpot Clean door glass if necessary a dry cloth or paper towel is usually sufficient Never use abrasive cleaners on the glass or door Check fuel in the hopper and refill if necessary NOTE The P2000 Hopper can hold up to 70 Ibs of pellets BUILDING A FIRE Never use a grate or other means of supporting the fuel Use only the Breckwell approved burnpot NOTE During the first few fires your stove will emit an odor as the high temperature paint cures or becomes seasoned to the metal Maintaining smaller fir
8. Pellets 16 Damper Control 16 Refueling 16 Breckwell Maintenance Tool 16 Shutdown Procedure 16 Safety FeallieS eee Heec apenas 16 Optional Thermostat 17 Thermostat Installation 17 Please Read This Operating Safety Precautions 18 MAINTENANCE Mmmm mnn nnne enn 19 Ash Removal 19 Ash Disposal Freestanding
9. for signs of fuel other than wood pellets If there are signs of corn being used find out what mixed was being used and what setting No other types of fuel have been approved for Breckwell pellet stoves If there are signs of other types of fuel being used advise the consumer to stop using them immediately 4 Power surge or brown out situation A power surge spike or voltage drop could cause the high limit switch to trip Check to see if a surge protector is being used on the stove If not recommend one to the consumer 5 High limit switch is malfunctioning If the other items check out ok replace the high limit switch DIGITAL CIRCUIT BOARD TIMING RATES Heat Level Setting Total Cycle Time 14 5 seconds SMOKE SMELL OR SOOT BUILD UP Because it is a wood burning device your Breckwell may emit a faint wood burning odor If this increases beyond normal or if you notice an unusual soot build up on walls or furniture check your exhaust system carefully for leaks All joints should be properly sealed Also clean your stove following instructions in MAINTENANCE If problem persists contact your dealer DIGITAL CONTROL BOARD ONG GRY BRN BLK Sic VEER DE MOLEX CONNECTOR BACK POWER SUPPLY 120 VOLTS AC fanc ory Pur ecu vec RED PROOF OF FIRE SNAP DISK NORMALLY 607222 HIGH TEMP WITH RESET SNAP DISK IGNITER NORMALLY CLOSED 60T25
10. high ash content fuels because this will rapidly fill up the burn pot and eventually cut off the combustion air supply Commercial and industrial installations of Breckwell Pellet Stoves should not be used since operational control is often not well managed in these settings IMPORTANT INFORMATION MAIL YOUR WARRANTY CARD TODAY To receive full warranty coverage you will Model P2000 need to show evidence of the date you Style purchased your stove We suggest that Serial Number you attach your sales invoice to this page Purchase Date and fill in the form on the left so that you Purchased From will have all the information you need in one place should the need for service or information occur S 090000 SAFETY PRECAUTIONS Do not operate your stove if you smell smoke coming from it Turn it off monitor it and call your dealer Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this stove Keep all such liquids well away from the stove while in use e Never block free airflow through the open vents of the stove Never try to repair or replace any part of the stove unless instructions are given in this manual All other work should be done by a trained technician The stove will not operate during a power outage If an outage does occur check the stove for smoke spillage and open a window if any smoke spills
11. hood must be used at the terminus refer to figure 7 All connections must be secured and airtight by either using the appropriately sized hose clamp and or UL 181 AP foil tape For mobile home installations only 2 inside diameter pipe may be used for the first 5 feet of combustion air supply run From 5 to 10 feet use 2 34 inside diameter pipe No combustion air supply may exceed 10 feet Sources of Outside Combustion Air a n fireplaces e Chimney top e Ash clean out b For freestanding installations A hole in floor near stove rear terminating only in a ventilated crawl space e A hole in the wall behind the stove WHEN OUTSIDE AIR IS NOT USED If outside air is not used it is important that combustion air is easily available to the air inlet A closeable outside air register can be used in tightly insulated homes In insert installations flashing vents should not be restricted The flashing should not necessarily seal the fireplace face VENTING The Breckwell P2000 Freestanding is certified for use with listed TYPE L Vent 3 or 4 diameter in size The stove was tested with Simpson Duravent brand Class A chimney is not required Refer to the instructions provided by the vent manufacturer especially when passing through a wall ceiling or roof The Breckwell P2000 Insert is certified for use with listed TYPE L Vent stainless steel single wall pipe or stainless steel flex pipe 3 or 4 diameter
12. in size This is a pressurized exhaust system All vent connector joints must be sealed with 500 F 260 C RTV silicone sealant to ensure consistent performance and avoid smoke spillage All horizontal connector joints must be sealed with UL 181 AP foil tape We recommend that all vertical vent connector joints be secured with a minimum of 3 screws DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER 6 INSTALLATION 29 1 8 REAR EXHAUST 07 8 C AIR REAR VIEW P2000FS MBUSTION 1 8 INLET a EXHAUST VERTICAL 1 REAR EXHAUST HORIZONTAL COMBUSTION AIR INLET PIPE 10 3 4 6 3 4 REAR VIEW 20001 TRIM COLLAR VENTILATED CRAWL SPACE FIGURE 7 RODENT GUARD INSTALLATION Equivalent Vent Length EVL The longer the run of pipe in your installation both with insert and freestanding the more restriction there is in the system Therefore larger diameter pipe should be used Use 4 pipe if you have more than 15 feet of Equivalent Vent Length e Horizontal runs shall not exceed 10 feet of EVL Recommended vertical runs to be a minimum of 8 feet e To calculate EVL use the following conversions 90 elbow or T 45 elbow 5 equi
13. into the room Disconnect the power cord before performing any maintenance or repairs on the stove NOTE Turning the stove off does not disconnect all power from the stove Do not unplug the stove if you suspect a malfunction Turn the stove off periodically inspect it and call your dealer e Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area Notify your insurance company of this stove as well This unit must be properly installed to prevent the possibility of a house fire The instructions must be strictly adhered to Do not use makeshift methods or compromise in the installation Allow the stove to cool before carrying out any maintenance or cleaning Ashes must be disposed in a metal container with a tight lid and placed on a no combustible surface well away from the home structure This stove must be connected to a standard 120 V 60 Hz grounded electrical outlet Do not use an adapter plug or sever the grounding plug Do not route the electrical cord underneath in front of or over the stove The exhaust system should be checked at a minimum at least twice a year for any build up of soot or creosote 248 90000 Keep foreign objects out of the hopper e Do not throw this manual away This manual has important operating and maintenance instructions that you will need at a later ti
14. out slightly A blow torch fire can be improved by pushing the damper in a bit As a general rule on lower feed rate settings the damper should be in farther On higher feed rates the damper should be more open Through trial and error you will find the best setting Consult your dealer if you need help NOTE On 1 damper should be out approximately 14 to 2 If damper is out too far it can cause the fire to go out REFUELING We recommend that you not let the hopper drop below full KEEP HOPPER LID CLOSED AT ALL TIMES EXCEPT WHEN REFILLING THE HOPPER MAY BE FILLED WHILE THE STOVE IS OPERATING DO NOT OVERFILL HOPPER BRECKWELL MAINTENANCE TOOL A tool has been provided help with the following functions a Stirring pellets in hopper unlike liquids in a tank pellets do not drain evenly into the auger Bridging across the opening can occur Pellets can hang up on the sides of the hopper Occasionally stirring the hopper can help NOTE To help prevent bridging of pellets common wax paper can be rubbed on the sidewalls and bottom of the hopper b Cleaning heat exchanger tubes see instructions in CLEANING c Scrape ashes from burnpot SHUTDOWN PROCEDURE Turning your Breckwell stove off is a matter of pressing the On Off control panel switch The green light will go out The blowers will continue to operate until internal firebox temperatures have fallen to a preset leve
15. pushed back to meet the firebox wall the Hot Rod will not work properly ASH DISPOSAL INSERT Remove ashes periodically as they fill the firebox To remove ashes a Make sure fire is out and firebox is cool b With the door closed clean heat exchanger tubes See CLEANING and Figure 22 Open door and remove the optional imitation log set if in use Remove burn pot by grasping it and pulling straight out d Empty ashes from burn pot Scrape burn pot with cleaning tool Make sure burnpot holes are not plugged Use small shovel or vacuum to remove ashes WARNING Make sure ashes are cool to the touch before using a vacuum See VACUUM USE f Replace burn pot Make sure it is level and pushed all the way back in when it is reinstalled If the collar on the burnpot attached to the fresh air tube is not pushed back to meet the firebox wall the Hot Rod will not work properly FIGURE 24 MAINTENANCE VACUUM USE If a vacuum is used to clean your unit we suggest using a vacuum designed for ashes We recommend LoveLess Ash Vac 1 800 568 3949 Ext 27 Some regular vacuums and shop vacs leak ash into the room Your vacuum or shop vac may have a special filter or bag available to eliminate this leakage CLEANING a Heat Exchange Tubes Your Breckwell stove is designed with a built in heat exchange tube cleaner This should be used every two or three days to remove accumulated ash on th
16. sure the vent pipe has been installed according to the criteria in the owner s manual 3 Air damper is set too far in closed for a higher setting Pull the damper knob farther out away from the side of the stove and try to burn the unit again 4 Burnpot holes are blocked Remove the burnpot and thoroughly clean it 5 Air damper is broken Visually inspect the damper assembly Make sure the damper plate is attached to the damper rod When the damper rod is moved the plate should move with it 6 Blockage in air intake pipe Visually inspect the air intake pipe that leads into the burnpot for foreign material 7 Circuit board malfunction Time the fuel feed light at each setting after the stove has completed the startup cycle Make sure the times match the auger timing chart If the auger motor runs constantly the board is bad 8 Combustion blower is not spinning fast enough Test the RPM on the blower after the blades have been cleaned The RPM should be approximately 3000 RPM 9 Pellets The brand of pellets or the batch of pellets that are being used may Applies to GLASS SOOT S UP AT A VERY FAST RATE Only be of poor quality If possible try a different brand of pellets You might also want to try a brand that is made from a different type of wood softwood vs hardwood Different woods have different characteristics when being burned 10 The trim setting on the low feed rate is to low Applies to GLASS SOO
17. BRECKWELL Hearth Products LUXURY SERIES P2000 20001 P2000FS OWNER S MANUAL Warning If your appliance is not properly installed a house fire may result For your safety follow the installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area PLEASE read this entire manual before installation and use of this pellet fuel burning room heater Failure to follow these instructions could result in property damage bodily injury or even death Save these instructions PROFESSIONAL INSTALLATION IS HIGHLY RECOMMENDED Manufactured by National Steelcrafters of Oregon Inc DBA Breckwell Hearth Products Warnock Hersey Eugene Oregon BRECKWELL HEARTH PRODUCTS Grand Prairie Texas C L 802 8 03 mG 2 INTRODUCTION Thank you for purchasing the Breckwell Pellet Burning Stove You are now prepared to burn wood in the most efficient convenient way possible To achieve the safest most efficient and most enjoyable performance from your stove you must do three things 1 Install it properly 2 Operate it correctly and 3 Maintain it regularly The purpose of this manual is to help you do all three PLEASE read this entire manual before installation and use of this pellet fuel burning room heater Failure to follow these instructions could result in property damage bodily injury or even death Keep this manual handy for future reference Your Bre
18. ER FIGURE 27a CHIMNEY CLEANING EAT EXCHANGE TUBES TUBE CLEANER ASH LIP COMBUSTION BLOWER FIGURE 27b jw OUTSIDE AIR SOURCE a Creosote Formation When any wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue or a newly started fire or from a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire which may damage the chimney or even destroy the house Despite their high efficiency pellet stoves can accumulate creosote under certain conditions b Fly Ash This accumulates in the horizontal portion of an exhaust run Though noncombustible it may impede the normal exhaust flow It should therefore be periodically removed C Inspection and Removal The chimney connector and chimney should be inspected annually or per ton to determine if a creosote or fly ash build up has occurred If creosote has accumulated it should be removed to reduce the risk of a chimney fire Inspect the system at the stove connection and at the chimney top Cooler surfaces tend to build creosote deposits quicker so it is important to check the chimney from the top as well as from the bottom The creosote should be removed with a brush specifically designed for the type of chimney in use A qualified chimney sw
19. EWALL CLEARANCES Burn rate 1 Ib to 5 5 lbs per hour BTU range 8 200 to 50 000 FIGURE 1 Approved installations mobile home alcove conventional FIREPLACE INSERT oe Al MIN SEX Width 22 at fireplace rear MES 28 V at fireplace opening i Height 19 1 in fireplace Depth 25 34 16 3 8 in fireplace or Flashing Size 40 W x 28 H small MIN 44 V2 W x 30 medium N 48 V W x 32 H large m Stove Weight 240 Ibs TO DE QUT FROM FAE Flashing Weight 13 Ibs Flue deo 3 o 4 ALCOVE CLEARANCES Hopper Capacity Up to 70 Ibs This can vary widely depending on pellet size length and diameter FIGURE 2 EPA status exempt Burn rate 1 Ib to 5 5 lbs per hour BTU range 8 200 to 50 000 Approved installations zero clearance masonry as a built in PREPARATION Factory packaging must be removed and some minor assembly work is required prior to installation The circuit board control panel must be unpacked and installed in the side flashing on the insert See installation instructions provided with the circuit board NOTE Normally your dealer will perform these functions CLEARANCES The Breckwell P2000 Freestanding has been tested and listed for installation in residential mobile home and alcove applications The P2000 Insert is approved for installation into code complying masonry fireplaces The P2000 Insert is al
20. Install and seal the top plate from step 3 with non hardening mastic Slip the storm collar over the pipe and while holding the pipe at the proper elevation affix the collar with a minimum of three 1 4 stainless steel sheet metal screws Seal all joints and seams around the collar 6 Connect the horizontal pipe by pushing it through the hole in the masonry and lining it up with the branch in the tee Push the pipe into the tee while twisting it to lock it into the tee 7 If desired once the horizontal pipe is in place the space between the pipe and masonry may be filled with high temperature grout 8 Install the trim collar An adjustable pipe length and adapter may be needed to finish the connection to the stove NOTE FOLLOW METAL CHIMNEY INSTALLATION INSTRUCTIONS 3 NOTE FOLLOW METAL CHIMNEY INSTALLATION INSTRUCTIONS OPTIONAL OUTSIDE AIR TRIM COLLAR TOP PLATE SEAL TO CHIMNEY TOP WITH NDN HARDENING MASTIC EXTENTION TO CHIMNEY TOP REQUIRED 3 DR 4 INCH STAINLESS STEEL SINGLE WALL PIPE OR FLEX PIPE BLANKING PLATE SEAL WITH NON HARDENING MASTIC 3 DR 4 INCH STAINLESS STEEL FLEX PIPE DPTIDNAL DUTSIDE AIR CLEAN OUT TEE TYPE L gt TUP PLATE SEAL TO CHIMNEY TOP WITH NON HARDENING CHIMNEY REQUIRED L VENT O
21. R OPTIONAL 0R 4 INCH STAINLESS STEEL FLEX BR SINGLE WALL PIPE PIPE ADAPTER CLEAN DUT TEE TYPE L2 INSERT INSTALLATIONS Insert installations must be vented with 3 or 4 pipe Pipe may be single wall stainless steel flexible pipe Vent may terminate within chimney beyond a blanking plate or extend to the chimney top See COMBUSTION AIR SUPPLY for outside air access information The fireplace and chimney should be cleaned thoroughly before starting the installation We suggest painting the interior of particularly old and dirty fireplaces to seal any odors In zero clearance fireplace installations when the fireplace opening is above the floor or raised hearth the adjustable Breckwell P2000 Z C Skirt part 3t A ZC 2KSKRT or Breckwell P2000 Z C Legs part A S ZCLEGS can be used to bridge the gap between the hearth and stove bottom Refer to figure 13 A ASSEMBLING THE FLASHING SET Follow the instructions packaged with the P2000 Flashing set part C P2KI SMFL C P2KI MED or C P2KI LG Refer to Figure 14 INSTALLATION INSTALLATION WHEN VENT PIPE EXTENDS TO CHIMNEY TOP Refer to Figure 15 You will need a pipe length equal to the chimney height from hearth plus 6 inches If outside combustion air is to be used you will need a pipe length see COMBUSTION AIR SUPPLY equal to the chimney height plus 12 inches Attach cerablanket wrap to that end of vent pipe that wi
22. T S UP AT A VERY FAST RATE Only Use the Reset Trim button to increase the low feed rate setting If the 1 amp 4 are on the stove is currently on the lowest setting If only the 1 light is on the stove is in the default medium setting If the 1 amp 5 lights are on the stove is in the high trim setting for the low feed rate If the stove is being burned on one of the two lower settings advance to the next trim setting and try burning the stove TROUBLESHOOTING GUIDE HIGH LIMIT SWITCH KEEPS TRIPPING Possible Causes Possible Remedies 1 The convection blower is overheating and tripping the internal temperature shutoff Try lubricating the convection blower Put 1 2 drops of SAE 20 oil in each of the two oiling ports Also clean any dust off of the windings and fan blades If oiling the blower does not help the blower may be bad 2 The stove is being left on the highest setting for extended periods of time The highest heat level setting is designed for use over short periods of time Burning the stove on the highest setting for longer than 1 2 hours could lead to potential overheating situations 3 Fuel other than wood pellets is being burned in the stove Breckwell pellet stoves are designed and tested to use wood pellets While it is possible to burn a corn mixture corn mixed in with wood pellets in the stove it is not recommended to burn above the number 3 heat level Check
23. THE FACTORY BUILT FIREPLACE MAY NOT BE REMOVED OR ALTERED FIGURE 18 SPECIAL MOBILE HOME REQUIREMENTS WARNING DO NOT INSTALL IN A SLEEPING ROOM For installation in a mobile home an outside source of combustion air must be used See COMBUSTION AIR SUPPLY The P2000 must be grounded to the steel chassis of the home with 8 Ga copper wire using a serrated or star washer to penetrate paint or protective coating to ensure grounding The P2000 must be securely fastened to the floor of the mobile home Refer to VENTING for proper exhaust configurations CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR WALL AND CEILING ROOF MUST BE MAINTAINED OPERATION PROPER FUEL THIS STOVE IS APPROVED FOR BURNING PELLETIZED WOOD FUEL ONLY Factory approved pellets are those 1 or 5 16 in diameter and not over 1 long Longer or thicker pellets sometimes bridge the auger flights which prevents proper pellet feed Burning wood in forms other than pellets is not permitted It will violate the building codes for which the stove has been approved and will void all warranties The design incorporates automatic feed of the pellet fuel into the fire at a carefully prescribed rate Any additional fuel introduced by hand will not increase heat output but may seriously impair the stoves performance by generating considerable smoke Do not burn wet pellets The stove s performance depends heavily on the quality of your pellet fuel
24. ckwell P2000 comes as a fireplace insert or as a freestanding stove with a pedestal This stove has been independently tested to ASTM E1509 95 Standard Specification for Room Heaters Pellet Fuel Burning Type 1 UL 1482 1998 Standard for Solid Fuel Room Heaters Oregon Administrative Rules for Mobile Homes 814 23 900 through 814 23 909 and Installation as a Stove Heater This pellet stove when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 This appliance is designed specifically for use only with pelletized wood It is designed for residential installation according to current national and local building codes as a freestanding room heater It is also approved as a mobile home heater which is designed for connection to an outside combustion air source The stove will not operate using natural draft or without a power source for the blower systems and fuel feed system and must not be burned with any type of coal see PROPER FUEL This stove is designed to provide the optimum proportions of fuel and air to the fire in order to burn free of smoke and soot Any blockage of the air supply to or from the stove will seriously degrade its performance and will be evidenced by a smoking exhaust and a sooting window For best operation the ash content of the pellet fuel should be less than 1 and the calorific value approximately 8200 BTU LB Avoid
25. cted to a thermostat if the stove has been shut off and you want to re start it while it is still warm the on off button must be held down for 2 seconds b FUELFEED SWITCH e When Fuel Feed button is pushed and held down the stove will feed pellets continuously into the burnpot e While the stove s auger system is feeding pellets the green light the Fuel Feed box will be illuminated See figure 19 CAUTION DO NOT USE THIS CONTROL DURING NORMAL OPERATION BECAUSE IT COULD SMOTHER THE FIRE AND LEAD TO A DANGEROUS SITUATION c HIGH FAN SWITCH e The room air fan speed varies directly with the feed rate The HIGH FAN switch overrides this variable speed function It will set the room air blower speed to high at any feed rate setting When the HIGH FAN button is pushed the room air fan will switch to its highest setting When this button is pushed again the room air fan will return to its original setting based on the Heat Level Advance setting If the HIGH FAN setting is used for extended periods of time it can shorten the life expectancy of the room air fan Avoid use at this setting for more than one hour at a time d RESET TRIM Different size and quality pellet fuel and installation altitude may require adjustment of the 1 feed setting on the Heat Level Advance bar graph This is usually a one time adjustment based on the fuel you are using The RESET TRIM button when adjusted will allow for 3 di
26. e tubes which reduces the efficiency of your unit Insert the handle end with hole of the cleaning tool onto the cleaning rod refer to figure 22 The cleaner rod is located in the grill above the stove door Move the cleaner rod back and forth Several times to clean the heat exchanger tubes When finished be sure to leave tube cleaner at the rear of the stove b Interior Chambers Three ash doors in the firebox in the P2000 can be removed for periodic cleaning refer to figures 23 amp 25 These doors allow access to the chamber surrounding the firebox Periodically you must vacuum ashes from these chambers In Some cases you will need to remove creosote which can accumulate rapidly under certain conditions A small wire brush can be used It is important to remove this creosote because it is highly combustible INSPECT BEHIND THESE CLEANING PLATES AT LEAST ONCE PER TON OF PELLETS BURNED UNTIL YOU ARE FAMILIAR WITH HOW ASHES AND CREOSOTE ACCUMULATE WITH YOUR OPERATING PRACTICES Use the small wire brush to also clean the inside of the chamber walls above the access doors BLOWERS DANGER RISK OF ELECTRIC SHOCK DISCONNECT POWER BEFORE SERVICING UNIT Cleaning Over a period of time ashes or dust may collect on the blades of both the combustion blower and convection blower Periodically the blowers should be cleaned as the ash and dust can impede performance Creosote can also accumulate on the blades in the combustion b
27. eep can perform this service It is also recommended that before each heating season the entire system be professionally inspected cleaned and if necessary repaired To clean the chimney detach the vent at the combustion blower transition where it is attached to the blower See figure 28 for the P2000 Insert RECOMMENDED MAINTENANCE SCHEDULE Use this as a guide under average use conditions Daily Weekly Bi Annually Annually or per Ton Burn Pot Stirred Emptied Glass Wiped Cleaned Combustion Chamber Brushed Ashes Emptied Interior Chambers Vacuumed Heat Exchange Tubes Two passes Combustion Blower Blades Vacuumed Brushed Convection Blower Impeller Vacuumed Brushed Convection Blower Motor Oiled 1 2 drops SAE 20 in each port Vent System Cleaned Gaskets Inspected Hopper end of season Emptied and vacuumed Gasket around door and door glass should be inspected and repaired or replaced when necessary see REPLACEMENT PARTS REMOVAL AND REPLACEMENT OF BROKEN DOOR GLASS While wearing leather gloves or any other gloves suitable for handling broken glass carefully remove any loose pieces of glass from the doorframe Dispose of all broken glass properly Return the damaged door to your Breckwell Dealer for repair or replacement Neither the appliance owner nor any other unauthorized person s should replace the door glass An authorized B
28. es will minimize this Avoid placing items on stovetop during this period because paint could be affected THE HOTROD AUTOMATIC FIRESTARTER a Fill hopper and clean burnpot b Press On Off button Make sure light is on c Adjust damper to 1 4 open pushed in is closed This will vary depending on your installation and elevation Once fire is established adjust for desired flame d Adjust feed rate to desired setting by pressing Heat Level Advance button If fire doesn t start in 15 minutes press On Off wait a few minutes and start procedure again PANEL CONTROLS See Figure 19 The blowers and automatic fuel supply are controlled from a panel on the left hand side of the P2000 The control panel functions are as follows BRECKWELL e E z ie A Hearth Products Reset Trim OPERATION a ON OFF SWITCH When pushed the stove will automatically ignite No other firestarter is necessary The igniter will stay on for at least 10 and up to 15 minutes depending on when Proof of Fire is reached The fire should start in about 5 to 7 minutes e The green light located above the On Off button in the On Off box will flash during the ignition start up period See figure 19 e Heat Level Advance is inoperable during the ignition start period When the green light continuously stays on the Heat Level Advance can be adjusted to achieve the desired heat output NOTE When not conne
29. fferent feed rate settings for the 1 feed setting only To adjust simply push the RESET TRIM button while the stove is operating at setting 1 and watch the bar graph When the 1 amp 4 lights are illuminated on the bar graph the low feed rate is at its lowest setting Approx 0 9 pounds per hour When the 1 light is illuminated on the bar graph the low feed rate is at its normal setting When the 1 amp 5 lights are illuminated on the bar graph the low feed rate is at its highest setting Approx 1 1 to 1 2 pounds per hour NOTE When the stove is set on 1 the reset trim values will be shown on the Heat Level Advance bar graph For example if the Reset Trim is set to its lowest setting every time the stove is set to low the 1 and 4 lights will be illuminated on the bar graph e HEAT LEVEL ADVANCE e This button when pushed will set the pellet feed rate hence the heat output of your stove The levels of heat output will incrementally change on the bar graph starting from level 1 to 5 CAUTION THE 5 SETTING IS DESIGNED FOR TEMPORARY USE ONLY IF USED FOR EXTENDED PERIODS IT CAN SIGNIFICANTLY REDUCE THE LIFE EXPECTANCY OF THE ELECTRICAL COMPONENTS AVOID USE AT THIS SETTING FOR MORE THAN ONE OR TWO HOURS AT A TIME OPENING DOOR If the door is opened while the stove is in operation it must be closed within 30 seconds or the stove will shut down If the stove shuts down
30. hen warm enough it will switch to the 1 or low setting The room air blower will also slow to its lowest speed e Heat Level Advance setting on the bar graph will stay where it was initially set When the house cools below the thermostat setting the stove will switch to the feed rate of the heat level advance setting ON OFF THERMOSTAT MODE In this mode when the home is warm enough the stove will shut off The fans will continue to run until the stove cools e When the home cools below your selected thermostat setting the stove will automatically restart and operate at the feed rate last selected NOTE When in high low or on off thermostat mode Do not operate the stove higher than the 3 setting Set damper control rod approximately 12 out This will vary depending on elevation and weather conditions e When stove is hooked up to a thermostat it will not operate in manual mode This means that if the thermostat is switched to its off position the unit cannot be operated at the control panel e When the stove is first plugged in it may start up on its own THIS IS OK let it go through the start up cycle about 15 minutes and it should be fine from then on e YOUR THERMOSTAT SHOULD BE INSTALLED BY AN AUTHORIZED DEALER OR SERVICE PERSON FIGURE 21 CONNECT THERMOSTAT WIRES HERE OPERATION OPERATING SAFETY PRECAUTIONS PLEASE READ THIS a If you notice a smolde
31. ilable upon request Final approval is contingent on the authority having jurisdiction ELECTRICAL INSTALLATION This stove is provided with an 8 foot grounded electrical cord extending from the rear of the stove We recommend connecting to a good quality surge protector that is plugged into a standard three prong 120V 60 Hz electrical outlet Voltage variations can lead to serious performance problems The Breckwell electrical system is designed for 120V AC with no more than 5 variation Breckwell cannot accept responsibility for poor performance or damage due to inadequate voltage If connected to an older two prong outlet a separate ground wire should be run to a proper ground refer this to a qualified technician Always route the electrical cord so that it will not come in contact with any hot part of the stove COVER PLATE lt NON COMBUSTIBLE gt SEAL WITH SILICONE VERTICAL CAP STORM COLLAR 3 OR 4 INCH L VENT OR STAINLESS STEEL FLEXIBLE OR SINGLE WALL PIPE THE SMOKE SHELF MAY BE REMOVED Tee MAY MOVI NOTE BE REMOVE THE LOG SHELF SCREEN AND DOURS lt IF PRESENT MUST BE REMOVED INTERNAL BAFFLES MAY BE REMOVED TU PREVENT FIREPLACE ODORS FROM ENTERING THE HOME PAINT THE INTERIOR OF THE FIREPLACE WITH LATEX PAINT SKIRT OR ADJUSTABLE LEGS ON RAISED FIREPLACES THE MASONRY LINING THE METAL SIDES FRAME MEMBERS OR DTHER MAY NOT BE REMOVED STRUCTURAL COMPONENTS OF
32. is above the floor or raised hearth the adjustable Breckwell P2000 Z C skirt part A ZC SKRT or Breckwell P2000 Z C Legs part A S ZCLEGS can be used to bridge the gap between the hearth and stove bottom Refer to figure 13 The factory built fireplace must be listed per UL 127 Installation must include a full height listed chimney liner meeting type HT requirements 2100 F per 1777 U S The liner must be securely attached to the insert flue collar and the chimney top The damper area must be sealed to prevent room air passage to chimney cavity Alteration of the fireplace in any manner is not permitted except with the following exceptions External trim pieces which do not affect the operation of the fireplace may be removed proving they can be stored on or within the fireplace for re assembly if the insert is removed e The fireplace damper may be removed to install the chimney liner Circulating air chambers louvers or cooling air inlet or outlet ports i e in a steel fireplace liner or metal heat circulator shall not be blocked Means must be provided for removal of the insert to clean the chimney flue A permanent metal warning label must be attached to the back wall of the fireplace opening stating the following e This fireplace has been altered to accommodate a fireplace insert and should be inspected by a qualified person prior to re use as a conventional fireplace e This label is ava
33. l SAFETY FEATURES a Your stove is equipped with a resettable high temperature thermodisc This disc has a reset button on its backside This safety switch has two functions 1 To recognize an overheat situation in the stove and shut down the fuel feed or auger system 2 recognize an internal control board failure and shut down the fuel feed or auger system NOTE Like a circuit breaker once tripped the reset button will have to be pushed before restarting your stove The manufacturer recommends that you call your dealer if this occurs as this may indicate a more serious problem A service call may be required b Incase of a malfunctioning convection blower a high temperature thermodisk will automatically shut down the auger preventing the stove from overheating NOTE Thermodisc must be reset after this occurs If the combustion blower fails an air pressure switch will automatically shut down the auger NOTE Opening the stove door for more than 30 seconds during operation will cause enough pressure change to activate the air switch shutting the fuel feed off Close the door and press On Off button to continue operation of your stove THERMOSTAT INSTALLATION OPERATING THE STOVE USING A THERMOSTAT A thermostat may help you maintain a constant house temperature automatically A millivolt thermostat is required A fixed wall mount or Breckwell s hand held model can be used The control panel can be set up two ways to
34. l away from all combustible materials pending final disposal If ashes are disposed of by soil burial or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled ASH DISPOSAL FREESTANDING MODELS The P2000 Freestanding has an ash bin located below the firebox To remove ashes a Make sure fire is out and firebox is cool b With the door closed clean heat exchanger tubes See CLEANING and Figure 22 Open door and remove the optional imitation log set if in use Remove burn pot by grasping it and pulling straight out d Empty ashes from burn pot into the pedestal ash bin through the opening in the bottom of the firebox Scrape burn pot with cleaning tool Make sure burnpot holes are not plugged e Scrapeashin firebox into the pedestal ash bin through the opening in the bottom of the firebox see Figure 23 or vacuum to remove ashes WARNING Make sure ashes are cool to the touch before using a vacuum See VACUUM USE f Periodically remove and empty ash bin see Figure 24 by unscrewing the two knobs on the front of the pedestal below the ash lip Dispose of ashes properly See ASH REMOVAL above g Replace ash bin making sure to tighten the knobs and maintaining a good seal h Replace burn pot Make sure it is level and pushed all the way back in when it is reinstalled If the collar on the burnpot attached to the fresh air tube is not
35. ll connect to the stove Use 12 inch lengths of light gauge metal wire not included or metallic tape not included This is to protect interior components from excess heat Set the insert on the hearth and slide it in far enough to attach the vent pipe and combustion pipe if used Attach flashing refer to Figure 14 route power cord out the side nearest a 120V receptacle Slide in insert Measure and build chimney top Cut 4 out hole for vent pipe and combustion NOTE air intake pipe if used Install and seal FOLLOW METAL with a non hardening mastic to prevent CHIMNEY INSTALLATION INSTRUCTIONS water leakage Install the vent cap INSERT THROUGH CHIMNEY BLANKING E ELEVATION PLATE Masonry Fireplaces Only Refer to Figure 15 CHIMNEY NEED DNLY EXTEND 12 ABOVE BLANKING PLATE You will need a pipe length that OPTIONAL BUT NOT RECOMMENDED extends 12 above the blanking plate 1 CERIBLANKET NOTE This installation is optional but t ded Outside combustion NOTE not recommended Outside combustio WHEN MANTLE EXTENDS air cannot be drawn from the chimney MORE THAN 6 FROM ity in this installation FIREPLACE FACE A 15 ac tns insta ang MIN DIMENTION MUST BE MAINTAINED FROM Attach cerablanket wrap to that end of STOVE TOP TO BOTTOM vent pipe that will connect to the stove DF MANTLE Use 12 inch lengths of light gauge metal wire not included or metallic tape This is to protect interior components f
36. lower This needs to be brushed clean The convection blower is accessed by opening the stove s side panel The combustion blower can be accessed by opening the stove s right side panel The convection blower is on the left facing stove and the combustion blower is on the right NOTE When cleaning be careful not to dislodge balancing clip on convection blower or to bend fan blades Some stove owners lightly spray an anti creosote chemical on the fire to help reduce creosote formation within the stove Oiling Convection blower only Manufacturer suggests oiling every 6 months Refer to figure 26a amp 27a for lubrication points Use SAE 20W motor oil or turbine oil Limit to one or two drops NOTE Combustion blower uses sealed bearings and does not require oiling FIGURE 25 HIGH TEMP THERMODISK COMBUSTION 60 21 BLOWER LUBRICATION POINTS CIRCUIT BOARD AIR TCH CONVECTION is BLOWER COMBUSTION BLOWER AIR SWITCH TUBE CLEANER CONVECTION BLOWER BURNPOT Nites MOTOR ASH LIP EXHAUST ASH BIN S DUTSIDE HANDLE AIR SOURCE POF THERMODIS SIDE CUTAWAY P2000F5 FIGURE 26b HIGH TEMP THERMODISC CIRCUIT T COMBUSTIO A ARD ONVECTI GER e BLOWER MoToR SWITCH BLOW
37. me Always follow the instructions in this manual Do not place clothing or other flammable items on or near the stove The viewing door must be closed and latched during operation Do not operate the stove if the flame becomes dark and sooty or if the burnpot overfills with pellets Turn the stove off periodically inspect it and call your dealer e Do not touch the hot surfaces of the heater Educate all children of the danger of a high temperature stove Young children should be supervised when they are in the same room as the stove If the stove is installed in a room without air conditioning or in an area where direct sunlight can shine on the unit it is possible this can cause the temperature of the stove to rise to operational levels one of the sensors could then make the stove start on its own It is recommended that the stove be unplugged when not in use for extended amounts of time i e during the summer months The exhaust system must be completely airtight and properly installed The pellet vent joints must be sealed with RTV 500 F 260 C silicone sealant and with UL 181 AP foil tape Your stove requires periodic maintenance and cleaning Failure to maintain your stove may lead to smoke spillage in your home This stove is designed approved for pelletized wood fuel only Any other type of fuel burned in this heater will void the warranty and safety listing When in
38. n with a well made and thoroughly tested stove it would be wise to install strategically placed smoke detectors and have a fire extinguisher in a convenient location near an exit g Donotopen stove door when operating unless necessary This will create a dirty inefficient burn and could allow smoke spillage or sparks to escape h Do not permit operation by young children or those unfamiliar with stove s operation i Donotservice or clean this appliance without disconnecting the power cord j Do not abuse the door glass by striking slamming or similar trauma Do not operate the stove with the glass removed cracked or broken k Ifthe stove is installed in a room without air conditioning or in an area where direct sunlight can shine on the unit it is possible this can cause the temperature of the stove to rise to operational levels one of the sensors could then make the stove start on its own It is recommended that the stove be unplugged when not in use for extended amounts of time i e during the summer months MAINTENANCE FAILURE TO CLEAN AND MAINTAIN THIS UNIT AS INDICATED CAN RESULT IN POOR PERFORMANCE AND SAFETY HAZARDS NEVER CLEAN WHEN HOT NOTE Inspect burn pot periodically to see that holes have not become plugged if so clean thoroughly ASH REMOVAL Ashes should be placed in a metal container with a tight fitting lid The closed container or ashes should be placed on a noncombustible surface or on the ground wel
39. ng waterproof mastic where the storm collar will meet the vent and flashing Slide storm collar down until it sits on the flashing Seal and install cap Mobile home installations must use a spark arrester B VERTICALLY INTO EXISTING CHIMNEY SYSTEM Adapters are available to adapt from 3 L Vent to 6 or 8 Class A chimney Figure 10a As an alternative 3 or 4 L Vent can be run inside existing chimney to termination Figure 10b This is the preferred method Follow guidelines for equivalent vent length 12 MININUM CLEARANCE TO ROOF VERTICAL ROOF VENT ATTIC INSULATION SHIELD 3 MINIMUM CLEARANCE TO COMBUSTIBLES 3 MINIMUM CLEARANCE TD COMBUSTIBLES L VENT ADAPTER EXISTING CHIMNE Y SYSTEM 55 c BM PELLET V NT UNIVERSAL TO CHIMNEY CONNECTOR ADAPTER SPV CAD EXISTING CHIMNEY SYSTEM PELLET NOTE VENT 2 THIS METHOD IS PREFERRED FIGURE 10b INSTALLATION C VERTICALLY INTO EXISTING MASONRY FIREPLACE NOTE Follow L Vent chimney manufacturer s instructions 1 Have the masonry chimney inspected by a qualified chimney sweep or installer to determine its structural condition 2 You will need a pipe length equal to the chimney height from the hearth If outside combustion air is to be u
40. nside wall This is especially suited for new construction or remodeling The equipment compartment sides and rear of the stove in fireplace must be enclosed per the applicable electrical standards NOTE Floor protection for Built in raised hearths requires a continuous sheet beneath to prevent the possibility of embers falling through to the combustible floor if cracks or separation should occur in the finished surface The chase dimensions shown are minimums and must be maintained INSTALLATION g FACING 14 MIN CHIMNE Y OPTIONAL VERTICAL INSTALLATION LISTED 27 MIN 6 MIN MINA LISTED vu Ll m T RAISED EARTH MUST BE BUILT OF 8 HOLLOW CONCRETE BLOCKS FIGURE 17 INSTALLATION E INSTALLATION IN TO A FACTORY BUILT METAL FIREPLACE refer to figure 18 When installing into a factory built fireplace the firebox must accept the insert without modification other than removing bolted or screwed together pieces such as smoke shelf deflectors ash lips Screen or door tracks and damper assemblies These items must be reinstalled to restore the fireplace to its original operating condition if the insert is removed and not replaced The removal of any part must not alter the integrity of the listed fireplace in any way In zero clearance fireplace installations when the fireplace opening
41. operate your stove in thermostat mode THERMOSTAT INSTALLATION e AMILLIVOLT THERMOSTAT IS REQUIRED Unplug stove from power outlet Remove control board from stove e two thermostat wires connect to the terminal block on the lower right side of the back of the control board See figure 21 Loosen the two screws Make sure to remove the jumper wire from the terminal block prior to connecting the wires Save this jumper wire as it will need to be put back on to run the stove without the thermostat Insert the wires in the terminal side and tighten the two screws SHUNTS To change from the factory setting all that is required is to move one shunt There is one shunt and two sets of pins on the rear upper left part of the control board J8 or the two upper shunt and pins should be disregarded as it is for factory testing of the control board J9 is the lower shunt and pins e When the J9 shunt is over one pin or off both pins the digital control board is in high low thermostat mode THIS IS THE FACTORY SETTING FOR THE DIGITAL CONTROL BOARD e When the shunt is over both pins the digital control board is in ON OFF thermostat mode MODES HIGH LOW THERMOSTAT MODE e To begin this mode the on off button must be pushed the first time the stove is started a heat setting is then selected using the Heat Level Advance switch When engaged in this mode the stove will automatically switch between two settings W
42. ose you may want to remove the hose entirely off the stove and the air switch first and make sure it is clear If you hear a click the air switch is working BE CAREFUL TOO MUCH VACUUM CAN DAMAGE THE AIR SWITCH TROUBLESHOOTING GUIDE STOVE SHUTS OFF AND THE 3 LIGHT FLASHES Possible Causes Possible Remedies Unplug stove first when possible 1 hopper is out of pellets Refill the hopper 2 The air damper is too far open for a low feed setting If burning on the low setting you may need to close the damper all the way push the knob in so it touches the side of the stove 3 The burnpot is not pushed completely to the rear of the firebox Make sure that the air intake collar on the burnpot is touching the rear wall of the firebox 4 The burnpot holes are blocked Remove the burnpot and thoroughly clean it 5 The air inlet the interior chambers or exhaust system has a partial blockage Follow all cleaning procedures in the maintenance section of the owner s manual 6 The auger shaft is jammed Start by emptying the hopper Then remove the auger motor by removing the auger pin Remove the auger shaft inspection plate in the hopper so that you can see the auger shaft Gently lift the auger shaft straight up so that the end of the auger shaft comes up out of the bottom auger bushing Next remove the two nuts that hold the top auger biscuit in Then rotate the bot
43. push the On Off button to continue the operation of your stove ROOM AIR FAN When starting your stove the Room Air Fan will not come on until the stove s heat exchanger warms up This usually takes about 10 minutes from start up RE STARTING A WARM STOVE If the stove has been shut off and you want to re start it while it is still warm the on off button must be held down for 2 seconds OPERATION IF STOVE RUNS OUT OF PELLETS The fire goes out and the auger motor and blowers will run until the stove cools This will take 30 to 45 minutes After the stove components stop running the On Off and the BAR GRAPH lights stay on for 10 minutes After the 10 minutes the 3 light on the bar graph will flash and the On Off light will go off To restart refill hopper and press Fuel Feed button until pellets begin to fall into burnpot Press On Off button DAMPER CONTROL The damper control rod on the stove s lower left side adjusts the combustion air This control is necessary due to the varied burn characteristics of individual installations different pellet brands and pellet feed rates It allows you to improve the efficiency of your stove Providing correct combustion air will reduce the frequency of cleaning your glass door and prevent the rapid buildup of creosote inside your stove and chimney You should adjust the damper based on the fire s appearance A low reddish dirty fire can be improved by pulling the damper
44. r shaft Gently lift the auger shaft straight up so that the end of the auger shaft comes up out of the bottom auger bushing Next remove the two nuts that hold the top auger biscuit in Then rotate the bottom end of the auger shaft up towards you until you can lift the shaft out of the stove After you have removed the shaft inspect it for bent flights burrs or broken welds Remove any foreign material that might have caused the jam Also check the auger tube for signs of damage such as burrs rough spots or grooves cut into the metal that could have caused a jam 5 Loose wire or connector Check all wires and connectors that connector to the auger motor high limit switch and the Molex connector 6 Bad control board If the F2 fuse is good the wires and connectors check out good and the high limit switch did not trip test for power going to the auger motor If there is not a full current going to the auger motor when the fuel feed light is on you have a bad control board TROUBLESHOOTING GUIDE GLASS SOOT S UP AT A VERY FAST RATE FLAME IS LAZY DARK AND HAS BLACK TIPS AFTER STOVE HAS BEEN ON FOR A WHILE THE BURNPOT OVERFILLS Possible Causes Possible Remedies Stove or vent pipe is dirty which restricts airflow through the burnpot Follow all cleaning procedure in the maintenance section of the owner s manual 2 Vent pipe installed improperly Check to make
45. reckwell dealer must perform all repairs involving door glass MAINTENANCE Oe COMBUSTION BLOWER MOUNTING 20001 TROUBLESHOOTING GUIDE When your stove acts out of the ordinary the first reaction is to call for help This guide may save time and money by enabling you to solve simple problems yourself Problems can be caused by to only five factors 1 poor fuel 2 poor operation or maintenance 3 poor installation 4 component failure 5 factory defect You can usually solve those problems related to 1 and 2 Your dealer can solve problems relating to 3 4 and 5 Refer to figures 26 29 to help locate indicated parts STOVE SHUTS OFF AND THE 2 LIGHT FLASHES Possible Causes Possible Remedies Unplug stove first when possible 1 Airflow switch hose or stove attachment pipes for hose are blocked Unhook air hose from the air switch and blow through it If air flows freely the hose and tube are fine If air will not flow throw the hose use a wire coat hanger to clear the blockage 2 The air inlet burnpot interior combustion air chambers combustion blower or exhaust pipe are blocked with ash or foreign material Follow all cleaning procedures in the maintenance section of the owner s manual 3 firebox is not properly sealed Make sure the door is closed and that the gasket is in good shape If the ash door has a latch make sure the ash door is properly latched and the gasket i
46. ring fire burnpot full but no visible flame AND a heavy smoke buildup in firebox immediately TURN OFF the stove but DO NOT unplug it Do not open the door change the damper setting or tamper with any controls on the stove Wait until firebox clears and blowers shut down do as instructed in PRE START UP CHECK and BUILDING A FIRE then attempt to restart the fire If the problem persists contact your dealer b DO NOT STORE OR USE FLAMMABLE LIQUIDS ESPECIALLY GASOLINE IN THE VICINITY OF YOUR BRECKWELL STOVE NEVER USE A GAS OR PROPANE TORCH GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR FLUIDS TO START OR FRESHEN UP A FIRE IN THIS HEATER c WARNING DO NOT OVERFIRE THIS STOVE This may cause serious damage to your stove and void your warranty It also may create a fire hazard in your home IF ANY EXTERNAL PART OF THE UNIT BEGINS TO GLOW YOU ARE OVERFIRING Immediately press the POWER switch on the control panel d KEEP ALL LOOSE OR MOVEABLE HOUSEHOLD COMBUSTIBLES SUCH AS FURNITURE DRAPES TOYS ETC AT LEAST THREE FEET FROM THE OPERATING STOVE e Maintain proper ventilation It is important that adequate oxygen be supplied to the fire for the combustion process Modern houses are often so well insulated that it may become necessary to open a window slightly or install an outside air vent to provide sufficient combustion air f Since heating with a solid fuel is potentially hazardous eve
47. rom excess heat WHEN VENT PIPE EXTENDS Measure and build blanking plate Cut FIGURE 15 out hole for vent pipe and combustion air intake pipe if used Install and carefully seal blanking plate with non hardening mastic Failure to properly seal may result in smoke spillage Slide vent pipe and intake pipe if used up through the blanking plate hole leaving enough to pull back down Set the insert on the hearth adjust the leveling bolts on the rear sides and slide it in far enough to attach the vent pipe and combustion air pipe if used Be sure to seal where the pipe passes through the blanking plate Attach flashing refer to Figure 14 route power cord out the side nearest a 120V receptacle Slide in insert TOP PLATE SEAL TO CHIMNEY TOP WITH NUN HARDENING MASTIC 3 BR 4 INCH STAINLESS STEEL SINGLE WALL PIPE EXTENTION TO CHIMNEY TOP REQUIRED IN MOBILE HOME AND ZERO CLEARANCE FIREPLACES RECOMMENDED IN ALL FIREPLACES NOTE IF APPLICABLE L VENT CAN BE USED IN PLACE OF FLEX PIPE BLANKING PLATE SEAL WITH NON HARDENING MASTIC OPOTIONAL COMBUSTION AIR INTAKE EXTENDS THROUGH CHIMNEY TOP WITH 180 DEG BEND REQUIRED IN MOBILE HOMES NOT RECOMMENDED IN MASONRY ZERO CLEARANCE OR BUILT IN FIREPLACES LEVELING BOLTS 12 D ASABUILT IN FIREPLACE Figures 16 and 17 describe a P2000 installation vented into either a special chase built outside an outer wall or a false i
48. s sealing good If the stove has just a small hole for the ashes to fall through under the burnpot make sure the slider plate is in place to seal off the firebox floor 4 Vent pipe is incorrectly installed Check to make sure vent pipe installation meets criteria in owner s manual 5 The airflow switch wire connections are bad Check the connectors that attach the gray wires to the air switch 6 The gray wires are pulled loose at the Molex connector on the wiring harness Check to see if the gray wires are loose at the Molex connector 7 Combustion blower failure With the stove on check to see if the combustion blower is running If it is not you will need to check for power going to the combustion blower It should be a full current If there is power the blower is bad If there is not see 8 8 Control board not sending power to combustion blower If there is no current going to the combustion blower check all wire connections If all wires are properly connected you have a bad control board 9 Control board not sending power to air switch There should be a 5 volt current approximately going to the air switch after the stove has been on for 30 seconds 10 Air switch has failed very rare To test the air switch you will need to disconnect the air hose from the body of the stove With the other end still attached to the air Switch very gently suck on the loose end of the h
49. sed you Will need a pipe length equal to the chimney height plus 18 inches 3 Install a blanking plate and the chimney pipe and if used the outside air pipe as shown in Figure 11 4 Attach the DuraVent adapter a section of pipe and clean out tee making sure the clean out tee is centered in the chimney flue area Use RTV metallic tape and a minimum of three self taping screws at all joint connections to ensure a tight seal 5 Position the stove adhering to the clearances in Figures 1 amp 2 6 Measure and build chimney top plate Cut out holes for chimney pipe and if used the outside air pipe Install and seal with non hardening mastic to prevent water leakage Install vent cap D INSTALLATION THROUGH SIDE OF MASONRY CHIMNEY NOTE Follow L Vent chimney manufacturer s instructions 1 Position the stove adhering to the clearances in Figures 1 amp 2 Mark the center of the hole where the pipe is to pierce the masonry chimney 2 necessary to break out the masonry around the location of the pipe center mark Use a 4 inch diameter hole for 3 inch pipe and 5 inch diameter hole for 4 inch pipe 3 Measure and build chimney top plate Cut out holes for chimney pipe and if used the outside air pipe 4 Install the tee on the bottom of the vertical pipe system and lower it down the chimney until the center branch of the tee is level with the center of the hole in the masonry as shown in Figure 12 5
50. so approved for use in listed factory built fireplaces UL 127 and standard residential built ins see As A Built In Fireplace including Mobile Home built in installations of the following description all brands at least 36 wide and 20 high FLOOR PROTECTION Freestanding installations minimum 29 wide by 29 deep The stove must be placed on a continuous grouted joints noncombustible material such as ceramic tile cement board brick 3 8 millboard or equivalent or other approved or listed material suited for floor protection NOTE ceramic tile or any tile requires a continuous sheet beneath to prevent the possibility of embers falling through to the combustible floor if cracks or separation should occur in the finished surface this would include floor protection for Built in raised hearths Check local codes for approved alternatives 6 29 Clearances are measured from the sides back and face door opening or stove body refer to fig 4 FLOOR PROTECTION DO NOT USE MAKESHIFT MATERIALS OR COMPROMISES IN THE FIGURE 4 INSTALLATION OF THIS UNIT INSTALL VENT WITH CLEARANCES SPECIFIED BY THE VENT MANUFACTURER COMBUSTION AIR SUPPLY For a mobile home installation the stove must be connected to an outside source of combustion air A 2 inside diameter metallic pipe either flexible or rigid may be attached to the inlet at the stove s rear refer to figures 5 amp 6 A rodent guard minimum wire mesh wind
51. stalled in a mobile home the stove must be bolted to the floor have outside air and NOT BE INSTALLED IN A BEDROOM Per H U D requirements Check with local building officials Breckwell Hearth Products grants no warranty implied or stated for the installation or maintenance of your stove and assumes no responsibility of any consequential damage s 4 TABLE OF CONTENTS INTRODUCTION 2 SAFETY PRECAUTIONS 3 SPECIFICATIONS Mmmm nmn nnnm nnnm nnnm annnm 5 INSTALLATION Mmmm nnne nnnm nnum nnm nme 5 Preparation 5 6 5 ecc AE S E D e ehee eha 5 Combustion Air Supply 6 When Outside Air Is Not Used 6 Venting 6 Freestanding Installations
52. thermodisk 10 The F2 fuse on the control board has blown Remove the control board On the back there are two fuses The one closer to the edge is the F2 fuse If it appears to be bad replace it with a 5 Amp 250 Volt fuse Plug the stove back in and try to run the unit 11 The control board is not sending power to the POF thermodisk or other auger system components There should be a 5 volt approximately current going to the POF thermodisk after the stove has been on for 10 minutes TROUBLESHOOTING GUIDE STOVE FEEDS PELLETS BUT WILL NOT IGNITE Possible Causes Possible Remedies 1 Air damper open too far for ignition Push the air damper in closer to the side of the stove for startup In some situations it may be necessary to have the damper completely closed for ignition to take place After there is a flame the damper can then be adjusted for the desired feed setting 2 Blockage in igniter tube or inlet for igniter tube Find the igniter housing on the backside of the firewall The air intake hole is a small hole located on bottom side of the housing Make sure it is clear Also look from the front of the stove to make sure there is not any debris around the igniter element inside of the igniter housing 3 The burnpot is not pushed completely to the rear of the firebox Make sure that the air intake collar on the burnpot is touching the rear wall of the firebox 4
53. tom end of the auger shaft up towards you until you can lift the shaft out of the stove After you have removed the shaft inspect it for bent flights burrs or broken welds Remove any foreign material that might have caused the jam Also check the auger tube for signs of damage such as burrs rough spots or grooves cut into the metal that could have caused a jam 7 The auger motor has failed Remove the auger motor from the auger shaft and try to run the unit If the motor will turn the shaft is jammed on something If the motor will not turn the motor is bad 8 Proof of Fire POF thermodisk has malfunctioned Temporarily bypass the POF thermodisk by disconnecting the two brown wires and connecting them with a short piece of wire Then plug the stove back in If the stove comes on and works you need to replace the POF thermodisk This is for testing only DO NOT LEAVE THE THERMODISC BYPASSED Your blowers will never shut off and if the fire went out the auger will continue to feed pellets until the hopper is empty if you leave the POF thermodisk bypassed 9 The high limit thermodisk has tripped or is defective Using the owner s manual locate the high limit thermodisk There is a red button located on the back of it Press the red button If you hear a click the high limit had tripped The stove should now function normally To test if the thermodisk is bad you can bypass it as described previously for the POF
54. valent feet 3 equivalent feet Horizontal Pipe Run 1 equivalent foot per actual foot Vertical Pipe Run 0 5 equivalent foot per actual foot NOTE At altitudes above 3 000 feet we suggest the use of 4 diameter vent at an EVL of 7 feet or more FREESTANDING INSTALLATION A HORIZONTALLY THROUGH WALL refer to Figure 8 NOTE Follow L Vent chimney manufacturer s instructions 1 Position stove adhering to clearances shown in Figures 1 amp 2 2 Locate position of hole in wall directly behind stove exhaust vent refer to figure 5 3 Always maintain 3 clearance from combustible materials 4 Install L Vent wall thimble per L Vent manufacturer s instructions 5 Attach enough piping to penetrate and extend at least 6 beyond exterior walls An 8 foot vertical pipe run is suggested where possible to reduce the possibility of smoke spillage in the event of a loss of negative pressure 6 Attach cap and seal outside wall thimbles with non hardening waterproof mastic Termination should not be located so that hot exhaust gases can ignite trees shrubs or grasses or be a hazard to children Exhaust gases can reach temperatures of 500 F and cause serious burns if touched VERTICAL ROOF VENT M WALL STRAP SEE VENT MANUFACTURER FOR NUMBER AND SPACING WALL THIMBLE L VENT ADAPTER 6 MINIMUM CLEARANCE 4 1 ANY COMBUSTIBLE SURFACE CLEANDUT TEE A 90 DEGREE ELBOW MAY ALSU BE USED
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