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Bosch Rexroth R911310079 User's Manual

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1. 2 16 green yellow T To machine 2 6 green yellow CP All housing components PE bolt 2 yell 10 green yellow PE terminal bar for 0 V wiring see fig 2 PE star point 16 green yellow Fuses motor protection key preferred E Overvoltage gov 4 green yellow category Ill Transformer as per EN 60742 Overvoltage category Il Don t use the neutral conductor N without permission of the operator 2 un IM En Ll Ll oz yy i 230 V supply operator terminals service plug receptacles Terminals in isolated configuration E g drives r 12 Trenntrafo FH9 Fig 7 17 Voltage connection 230 VAC via isolating transformer Rexroth Bosch Group DOK SUPPL VSB 40 1 PR02 EN P VSB 40 1 PC Box 7 15 7 3 Optional Serial Interfaces According to the configuration serial interfaces are available for the extension cards A5 and A6 on the slots The interfaces have different pin assignments and signal assignments Before using the interfaces identify the type assignment or pin assignment see the configuration sticker on the device CFG VSNO1E1 XX XX XX XX XX XX CFG VSNOIE 1 NN NN NN NN NN S3 Serial Interface RS232 XCOM4 on Slot for Extension Card A6 DCD Data Carrier Detect E32 RX Receive Data 2 9 PSR Dans 3 TS cearo sea o Ring indicate Fig 7 18 Pin assignment RS2
2. The depth of the UPS holder without mounting rail adapter is 117 5 mm and with mounting rail adapter 127 mm 8 4 Hard disk The installation frame of the hard disk can be accessed from the rear side of the VSB 40 1 or for variant LS from the bottom side of VSB 40 1 Loss of data gt Backup all required application data as well as operating system settings to an external storage CAUTION use Risk to damage the VSB 40 1 by electrostatic discharges Comply with all ESD protection measures during CAUTION working with modules and components Avoid electrostatic discharges Note To store user data and to avoid the reinstallation of the operating system and application programs after a hard disk exchange you should backup the well working hard disk at regular intervals Rexroth DOK SUPPL VSB 40 1 PRO2 EN P Bosch Group 8 4 Maintenance and Installation VSB 40 1 Note The hard disk to be inserted must already have an installed operating system if no external boot medium is connected to the industrial PC In any case it is recommended to have a completely installed operating system on the hard disk to shorten the installation time The change of the hard disk for the two variants is not identic as the hard disk is located at different positions Changing the Hard Disk of the VSB 40 1 Variant NN 1 Save all required user data as well as the operating system settings of your system on an external storage medium or
3. VSB type industrial PCs are maintenance free However some components are subject to wear and must be replaced see chapter Wear parts on page 4 4 Maintenance Include the following measures in the maintenance schedule e At least once a year check all plug and terminal connections for proper tightness and damage Check that cables are not broken or crushed Replace damaged parts immediately e Check fan at least once a year Risk of injury through rotating fan impeller Do not touch the fan impeller with your hands or other objects DANGER e Ensure that the VSB 40 1 is connected to a working uninterruptible power supply unit Note The accessories of Bosch Rexroth include uninterruptibe power supplies for the 230 V supply as well as for the 24 V supply see chapter Connection of the Uninterruptibe Power Supply from page 8 2 onwards 8 2 CMOS Battery The battery with which RAM BIOS and clock are buffered has a limited service life see chapter Wear parts on page 4 4 This lithium battery may not be changed by the user The battery may only be exchanged by the Bosch Rexroth Service see chapter 14v Service und Support or by personnel especially trained and authorized by the Service Batteries might cause fire explosions or chemical burn Do not load remove destroy burn or heat batteries WARNING over 100 C Dispose old batteries immediately and properly Keep away from children Rex
4. 4 3 4 4 4 5 4 6 4 7 5 1 5 2 9 9 5 4 5 5 5 6 5 7 5 8 5 9 List of Figures 12 1 VSB 40 1 1 1 Hazard classification according to ANSI Z535 3 1 Technical data PC box 4 1 Technical data of the power supply unit 115 V 230 V 4 2 Technical data of the power supply unit 24 V 4 2 Ambient conditions 4 3 Used standards 4 3 Typical operating and storage conditions of the hard disk 4 4 Service life of the fan 4 4 VSB 40 1 as variant NN 5 1 VSB 40 1 as variant LS drive in connector direction 5 1 Connector panel in forward direction optional drive at the top 5 2 Dimensions for horizontal mounting with connector panel in forward direction 5 2 Vertical Mounting with Connector Panel in Forward Direction 5 3 Mounting specifications for vertical mounting with connector panel in forward direction 5 3 Connector panel on the top side optional drive in forward direction 5 4 Dimensions when mounting the connector panel on the top side 5 4 Mounting with connector panel in forward direction 5 5 5 10 Dimensions when mounting the connector panel on the front 5 5 6 1 6 2 6 3 6 4 6 5 7 1 2 1 3 7 4 ID 7 6 T 7 8 7 9 Intel Extreme Graphics 6 2 Graphics Properties 6 2 Devices 6 2 Confirm Desktop Change 6 3 Hot Keys 6 4 Position of connections of both the different designs 7 1 Connector types VSB 40 1 7 2 Pin assignment COM 7 3 LPT interface 7 4 USB Interfa
5. To peripheral Data Data devices Intr ACK 0000800000060 Wat BUSY OO OO O00 0 0 0009 v REES Datastb AUTOFD n u ERROR n u INIT Addrstrb SEL in GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND Shield applied to the metal housing of the plug in connector Parallel sst cdr Fig 7 4 LPT interface The parallel interface normally runs in the standard mode SPP Furthermore it can be operated in the EPP mode Enhanced Parallel Port or in the ECP mode Extended Capabilities Port if the suitable peripheral equipment is available The mode can be changed in the BIOS settings Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 XUSB Interfaces XUSB serial interfaces for printer scanner CD ROM drive DOK SUPPL VSB 40 1 PRO2 EN P PC Box 7 5 The devices feature two USB interfaces on the connector panel XUSB These interfaces are compatible to USB 1 1 and USB 2 0 Note The maximum power consumption of the connected devices must not exceed 500 mA If the load exceeds 500 mA the internal current monitoring is activated USB device Shield applied to the metal housing of the plug in connector Usb_sst cdr Fig 7 5 USB Interfaces USB power supply max 500 mA Data USB ground Rexroth Bosch Group 7 6 PC Box VSB 40 1 Ethernet Interface XLAN XLAN Netwo
6. VSB 40 1 PRO2 EN P Bosch Group 6 4 Display and Operating Components VSB 40 1 Intel R 82845G GL GE PE GV Graphics Controller Properties ajx Devices Color Schemes Hot Keps Flotation OpenGL Information Hot Key Combination Enable Monitor CTRL gt lt 4LT SF 1 Enable Notebook ZCTRL 27 lt 4aLT FS Enable Disable Panel Fitting lt CTRL gt lt 4LT gt F11 Invoke Graphics Properties lt CTRL gt lt 4LT gt Fl2 Rotate Marmal zCTRL gt zALT Llp Rotate 90 Degree zCTRL gt lt 4 LT Left Rotate 150 Degree lt CTRL gt lt 4LT gt Dowr Rotate 2 0 Degree lt TRL gt zALT Right Restore Defaults RegisterTasten bmp Fig 6 5 Hot Keys Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 PC Box 7 1 7 PC Box 7 1 View on the Connector Panel XKB XUSB XCO VSB Anschl sse FH1 1 Fig 7 1 Position of connections of both the different designs Rexroth DOK SUPP
7. protective housing for example in a control cabinet DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 Safety Instructions for Electric Drives and Controls 3 5 To be observed with electrical drive and filter components DANGER High electrical voltage on the housing High leakage current Danger to life danger of injury by electric shock Connect the electrical equipment the housings of all electrical units and motors permanently with the safety conductor at the ground points before power is switched on Look at the connection diagram This is even necessary for brief tests Connect the safety conductor of the electrical equipment always permanently and firmly to the supply mains Leakage current exceeds 3 5 mA in normal operation Use a copper conductor with at least 10 mm cross section over its entire course for this safety conductor connection Prior to startups even for brief tests always connect the protective conductor or connect with ground wire Otherwise high voltages can occur on the housing that lead to electric shock 3 6 Protection Against Electric Shock by Protective Low Voltage PELV All connections and terminals with voltages between 0 and 50 Volts on Rexroth products are protective low voltages designed in accordance with international standards on electrical safety WARNING DOK SUPPL VSB 40 1 PRO2 EN P High electrical voltage due to wrong connections Danger to life bodil
8. 1 Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 Dimensions and Installation Notes 5 1 5 Dimensions and Installation Notes DOK SUPPL VSB 40 1 PRO2 EN P To meet the various installation requirements the VSB 40 1 equipped with an optional drive is available as different variants Depending on the provided clearance for the opening drive select the VSB 40 1 as variant NN see Fig 5 1 or as variant LS see Fig 5 1 with the drive in connector direction position 12 of type code on page 11 1 For safe mounting of the VSB 40 1 in variant NN e g in a control cabinet two times four fastening holes are provided at the integrated mounting brackets so that the VSB 40 1 can be horizontally or vertically mounted The VSB 40 1 as variant LS with drive in connector direction has four mounting holes Foto Anschluesse vorne k jpg Fig 5 1 VSB 40 1 as variant NN Foto Anschluesse LS k1 jpg Fig 5 2 VSB 40 1 as variant LS drive in connector direction Each horizontal and vertical mounting direction is permissible However Bosch Rexroth recommends the mounting directions illustrated below The space required for all the installation positions of connectors and cables as well as for the opening drive is to be considered at any time A space of at least 50 mm is required on all sides in order to guarantee a sufficient cooling of the VSB 40 1 Rexroth Bosch Group 5 2 Dimensions and Installation Notes V
9. 2 mouse support Enabled PS 2 mouse Auto detect ERE Lec max 1 5 m 1 Mouse Data Mouse GND Power 5VDC Mouse Clock b Shield Shield applied to the metal housing of the plug in connector Maus sst cdr Fig 7 9 Mouse interface XMS If a PS 2 mouse is not recognized by the system the mouse has to be activated in the BIOS by switching from Disabled to Autodetect The operating system will not recognize the plugging in of an external mouse Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 PC Box 7 9 after completed startup because the mouse initialization occurs during the booting process Note The connected mouse must be PS 2 compatible Normally the BIOS reserves IRQ 12 for the PS 2 mouse If there are address conflicts e g if IRQ 12 has already been used by another PC extension card you should change the IRQ of this extension card to another IRQ that is still not assigned Note If a VDP display is connected to a VSB 40 the mouse can only be connected to this one The mouse interface XMS at the VSB 40 1 has to remain free G4 Display Interface X71 X71 G4 display interface DOK SUPPL VSB 40 1 PRO2 EN P The G4 display interface is assigned to the 25 pin D Sub female connector X71 To this female connector you connect via a ready made cable available as accessory see page 11 2 a
10. Extension Card A6 Pin assignment 8 Pro arenas Fig 7 29 Pin assignment RS422 here the Rexroth standard assignment D sub connector 9 pin XCOM S2 sst EPS Fig 7 30 Serial interface adapters XCOM3 and XCOMA on slot for extension card A6 Rexroth Bosch Group 7 20 PC Box VSB 40 1 Note There is no uniform and standard pin assignment for RS422 When connecting RS422 devices the pinout in the documentation is always to be considered J umper Setting on Motherboard ge na eB pac ccs PETI Pec Pree ttre pas Bn MEI Ei BEE EI I RE re Ss seas mH a ag A A es CG a hh Ee a LEE TEETH TECH ETIN PY PEE IDE ASSIS FAN E fed Jumper JPB2 Jumper JPB1 Jumper JPB1 Jumper JPB2 Motherbord 1070922809 Motherbord 1070923827 Lage der Anschlusse auf den Motherbord Varianten FH1 1 Fig 7 31 Position of the connections and the jumper on the motherboard variants Motherboard 1070922809 J umper J PB2 Motherboard 1070923827 J umper J PB1 E MU GE EE 3E 25 7 ELSE EE UE E Motherboard 1070922809 J umper J PB1 XCOM4 Tt 1070923827 J umper J PB2 taten Jumper 1 2 ON Termination 120 ohm between RXD and RXD Jumper 2 3 ON Termination 120 ohm between TXD and TXD Fig 7 32 Jumper positions for termination settings Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 Maintenance and Installation 8 1 8 Maintenance and Installation 8 1 General Information
11. and Mounting eeeeeeeeeseeeeeeeee Sm META Rc P 3 12 Protection Against Pressurized SYStEMS ccccseeccecseeeeeeeaeeeeeeseeeeeeseaeeeesseeeeesaeeees 4 Technical Data al 4 2 Power Supply 115 V 230 V nenne nennen nnne nnns enar n nnn nnns 43 POWER SUDDIY UII ZA 1 AA Ambient GOndili ns unecnnsieseeenn seen m 43 Used fe 21918 2 6 m mE 4 6 Wear Paris eonuussesssnnnnennnnnnennennnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnennsnnnennnnnnnn 4 COmMPaAUDIHY EHER ERN ee 5 Dimensions and Installation Notes 5 1 Mounting the VSB 40 1 Variant NN 022220022uuuenenneenennnnennennnnnonnnnnnnnnnn nennen Horizontal Mounting with Connector Panel in Forward Direction Vertical Mounting with Connector Panel in Forward Direction DOK SUPPL VSB 40 1 PRO2 EN P Contents 1 1 m 1 1 Rexroth Bosch Group Il Contents VSB 40 1 Mounting with Connector Panel on the Top Side uuus02220400neennnnnnnnnnnnennnnnnnnnennnnnne nenn 5 4 5 2 Mounting the VSB 40 1 Variant LS uueesssessnneesssnnnnnnnennnnnnnnennnnnnnnennnnnnnnnnesnnnnnnnnennnnnnnnenen sis 5 5 Mounting with Connector Panel in Forward Direction cccccccccssseceeeceeeseceeceeeaeeeeeeeeaeees 5 5 Do ler uzi ze RM el ci ee ee ee re een elle 5 6 Display
12. possible to noise sources Fasten the VSB with four screws M6 at the integrated mounting brackets DOK SUPPL VSB 40 1 PR02 EN P VSB 40 1 Display and Operating Components 6 1 6 Display and Operating Components 6 1 Power Button Besides the connector panel see Fig 7 1 a button labeled with PWR is provided Usually this power button has no function as the VSB 40 1 is started by applying the supply voltage This is preset in BIOS If the BIOS setting has been modified by accident the VSB 40 1 can be started by pressing this button To reset the original status in which the VSB 40 1 also starts without pressing the power button immediately after applying the supply voltage activate the BIOS setup during the booting process with the lt Entf gt or DEL key There activate menu Power Management Setup Select in this menu under item PWRON After PWR Fail the setting Former ots 6 2 Display Monitor and Keyboard Display VGA Monitor To display and operate the VSB 40 1 we recommend the displays VDP 16 and VDP 40 especially designed by Bosch Rexroth for industrial applications The displays are connected with the VSB 40 1 via the G4 display interface Hence you can install the display 30 meters away or more from the PC The VDP type displays are equipped either with a keypad or with a touch screen Note Detailed information can be found in the corresponding documentation of the VDP 16 device and the
13. slot AO Fig 7 2 Connector types VSB 40 1 Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 PC Box 7 3 Serial Interface XCOM XCOM Serial interface A serial standard interface is provided at connection XCOM D Sub male connector 9 pin Transmission rate 1 2 3 4 5 6 T 8 9 Shield applied to the metal housing of the plug in connector Com sst FH9 Fig 7 3 Pin assignment COM Note Depending on the design the UPS available as accessory this interface might be needed for the communication with the UPS Settings of the Serial Interface Control Panel To find out settings of the transfer parameters for the serial interfaces please refer to the description of the installed operating system for Windows under Settings Control Panel BIOS The standard BIOS setting of COM Serial Port A is AUTO automatic parameter assignment Apply the following settings if the parameter should be assigned directly e COM 3F8H Note Interrupt IRQ and I O address must coincide with the settings made in BIOS Rexroth DOK SUPPL VSB 40 1 PRO2 EN P Bosch Group 7 4 PC Box VSB 40 1 Parallel Interface XLPT XLPT Parallel Interface for Cable type Shielded cross section min 0 14 mm Interrupt IRQ I O address AUTO or 378H recommended Interface mode EPP SPP Y Y Write STROBE DataO DataO Data1 Data1 Data2 Data2 Data3 Data3 Data4 Data4 Data5 Data5 Data6 Data6
14. software must be ordered as separate subposition FW Typenschuessel VSB FH11 Fig 11 1 Type code designation VSB 40 1 Rexroth DOK SUPPL VSB 40 1 PRO2 EN P Bosch Group 11 2 Ordering Information VSB 40 1 11 2 Accessories Network Connection B AC STECKER NETZ 230V 1070 912881 Mains connector 230 V male inlet connector for non heating apparatus angular for self mounting BKS U N NTZKAB IPCRHO 002 5 P 1070 048937 Mains cable 230 V with female inlet connector for non heating apparatus angular cable length 2 5 m Fig 11 2 Connectors and cables for VSB 40 1 Connecting Cables to the VDP 16 and VDP 40 G4 Display Interface Fig 11 3 Connecting cables to the VDP 16 1 VDP 40 1 and VDP 60 1 Uninterruptible Power Supply VAU01 1S 024 024 240 NN R911307090 UPS 24 VDC 240 W VAU01 1S 230 230 300 NN R911170724 USV 230 VAC 300 W SUP M02 VAU01 1S 230 R911170725 Holder for top hat rail mounting of the USP 230 VAC SUP M03 VAU01 1S 230 R911170819 Holder for screw mounting of the USP 230 VAC Fig 11 4 Uninterruptible power supply Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 12 Listof Figures DOK SUPPL VSB 40 1 PRO2 EN P Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig 1 1 3 1 4 1 4 2
15. when combining it either with a VDP 16 display or VDP 40 display Depending on the application and configuration control functionality can be obtained Note The VSB 40 1 may only be used with the accessories and parts specified in this document If a component has not been specifically named then it may not be either mounted or connected The same applies to cables and lines Operation is only permitted in the specified configurations and combinations of components using the software and firmware as specified in the relevant function descriptions The VSB 40 1 has been developed for use in control tasks Typical areas of application of the VSB 40 1 e Handling and assembly systems e Packaging and foodstuff machines e Printing and paper processing machines e Machine tools The VSB 40 1 may only be operated under the assembly installation and ambient conditions as described here temperature system of protection humidity EMC requirements etc and in the position specified 2 2 Inappropriate Use Using the VSB 40 1 outside of the above referenced areas of application or under operating conditions other than described in the document and the technical data specified is defined as inappropriate use The VSB 40 1 may not be used if e they are subject to operating conditions that do not meet the above specified ambient conditions This includes for example operation under water in the case of extreme temperature fluctu
16. 13 Fasten the hard disk frame with the two screws 14 Put the VSB 40 1 in the mounting plate mounting frame and fix it with the four screws 15 The new hard disk parameters are automatically recognized by the system If the operating system does not boot automatically after switching on the VPB interrupt the power supply for at least 10 seconds and restart Rexroth Bosch Group 8 6 Maintenance and Installation VSB 40 1 16 After a regular booting of the PC the user data as well as the operating system settings for the normal operating mode are to be restored Changing the Hard Disk of the VSB 40 1 Variant LS 1 oo N Save all required user data as well as the operating system settings of your system on an external storage medium or via the network connection Shutdown the operating system Wait until the power supply unit switches off and then switch off the supply voltage If required unplug all connectors Put the VSB 40 1 on a solid mat so that the connector panel looks in your direction Loosen the four screws with which the hard disk frame is fixed at the VSB 40 1 83 LS Gehause JPG Fig 8 7 Loosen the fastening screws at the mounting frame 6 Hemove the VSB 40 1 carefully from the mounting plate mounting frame because the hard disk drive is fastened in the mounting frame 83 LS oeffnen JPG Fig 8 8 Loosen the VSB 40 1 from the mounting plate Rexroth Bosch Group DOK SUPPL V
17. 32 D sub male connector 9 pin XCOM S3 sst EPS Fig 7 19 Serial interface adapter XCOMA on slot for extension card A6 Rexroth DOK SUPPL VSB 40 1 PRO2 EN P Bosch Group 7 16 PC Box VSB 40 1 CFG VSNOIE 1 NN NN NN NN S3 S 3 Serial Interface RS232 XCOM3 on Slot for Extension Card A5 DCD Data Carrier Detect RX Receive Data TX Transmit Data DTR Data Terminal Ready 5 Signal Ground e TS GieartoSend s Rime Fig 7 20 Pin assignment RS232 D sub male connector 9 pin XCOM4 on Slot for Extension Card A6 DCD Data Carrier Detect s DSR Ota Set Read e ots earo sea ENLLII NNNM Fig 7 21 Pin assignment RS232 D sub male connector 9 pin XCOM S3 S4 sst EPS Fig 7 22 Serial interface adapters XCOM3 and XCOMA on the slots for the extension cards A5 and A6 Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 PC Box 7 17 CFG VSNOIE 1 NN NN NN NN NN S2 Serial Interfaces RS232 and RS422 XCOM4 on Slot for Extension Card A6 DCD Data Carrier Detect RX Receive Data TX Transmit Data DTR Data Terminal Ready 5 Signal Ground e OTS arto sea o Raro maca Fig 7 23 Pin assignment RS232 D sub male connector 9 pin XCOM4 on Slot for Extension Card A6 emet Fig 7 24 Pin assignment RS 422 D sub male connector 9 pin XCOM S6 sst EPS Fig 7 25 Serial interface adapters XCOM3 and XCOMA on slot for extension card A6 Note Th
18. Electric Drives Linear Motion and l Rexroth and Controls Hydraulics Assembly Technologies Pneumatics Service Bosch Group Rexroth VSB 40 1 Edition 02 Project Planning Manual VSB 40 1 About this Documentation Title Type of Documentation Document Typecode Internal File Reference Purpose of Documentation Record of Revisions Copyright Validity Published by Note Rexroth VSB 40 1 Project Planning Manual DOK SUPPL VSB 40 1 PRO2 EN P Document Number 120 2100 B372 02 EN This documentation describes the industrial PC VSB 40 1 Description Release Date 120 2100 B372 01 EN 05 2005 First Edition 120 2100 B372 02 EN 04 2008 Second Edition 2005 Bosch Rexroth AG Copying this document giving it to others and the use or communication of the contents thereof without express authority are forbidden Offenders are liable for the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design DIN 34 1 The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract All rights are reserved with respect to the content of this documentation and the availability of the product Bosch Rexroth AG Bgm Dr Nebel Str 2 e D 97816 Lohr a Main Telephone 49 0 93 52 40 0 e Tx 68 94 21 e Fax 49 0 93 52 40 48 85 http www boschrexroth com Dept BRC EMS
19. L VSB 40 1 PRO2 EN P Bosch Group 7 2 PC Box VSB 40 1 7 2 Interfaces Note Malfunctions caused by insufficient shielding Use only shielded cables and metallic conductive connector or coupling covers with large area screen contact Overview Des on the Connection type Connector type integrated Mating connector or cable housing from outside XCOM Serial interface D Sub male connector 9 pin D Sub female connector 9 pin RS232 UART 16550 not assigned XLPT Parallel interface supports standard D Sub female connector 25 pin D Sub male connector 25 pin SPP EPP ECP mode e g printer cable o XUSB 2 USB interfaces USB female connector 4 pin type A USB male connector 4 pin XLAN Network connection RJ45 female connector 8 pin RJ45 connector twisted pair 8 Ethernet 10Base T 100Base X core XVGA VGA connection of an external CRT VGA HD female connector 15 pin VGA HD male connector monitor 15 pin XKB PS 2 keyboard Mini DIN PS 2 female connector 6 Mini DIN PS 2 male connector 6 pin pin XMS PS 2 mouse Mini DIN PS 2 female connector 6 Mini DIN PS 2 male connector 6 pin pi A G4 display interface for VDP 16 or D Sub female connector 25 pin D Sub male connector 25 pin 0 VDP 40 Alternative power supply EE BE o PG power supply 24 VDC Scewteminal lo o o o PC power supply 230 115 VAC AC male connector AC female connector Connection point o Top side of the housing AO Plug in card on
20. NH Dept BRC EAY2 MePe This document has been printed on chlorine free bleached paper Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 Contents 1 System Representation 1 1 Brief Description VSB 40 1 22200000220000000n0nnnnnnnnnn nennen nnnnnnnnnnnnnn nennen nnne nnn rna 1 2 Operating System E 1 3 Commissioning sense TUTUP 2 Important Directions for Use 21 Appropriate USE ORE daliga elt oi o PA ee ee A ots a enone eee Areas and Use of application ccccccccccccecsseeceeeeeeeeeceeesseeeeeeeeeseeeeeeeeessaaeseeeeeeas 22 Jhapproblale USE ernennen ee ea ee 3 Safety Instructions for Electric Drives and Controls cx MB cureeleioiM ERR TEE S MN delito cRT NIRE UEM ms 3 3 Hazards DY Improper USC case secvcccceceacceaveceadtanacdacestsnscnedesyandessugeadhsnsedacesesconaduseanceeenees 3 4 General Information see a deanecceetavaceeeces 3 5 Protection Against Contact with Electrical Parts ccccccccccccccsssseceeseeeseeeeeeeeeeseeeess 3 6 Protection Against Electric Shock by Protective Low Voltage PELV 3 Protection Against Dangerous Movements cccceeeceneeeeeeeeeeeeeeeeeeeaaeeeesesaaeeeees 3 8 Protection Against Magnetic and Electromagnetic Fields During Operation and Jule Plaut TRETEN 3 9 Protection Against Contact with Hot Parts eeesssssseeeeeeeeeeee 3 10 Protection During Handling
21. SB 40 1 5 1 Mounting the VSB 40 1 Variant NN Horizontal Mounting with Connector Panel in Forward Direction Foto Anschluesse vorne tif Fig 5 3 Connector panel in forward direction optional drive at the top distance mounting hole 183 outer dimension Massbild 1 3d FH9 Fig 5 4 Dimensions for horizontal mounting with connector panel in forward direction Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 Dimensions and Installation Notes 5 3 Vertical Mounting with Connector Panel in Forward Direction Foto Anschluesse vorne vertikal tif Fig 5 5 X Vertical Mounting with Connector Panel in Forward Direction Distance mounting holes i 80 Distance Tulli holes y v CH 350 Distance mounting hole Distance mounting holes 80 Distance mounting holes 186 5 Outer dimension massbild 4 3d FH11 Fig 5 6 Mounting specifications for vertical mounting with connector panel in forward direction Rexroth DOK SUPPL VSB 40 1 PRO2 EN P Bosch Group 5 4 Dimensions and Installation Notes VSB 40 1 Mounting with Connec
22. SB 40 1 PRO2 EN P VSB 40 1 Maintenance and Installation 8 7 7 Tip the VSB 40 1 to the left side 83_LS_gekippt JPG Fig 8 9 Tip the VSB 40 1 to the left and remove it from the mounting plate 8 Now you can loosen the cables IDE and power supply from the hard disk and put the VSB 40 1 on its left side If necessary you must loosen the cables from the CD DVD drive to be able to position the VSB 40 1 83 LS offen2 JPG Fig 8 10 Loosen the cable from the hard disk Rexroth DOK SUPPL VSB 40 1 PRO2 EN P Bosch Group 8 8 Maintenance and Installation Rexroth Bosch Group 9 VSB 40 1 Loosen the screws with which the hard disk is mounted with a Philips screwdriver by inserting it through the holes in the mounting frame 83 LS Schrauber JPG Fig 8 11 Loosen the fastening screws of the hard disk 10 11 Remove the old and insert the new hard disk Plug in the cables at the hard disk and if necessary at the CD DVD drive Observe that you don t bend the connection pins Note Check the cable connections leading to the hard disk for 12 13 14 19 tightness After having plugged in the cables put the VSB 40 1 in the mounting plate mounting frame Observe not to squeeze any cables Connect the mounting plate mounting frame and VSB 40 1 with the four screws The new hard disk parameters are automatically recognized by the system If the operating system does not boot auto
23. SB 40 1 The VSB 40 1 is connected with the operator panel interface G4 display interface of the display VDP 16 or VDP 40 via a cable with a length of up to 30 m Thus the VSB 40 1 can be installed in the control cabinet and the display in its door or at the machine Longer connections are also possible These are described in the project planning manual for the VDP 16 display and the VDP 40 display All components of the VSB including the hard disk and the power supply unit are accommodated in the so called PC box The PC box provides six PCI slots at the slots A1 to A6 The plug board is equipped with the PC standard interfaces A plug in card providing the G4 display interface is inserted at slot AO Optionally the VSB 40 1 can be equipped with a DVD ROM drive or a DVD CD RW drive 1 2 Operating System For license reasons the VSB 40 1 devices are only delivered with already installed operating system Rexroth DOK SUPPL VSB 40 1 PRO2 EN P Bosch Group 1 2 System Representation VSB 40 1 1 3 Commissioning Mount the device properly for this see chapter Dimensions and Installation Notes as of page 5 1 Then connect the device to the power supply and if required to the network Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 Important Directions for Use 2 1 2 Important Directions for Use 2 1 Appropriate Use Introduction DOK SUPPL VSB 40 1 PRO2 EN P Rexroth products represent state
24. VDP 40 You can also connect mouse and keyboard to this displays You can connect a standard monitor female connector XVGA a PS2 keyboard female connector XKB and a PS2 mouse female connector XMS with the VSB 40 1 Note If a VDP is used keyboard and mouse can be connected to it only The interface for keyboard and mouse must remain free Selection of the Graphic Driver DOK SUPPL VSB 40 1 PRO2 EN P When the VSB device is delivered the settings allow to trigger both a connected monitor and a connected VDP Rexroth Bosch Group 6 2 Display and Operating Components VSB 40 1 Activation of the VDP or the f required you can select if the VDP connected with the G4 display external monitor interface the external monitor operated at the VGA connection or both can be addressed 1 Select Intel R Extreme Graphics in the task bar Intel R Extreme Graphics WE Ss VA 1412 Graphics bmp Fig 6 1 Intel Extreme Graphics 2 Chose Graphics Options gt Graphics Properties I seve As Scheme Output Ta Graphics Options Panel Fit Display Modes Hot Keys Tray Icon Graphics Properties Grafikeigenschaften bmp Fig 6 2 Graphics Properties 3 The Intel Graphics Controller Properties window opens Select Devices Intel R 82845G GL GE PE GY Graphics Controller Properties Devices Color schemes Hot Keys Fiotatior OpenGL Information Devices Primary Device Moni
25. VGA interface Setting incorrect resolutions and colors may destroy your monitor Please observe the technical data of your monitor CAUTION and adapt the operating system parameters accordingly Hecommended monitors for external use are low radiation models according to TCO95 In addition you should achieve the desired display resolution with a refresh rate of at least 72 Hz Note When the VSB device is delivered the settings allow to trigger both a connected monitor and a connected VDP How to change this selection if required is described in section Selection of the Graphic Driver on page 6 1 Rexroth DOK SUPPL VSB 40 1 PRO2 EN P Bosch Group 7 8 PC Box VSB 40 1 Keyboard Interface XKB XKB PS 2 Mini DIN Keyboard Mouse Interface PS 2 Mini DIN female connector 6 pin Shielded cross section min 0 14 mm Keyboard Data E Mouse Data 2 Keyboard GND 3 Power 5VDC 4 5 Keyboard Clock 6 Mouse Clock Shield d Shield applied to the metal housing of the plug in connector Tastatur sst FH9 Fig 7 8 Keyboard interface Note If a VDP display is connected to a VSB 40 the keyboard can only be connected to this one The keyboard interface XKB at the VSB 40 1 has to remain free Mouse Interface XMouse XMouse PS 2 Mouse Interface PS 2 Mini DIN female connector 6 MEN pin Cable type Shielded cross section min 0 14 mm Interrupt IRQ BIOS presettings PS
26. amage bodily harm electric shock or even death The safety instructions describe the following degrees of hazard seriousness in compliance with ANSI Z535 The degree of hazard seriousness informs about the consequences resulting from non compliance with the safety instructions Warning symbol with signal Degree of hazard seriousness according word to ANSI Death or severe bodily harm will occur DANGER Death or severe bodily harm may occur WARNING Bodily harm or material damage may occur CAUTION Fig 3 1 Hazard classification according to ANSI Z535 Rexroth Bosch Group 3 2 Safety Instructions for Electric Drives and Controls VSB 40 1 3 3 Hazards by Improper Use High voltage and high discharge current Danger to life or severe bodily harm by electric shock Dangerous movements Danger to life severe bodily harm or material damage by unintentional motor movements High electrical voltage due to wrong connections Danger to life or bodily harm by electric shock Health hazard for persons with heart pacemakers metal implants and hearing aids in proximity to electrical equipment Surface of machine housing could be extremely hot Danger of injury Danger of burns O o gt gt Z Q G m m 5 5 2 ID CAUTION Risk of injury due to improper handling Bodily harm caused by crushing shearing cutting and mechanical shock or incorrect handling of CAUTION pressurized systems gt Risk
27. and Operating Components 6 1 O1 POWer BUlON RET E 6 1 6 2 Display Monitor and Keyboard 2 22400000000nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnennnnnnnnnennnnnn nenn 6 1 Biz esse nee un Tree nee E 6 1 ICON elio TC TEE aa a ne 6 1 Selection of the Graphic DIiver ccccccscccccccsssseceecceeececeeceeeeeeeessaeeeeeessaeseeeesssaseeeeeessageeeees 6 1 PC Box 7 1 7 1 View on the Connector Panel ssscieukessenesedrFntistutaentcmkescYteneexiuxscbr betsenastdlkt aes E Ca Reha EEE 7 1 Fe IMEC e en ee EE 7 2 Sr 7 2 Serial Interface XCOM cccccccccsssccccceeececceeseeeceeeceeseeseeeseeeceseeaeeeeseaseeesseeceeseeceeesaaeeeessaeees 7 3 Settings of the Serial Interface sssssssessssssssssseeeeeeeneeennnnnnnn nenne nennen nnne nnns 7 3 Parallel Interface XLPT lleessessessssesssessesennnnnn nennen nennen nnne n nnns REAN EA nenne sns 7 4 PAS Ee T TN o LO 7 5 Ethernet Interface XLAN cccccscccsseecsseeceeeeseeeeeeeeteeeteueeseeeeeseeteneeteueeseeeeseeteneetaneeteneeseneees 7 6 A VGA NIE AO ee ee ee 7 6 Keyboard Interface XKB eilsssssseeseseseeeeee nennen nennen nennen nnn nns n annes nna nnn nsns anas 7 8 Mouse Interface XMouse 222200222000200000nnnnonnnnnennnnnonnnnnn nenne nnnnnennnnnennnnnnnenne snis as rss a sns n
28. anis 7 8 G4 Display Interlace XTi nee ee esate ae 7 9 PG Power SUD ONY 7 10 7 9 OPa enaena OS aeni nn ee ee eee ee eee ee eee ee 7 15 CFG VSNO01E1 NN NN NN NN NN S3 Serial Interface RS232 seeuuus 7 15 CFG VSNO01E1 NN NN NN NN S3 S3 Serial Interface RS232 nuunuusssnnssseneeennenneneeennn 7 16 CFG VSNOTE1 NN NN NN NN NN S2 Serial Interfaces RS232 and RS4A22 7 17 CFG VSNO01E1 NN NN NN NN NN S6 Serial Interfaces RS232 and RS422 Rexroth AC 219 bie cect EI 7 19 Maintenance and Installation 8 1 94 GSMS aL INTOM MALO eesin AAE AEAN NEE ERAN A 8 1 o2 CMOS BO aea E ee ee E een 8 1 8 3 Connection of the Uninterruptibe Power Supply cccccccccssesssseeeeceeeeeseeeeeeeeeeesseeeeeseeeeeeeeeeeaas 8 2 iue Bai lave tne Ot dom M ge 8 2 O HVC OS RET L 8 3 ico 0 see a ee ee ee ee 8 10 WASP AT Extension Card MEE IE o E E m TELE 8 10 POS SS IOS MR RRTHRT 8 12 Software 9 1 91 UPS OWIE er ee nenne 9 1 9 2 Touch Screen SoftWare denne d ci ba tiu wt ad ee 9 1 Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 Contents III 10 Disposal and Environmental Protection 10 1 10 1 DIE OS A ee ee E ae anne E en 10 1 OG Se ee 10 1 Packaging IVA UTI QT mcr 10 1 10 2 Environmental Protection cccccccccccseccecesceeeeececeeeeeseeeeeseeeeeseuce
29. ations or extreme maximum temperatures or if e Bosch Rexroth has not specifically released them for that intended purpose Please note the specifications outlined in the general Safety Instructions Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 Safety Instructions for Electric Drives and Controls 3 1 3 Safety Instructions for Electric Drives and Controls 3 1 Introduction 3 2 Explanations DOK SUPPL VSB 40 1 PRO2 EN P Read these instructions before the initial startup of the equipment in order to eliminate the risk of bodily harm or material damage Follow these safety instructions at all times Do not attempt to install or start up this equipment without first reading all documentation provided with the product Read and understand these safety instructions and all user documentation of the equipment prior to working with the equipment at any time If you do not have the user documentation for your equipment contact your local Bosch Rexroth representative to send this documentation immediately to the person or persons responsible for the safe operation of this equipment If the equipment is resold rented or transferred or passed on to others then these safety instructions must be delivered with the equipment Improper use of this equipment failure to follow the safety instructions in this document or tampering with the product including disabling WARNING Of safety devices may result in material d
30. before touching it Do not touch hot parts of the equipment such as housings with integrated heat sinks and resistors Danger of burns 3 10 Protection During Handling and Mounting Under certain conditions incorrect handling and mounting of parts and components may cause injuries CAUTION Rexroth Bosch Group Risk of injury by incorrect handling Bodily harm caused by crushing shearing cutting and mechanical shock Observe general installation and safety instructions with regard to handling and mounting Use appropriate mounting and transport equipment Take precautions to avoid pinching and crushing Use only appropriate tools If specified by the product documentation special tools must be used Use lifting devices and tools correctly and safely For safe protection wear appropriate protective clothing e g safety glasses safety shoes and safety gloves Never stand under suspended loads Clean up liquids from the floor immediately to prevent slipping DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 3 11 Battery Safety Safety Instructions for Electric Drives and Controls 3 9 Batteries contain reactive chemicals in a solid housing Inappropriate handling may result in injuries or material damage CAUTION Note Risk of injury by incorrect handling Do not attempt to reactivate discharged batteries by heating or other methods danger of explosion and cauterizat
31. can be achieved by switching off the power supply contactor or by safe mechanical locking of moving parts DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 Safety Instructions for Electric Drives and Controls 3 7 Secure vertical axes against falling or dropping after switching off the motor power by for example mechanically securing the vertical axes adding an external braking arrester clamping mechanism ensuring sufficient equilibration of the vertical axes The standard equipment motor brake or an external brake controlled directly by the drive controller are not sufficient to guarantee personal safety Disconnect electrical power to the equipment using a master switch and secure the switch against reconnection for maintenance and repair work cleaning of equipment long periods of discontinued equipment use Prevent the operation of high frequency remote control and radio equipment near electronics circuits and supply leads If the use of such equipment cannot be avoided verify the system and the installation for possible malfunctions in all possible positions of normal use before initial startup If necessary perform a special electromagnetic compatibility EMC test on the installation 3 8 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting Magnetic and electromagnetic fields generated near current carrying conductors and permanent magnets in motors represent a s
32. ces 7 5 Ethernet interface XLAN 7 6 VGA interface 7 7 Keyboard interface 7 8 Mouse interface XMS 7 8 7 10 Connection terminal for the 24 VDC supply 7 10 7 11 Technical data 24 VDC connection 7 10 7 12 Safety transformer according to EN 60742 7 11 7 13 lllustration of the limit values for the 24 VDC voltage 7 11 7 14 Wiring of the power connection 24 VDC to the VSB 40 1 7 12 Rexroth Bosch Group 12 2 List of Figures Rexroth Bosch Group Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig VSB 40 1 7 15 Pin assignment of the 230 115 VAC connection X20 7 13 7 16 Technical data 115 230 VAC connection 7 13 7 17 Voltage connection 230 VAC via isolating transformer 7 14 7 18 Pin assignment RS232 D sub male connector 9 pin 7 15 7 19 Serial interface adapter XCOMA on slot for extension card A6 7 15 7 20 Pin assignment RS232 D sub male connector 9 pin 7 16 7 21 Pin assignment RS232 D sub male connector 9 pin 7 16 7 22 Serial interface adapters XCOMS and XCOMA on the slots for the extension cards A5 and A6 7 16 7 23 Pin assignment RS232 D sub male connector 9 pin 7 17 7 24 Pin assignment RS 422 D sub male connector 9 pin 7 17 7 25 Serial interface adapters XCOMS and XCOMA on slot for extension card A6 7 17 7 26 Position of the con
33. ction 7 10 Ambient conditions 4 3 wear parts 4 4 Technical Data PC Box 4 1 Power supply 115 V 230 V 4 2 Power supply unit 24 V 4 2 Touch screen software 9 1 Type code designation 11 1 U UL CSA certification 4 4 Uninterruptibe power supply 11 2 Uninterruptible power supply 8 2 UPS 8 2 11 2 Mounting 8 2 UPS software 9 1 USB Interfaces 7 5 Use See appropriate use and inappropriate use Used standards 4 3 V VDP 6 1 Voltage connection 230 VAC via isolating transformer 7 14 Voltage supply 7 10 W Wear parts 4 4 Wiring of the power connection 24 VDC to the VSB 40 1 7 12 X XCOM 7 3 XLAN Network connection 7 6 XMS Mouse interface 7 8 XVGA interface 7 6 Z Zubeh r 11 2 Index 13 3 Rexroth Bosch Group 13 4 Index VSB 40 1 Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 Service and Support 14 1 14 Service and Support 14 1 Helpdesk Our service helpdesk at our headquarters in Lohr Germany will assist you with all kinds of inquiries Contact us e By phone through the Service Call Entry Center Monday to Friday 7 00 am 6 00 pm CET 49 0 9352 40 50 60 e Byfax 49 0 9352 40 49 41 e By E mail service svc boschrexroth de 14 2 Service Hotline Out of helpdesk ours please contact our German service department directly 449 0 171 333 88 26 Or 449 0 172 660 04 06 Hotline numbers for other countries can be found in the addresses of each region on the Internet s
34. display VDP 16 or VDP 40 Note When the VSB device is delivered the settings allow to trigger both a connected monitor and a connected VDP How to change this selection if required is described in section Selection of the Graphic Driver on page 6 1 Rexroth Bosch Group 7 10 PC Box PC Power Supply Rexroth Bosch Group 24 VDC Power Supply VSB 40 1 This screw connection is used for device variants for 24 VDC All internally required voltages are generated from the 24 VDC supply 24V 0V ccc Anschluss24V jpg Fig 7 10 Connection terminal for the 24 VDC supply Note Only copper wire is to be used to connect these terminals Tighten the screws of the screw terminals with a torque of 0 4 Nm 1 81 kg in Input voltage Un 24 VDC 19 32 VDC Residual ripple for Un See figure on the following page Overload protection Deactivation with automatic restart Short circuit protection Deactivation with automatic restart Fig 7 11 Technical data 24 VDC connection DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 DOK SUPPL VSB 40 1 PRO2 EN P PC Box 7 11 Danger without protective separation The 24 VDC input voltage must comply with the requirements of the Protective separation DANGER gt Plug and unplug the connector only in no voltage condition Sichertrafo cdr Fig 7 12 Safety transformer according to EN 60742 Interfering AC voltage components such as resulting fr
35. e 3 0 75 mm upto6m 1 5 mm up to 10m Distances exceeding 10 m require a separate local power supply unit PE 24V_Trafo FH9 Fig 7 14 Wiring of the power connection 24 VDC to the VSB 40 1 Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 230 115 VAC Power Supply DOK SUPPL VSB 40 1 PRO2 EN P PC Box 7 13 This connection is used for device variants for 230 115 VAC All internally required voltages are generated by the 230 115 VAC power supply unit The supply voltage must comply with overvoltage category Il Otherwise the integrated power supply unit might be CAUTION destructed gt Use an isolating transformer to generate the 230 115 VAC see following page The 230 115 VAC connection occurs via a 3 pin inlet connector for AC connectors on the connector panel The maximum cable cross section for the connected cables is 1 5 mm Assignment N1 PE U2 230V Buchse cdr Fig 7 15 Pin assignment of the 230 115 VAC connection X20 Power consumption for Un 230 VAC Power consumption for Un 115 VAC Inrush current for 264 VAC 100A Overload protection As of 135 96 deactivation Short circuit protection At all outputs deactivation Fig 7 16 Technical data 115 230 VAC connection Rexroth Bosch Group 7 14 PC Box VSB 40 1 Incoming mains 2 vell reen yellow Min 162 9 VELON CL To control cabinet housing
36. e recycled by means of special separation processes The synthetic materials remaining after these processes can be thermally recycled If the products contain batteries or rechargeable batteries these batteries are to be removed and disposed before they are recycled Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 Ordering Information 11 1 11 Ordering Information 11 1 Type Code Designation VSB40 1 According to the following type code designation the IPC VSB 40 1 is available in different variants C2 Abbrev 1 2 column gt 4 l2 3l4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 Example V SB4 0 1G4E 512NNI CI1IC AD NN FW Product Interface Without special interface NN System configuration Celeron min 2GHz llllls lens C1 Connecting voltage AC 115 to 230 V 50 to 60 HZ Ho onen bero AC Hard disc HD 39 m100 20 OB 2 P 2 5 mind 20 GB with vibration resistant suspension 2 5 mind 8 GB Solid State Disk SSD HoH Wl OU 2 Disc drive N DVD ROM 2222er D E Other design WINO oc 242 4 oc eee oe bed os Boe Sa Ree eee ee eee ES PS NN Disc drive in connector direction llle LS Firmware and software Denotes that firmware and
37. ee below 14 3 Internet Additional notes regarding service maintenance and training as well as the current addresses of our sales and service offices can be found on http www boschrexroth com Outside Germany please contact our sales service office in your area first 14 4 Helpful Information For quick and efficient help please have the following information ready e detailed description of the fault and the circumstances e Information on the name plate of the affected products especially type codes and serial numbers e Your phone and fax numbers and E mail address so we can contact you in case of questions Rexroth DOK SUPPL VSB 40 1 PRO2 EN P Bosch Group 14 2 Service and Support VSB 40 1 Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P Rexroth Bosch Group Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 0 93 52 40 50 60 Fax 49 0 93 52 40 49 41 service svc boschrexroth de www boschrexroth com L L O H911310079 DOK SUPPL VSB 40 1 PRO2 EN P
38. ere is no uniform and standard pin assignment for RS422 When connecting RS422 devices the pinout in the documentation is to be considered Rexroth DOK SUPPL VSB 40 1 PRO2 EN P Bosch Group 7 18 PC Box VSB 40 1 J umper Setting on Motherboard ene rV ua e eeu ura MEME x at uv e AGP1 ADD ONLY opal Ed WERT cp ini MEO AXINI Jumper JPB2 Jumper JPB1 Jumper JPB1 Jumper JPB2 Motherbord 1070922809 Motherbord 1070923827 Lage der Anschlusse auf den Motherbord Varianten FH1 1 Fig 7 26 Position of the connections and the jumper on the motherboard variants Motherboard 1070922809 J umper J PB2 XCOM3 Motherboard 1070923827 J umper J PB1 xp s se e sao uir Motherboard 1070922809 J umper J PB1 ala 1070923827 J umper J PB2 nette er si Jumper 1 2 ON Termination 120 ohm between RXD and RXD Jumper 2 3 ON Termination 120 ohm between TXD and TXD Fig 7 27 Jumper positions for termination settings Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 PC Box 7 19 CFG VSNOIE 1 NN NN NN NN NN S6 Serial Interfaces RS232 and RS422 Rexroth Standard DOK SUPPL VSB 40 1 PRO2 EN P XCOM4 on Slot for Extension Card A6 DCD Data Carrier Detect RX Receive Data TX Transmit Data DTR Data Terminal Ready 5 Signal Ground e ots earo sea o RI ing macao Fig 7 28 Pin assignment RS232 D sub male connector 9 pin XCOM4 on Slot for
39. erious health hazard to persons with heart pacemakers metal implants and hearing aids Health hazard for persons with heart pacemakers metal implants and hearing aids in proximity to electrical equipment WARNING Persons with heart pacemakers hearing aids and metal implants are not permitted to enter the following areas Areas in which electrical equipment and parts are mounted being operated or started up Areas in which parts of motors with permanent magnets are being stored operated repaired or mounted If it is necessary for a person with a heart pacemaker to enter such an area then a doctor must be consulted prior to doing so Heart pacemakers that are already implanted or will be implanted in the future have a considerable variation in their electrical noise immunity Therefore there are no rules with general validity Persons with hearing aids metal implants or metal pieces must consult a doctor before they enter the areas described above Otherwise health hazards will occur Rexroth DOK SUPPL VSB 40 1 PRO2 EN P Bosch Group 3 8 Safety Instructions for Electric Drives and Controls VSB 40 1 3 9 Protection Against Contact with Hot Parts CAUTION Housing surfaces could be extremely hot Danger of injury Danger of burns Do not touch housing surfaces near sources of heat Danger of burns After switching the equipment off wait at least ten 10 minutes to allow it to cool down
40. essaeeessaeeeseeeeseeeesseeeesseeeesaneenss 10 1 No Release of Hazardous Substances cccccccseeecccceeceeceeeeceeseeeceeeeeeceesseeecessuaeeeeesaeeeeeas 10 1 Materials Contained in the Products ccccccccsssececceeeeceseeeeeeeseeecesceeceeseaeeeeseeeeeesseeeeesaaes 10 1 accedo 10 2 11 Ordering Information 11 1 11 1 Type Code Designation VSBMADQ Tune ae a an 11 1 1 2 A 1 co OS en ee ee ee ne eee eee 11 2 Network Connection Rs 11 2 Connecting Cables to the VDP 16 and VDP 40 G4 Display Interface 11 2 Uninterruptible Power Supply ssseesseeesseeseeeen aana nennen aE EE Ea eN aa 11 2 12 List of Figures 12 1 13 Index 13 1 14 Service and Support 14 1 PME oo mm 14 1 14 2 ADM VICE ROUNO PE mmc 14 1 14 3 INTE ta cece eeccceseeteneeteseeseeeeeeeeeeneeteneeteneessueesaeeseeeteneetsueesseeeeaeeteneeteneeteneesaeeteneeteneeteneetanes 14 1 14 4 Min es Muretus een ee 14 1 Rexroth DOK SUPPL VSB 40 1 PRO2 EN P Bosch Group IV Contents VSB 40 1 Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P 1 System Representation 1 1 Brief Description VSB 40 1 The VSB 40 1 is an industrial PC that represents in combination with a display VDP 16 or VDP 40 a PC based operator terminal and that can depending on the application and configuration also perform control functions PST2427 25 RGB jpg Fig 1 1 V
41. hine or installation in which they are installed complies with the national regulations safety specifications and standards of the application Technical data connections and operational conditions are specified in the product documentation and must be followed at all times Rexroth Bosch Group 3 4 Safety Instructions for Electric Drives and Controls VSB 40 1 e Operation is only permitted if the national EMC regulations for the application are met The instructions for installation in accordance with EMC requirements can be found in the documentation EMC in Drive and Control Systems The machine or installation manufacturer is responsible for compliance with the limiting values as prescribed in the national regulations 3 5 Protection Against Contact with Electrical Parts Rexroth Bosch Group Note This section refers to equipment and drive components with voltages above 50 Volts Touching live parts with voltages of 50 Volts and more with bare hands or conductive tools or touching ungrounded housings can be dangerous and cause electric shock In order to operate electrical equipment certain parts must unavoidably have dangerous voltages applied to them High electrical voltage Danger to life severe bodily harm by electric shock Only those trained and qualified to work with or on DANGER electrical equipment are permitted to operate maintain or repair this equipment Follow general construction and safety
42. ic discharges gt Comply with all ESD protection measures during CAUTION working with modules and components Avoid electrostatic discharges Risk of damage to the operator terminal or corruption of application software by integrating non released extension cards CAUTION gt Install only released extension cards and have them installed by skilled employees Insert an Extension Card 1 Shutdown the operating system 2 Wait until the power supply unit switches off automatically and then switch off the supply voltage If required unplug all connectors from the VSB 40 1 3 Putthe VSB 40 1 on a solid mat so that the connector panel looks in your direction 4 Loosen and remove the two fastening screws of the cover 84 Deckel JPG Fig 8 14 Loosen the fastening screws of the cover Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 Maintenance and Installation 8 11 5 Liftup the cover with the fan 84 Deckeloffen JPG Fig 8 15 Lift the cover with fan 6 Loosen the fastening screw of the corresponding extension card and remove it 84 Slotblech2 JPG Fig 8 16 Remove extension card 7 Insert the plug in assembly from the top Don t use force The connections are to be inserted in the plug on the main board Rexroth DOK SUPPL VSB 40 1 PRO2 EN P Bosch Group 8 12 Maintenance and Installation VSB 40 1 BIOS Settings Rexroth Bosch Group 8 Fasten the plug in asse
43. ion Never charge non chargeable batteries danger of leakage and explosion Never throw batteries into a fire Do not dismantle batteries Do not damage electrical components installed in the equipment Be aware of environmental protection and disposal The batteries contained in the product should be considered as hazardous material for land air and sea transport in the sense of the legal requirements danger of explosion Dispose batteries separately from other waste Observe the legal requirements in the country of installation 3 12 Protection Against Pressurized Systems DOK SUPPL VSB 40 1 PRO2 EN P Certain motors and drive controllers corresponding to the information in the respective Project Planning Manual must be provided with pressurized media such as compressed air hydraulic oil cooling fluid and cooling lubricant supplied by external systems Incorrect handling of the supply and connections of pressurized systems can lead to injuries or accidents In these cases improper handling of external supply systems supply lines or connections can cause injuries or material damage Danger of injury by incorrect handling of pressurized systems Do not attempt to disassemble to open or to cut a CAUTION pressurized system danger of explosion Note Observe the operation instructions of the respective manufacturer Before disassembling pressurized systems release pressure and drai
44. matically after switching on the VPB interrupt the power supply for at least 10 seconds and restart After a regular booting of the PC the user data as well as the operating system settings for the normal operating mode are to be restored DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 Maintenance and Installation 8 9 Exchanging Hard Disk with Damper In case of VSB devices containing hard disks with damper the hard disk is located below the device refer to Fig 8 12 Position der schwingungsgedaempften Festplatte EPS Fig 8 12 Location of the hard disk with damper In order to exchange the hard disk remove the fastening screw of the hard disk installation frame on the bottom side of the VSB 40 1 refer to Fig 8 13 Lift the hard disk frame and after releasing the retaining spring unplug the ribbon cable with which the hard disk is connected to the main board Now the installation frame with hard disk can be removed and can be exchanged as whole unit Fastening screw 00L 1525800101 Installation frame for hard disk Festplattentausch FH1 1 Fig 8 13 Position of the hard disk s installation frame and the fastening screw Rexroth DOK SUPPL VSB 40 1 PRO2 EN P Bosch Group 8 10 Maintenance and Installation VSB 40 1 8 5 Extension Cards To plug extension cards slots for the PCI bus are available Risk of damage to the operator terminal or the extension cards by electrostat
45. mbly with the screw with which the extension card was fixed 84 neueKarte2 JPG Fig 8 17 Fix the new PCI card with the screw 9 Close the top cover and fasten it with the two screws If the card is equipped with a Plug and Play PnP function it is automatically recognized by the operating system and integrated in the system provided that no hardware conflicts IRQ etc with other extension cards or connected devices occur In the event that after a system reboot the functions based on the new card are not available there may be several reasons e The card is not properly seated in the PCI slot e he driver software of the card has not been installed or its installation is faulty e IRQ Interrupt conflict with other PC hardware components e he software of the card has not been installed Risk of destruction of the main board or the extension cards because of address conflicts IRQ memory access I O address CAUTION Consider the specifications of the card manufacturer It might be required to set new configurations in the BIOS and in the operating system e g Windows XP Control Panel If the BIOS settings have to be changed you will find the required information in the manual about the used motherboard delivered with the VSB 40 1 and if necessary in the documents about the PCI card mounted by yourself DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 9 Software 9 1 UPS Software Software 9 1 The soft
46. n consideration of the following conditions Operating hours month Input cycles and output cycles month 833 Operating conditions Storage conditions Fig 4 6 Typical operating and storage conditions of the hard disk The operation out of this typical conditions is permissible whereby however the service life of the hard disk may reduce However the ambient conditions specified for the overall device in chapter 4 4 have to be absolutely kept Different values apply for hard disks of some devices with special design Fans are mechanical wear parts whose service life depends mainly on the temperature For the fan integrated in the housing the following service life is specified by the manufacturer Fig 4 7 Service life of the fan DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 Technical Data 4 5 4 Compatibility Check All Rexroth controls and drives are developed and tested according to the latest state of the art As it is impossible to follow the continuing development of all materials e g lubricants in machine tools which may interact with our controls and drives it cannot be completely ruled out that any reactions with the materials used by Bosch Rexroth might occur Therefore test new lubricants cleaning agents etc for compatibility with our housings our housing materials before using the particular material concerned Rexroth DOK SUPPL VSB 40 1 PRO2 EN P Bosch Group 4 6 Technical Data VSB 40
47. n off the fluid or gas Use suitable protective clothing for example safety glasses safety shoes and safety gloves Remove any fluid that has leaked out onto the floor immediately Environmental protection and disposal The media used in the operation of the pressurized system equipment may not be environmentally compatible Media that are damaging the environment must be disposed separately from normal waste Observe the legal requirements in the country of installation Rexroth Bosch Group 3 10 Safety Instructions for Electric Drives and Controls VSB 40 1 Notes Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 Technical Data 4 1 4 Technical Data 4 1 PC Box with maximum 8 MB video memory Optional drives DVD ROM or DVD RW 6 x PCI Voltage supply 90 264 VAC 19 32 VDC Max power consumption 330 W for 230 VAC 380 W for 19 VDC Degree of protection PC box IP 20 Fig 4 1 Technical data PC box e 1x G4 display interface 25 pin D Sub 1 x parallel interface 25 pin D Sub 1x VGA connection 15 pin HD Sub 2 x USB connection type A 1 x Ethernet connection RJ 45 10 100 Base T 1 x keyboard connection PS 2 1 x mouse connection PS 2 1 x serial standard interface RS232 9 pin D Sub 1 C Ve OOO Depending on the design of the UPS this interface is required for the optionally available external UPS and might then not be available anymore to connect other device
48. nections and the jumper on the motherboard variants 7 18 7 27 Jumper positions for termination settings 7 18 7 28 Pin assignment RS232 D sub male connector 9 pin 7 19 7 29 Pin assignment RS422 here the Rexroth standard assignment D sub connector 9 pin 7 19 7 30 Serial interface adapters XCOMS and XCOMA on slot for extension card A6 7 19 7 31 Position of the connections and the jumper on the motherboard variants 7 20 7 32 Jumper positions for termination settings 7 20 8 1 Connection of the UPS 8 2 8 2 View of the UPS inserted in the holder 8 2 8 3 Installation dimensions UPS holder 8 3 8 4 Loosen the fastening screws at the mounting frame 8 4 8 5 Fastening screws of the hard disk frame 8 5 8 6 Lifted hard disk frame 8 5 8 7 Loosen the fastening screws at the mounting frame 8 6 8 8 Loosen the VSB 40 1 from the mounting plate 8 6 8 9 Tip the VSB 40 1 to the left and remove it from the mounting plate 8 7 8 10 Loosen the cable from the hard disk 8 7 8 11 Loosen the fastening screws of the hard disk 8 8 8 12 Location of the hard disk with damper 8 9 8 13 Position of the hard disk s installation frame and the fastening screw 8 9 8 14 Loosen the fastening screws of the cover 8 10 8 15 Lift the cover with fan 8 11 8 16 Remove extension card 8 1 1 8 17 Fix the new PCI card with the screw 8 12 9 1 UPDD setup programs for the touch screen 9 1 9 2 Dialog window to set the touch screen 9 2 11 1 Type code designa
49. of injury due to incorrect handling of batteries gt CAUTION Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 Safety Instructions for Electric Drives and Controls 3 3 3 4 General Information DOK SUPPL VSB 40 1 PRO2 EN P Bosch Rexroth AG is not liable for damages resulting from failure to observe the warnings provided in this documentation Read the operating maintenance and safety instructions in your language before starting up the machine If you find that you cannot completely understand the documentation for your product please ask your supplier to clarify Proper and correct transport storage assembly and installation as well as care in operation and maintenance are prerequisites for optimal and safe operation of this equipment Only persons who are trained and qualified for the use and operation of the equipment may work on this equipment or within its proximity e he persons are qualified if they have sufficient knowledge of the assembly installation and operation of the equipment as well as an understanding of all warnings and precautionary measures noted in these instructions e Furthermore they must be trained instructed and qualified to switch electrical circuits and equipment on and off in accordance with technical safety regulations to ground them and to mark them according to the requirements of safe work practices They must have adequate safety equipment and be trained in fir
50. of the art developments and manufacturing They are tested prior to delivery to ensure operating safety and reliability The products may only be used in the manner that is defined as appropriate If they are used in an inappropriate manner then situations can develop that may lead to property damage or injury to personnel Note Bosch Rexroth as manufacturer is not liable for any damages resulting from inappropriate use In such cases the guarantee and the right to payment of damages resulting from inappropriate use are forfeited The user alone carries all responsibility of the risks Before using Rexroth products make sure that all the pre requisites for appropriate use of the products are satisfied e Personnel that in any way shape or form uses our products must first read and understand the relevant safety instructions and be familiar with appropriate use e f the product takes the form of hardware then they must remain in their original state in other words no structural changes are permitted It is not permitted to decompile software products or alter source codes e Donot mount damaged or faulty products or use them in operation e Make sure that the products have been installed in the manner described in the relevant documentation Rexroth Bosch Group 2 2 Important Directions for Use VSB 40 1 Areas and Use of application The VSB 40 1 by Rexroth is an industrial PC and becomes a PC based operating terminal
51. om an uncontrolled 3 phase current bridge connection without smoothing with a ripple factor see DIN 40110 10 75 section 1 2 of 5 are permissible It follows from the above that as upper voltage limit the greatest absolute value is 30 2 V and as lower voltage limit the lowest absolute value is 18 5 V 1 05 x 28 8V 30 2V 7 Upper limit 28 8 V 0 866 x 30 2 V 26 1 V 30 el cos 30 0 866 1 5 x 20 4 V 21 4 V Lower limit 20 4 V 0 866 x 21 4 V 18 5 V gl 1 Wechsel cdr Fig 7 13 Illustration of the limit values for the 24 VDC voltage Rexroth Bosch Group VSB 40 1 7 12 PC Box ze n PE 10 green yellow Power supply with safety transformer acc to EN 60742 Cross sections depending on current consumption min of 4 mm For higher current con sumption use 2 x 4 mm 10 green yellow 24 V load 0 V load Earth bar A Terminal block 4 B Terminal block 10 Terminals in isolated arrangement VSB 40 1 24 VDC version Cross sections depending on current consumption but a min of 0 75 mm 3 Power supply 1 Easily removable and visible 2 PE bars should be preferablly installed on the mounting plate in a conductive manner In the case of isolated PE bars both ends must be connected to mounting plate by means of copper strips with a maximum length of 20 cm The cross section of the copper strips has to be at least equal to that of the incoming mains cabl
52. paration EN 60 529 Degrees of protection incl housings and installation compartments Fig 4 5 Used standards EN standards CE Marking Note Concerning delivered VSB 40 1 devices all CE requirements are fulfilled After plugging in extension cards however a new CE test has to be executed Rexroth DOK SUPPL VSB 40 1 PRO2 EN P Bosch Group 4 4 Technical Data UL CSA certification C US LISTED 4 6 Wear Parts Wear parts without warranty Rexroth Bosch Group VSB 40 1 The devices of the VSB family are basically certified according to UL5068 Industrial Control Equipment and C22 2 No 142 M1987 CSA However it is possible that there are combinations or extension stages with restricted or missing certification Thus verify the registration according to the UL marking on the device Note To guarantee an UL CSA compliant operation the following conditions have to be fulfilled e Use insulated copper wires suitable for at least 60 75 C e Use Class 1 wire only or equivalent Note The UL CSA marking is only valid for the device in its delivery status After modifying the device e g after plugging additional extension cards the UL compliance must be checked CMOS battery 5 to 7 years The hard disk is an electromechanical wear part that has to be changed during the operating time According to the manufacturer s specifications the hard disk has been developed for a service life of 60 months i
53. regulations when working on high voltage installations Before switching on power the ground wire must be permanently connected to all electrical units according to the connection diagram Do not operate electrical equipment at any time even for brief measurements or tests if the ground wire is not permanently connected to the points of the components provided for this purpose Before working with electrical parts with voltage higher than 50 V the equipment must be disconnected from the mains voltage or power supply Make sure the equipment cannot be switched on again unintended The following should be observed with electrical drive and filter components Wait five 5 minutes after switching off power to allow capacitors to discharge before beginning to work Measure the voltage on the capacitors before beginning to work to make sure that the equipment is safe to touch Never touch the electrical connection points of a component while power is turned on Install the covers and guards provided with the equipment properly before switching the equipment on Prevent contact with live parts at any time A residual current operated protective device RCD must not be used on electric drives Indirect contact must be prevented by other means for example by an overcurrent protective device Electrical components with exposed live parts and uncovered high voltage terminals must be installed in a
54. rk Connection XVGA Interface XVGA Connection for external Rexroth Bosch Group monitor The industrial PC can be connected with an Ethernet network via an Ethernet interface XLAN Ras female connect oo EG max 100m gt XLAN RJ45 To the network JOC E co Ethernet sst cdr Fig 7 6 Ethernet interface XLAN The driver configuration of the network connection can be called up in the task bar or in the Control Panel with icon Network Board Here you can set among other values if the data transmission shall occur with 10 Mbits s and or with 100 Mbits s Note Please observe that the network board of the outstation has to be able to process the same data transmission rate An external monitor CRT can be connected to the VGA connection XVGA and can be operated as an alternative or parallel to a VDP connected via the G4 display interface e Video RAM 8 MB max Note Before plugging in a graphics card the video adapter integrated in BIOS has to be switched off Shielded cross section min 0 14 mm 1600 x 1200 pixels max 4294 mill colors DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 PC Box 7 7 Display RED GND GREEN GND BLUE GND Digital GND IDO ID1 Hsync Shield applied to the Vsync metal housing of the plug in connector Ed Vga sst cdr Fig 7 7
55. roth DOK SUPPL VSB 40 1 PRO2 EN P Bosch Group 8 2 Maintenance and Installation VSB 40 1 8 3 Connection of the Uninterruptibe Power Supply The accessories of Bosch Rexroth include uninterruptible power supplies UPS for the 230 V supply as well as for the 24 V supply see section Accessories on page 11 2 These USP devices bridge short voltage dips Longer voltage dips cause and allow a normal shutdown of the operating system Therefore Bosch Rexroth recommends to use an UPS The uninterruptible power system is connected to the voltage supply line According to the design the USP communicates via the XUSB interface or the XCOM interface with the VSB 40 Supply voltage USVAnschluss FH11 Fig 8 1 Connection ofthe UPS Mounting the UPS The UPS for 24 V can directly be engaged on the top hat rail refer to the project planning manual of the UPS used To mount the UPS for 230 V a holder is available as accessories This holder can be engaged in a top hat rail or can be fastened to a rear panel with two M6 screws After mounting the holder lift the angle bracket and insert the UPS Now close the angle bracket and fix it with the enclosed nut USV Halterung FH9 Fig 8 2 View of the UPS inserted in the holder Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 Maintenance and Installation 8 3 Dimensions of the UPS USV Montagemasse eps Fig 8 3 Installation dimensions UPS holder
56. s Rexroth DOK SUPPL VSB 40 1 PRO2 EN P Bosch Group 4 2 Technical Data VSB 40 1 4 2 Power Supply 115 V 230 V Nominal input voltage 115 VAC 230 VAC Input voltage range 90 264 VAC Input current 2 5 A for nominal voltage 230 VAC 5 0 A for nominal voltage 115 VAC Output voltages Current Tolerances Min Max 3 3 V 5 5 V 5 12 V 596 12 V 10 5 V SB OA 5 Max Output power 250 W Efficiency under full load 0 73 for 115 VAC 0 76 for 230 VAC Note During specifying the maximum output currents please observe that the currents separately considered are the maximum possible currents of the respective output voltage However it is not possible to create the maximum current from all output voltages as the maximum total output power 250 W must not be exceeded In addition the maximum power at 3 3 V together with 5 V must not exceed 150 W or 33 A Fig 4 2 Technical data of the power supply unit 115 V 230 V 4 3 Power Supply Unit 24 V Output voltages Tolerances Min Max 3 3 V 2 93 V 5 V 4 80 V 11 4 V 11 4 V 4 75 V 0 A Max output power 300 W Note During specifying the maximum output currents please observe that the currents separately considered are the maximum possible currents of the respective output voltage However it is not possible to create the maximum current from all output voltages as the maximum total outpu
57. scharge of liability 2 1 Insert an extension card 8 10 Installation notes 5 1 5 6 Interfaces 7 2 Ethernet 7 6 Keyboard interface 7 8 PS 2 keyboard 7 8 PS 2 mouse 7 8 Serial interface XCOM 7 3 XLPT 7 4 XUSB 7 5 XVGA 7 6 K KB Keyboard interface 7 8 Keyboard interface 7 8 L LPT interface 7 4 M Maintenance 8 1 Extension cards 8 10 General information 8 1 Materials 10 1 Maximum ambient temperature 4 3 Mechanical strength 4 3 Monitor 6 1 Mounting Variant LS 5 5 Variant NN 5 2 Mouse interface 7 8 Network connection 11 2 O Operating components 6 1 Operating system 1 1 Ordering information 11 1 P Parallel interface XLPT 7 4 PC box 7 1 Connector panel 7 1 Interfaces 7 2 PC Box Technical Data 4 1 PCI card BIOS settings 8 12 Installation 8 10 Power button 6 1 Power supply Technical data 4 2 Power supply 230 V 7 13 pin assignment 7 13 Power supply 230 Volt Technical data 4 2 Power supply 24 Volt Technical data 4 2 PS 2 mouse connection 7 8 VSB 40 1 DOK SUPPL VSB 40 1 PR02 EN P VSB 40 1 DOK SUPPL VSB 40 1 PRO2 EN P R Recycling 10 2 Relative humidity 4 3 S Safety Instructions for Electric Drives and Controls 3 1 Safety transformer according to EN 60742 7 11 Serial interface XCOM 7 3 System presentation Brief description 1 1 System representation 1 1 Commissioning 1 2 Operating system 1 1 T Technical data 115 230 VAC connection 7 13 24 VDC conne
58. st aid Only use spare parts and accessories approved by the manufacturer Follow all safety regulations and requirements for the specific application as practiced in the country of use The equipment is designed for installation in industrial machinery The ambient conditions given in the product documentation must be observed Use only safety features and applications that are clearly and explicitly approved in the Project Planning Manual For example the following areas of use are not permitted construction cranes elevators used for people or freight devices and vehicles to transport people medical applications refinery plants transport of hazardous goods nuclear applications applications sensitive to high frequency mining food processing control of protection equipment also in a machine The information given in the documentation of the product with regard to the use of the delivered components contains only examples of applications and suggestions The machine and installation manufacturer must e make sure that the delivered components are suited for his individual application and check the information given in this documentation with regard to the use of the components e make sure that his application complies with the applicable safety regulations and standards and carry out the required measures modifications and complements otartup of the delivered components is only permitted once it is sure that the mac
59. t power 300 W must not be exceeded In addition the maximum power at 3 3 V together with 5 V must not exceed 150 W Fig 4 3 Technical data of the power supply unit 24 V Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 Technical Data 4 3 4 4 Ambient Conditions C momm on Stwage Went Maximum ambient temperature 5 C 45 C 20 C to 60 C Exception 230 V UPS see chapter 8 3 0 C 40 C 0 C 40 C Max temperature gradient Temperature change up to 3 C Not defined per minute Relative humidity Climatic class 3K3 according to Climatic class 3K3 according to EN 60721 condensation not EN 60721 condensation not permissible permissible Air pressure Up to 2 000 m above MSL according to DIN 60204 Mechanical strength Max vibration Max shock Frequency range 10 5g according to DIN IEC 68 2 150 Hz 27 function not disturbed Excursion 0 025 mm for 10 57 Hz Acceleration 0 25g for 57 50 Hz According to EN 60068 2 6 Degree of pollution Fig 4 4 Ambient conditions 4 5 Used Standards The system components of the industrial PCs correspond to the following standards EN 60 204 1 Electrical equipment of machines EN 50 081 2 Basic technical standard noise immunity industrial environment EN 50 082 2 Basic technical standard emitted interference industrial environment EN 60 742 Transformer for 24 V power supply unit protective se
60. that faulty drive movements will occur The extent of faulty drive movements depends upon the type of control and the state of operation Dangerous movements Danger to life risk of injury severe bodily harm or material damage Ensure personal safety by means of qualified and DANGER tested higher level monitoring devices or measures integrated in the installation Unintended machine motion is possible if monitoring devices are disabled bypassed or not activated Pay attention to unintended machine motion or other malfunction in any mode of operation Keep free and clear of the machine s range of motion and moving parts Possible measures to prevent people from accidentally entering the machine s range of motion use safety fences use safety guards use protective coverings install light curtains or light barriers Fences and coverings must be strong enough to resist maximum possible momentum especially if there is a possibility of loose parts flying off Mount the emergency stop switch in the immediate reach of the operator Verify that the emergency stop works before startup Don t operate the machine if the emergency stop is not working Isolate the drive power connection by means of an emergency stop circuit or use a starting lockout to prevent unintentional start Make sure that the drives are brought to a safe standstill before accessing or entering the danger zone Safe standstill
61. the products returned for disposal must not contain any undue foreign matter or foreign component Please send the products free domicile to the following address Bosch Rexroth AG Electric Drives and Controls B rgermeister Dr Nebel Stra e 2 97816 Lohr am Main Germany Packaging Materials The packaging materials consist of cardboard wood and polystyrene These materials can be easily recycled For ecological reasons please refrain from returning the empty packages to us 10 2 Environmental Protection No Release of Hazardous Substances Our products do not contain any hazardous substances which may be released in the case of appropriate use Accordingly our products will normally not have any negative effect on the environment Materials Contained in the Products Electronic Devices Electronic devices mainly contain e steel e aluminum e copper e synthetic materials e electronic components and modules Motors Motors mainly contain e steel e aluminum e copper e brass e magnetic materials e electronic components and modules Rexroth DOK SUPPL VSB 40 1 PRO2 EN P Bosch Group 10 2 Disposal and Environmental Protection VSB 40 1 Recycling Due to their high content of metal most of the product components can be recycled In order to recycle the metal in the best possible way the products must be disassembled into individual modules Metals contained in electric and electronic modules can also b
62. tion VSB 40 1 11 1 DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 List of Figures 12 3 Fig 11 2 Connectors and cables for VSB 40 1 11 2 Fig 11 3 Connecting cables to the VDP 16 1 VDP 40 1 and VDP 60 1 11 2 Fig 11 4 Uninterruptible power supply 11 2 Rexroth DOK SUPPL VSB 40 1 PRO2 EN P Bosch Group 12 4 List of Figures VSB 40 1 Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 Index 13 1 13 Index A Activate monitor 6 2 Activate VDP 6 2 Air pressure 4 3 Ambient conditions 4 3 Appropriate use Area of application 2 2 Introduction 2 1 Areas and Use of Application 2 2 BIOS settings 8 12 Buffer battery 8 1 C CE marking 4 3 CMOS Battery 8 1 Commissioning 1 2 Compatibility check 4 5 Connector 7 2 Connector panel 7 1 D Dimensions 5 1 Display 6 1 GIGASTAR 7 9 Display components 6 1 Disposal 10 1 EN standards 4 3 Environmental Protection 10 1 Ethernet connection 7 6 F Fan maintenance 8 1 Fans Service life 4 4 G GIGASTAR interface 7 9 Connecting cable 11 2 Graphic driver 6 1 H Hard disk Changing the hard disk of the VSB 40 1 variant LS 8 6 Changing the Hard disk of the VSB 40 1 variant NN 8 4 Operating conditions 4 4 Housing dimensions Variant NN 5 2 Illustration of the limit values for the 24 VDC voltage 7 11 Rexroth DOK SUPPL VSB 40 1 PRO2 EN P Bosch Group 13 2 Index Rexroth Bosch Group Inappropriate use 2 2 Consequences Di
63. tor Secondary Device Notebook Device Options i Same display configuration driven on both displays Device Settings coed os RegisterGer te bmp Fig 6 3 Devices Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 Display and Operating Components 6 3 4 f an external monitor is connected you can select on the left side by clicking on the corresponding icons if you want to address only the external monitor select Monitor only the screen of the connected VDPs select Notebook or both screens select Intel R Dual Display Clone 5 After confirming using OK another window opens where the selection is to be reconfirmed by pressing OK Otherwise the monitor selection is not applied Confirm Desktop Change our desktop has been reconfigured Do you want to keep these settings IF na response Is received within 15 seconds these changes Will automatically be canceled Cancel Best tigen bmp Fig 6 4 Confirm Desktop Change Note If the connected external monitor or the connected VDP is black as the corresponding graphic driver is not activated you can also select the desired action blindly by using the key combinations illustrated in the figure on the next page in the Hot Keys tab Thereby Monitor corresponds to the external monitor and Notebook to the VDP The key combinations can only be activated if a user is logged in Rexroth DOK SUPPL
64. tor Panel on the Top Side Foto Anschluesse oben tif Fig 5 7 Connector panel on the top side optional drive in forward direction o Oo as D GE otc Od 262 outer dimension Massbild_2_3d FH9 Fig 5 8 Dimensions when mounting the connector panel on the top side Rexroth Bosch Group DOK SUPPL VSB 40 1 PR02 EN P VSB 40 1 Dimensions and Installation Notes 5 5 5 2 Mounting the VSB 40 1 Variant LS Mounting with Connector Panel in Forward Direction Foto Anschluesse LS jpg Fig 5 9 Mounting with connector panel in forward direction VA 49 5 distamce mounting hole c 9 D E oO x D O co O A Massbild_3_3d FH9 Fig 5 10 Dimensions when mounting the connector panel on the front Rexroth DOK SUPPL VSB 40 1 PRO2 EN P Bosch Group 5 6 Dimensions and Installation Notes VSB 40 1 5 3 Rexroth Bosch Group Installation Notes Avoid installation locations exposed to direct sunlight as additional heat development can occur When determining installation location and mounting position observe that the optionally available drive can be opened unobstructed Install the VSB in a manner ensuring easy access to the connector panel Provide a sufficient clearance of 50 mm on all sides for cooling and cable routing behind the device Lay all connecting cables in loops and use strain reliefs for all cables Keep as much distance as
65. via the network connection 2 Shutdown the operating system 3 Wait until the power supply unit switches off and then switch off the supply voltage If required unplug all connectors 4 Putthe VSB 40 1 on a solid mat so that the connector panel looks in your direction 5 Loosen the four screws with which the hard disk frame is fixed at the VSB 40 1 83 Gehause JPG Fig 8 4 Loosen the fastening screws at the mounting frame 6 Remove the VSB 40 1 from the mounting plate mounting frame so that it is turned away from you Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 DOK SUPPL VSB 40 1 PRO2 EN P Maintenance and Installation 8 5 7 Loosen the fastening screws of the hard disk frame The hard disk and depending on the device design the CD DVD drive are mounted on this plate 83 Laufwerk2 JPG Fig 8 5 Fastening screws of the hard disk frame 8 Lift the hard disk frame 83 offen JPG Fig 8 6 Lifted hard disk frame 9 Loosen the two cables IDE and power supply from the hard disk 10 Now remove the old and insert the new hard disk 11 Connect the two cables Observe that you don t bend the connection pins Note Check the cable connections leading to the hard disk for tightness 12 After having re connected the cables put the hard disk frame into the housing by using the claws provided at its bottom While closing the housing observe not to squeeze any cables
66. ware VSB 40 1 The following dialog window appears for the different settings Cl Pointer Device Properties Devices Hardware Settings Advanced Events General Windows Calibration Status About The following devices are installed Lx Device Segment interlock Id Device Controller 01 Device1 Whole Desktop Interlock nla COM DMC FIT 10 Series Serial Add Modify Remove Calibrate Test OF Abbrechen bernehmen Hilfe UPDD_settings bmp Fig 9 2 Dialog window to set the touch screen For more detailled information please select the Help button on the respective tab Via Start gt Programs gt UPDD you reach further useful programs if required The program Calibrate might be of special interest If required you can calibrate the touch mouse with the help of this program For this touch one after the other the middle of the four crosses displayed on the Screen For further information on this programs refer to the online help which you can start directly as file GENER EN CHM in folder C ProgramFiles UPDD Rexroth Bosch Group DOK SUPPL VSB 40 1 PRO2 EN P VSB 40 1 Disposal and Environmental Protection 10 1 10 Disposal and Environmental Protection 10 1 Disposal Products Our products can be returned to us free of charge for disposal However itis a precondition that the products are free of oil grease or other dirt Furthermore
67. ware required for the optionally available UPS see chapter 8 3 Connection of the Uninterruptible Power Supply on page 8 2 and section chapter Uninterruptible Power Supply on page 11 2 is stored on the hard disk of the VSB 40 1 Before being able to use this software you have to install it Install this software using the installation softaware BROVInstall saved on the desktop 9 2 Touch Screen Software DOK SUPPL VSB 40 1 PRO2 EN P For certain VDP type displays a touch screen is integrated that allows the operation via the touch sensitive surface of the display The device internal serial interface COM2 is used for the communication between the touch screen controller and the PC You have to install the required driver software by means of the installation software BRCVInstall archived on the desktop After the installation settings and changes in the application Pointer Devices in the Windows Control Panel are possible You can reach this setup program via Start gt Programs UPDD gt Settings Programme X Autostart d Dokumente Zubeh r d Einstellungen e Internet Explorer d Calibrate Suchen d ae Outlook Express lk Cursor Hilfe EA Acrobat Reader 5 0 P Event Selector Ausf hren E Microsoft Word Viewer Ri Settings bei SIE AJ wordview Bs Universial Pointe UPDD start bmp E E e a By Fig 9 1 UPDD setup programs for the touch screen Rexroth Bosch Group 9 2 Soft
68. y harm by electric shock Only connect equipment electrical components and cables of the protective low voltage type PELV Protective Extra Low Voltage to all terminals and clamps with voltages of 0 to 50 Volts Only electrical circuits may be connected which are safely isolated against high voltage circuits Safe isolation is achieved for example with an isolating transformer an opto electronic coupler or when battery operated Rexroth Bosch Group 3 6 Safety Instructions for Electric Drives and Controls VSB 40 1 3 7 Protection Against Dangerous Movements Rexroth Bosch Group Dangerous movements can be caused by faulty control of the connected motors Some common examples are e improper or wrong wiring of cable connections e incorrect operation of the equipment components e wrong input of parameters before operation e malfunction of sensors encoders and monitoring devices e defective components e Software or firmware errors Dangerous movements can occur immediately after equipment is switched on or even after an unspecified time of trouble free operation The monitoring in the drive components will normally be sufficient to avoid faulty operation in the connected drives Regarding personal safety especially the danger of bodily injury and material damage this alone cannot be relied upon to ensure complete safety Until the integrated monitoring functions become effective it must be assumed in any case

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