Blodgett KTT-E Series User's Manual
Contents
1. BLODGETT KTT E Series ELECTRIC TABLE TOP TILTING KETTLE INSTALLATION OPERATION MAINTENANCE SB U US BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Telephone 800 331 5842 802 860 3700 Fax 802 864 0183 S00063 Rev A 5 04 IMPORTANT NOTES FOR INSTALLATION AND OPERATION It is recommended that this manual be read thoroughly and that all instructions be followed carefully This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death WARNING Improper installation operation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing operating or servicing this equipment This manual should be retained for future reference ADEQUATE CLEARANCES MUST BE MAINTAINED FOR SERVICING AND PROPER OPERATION DO NOT ATTEMPT TO OPERATE THIS UNIT IN THE EVENT OF A POWER FAILURE NOTICE Contact the factory the factory representative or local service company to perform maintenance and repairs Intended for commercial use only Not for household use TABLE OF CONTENTS DESCRIP2. Approximate cooking temperatures with water at various thermostat settings are as follows THERMOSTAT SETTING APPROXIMATE TEMPERATURE WATER FAHRENHEIT CELSIUS 4 90 32 5 125 52 6 160 41 7 195 91 8 231 110 9 273 134 10 289 143 3 0 OPERATION INSTRUCTIONS Continued 7 8 9 10 When cooking is finished set thermostat knob and power switch to the OFF position Pour finished product from kettle using tilt handle Be careful to avoid splashing Add water to kettle for cleaning purposes Wash kettle thoroughly See CLEANING procedure TILTING INSTRUCTIONS Your kettle has the standard Clean Lock feature and may not be tilted without disengaging the tilt knob located on the console at the top right This feature locks the kettle in the upright position and also allows the operator to lock the kettle at 105 degrees for ease of cleaning To tilt the kettle the full distance the tilt lock knob must be disengaged from the cleaning position by pulling out the tilt lock knob and tilting the kettle forward the full distance Follow these steps to tilt kettle 1 2 Pull out the tilt knob near top right of console Using kettle tilt handle pull kettle forward to desired angle of pour or until kettle locks at 105 degrees The tilt knob can be released after the kettle has been tilted approximately 10 Kettle will lock in position at 105 degrees and may be tilted further by pulling the tilt loc
3. OTHER INFORMATION MSDS STATUS Revised to 16 section format The information herein is given in good faith but no warranty express or implied is made Consult The Dow Chemical Company for further information or R indicates a trademark of The Dow Chemical Company 20
4. 0 INSTALLATION INSTRUCTIONS Immediately after unpacking check for possible shipping damage If the kettle is found to be damaged save the packaging materials and contact the carrier within 15 days of delivery 1 The kettle must be installed in accordance with 2 State and or local codes 3 Inthe USA the National Electrical Code ANSI NFPA 70 latest edition In Canada the Canadian Electrical Code Part 1 CSA Standard C22 1 latest edition 4 Position appliance on counter allowing sufficient rear clearance from wall to tilt freely and completely without obstruction 5 Mark four corner locations of appliance base 6 Remove appliance from counter and locate position of 4 holes as per Figure 1 Drill four 7 16 diameter holes 7 Apply a continuous bead of Silastic or other equivalent sealant along the complete perimeter edge of the appliance base 8 Use 5 16 18 Hex Cap Screws with suitable flat washers to bolt down Screw length must be 1 1 4 long plus counter top thickness 9 Wipe off excess sealant 10 A control box with power supply equivalent to Electrical Rating of appliance should be located conveniently nearby WARNING ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND OR OTHER LOCAL ELECTRICAL CODES 1 0 INSTALLATION INSTRUCTIONS Continued 1 A waterproof electrical connection for power supply to console housing must be provided
5. is unlikely Mists may cause eye irritation SKIN CONTACT Prolonged contact is essentially nonirritating to skin A single prolonged exposure is not likely to result in the material being absorbed through skin in harmful amounts Repeated exposures may cause flaking and softening of skin INGESTION Single dose oral toxicity is considered to be extremely low No hazards anticipated from swallowing small amounts incidental to normal handling operations INHALATION At room temperature vapours are minimal due to physical properties Mists may cause irritation of upper respiratory tract nose and throat SYSTEMIC OTHER TARGET ORGAN EFFECTS Repeated excessive exposure to propylene glycol may cause central nervous system effects CANCER INFORMATION Did not cause cancer in laboratory animals TERATOLOGY BIRTH DEFECTS Birth defects are unlikely Exposures having no adverse effects on the mother should have no effect on the fetus REPRODUCTIVE EFFECTS In animal studies has been shown not to interfere with reproduction or R indicates a trademark of The Dow Chemical Company 13 4 FIRST AID EYES Flush eyes with plenty of water SKIN Wash off in flowing water or shower INGESTION No adverse effects anticipated by this route of exposure incidental to proper industrial handling INHALATION Remove to fresh air if effects occur Consult a physician NOTE TO PHYSICIAN No specific antidote Supportive care Treatment b
6. 2 Ground appliance to terminal provided inside console housing WARNING DISCONNECT ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE DISCONNECT SWITCH TO INDICATE YOU ARE ON THE CIRCUIT 3 Turn power ON and check for proper operation FIGURE 1 2 0 INTRODUCTION DESCRIPTION Models 6 6 gallon capacity KTT 10E 10 gallon capacity and KTT 12E 12 gallon capacity electrically powered self contained countertop tilting kettles Each model has a jacket of double wall construction forming a sealed reservoir around the lower two thirds of the kettle The reservoir is charged with distilled water Kettles are equipped with a removable electric heating element and controls including a low water cutoff device for protection of the heating element All models are of identical construction except for kettle size and element heating capacity BASIC FUNCTION Self contained kettles operate by generating steam in the kettle reservoir The sequence of operation is as follows 1 Operator turns the power switch to the ON position and sets the temperature control dial to the desired setting from 1 to 10 Control circuit is normally completed to the temperature controller if the following conditions exist A Water level in the kettle reservoir is adequate to prevent circuit interruption by the low water cut off device An activated cutoff is indicated by the amber low water light turning on and the heating element
7. ING INSTRUCTIONS Keep people away Isolate fire area and deny unnecessary entry Burning liquids may be moved by flushing with water to protect personnel and minimize property damage Burning liquids may be extinguished by dilution with water Do not use direct water stream May spread fire Fight fire from protected location or safe distance Consider use of unmanned hose holder or monitor nozzles Use water spray to cool fire exposed containers and fire affected zone until fire is out and danger of re ignition has passed Immediately withdraw all personnel from area in case of rising sound from venting safety device or discolouration of the container Move container from fire area if this is possible without hazard PROTECTIVE EQUIPMENT FOR FIRE FIGHTERS Wear positive pressure self contained breathing apparatus SCBA and protective fire fighting clothing includes fire fighting helmet coat pants boots and gloves If protective equipment is not available or not used fight fire from a protected location or safe distance 6 ACCIDENTAL RELEASE MEASURES See Section 15 for Regulatory Information PROTECT PEOPLE Use appropriate safety equipment For additional information refer to Section 8 Exposure Controls Personal Protection PROTECT THE ENVIRONMENT Avoid contamination of all waterways CLEAN UP See Section 13 Disposal Consideration or R indicates a trademark of The Dow Chemical Company HANDLING AND STORAGE SPECIAL P
8. RECAUTIONS TO BE TAKEN IN HANDLING AND STORAGE No special handling requirements data available HANDLING See Section 8 Exposure Controls Personal Protection STORAGE See Section 10 Stability and Reactivity EXPOSURE CONTROLS PERSONAL PROTECTION ENGINEERING CONTROLS Provide general and or local exhaust ventilation to control 15 airborne levels below the exposure guidelines PERSONAL PROTECTIVE EQUIPMENT EYE FACE PROTECTION Use safety glasses Safety glasses should be sufficient for most operations however for misty operations wear chemical goggles SKIN PROTECTION Use gloves impervious to this material RESPIRATORY PROTECTION Atmospheric levels should be maintained below the exposure guideline When respiratory protection is required for certain operations use an approved air purifying respirator In misty atmospheres use an approved mist respirator EXPOSURE GUIDELINES Propylene glycol AIHA WEEL is 50 ppm total 10 mg m3 aerosol only 9 PHYSICAL AND CHEMICAL PROPERTIES APPEARANCE PHYSICAL STATE Clear yellow liquid ODOUR Odourless VAPOR PRESSURE 0 22 mmHg 20 C VAPOR DENSITY 2 6 BOILING POINT 320 F 160 C SOLUBILITY IN WATER MISCIBILITY Complete SPECIFIC GRAVITY OR DENSITY 1 058 25 25 C or R indicates a trademark of The Dow Chemical Company 10 STABILITY AND REACTIVITY CHEMICAL STABILITY Thermally stable at typical use temperatures CONDITIONS TO AVOID Avoid use temperatures abov
9. TION PAGE IMPORTANT NOTES FOR INSTALLATION AND OPERATION 2 SERVICE CONNEC TIONS iiit iode et ht 4 1 0 INSTALLATION INSTRUCTIONS eo 5 20 INTRODUCTION AER ductae du 7 3 0 OPERATION INSTRUCTIONS 22 EHE p 8 4 0 CLEANING INSTRUCTIONS Rte EROR RR ata 10 5 0 TROUBLESHOOTING eden 11 APPENDIX A Material Safety Data 12 SERVICE CONNECTIONS ELECTRICAL CONNECTION TO BE AS SPECIFIED ON DATA PLATE ELECTRICAL CHARACTERISTICS AMPS PER LINE MODEL DBASE 208V 220V 240 380V 415V 480V 1 36 0 34 1 31 3 N A N A N A ps 3 20 8 19 7 18 1 114 104 9 0 1 57 6 54 6 50 0 3 33 3 31 5 28 9 18 3 16 7 14 5 DIMENSIONS CAPACITY UNITS A B H J K L 6 gallons inches 12 14 38 24 33 5 27 425 1238 10 23 litres mm 305 365 610 851 686 108 314 254 KTT A0E 10 gallons inches 15 26 34 88 28 12 75 38 litres mm 16 381 660 886 711 6 12 14 75 324 12 gallons inches 156 375 12 75 45 litres mm 432 711 937 762 324 SAFETY RELIEF VALVE ps 102 DIMENSIONS ARE IN INCHES MM 4X WELD NUTS 5 16 18UNC 1
10. ased on judgment of the physician in response to reactions of the patient 5 FIRE FIGHTING MEASURES FLAMMABLE PROPERTIES FLASH POINT 214 F 107 C based on a similar material METHOD USED PMCC AUTOIGNITION TEMPERATURE NOT DETERMINED FLAMMABILITY LIMITS LFL Not determined UFL Not determined HAZARDOUS COMBUSTION PRODUCTS During a fire smoke may contain the original material in addition to unidentified toxic and or irritating compounds Hazardous combustion products may include and are not limited to carbon monoxide and carbon dioxide or R indicates a trademark of The Dow Chemical Company OTHER FLAMMABILITY INFORMATION Violent steam generation or eruption may occur upon application of direct water stream to hot liquids Flammable concentrations of vapour can accumulate at temperatures above 214 F Liquid mist of this product can burn Spills of these organic liquids on hot fibrous insulations may lead to lowering of the autoignition temperatures possibly resulting in spontaneous combustion Container may rupture from gas generation in a fire situation 14 EXTINGUISHING MEDIA Water fog or fine spray carbon dioxide dry chemical foam Alcohol resistant foams ATC type are preferred if available General purpose synthetic foams including AFFF or protein foams may function but much less effectively Do not use direct water stream May spread fire MEDIA TO BE AVOIDED Do not use direct water stream FIRE FIGHT
11. e 450 F 232 C Product can degrade at elevated temperatures Generation of gas during decomposition can cause pressure in closed systems INCOMPATIBILITY WITH OTHER MATERIALS Avoid contact with oxidizing materials Avoid contact with strong acids HAZARDOUS DECOMPOSITION PRODUCTS Hazardous decomposition products depend upon temperature air supply and the presence of other materials HAZARDOUS POLYMERIZATION Will not occur 16 11 TOXICOLOGICAL INFORMATION See Section 3 for Potential Health Effects For detailed toxicological data write or call the address or non emergency number shown in Section 1 SKIN The LD50 for skin absorption in rabbits is gt 10 000 mg kg SKIN The 050 for skin absorption in rabbits is gt 10 000 mg kg INGESTION The oral LD50 for rats is 20 000 34 000 mg kg MUTAGENICITY In vitro mutagenicity studies were negative Animal mutagenicity studies were negative ECOLOGICAL INFORMATION For detailed Ecological data write or call the address or non emergency number shown in Section 1 ENVIRONMENTAL FATE MOVEMENT amp PARTITIONING Based largely or completely on data for major component s Bioconcentration potential is low BCF less than 100 or Log Pow less than 3 Potential for mobility in soil is very high Koc between 0 and 50 or R indicates a trademark of The Dow Chemical Company DEGRADATION AND PERSISTENCE Based largely or completely on data for major component s Materia
12. etergent warm water and rinse thoroughly 5 0 TROUBLESHOOTING 5 1 GENERAL MAINTENANCE No general maintenance is required other than adhering to the Cleaning Procedure Instructions 5 2 LOW WATER LEVEL Proper water level must be maintained within the jacket for the kettle to operate Depletion of water may occur from excessive opening of or leakage through the safety relief valve If water is below required operating level either initially at start up or during use the kettle will automatically shut off and the LOW WATER signal light will come on In order for the kettle to operate the following procedure must be followed 1 Trip the safety relief valve lever to relieve all pressure from the kettle jacket 2 At exterior rear of kettle jacket remove nut from Air Vent 3 Insert funnel into Air Vent opening and slowly add the indicated amount of distilled water for KTT 6E 50 oz 1 5litres KTT 10E and KTT 12E 100 oz 3 litres 4 Replace Air Vent nut 5 Follow Air Venting Instructions below 6 Continue normal Operating Procedure of kettle 5 3 VENTING INSTRUCTION Check pressure gauge when kettle is cold Gauge should be the green vacuum zone If not air is present which must be vented removed for proper heating Use the following procedures to vent air 1 With an empty kettle place power switch to the ON position 2 Settemperature control thermostat to 10 Heat kettle until heat indicator li
13. ght goes off 3 Using a 7 16 wrench open bleed vent one full turn for 10 seconds and then close 4 Cool kettle Check for proper vacuum the green vacuum zone If reading is not low enough repeat entire procedure 11 APPENDIX A MATERIAL SAFETY DATA SHEET PREPARATION INFORMATION Prepared for use in Canada by EH amp S Product Regulatory Management Department DOW CHEMICAL CANADA INC P O Box 1012 Sarnia Ontario N7T 7K7 800 331 6451 1 CHEMICAL PRODUCT AND COMPANY IDENTIFICATION IN CASE OF EMERGENCY Fort Saskatchewan Alberta 780 998 8282 Sarnia Ontario 519 339 3711 Varennes Quebec 450 652 1000 Product DOWFROST HD HEAT TRANSFER FLUID DYED Product Code 04632 Effective Date 2 20 01 Date Printed 07 10 02 MSD 002239 DOW CHEMICAL CANADA INC P O Box 1012 Sarnia Ontario N7T 7K7 Prepared for use in Canada by the E H amp S Product Regulatory Management Department Phone 800 331 6451 COMPOSITION INFORMATION ON INGREDIENTS Propylene Glycol CAS 000057 55 6 94 Dipotassium PhosphateCAS 007758 11 4 lt 5 Deionized Water CAS 007732 18 5 lt 5 or R indicates a trademark of The Dow Chemical Company 12 HAZARDS IDENTIFICATION EMERGENCY OVERVIEW Clear yellow liquid Odourless Avoid temperatures above 450 F 232 C POTENTIAL HEALTH EFFECTS See Section 11 for toxicological data EYE May cause slight transient temporary eye irritation Corneal injury
14. ication requirements SARA HAZARD CATEGORY This product has been reviewed according to the EPA Hazard Categories promulgated under Sections 311 and 312 of the Superfund Amendment and Reauthorization Act of 1986 SARA Title III and is considered under applicable definitions to meet the following categories Not to have met any hazard category TOXIC SUBSTANCES CONTROL ACT TSCA All ingredients are on the TSCA inventory or are not required to be listed on the TSCA inventory STATE RIGHT TO KNOW The following product components are cited on certain state lists as mentioned Non listed components may be shown in the composition section of the MSDS CHEMICAL NAME CAS NUMBER LIST 1 2 Propanediol 000057 55 6 PA1 PA1 Pennsylvania Hazardous Substance present at greater than or equal to 1 0 OSHA HAZARD COMMUNICATION STANDARD This product is not a Hazardous Chemical as defined by the OSHA Hazard Communication Standard 29 CFR 1910 1200 or R indicates a trademark of The Dow Chemical Company 19 CANADIAN REGULATIONS WHMIS INFORMATION The Canadian Workplace Hazardous Materials Information System WHMIS Classification for this product is This product is not a Controlled Product under WHMIS CANADIAN ENVIRONMENTAL PROTECTION ACT CEPA This product contains one or more substances which are not listed on the Canadian Domestic Substances List DSL Contact your Dow representative for more information 16
15. k knob a second time allowing the kettle to tilt the full distance To return the kettle to the upright position pull out the tilt lock knob and tilt the kettle upward until it locks in the upright position The kettle should not move in either direction once in the upright position 4 0 CLEANING INSTRUCTIONS The kettle interior and exterior should be thoroughly washed after each use in preparation of a different food 1 Add water and mild detergent to the kettle immediately after use 2 Scrub kettle interior with nylon brush NOTE NEVER SCRAPE THE INSIDE OF THE KETTLE WITH METAL TOOLS STEEL SCOURING PADS OR ABRASIVE CLEANERS SCRATCHES WILL RESULT WHICH WILL SPOIL THE KETTLE S GENERAL APPEARANCE AND MAKE IT HARDER TO CLEAN AND MAINTAIN A SANITARY CONDITION 3 Loosen food which is stuck to kettle by allowing it to soak at a low temperature setting 4 Rinse with clear water and dry WARNING DO NOT HOSE DOWN APPLIANCE UNDER ANY CONDITION FAILURE TO COMPLY WILL VOID WARRANTY 5 Wipe down exterior rinse and dry WARNING IT IS NOT RECOMMENDED TO USE CLEANING AGENTS THAT ARE CORROSIVE Use of cleaning agents that contain chloride acids or salts are corrosive and may cause pitting and corrosion when used over a period of time this will reduce the life of the appliance Should pitting or corrosion occur this is not covered by warranty Follow the recommended cleaning instructions Use a mild d
16. l is readily biodegradable Passes OECD test s for ready biodegradability Degradation is expected in the atmospheric environment within minutes to hours ECOTOXICITY Based largely or completely on data for major component s Material is practically non toxic to aquatic organisms on an acute basis LC50 EC50 gt 100 mg L in most sensitive species DISPOSAL CONSIDERATIONS See Section 15 for Regulatory Information DISPOSAL DO NOT DUMP INTO ANY SEWERS ON THE GROUND OR INTO ANY BODY OF WATER All disposal methods must be in compliance with all Federal State Provincial and local laws and regulations Regulations may vary in different locations Waste characterizations and compliance with applicable laws are the responsibility solely of the waste generator THE DOW CHEMICAL COMPANY HAS NO CONTROL OVER THE MANAGEMENT PRACTICES OR MANUFACTURING PROCESSES OF PARTIES HANDLING OR USING THIS MATERIAL THE INFORMATION PRESENTED HERE PERTAINS ONLY TO THE PRODUCT AS SHIPPED IN ITS INTENDED CONDITION AS DESCRIBED IN MSDS SECTION 2 Composition Information On Ingredients 17 FOR UNUSED amp UNCONTAMINATED PRODUCT the preferred options include sending to a licensed permitted recycler reclaimer incinerator or other thermal destruction device As a service to its customers Dow can provide names of information resources to help identify waste management companies and other facilities which recycle reprocess or manage chemicals or plastics and
17. shut off B Kettle is in vertical position with circuit completed through the tilt interlock switch Thermostat control contacts close to energize contactor coils Power is supplied to the elements through closed power contactors As the temperature of water rises in the kettle reservoir increase in steam pressure is indicated on the pressure gauge When the temperature of steam in the reservoir reaches the setting of the temperature control dial the temperature controller opens to break the contacts and shuts off the heating element On off cycles will occur as required to maintain temperature setting 3 0 OPERATION INSTRUCTIONS 1 Ensure that the external electrical shut off to the kettle is on 2 Check pressure gauge for correct cold kettle reading Reading should be in the green vacuum zone If reading is not in the vacuum zone follow VENTING INSTRUCTION prior to using the kettle 3 Place power switch in ON position 4 Preheat the kettle by placing thermostat knob at 10 and wait until TEMPERATURE light goes off NOTE PREHEATING SHOULD NOT BE USED WHEN COOKING MILK AND EGG FOOD PRODUCTS WHICH ADHERE TO HOT COOKING SURFACES THESE FOODS SHOULD BE PLACED INTO KETTLE BEFORE HEATING IS BEGUN 5 Add food to be cooked into the kettle 6 Place thermostat knob at required temperature setting from 1 to 10 coinciding with a temperature range from roughly 165 F to 289 F 74 C to 143 C jacket temperature
18. that manage used drums Telephone Dow s Customer Information Center at 800 258 2436 or 989 832 1556 for further details 14 TRANSPORT INFORMATION DEPARTMENT OF TRANSPORTATION D O T For D O T regulatory information if required consult transportation regulations product shipping papers or contact your Dow representative CANADIAN TDG INFORMATION For TDG regulatory information if required consult transportation regulations product shipping papers or your Dow representative or R indicates a trademark of The Dow Chemical Company 15 REGULATORY INFORMATION Not meant to be all inclusive selected regulations represented NOTICE The information herein is presented in good faith and believed to be accurate as of the effective date shown above However no warranty express or implied is given Regulatory requirements are subject to change and may differ from one location to another it is the buyer s responsibility to ensure that its activities comply with federal state or provincial and local laws The following specific information is made for the purpose of complying with numerous federal state or provincial and local laws and regulations See other sections for health and safety information or R indicates a trademark of The Dow Chemical Company 18 U S REGULATIONS SARA 313 INFORMATION To the best of our knowledge this product contains no chemical subject to SARA Title 111 Section 313 supplier notif
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