Black & Decker 5025 Owner's Manual
Contents
1. Printed in U S A APR 77 PS Form No 722797 01 1 EEE IIE EAE N E OA E A OOE AA E OE SOOO I E AEA SEATA EIEEE A N OE E A E NOL A OE E SAFETY RULES FOR POWER TOOLS 1 10 11 12 13 14 15 16 17 18 19 20 KNOW YOUR POWER TOOL Read owner s manual care fully Learn its applications and limitations as well as the specific potential hazards peculiar to this tool GROUND ALL TOOLS UNLESS DOUBLE INSULATED If tool is equipped with three prong plug it should be plugged into a three hole electrical receptacle If adapter is used to accommodate two prong receptacle the adapter wire must be attached to a known ground Never remove third prong KEEP GUARDS IN PLACE and in working order KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents AVOID DANGEROUS ENVIRONMENT Don t expose power tools to rain Don t use power tool in damp or wet locations And keep work area well lit KEEP CHILDREN AWAY All visitors should be kept safe distance from work area STORE IDLE TOOLS When not in use tools should be stored in dry high or locked up place out of reach of children DON T FORCE TOOL It will do the job better and safer at the rate for which it was designed USE RIGHT TOOL Don t force small tool or attachment to do the job of a heavy duty tool WEAR PROPER APPAREL No loose clothing or jewelry to get caught in moving parts Rubber gloves and footwear2. are recommended when working outdoors USE SAFETY GLASSES with most tools Also face or dust mask if cutting operation is dusty DON T ABUSE CORD Never carry tool by cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edges SECURE WORK Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp at all times and clean for best and safest performance Follow instructions for lubricating and changing accessories DISCONNECT TOOLS When not in use before servicing when changing accessories such as blades bits cutters etc REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on AVOID ACCIDENTAL STARTING Don t carry plugged in tool with finger on switch Be sure switch is off when plugging in OUTDOOR USE EXTENSION CORDS When tool is used outdoors use only extension cords suitable for use out doors and so marked DO NOT OPERATE portable electric tools in gaseous ot explosive atmospheres Motors in these tools normally spark and the sparks might ignite fumes EXTRA SAFETY RULES FOR HAMMERS l 2 Wear safety goggles or other eye protection Wear ear protectors when hammering for extended periods Always lock the tool retainer before usin
3. f and weld spatter Cat No 34858 212 blade 12 long Cat No 33659 zez COLD CHISELS 5 For chipping edging blade 20 long channeling Cat No 34857 7 blade 12 long BUSHING TOOL For surfacing concrete Cat No 57122 BUSHING HEAD ONLY 1442 long Cat No 10684 8 40 CLAY SPADE For Cat No 54296 digging holes in 42 wide 51 2 long sss dirt and clay 18 overall length TOOL BLANKS Can be forged into any special Cat No 33666 shapes required for special applications 12 long SELF DRILLING ANCHORS The 5025 Hammer will install these anchors with the proper chuck available to fit each size anchor Please contact your local distributor for complete information HAMMER SUPPLIES SPECIAL HAMMER LUBRICATING OIL No 51314 4 oz No 51315 16 oz GEAR GREASE No 60102 6 bz Tube No 60541 1 Ib Can _ No 60542 5 Ib Can DUST SHIELD For overhead drilling to keep dust out of nose piece No 17747 DRIFT KEY To remove tapered shank bits from chuck _ head No 7276 for chuck wrench k ACCESSORIES Recommended accessories for use with your Hammer are listed _ in this manual CAUTION The use of any other accessory or attachment might be hazardous
4. three prong grounding type plug to fit the proper grounding type receptacle The green or green and yellow conductor in the cord is the grounding wire Never connect the green or green and yellow wire to a live terminal If your unit is for use on less than 150 volts it has a plug like that shown in Figure A If it is for use on 150 to 250 volts it has a plug like that shown in Figure D An adapter Figures B and C is available for connecting Figure A plugs to two prong recep tacles The green colored rigid ear lug etc must be connected to a permanent ground such as a properly grounded outlet box No adapter is available for a plug as shown in Figure D Adapter shown in Figures B amp C is Not for Use in Canada GROUNDED OUTLET BOX Bq GROUNDING PRONG IS LONGEST OF THE 3 PRONGS A B a D We recommend that you NEVER disassemble the tool or try to do any rewiring in the electrical system Any repairs should be performed only by B amp D Service Centers or other qualified service organizations Should you be determined to make a repair yourself remember that the green colored wire is the grounding wire Never connect this green wire to a live terminal If you replace the plug on the power cord be sure to connect the green wire only to the grounding longest prong on a 3 prong plug EXTENSION CORD When using the tool at a considerable distance from power source an extension cord of adequate size mus
5. 0 00005 UTAH Salt Lake City 84115 1541 S Third West Street VIRGINIA Falls Church 22046 129 Annandale Road San Antonio 78201 500 Culebra Avenue 00 0055 Fort Worth 76103 1801 Bomar Street 0 rasso Houston 77003 105 Sampson Street 0 0 0 0 eee eee ee ee Dallas 75247 7701 Stemmons Freeway Sales only El Paso 79925 1400 Magruder Street 0 0 02 0 000 ee Dallas 75207 1808 N Industrial Blvd Service only Nashville 37203 601 Eighth Ave S l sussa cece eee ees TEXAS Amarillo 79106 3008 West 6th Ave 5 Wayne 19087 125 Strafford Avenue ENNESSEE Knoxville 37917 4110 North Broadway Memphis 38116 986 East Brooks Rd 0 0 6 6 eee eee Philadelphia 19103 333 No 20th Street Service only Pittsburgh 15232 5437 Baum Blvd 45 Tulsa 74145 3120 South Sheridan Road OHIO Cincinnati 45203 1225 Western Ave Cleveland 44113 3901 Detroit Ave Columbus 43227 3975 E Livingston Ave Dayton 45409 2898 South Dixie Drive Toledo 43607 3231 Dorr St PENNSYLVANIA Allentown Whitehall 18052 SOUTH CAROLINA Greenville 29601 407 Pendleton St WASHINGTON Seattle 98109 701 Third Ave 2550 T 3808 7377 2910 515 244 7257 316 263 6571 502 366 1495 301 779 301 340 301 828 313 527 5010 313 789 6191 616 534 7708 612 884 919
6. 0000 Great Neck 11021 98 Cuttermill Rd Sales only Pe ee po a e E e E a E a a E 14th St Jes 90007 2510 S Broadway Sales only Riverside 92506 4010 Merrill Ave Fresno 93703 2518 North Blackstone Avenue Los Angeles 90007 2432 S Broadway ALABAMA Birmingham 35209 10 Green Springs Highway Los Ange ARIZONA Phoenix 85004 537 E McDowell Rd ARKANSAS Little Rock 72201 519 West Seventh Str CALIFORNIA Anaheim 92802 1235 So Euclid Ave 516 829 9504 516 829 9505 516 997 6140 Home Products Division 0 0 0000 c eae Professional Division 000 eee eee 8 BESS m mi BS sagn a auagagd RBRARRA Sea Bans mt od ee ood SZE ONF 5 2 s s a a Oakland San Leandro 94578 15206 Sacramento 95814 1915 Seventeenth Street 516 829 9506 212 792 2700 212 929 6450 Automotive Division sasse s oaas roroot New York 11590 1059 Old Country Road Westbury New York 10462 1894 E Tremont Avenue Bronx E 8 R a 2291 The Alameda 0 92105 3811 El Cajon Bivd San Dieg Santa Clara 95050 1042 3814 New York 11377 56 15 Queens Blvd Woodside Rochester 14620 476 Clinton Ave S Westbury 11590 1059 Old Country Rd L NORTH CAROLINA Charlotte 28206 1710 N Gr New York 10014 227 Varick St Manhattan Syracuse 13224 2140 Erie Bivd E Hartford 06114 131 Meadow Street uaua uaaa Van Nuys 9
7. 1 816 531 0629 816 531 0633 314 739 4661 314 533 2210 314 291 2772 402 345 2330 808 536 9374 OKLAHOMA Oklahoma City 73106 1318 Linwood Blvd 312 261 8630 312 673 0923 OREGON Portland 97209 1640 N W Johnson Street 312 423 7212 312 827 0083 812 425 4269 219 845 5100 317 632 5569 rr isRd 9712 Garfield Ave a anaoa 3310 N Causeway Bivd MISSOURI Kansas City 64111 4324 Main St 0 0 0 6 eee ee MARYLAND Baltimore 21211 203 West 28th Street St Louis 63110 615 S Vandeventer Ave Sales only St Louis 63110 615 S Vandeventer Jve Service only NEBRASKA Omaha 68102 2218 Leavenworth Street Kansas City 64111 4324 Main St Sales only 0 606 St Ann 63074 10933 St Charles Rock Road 0 60005 Grand Rapids 49509 3662 Clyde Park Ave SW MINNESOTA Bloomington Minneapolis St Paul 55420 Detroit 48234 11360 East Seven MileRd Bladensburg Wash D C 20710 4501 Baltimore Ave Flint 48504 G 4083 Clio Road Rockville 20852 1020 Rockville Pike Towson Balto 21204 701 East JoppaRd MASSACHUSETTS Boston Brighton 02135 12 Marke KANSAS Wichita 67214 203 N Mathewson Street KENTUCKY Louisville 40209 4407 Park Blvd 0 0 0005 LOUISIANA Metairie New Orleans 70002 Baltimore 21205 4712 Erdman Ave MICHIGAN D
8. 1411 14920 Victory Blvd 55 DISTRICT OF COLUMBIA Washington COLORADO Denver 80204 675 Kalamath St CONNECTICUT Bridgeport 06603 1055 Lafayette Circle rey Ge ee wg eC ae eee SS Oe Re ae oe eve Wee vee oy Pe ee ee ee ee a S Fayetteville 28302 P O Box 424 Highway 301 Greensboro 27403 1010 W Lee Street Raleigh 27604 2420 Atlantic Avenue eter eas aut ee fh 2 8 ee S Jacksonville 32208 5224 Pearl Street Falls Church Virginia 22046 129 Annandale Road Miami 33168 13345 N W Seventh Avenue Bladensburg Maryland 20710 4501 Baltimore Ave Rockville Maryland 20852 1020 Rockville Pike FLORIDA 918 622 5666 215 688 0267 401 434 1655 803 232 3038 615 688 0921 901 332 3444 615 254 1061 806 373 1531 214 741 6401 214 630 6021 915 778 9769 817 336 0175 713 228 7521 512 732 1221 801 486 7056 703 533 1147 Norfolk 23513 7631 Sewells Point Road 005 414 543 9590 Spokane 99207 3550 North Market Street 0065 WEST VIRGINIA Charleston 25312 1638 Sixt A WISCONSIN Milwaukee West Allis 53227 Strafford Building 3 Sales only 10903 W Lincoln Ave eee 2242 MacArthur Rd RHODE ISLAND E Providence 02914 2777 Pawtucket Ave Harrisburg 17112 6070 Allentown Blvd Lancaster 17604 715 Fountain Ave Richmond 23222 1424 Chamberlayne Ave 0
9. etroit 48219 18133 W MeNicho ILLINOIS Chicago 60101 Addison 1710 W Armitage Court IOWA Des Moines 50312 2811 Ingersoll Ave 6 ae Chicago 60646 Lincolnwood 6710 N Crawford Ave INDIANA Evansville 47710 307 First Ave Crescent Cen Hammond 46323 7103 Kennedy Ave 0 00 00 2 ee Indianapolis 46202 1125 W 16th Street Des Plaines 60018 2180 S Wolf Rd Sales only Rock Island 61201 725 30th Street aaua Chicago 60453 Oak Lawn 6343 West 95th St Atlanta 30354 3271 Hamilton Blvd S W Sales only Pe HAWAII Honolulu 96813 675 Auahi Street GEORGIA Atlanta 30313 316 Techwood Drive N Orlando 32806 940 S Orange Ave auaa Tampa 33609 3401 W Kennedy Blvd amp e 8 a West 1076 Albert Street Center Quebec amp 33rd St 934 St James St THE BLACK amp DECKER MFG CO TOWSON MD 21204 U S A 7865 St Lawrence Bivd 418 Laurier Avenue n330 St Roch Street 24 West 2nd Ave Diamond Ind B C REGINA SASKATCHEWAN WINNIPEG 10 MANITOBA MONTREAL 10 P Q e OTTAWA ONTARIO eee QUEBEC CITY P Q SASKATOON SASK VANCOUVER 10 N Perth Street 1 Commissioners Rd East BLACK amp DECKER MFG CO Limited Canada aaa Valleybrook Drive 11440 Ave 142 Street 803 McLean Street 1003 11th Avenue S W 180 Parkdale Ave BROCKVILLE ONTARIO
10. g Hammer Always use the side handle supplied with the tool Keep a firm grip on the Hammer when it is operating Don t overreach with the Hammer Maintain a firm balanced working stance When necessary use only properly positioned safe platforms ladders and scaf folds to do the job SAFELY Hammer bits and tools get hot in operation Wear gloves when touching them Regularly check tightness of all external screws GROUNDED OUTLET BOX MOTOR Your Black and Decker tool is powered by a B amp D built motor Be sure your power supply agrees with voltage marked on name plate Volts 50 60 Hz means Alternating Current ONLY VOLTS DC 60 Hz means it will also operate on Direct Current Voltage variation of more than 10 will cause loss of power and over heating All B amp D tools are factory tested if this tool does not operate check the power supply CARBON BRUSHES Unplug Hammer To inspect carbon brushes un screw the four Brush Cover Band Screws and remove bands from housing Unscrew brush caps and remove brush springs and brushes Inspect carbon brushes often Replace when brushes are worn down to the identifying letter or groove or when spring exerts insufficient pressure to hold brush against commutator Keep brushes clean and sliding freely in guides GROUNDING This tool should be grounded while in use to protect the operator from electric shock The tool is equipped with an approved three conductor cord and
11. he trigger turns the tool OFF Note Carefully the Following 1 In some cases when going from on idling action to a hammering action it may be necessary to momentarily release the trigger to resume beating 2 The output of this Hammer has been increased appre ciably over previous types With this increased power the following points are important PRESSURE WHILE HAMMERING BIT SHOULDER AGAINST NOSE PIECE BIT AGAINST WORK Fig F A When hammering push the Hammer forward or downward with just enough pressure to keep the shoulder of the bit against the Hammer nose piece Fig F Excessive pressure will actually decrease work output OPERATION Continued B When drilling holes with star drill swing the accessory turning handle in an arc of between 100 and 180 from 40 to 60 times per minute This will prevent binding and remove the cuttings C For best demolition performance always place the end of the bit close to an edge of the work breaking the work away piece by piece Trying to break away too large a chunk may cause the bit to get stuck in the work and may also decrease demolition rate LUBRICATION Your Hammer has been designed to operate for an extended period of time before requiring relubrication We recommend that after every 75 hours of operation the grease reservoir on the top of the gear case be checked See Fig H for disassembly aaa p gt lt RESERVOIR Sain Remo
12. ow COMMERCIAL INDUSTRIAL USE WARRANTY thout charge any defects due to faulty material or workmanship Please return the complete unit transportation prepaid to any Black amp Decker Service Center repair wi warranty does not apply to accessories or damage caused where repairs have been or Authorized Service Station listed under Tools Electric in the yellow pages This made or attempted by others z 2 p z a rs pe o tfem 8 Q C O izo o em shad ad 8 a 2 8 E z S a4 QO a ae O 8 0 ment excluding brush replacement should be performed by BLACK amp DECKER Service Centers or other qualified service organizations always using BLACK To assure product SAFETY and RELIABILITY repairs maintenance and adjust amp DECKER replacement parts IMPORTANT No v o 4 a feas f E lt Code phone No 205 942 0538 NEWJERSEY Patterson Little Falls 07424 Rt 46 East Area Tele Code FACTORY SALES amp SERVICE CENTERS 256 9373 964 7040 518 785 1867 201 201 505 345 2503 Union 07083 2305 U S Highway 22 West 0005 716 884 6220 at Lower Notch Rd 0 0 eee 836 Troy Schenectady Rd 6 5 1 Block West of Flagship NEW MEXICO Albuquerque 87107 2812 Candelaria Road N E NEWYORK Albany Latham 12110 Buffalo 14209 881 W Delavan Ave 0 06 0
13. t be used to prevent loss of power and over heating Use the table below to determine the power wire size required in an extension cord Use only three wire extension cords which have three prong grounding type plugs and three pole receptacles which accept the tool s plug Replace or repair damaged cords Ampere rating Oto 2 10to 3 5to 5 10to 7 10to 12 1 to on nameplate 2 0 3 4 5 0 7 0 12 0 16 0 Ext Cable length Wire Size A W G 25 ft 18 18 18 18 16 14 50 ft 18 18 18 16 14 12 75 ft 18 18 16 14 12 10 100 ft 18 16 14 12 10 150 ft 16 14 12 12 200 ft 16 14 12 10 INSERTING HAMMER TOOLS First swing the Tool Retainer downward see Fig E Insert Hammer Tool shank into nose piece until shoulder on shank bottoms on nose piece Swing the Tool Retainer back into place so that it engages the shank of the Hammer Tool OPERATION The Super Hammer may be used for demolition for drilling holes in concrete and other applications requiring a hammering action see Hammer Tools on next page The Side Handle may be mounted on either side of the Hammer for greater convenience in floor work and should be tightened firmly with a wrench to prevent loosening when in operation For horizontal hammering support the tool with one hand under the barrel CAUTION Wear gloves Barrel becomes hot during use The motor is operated by a trigger switch which when depressed turns the tool ON releasing t
14. ve the felt wiper and fill i i wae the cavity with B amp D Gear gt i ea WIPER Grease See Hammer Sup GASKET DNS plies The felt wiper should GEAR CASE be soaked in B amp D Special a Hammer Lubricating Oil During periods of heavy overhead use a few squirts of B amp D Hammer Oil See Supplies should be applied through the nose piece Fig J WORKING DIRECTION In approximately 3 months depending upon use your Hammer should be sent to your local B amp D Service Center for a complete cleaning and relubrication The Hammer will be returned to you completely cleaned and adjusted with new parts installed where necessary For 1144 to 214 holes Point Overall Quan Diam Length in box Shanks fit directly into Hammer nose piece Use Turning Handle No 33745 pod pomm pah porh fad fn fue fol lh fi fol For 11 16 to 114 holes Point Overall Quan Diam Length in box 34 Tapered shanks require extra Chuck Head _ No 33747 anne Handle No 33745 pt fo fot CP fet beet CY CTY bet et CY CPD bt et CY CY HAMMER TOOLS Cat No 33662 i te 12 long ace Cat No 33663 i 20 long CONCRETE SLOTTING TOOL For slotting in concrete and breaking web between star Cat No 33670 drill holes to break 142 blade 18 long large openings in walls etc SCALING CHISELS For removing scale
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