Billy Goat QL2300KOEU User's Manual
Contents
1. 22 DO NOT run engine without air cleaner or air cleaner cover 23 DO NOT operate during excessive vibration 24 DO NOT leave machine unattended while in operation 25 DO NOT park machine on a steep grade or slope WARNING DO AA 1 ALWAYS DO remove the wire from the spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STARTING 2 DO keep cylinder fins and governor parts free of grass and other debris which can affect engine speed 3 DO pull starter cord slowly until resis tance is felt Then pull cord rapidly to avoid kickback and prevent hand or arm injury 4 DO examine muffler periodically to be sure it is functioning effectively A worn or leaking muffler should be repaired or replaced as necessary 5 DO use fresh gasoline Stale fuel can gum carburetor and cause leakage 6 DO check fuel lines and fittings frequently for cracks or leaks Replace if necessary 7 Follow engine manufacturer operating and maintenance instructions 8 Inspect machine and work area before starting unit 12 DO NOT run engine at excessive SOUND VIBRATION speeds This may result in injury amp or damage to unit TABLE OF CONTENTS SAFETY INSTRUCTIONS GENERAL SAFETY ASSEMBLY PARTS BAG amp CONTROLS LABELS OPERATION MAINTENANCE PARTS DRAWING amp LIST TROUBLESHOOTING 10 11 110 dB Sound tests conducted were in accordance wit2. toward vac housing terminal 3 ATTACH hose coupler w hose to housing intake that is preassembled to housing front plate and rotate to lock it in place PACKING CHECKLIST NOTE BATTERY IS NOT INCLUDED REQUIRES 12 V BATTERY 40 AH 240 CCA MIN U1 SERIES GROUP BATTERY FOR PROPER FIT Check L Exhaust Elbow Assembly Boxing Checklist Handle Loop Nozzle 811019 L Handle Nozzle 811020 not included n eh y RS Nozzle 10 811005 Hose Clamps 10 254mm 810706 Qty 2 L Hose Boom Assembly Battery mounts under engine bose L Hose Coupler Assy Parts Bag amp A Literature Tara pag amp Literature Assy Assy L Hose 10 x 12 5 810705 Engine KOHLER COMMAND PRO Manual Per Model 23HP These items should be included in your Band Hose Boom 10 254mm carton If any of these parts are missing 810868 Qty 2 contact your dealer y Part No 790321 Page 3 of 12 Form No F050304B A Denotes parts found in Parts Bag Assembly shown on page 4 PARTS BAG amp LITERATURE ASSY r 7 A PARTS BAG ASSEMBLY CHECKLIST P N 790229 Nut Lock 1 4 20 8160001 Qty 4 Fender FON w Nut Lock 5 16 18 8160002 Qty 4 Washer 1 4 SAE 8181008 Qty 2 Washer 5 16 SAE 8172008 Qty 2 Rod Battery Hold Down 790231 Qty 2 Washer 5 16 8172020 Qty 4 Handle Adj W Literature Checklist Screw Cap 5 16 18 x 1 1 2
3. BILL GOAT S Geh 5r gd be CE SE een D o A ES Le KS E Thank You for Selecting The Powerful QL Series Truck Loader Vacuum Operator Owner s Manual QL2300KOEU Specifications Optional Accessories QL2300KOEU ENGINE HP kW ENG WEIGHT ENG TYPE MODEL NO FUEL CAPACITY OIL CAPACITY UNIT w hose boom WEIGHT ELBOW WEIGHT HOSE w nozzle WEIGHT TOTAL WEIGHT SHIPPING WT INTAKE 23 HP 17 14kW TWIN OHV VANGUARD 90 40 8 kg HOSE REPLACEMENT KIT P N 810776 TWIN OHV KOHLER ELECTRIC START Standard on QL2300KOEU units 10 254mm PA 76559 diameter 8 qt 7 57L Remote Tank Oil Pump 2 0 qt 1 9L EXHAUST 313 142 0 k 40 GE ae EXHAUST HOSE KIT P N 790114 39 17 7 kg 8 203mm x 5 1 5m Quick release coupler and 392 Ib 177 8 kg flexible steel hose increases exhaust distance 476 Ib 215 9 kg BATTERY NOT INCLUDED REQUIRES 12 V BATTERY 40 AH 240 CCA MIN TRAILER U1 SERIES GROUP BATTERRY FOR PROPER FIT TRAILER QL UNIT SIZE ASSEMBLED W EXHAUST NO HOSE OVERALL WIDTH 32 0 81m Part No 790321 P N 790112 OVERALL LENGTH 58 1 47m Heavy duty spring axle trailer designed for towing your QL OVERALL HEIGHT 74 1 82m Allows unit to be mounted for pickup from rear and both sides Page 1 of 12 Form No F050304B IN THE INTEREST OF SAFETY Ba BEFORE STARTING ENGINE READ AND UNDE
4. MAINTENANCE SPECS AND ADJUSTMENTS FOR SALES SERVICE IN US CANADA CALL 1 800 544 2444 www kohlerengines com KOHLER engines KOHLER CO KOHLER WISCONSIN USA 1KHXS 7252GC 674 CH23S Oil cooler must be kept Label Do Not Fill While WEE Engine Is Hot Item 1 Part No 400268 Inspect and clean every 25 hours more frequently under severe conditions r OIL SENTRY PROTECTION Page 4 of 12 Form No F050304B OPERATION INTENDED USE This machine is designed for vacuuming leaves grass clippings and other types of organic litter Debris mixed with cans bottles and small amounts of sand can be vacuumed however it is not this machine s primary purpose Vacuuming cans bottles and sand will affect the longevity of your machine Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn impeller loose impeller bolt loose impeller key loose engine or lodged foreign objects Note See parts list for proper impeller bolt torque specifications See trouble shooting section on page 12 A Like all mechanical tools reasonable care must MOUNTING Main unit A WARNING UNIT MUST BE SECURED IN PLACE BEFORE OPERATION 790232 GENERAL Unit must be securely mounted to a trailer truck bed or other similar surface before use Do not use this unit in a freestanding position Unit is not stable until it has been secured in place Sec
5. Record your machine model serial number and or workmanship the owner should make a warranty claim as follows and date of purchase and where purchased The Machine should be taken to the dealer from whom it was 1803 S Jefferson purchased or to an authorized Billy Goat dealer BiLLY robo GOAT TE The owner should present the remaining half of the Warranty Tel 816 524 9666 Registration Card or if this is not available the invoice or receipt INDUSTRIES INC Fax 816 524 6983 Se ZE he Warranty Claim will be filled in by the authorized Billy Goat Dealer Serial No who will send it with the faulty part to Billy Goat headquarters The Quality Service department at Billy Goat headquarters will study the claim and parts and will notify their conclusions Unit Weight The decision by the Quality Service department at Billy Goat headquarters to approve or reject a Warranty claim is final and binding Ibs kW Note To process a Warranty Claim it is necessary to quote the Model amp Serial number who are printed on the Billy Goat Serial Plate BILLY e BILLY GOAT INDUSTRIES INC GOAT W 1803 S W JEFFERSON STREET LEE S SUMMIT MO 64082 2312 USA S PHONE 816 524 9666 FAX 816 524 6983 www billygoat com Purchase Purchased Date from Part No 790321 Page 12 of 12 Form No F050304B
6. o fr 10 790271 _ PN5 8x1550L o ti f 700132 CABLEBATTERY BEI ll 12 790133 CABLEBATTERY BLACKI foi 13 700134 JAMIE RE LE 14 510185 BUSHING NYLON 0 625 CR 15 790307 SCREWCAP7 16 14x 2 GR 5 16 790293 PLATERNGSPACERQLKOHLER fi IMPELLER 16 x 1 12 ASSY QL INCL 4 32 67 84 18 790142 LABELOLINSTRUCTWARN CdS 19 790143 5_ BASE ENGINE ASSY QL NCLUDES 723 1 WHEEL 4 DIA X 2 W SPANNER 2 ELBOW 8 ASSY QL INCLUDES 2 3 43 Ca 22 790255 5_ cLamPassemBLY O O o Ton 23 790147 DEFLECTOREXHAUSTQL Tt 24 810705 HOSE 10 x 12 5 NTAKEWWEARSTRP__ i NOZZLE INTAKE 10 FORMED ste 26 810706 CLAMP HOSE 10 ar on soon HINGE Wa QJ 28 790152 SPRING BOOM QL BAND HOSE BOOM 10 FORMED 30 790267 ARM BOOM WA QL BOLT EYE 3 8 x 2 5 SCREWCAP 7 16 20X2 GR 8 TORQUE 60 ft lb 81 4Nm 33 790318 INTAKE HOUSING ASSY INCL 3 6 34 35 37 55 60 63 69 34 890440 PLUNGE SWITCH HARNESS WIRE ASSY QL23 KO 36 790320 HOSE INTAKE ASSY QL INCL 2 38 48 92 38 790179 GRIP 1 ID x 4 LG LINKGAGE 1 4 CHAIN 40 790306 CHAIN 5 LINKS CHAIN HANG HOSE QL 42 44 811020 HANDLE NOZZLE WI GRIP HANDLE ADJ NOZZLE W GRIP 790290 BOLT EYE3 8 X 5 WASHER LOCK 7 16 TWIST 890132 PLUG RD 1 890254 LABEL EAR EYE BREATHE 890301 LABEL READ aj el H ol pe ES Di 65_ L 56 SES Ps 58 69 70 EH 72 73 74 75 F 2 3 4 5 6 if 9 0 1
7. 2 3 4 5 D 0 1 2 3 4 5 8 9 1 2 3 4 5 if 8 1 2 3 leck o a a kal N NI ITEM PART NO NO ary DESCRIPTION 8041030 SCREWCAP 5 16 18 x 1 1 2 SCREWCAP 5 16 18 x 1 3 4 GROMMET 1 x 3 4 LD 8024050 BOLT CARR 5 16 18x 3 1 2 8041051 SCREW CAP 3 8 16x 1 1 4 SCREWCAP 1 2 13 x 3 1 2 8160001 NUT LOCK 1 4 20 HEX Z P 2 NUT LOCK 5 16 18 3 8161044 NUT LOCK 1 2 13 THIN 2 e LABEL WARNING SECURE 790105 HOUSING ASSY QL 5 BEER a 790311 SPACER IMPELLER QL 23 pS Se a eo 790228 BRACKET WHEEL QL 790240 90 DEGREE ELBOW 1 8 NPT MALE X 1 4 8041026 _ SCREWCAP 5 16 18 X 3 4 HCS ZP 790258 CAP TANK FUEL 3 GAL 790257 TANK FUEL 3 GAL ASSY el EE 850443 WASHER PLATE IMPELLER 8041008 _ SCREWOAP 1 4 20 x 1 1 2 500267 GRIP HANDLE 1 x 7 5 BOLT CARRIAGE 3 4 10 X 6 LONG GRIP HANDLE 3 4 ID X 2 LONG BLACK 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6 7 2 7 Z 7 7 8 7 y 8 8 8 8 8 8 9 9 9 T RO U B L E S H OOTI N G Before Requesting Service Review These Suggestions Problem Possible Cause Solution Engine will not start Battery is low or dead Charge battery or replace if the battery does not hold charge starter does not turn Battery cable is disconnected or battery terminal is corroded Clean battery terminal and cable then reconnect Hose coupler is not installed allowing interlock switch to opera
8. 8041030 Qty 4 Screw Cap 1 4 20 x 1 1 2 8041008 Qty 2 Owner s Owner s Manual 790321 Manual 65 Literature Parts Bag 790319 Literature Parts Bag Warranty Card 400972 Warranty Card Bracket Battery QL 790230 Qty 1 O EU Declaration Check EU Declaration For Screw Cap 5 16 18 x 2 3 4 Mounting 8041035 Qty 4 to a trailer of Conformity amp EU Distributor List 790162 of Conformity amp EU Distributor List Washer 5 16 SAE 8172008 Qty 5 Nut Lock 5 16 18 8160002 Qty 4 FON O w Nis Pa INSTRUCTION LABELS These labels should be included on your Quiet Loader CONTROLS If any of these Control Panel labels are damaged replace them before putting this equipment into operation Item and part numbers are given to help in ordering replacement labels RUN KEEP HANDS and FEET AWAY ES Label Ear Eye Breathing Item No 49 Part No 890254 Label Danger Keep Hands and Feet Away Item 3 Part No 400424 IN PLACE BEFORE OPERATION AWARNING UNIT MUST BE SECURED Label Danger Flying Material Item No 43 Part No 810736 Ru n E START Label Warning Secure Item No 72 Part No 790232 READ OWNER S MANUAL A CAUTION B
9. EFORE OPERATING USE PERSONAL WE PROTECTION EQUIPMENT PROTECT BYSTANDERS FLYING DEBRIS DO NOT OPERATE UNLESS A DEBRIS IS DISCHARGING INTO AN ENCLOSED CONTAINER KEEP ENGINE CLEAN OF DEBRIS Label Read Owner s Manual Item No 50 Part No 890301 RA Label On Off Item 77 Part No 830276 g ENGINE EXHAUST SYSTEM IS HOT KEEP HANDS CLEAR BEFORE STARTING MAKE SURE lt EXHAUST ELBOW IS SECURELY ATTACHED INTAKE HOSE IS ATTACHED ALL GUARDS ARE ATTACHED FOR PREVENTATIVE MAINTENANCE lt CHECK ENGINE OIL DAILY INSPECT AND CLEAN ENGINE AIR FILTER DAILY REPLACE AS NEEDED INSPECT AND CLEAN ENGINE RECOIL FILTER DAILY REPLACE AS NEI AL WAY SPECT MACHINE BEFORE EACH USE AND REPLACE ANY GED PARTS DISCONNECT SPARK PLUG WIRES AND BATTERY CABLE BEFORE SERVICING UNI USE ONLY A QUALIFIED MECHANIC TO SERVICE THIS MACHINE Label QL Instruct Warn Item 18 Part No 790142 Part No 790321 ENGINE LABELS Wye WARNING EXPLOSIVE FUEL STOP ENGINE AND ALLowTo COOL BEFORE REFUELING Va IMPORTANT ENGINE INFORMATION THIS ENGINE MEETS U S EPA 2004 AND CALIFORNIA 2006 AND LATER EMISSION CONTROL REGULATIONS FOR S1 SOR2 OIL COOLER MAINTENANCE FAMILY eege DISPLAY CC MODEL NO SPEC NO 76559 SERIAL NO 3133205181 EMISSION COMPLIANCE PERIOD EPA CATEGORYA CARB EXTENDED THIS ENGINE IS CERTIFIED TO OPERATE ON UNLEADED GASOLINE REFER TO OWNER S MANUAL FOR SAFETY
10. NIT A Be ENGINE SEE ENGINE MANUFACTURER OPERATOR S INSTRUCTIONS RECONNECT ALL GUARDS AND HOSE BEFORE STARTING ENGINE USE ONLY BILLY GOAT ORIGINAL EQUIPMENT PARTS FOR REPLACEMENT AND REPAIR A GENERAL J Replace any worn or damaged parts as required DO NOT operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately Remove spark plug wire and check for damaged impeller loose impeller bolt loose impeller key or lodged foreign objects Refer to parts list item 16 on page 11 for proper torque specifications ENGINE Remove and Service foam air cleaner and inner air filter every 25 hours of use or every 10 hours or less for extremely dusty conditions see engine manual Keep engine and engine cooling fins clean from dust and debris build up When servicing engine refer to specific manufacturers engine owner s manual All engine warranty is covered by the specific engine manufacturer If your engine requires warranty or other repair work contact your local servicing engine dealer When contacting a dealer for service it is a good idea to have your engine model number available for reference See table page 1 If you can not locate a servicing dealer in your area you can contact the manufacturers national service organization To reach KOHLER ENGINES 800 544 2444 www kohlerengines com Part No 790321 Page 8 of 12 IMPELLER REMOVAL 1 Wait
11. RSTAND THE ENTIRE OPERATOR S MANUAL amp EN GINE MANUAL THIS SYMBOL MEANS WARNING OR CAUTION DEATH PERSONAL INJURY AND OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY A WARNING harm WARNING DO NOTA 1 DO NOT run engine in an enclosed area Exhaust gases contain carbon monoxide an odorless and deadly poison 2 DO NOT place hands or feet near moving or rotating parts 3 DO NOT store spill or use gasoline near an open flame or devices such as a stove furnace or water heater which use a pilot light or devices which can create a spark 4 DO NOT refuel indoors where area is not well ventilated Outdoor refueling is recommended 5 DO NOT fill fuel tank while engine is running Allow engine to cool for 2 minutes before refueling Store fuel in approved safety containers 6 DO NOT remove fuel tank cap while engine is running 7 DO NOT operate engine when smell of gasoline is present or other explosive conditions exist 8 DO NOT operate engine if gasoline is spilled Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated 9 DO NOT transport unit with fuel in tank 10 DO NOT smoke when filling fuel tank 11 DO NOT choke carburetor to stop engine Whenever possible gradually reduce engine speed before stopping 13 DO NOT tamper with governor springs governor links or other parts which may change the governed engi
12. a Form No F050304B MAINTENANCE continued Follow these hourly maintenance intervals INTERLOCK SYSTEM Maintenance Schedule Maintenance Operation TA RA e GEN Ge With hose coupler installed as shown in Fig 4 the switch is 2 open amp engine is not grounded out allowing engine to run Engine See Engine Manual Inspect battery for damage or leak Check battery terminal for corrosion aes IIs THROTTLE Check for excessive vibration STOP Clean Hose Ka SPARK PLUG Keep engine free of debris A INTERLOCK Inspect for loose parts gt 7 SWITCH ITEM 43 Inspect for worn or damaged parts MAINTENANCE HISTORY Hose must be installed and switch Date of Service Service Performed lever must engage switch for engine to start Fig 8 Part No 790321 Page 9 of 12 Form No F050304B CLAMP ASSEMBLY DETAIL PARTS DRAWING QL2300KOEU Part No 790321 Page 10 of 12 Form No F050304B L COG ON Hed ZL J0 aed vOe0SOs ON wod Parts List Denotes standard hardware item that may be purchased locally ITEM PART 3 400424 JABE OEEIWAnRG O 3 4 850132 IA TWISTED LO O f5 GRIP HANDLE 1 x 13 6 500282 STRAINRELIEFHEYCO 1244 f 7 700275 ENGNE23 HP HORIZ KOHLER COMMAND ER 1 e 7129 ineFu o OOOO i y 9 700263 T eBoomanma
13. d poorly venti lated areas with fuel in tank where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance If engine is to be unused for 30 days or more prepare as follows A Be sure engine is cool Do not smoke Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Drain fuel outdoors into an approved container away from open flame Run engine until fuel tank is empty and engine runs out of gasoline NOTE Fuel stabilizer such as Sta Bil is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow mix ratio found on stabilizer container Run engine at least 10 min after adding stabilizer to allow it to reach the carburetor HOSE STORAGE Store hose as straight and flat as possible Storing hose in a covered area out of sunlight and heat will prolong hose life Do not store hose where it could be stepped on or where other objects could crush or damage hose Form No F050304B MAINTENANCE USE ONLY A QUALIFIED MECHANIC FOR ANY ADJUSTMENTS DISASSEMBLY OR ANY KIND OF REPAIR WARNING TO AVOID PERSONAL INJURY ALWAYS TURN MACHINE OFF MAKE SURE ALL MOVING PARTS COME TO A COMPLETE STOP DISCONNECT SPARK PLUG WIRES amp BATTERY CABLES BEFORE SERVICING U
14. for engine to cool and disconnect spark plugs from the both sides of the engine 2 Disconnect the negtive battery cable black item 12 from the battery 3 Remove the hose coupler assy from the unit item 36 4 Remove the hose boom assembly 5 Remove the intake housing assembly item 33 using 1 2 socket and socket wrench to remove 12 locknuts and washers item 60 amp 63 Be careful to place intake assembly to the side without putting excess strain on safety switch wire harness 6 Remove impeller bolt and lock washer using 5 8 socket and impact wrench see fig 6 7 Once bolt is removed impeller should slide out freely If impeller will not slide free on crankshaft obtain a 3 4 10 x 3 bolt and thread it into the nut that is welded onto the center of the impeller and tighten slowly to push the impeller off the crankshaft Note 3 4 10 x 3 bolt is included in each impeller replacement kit or the bolt can be ordered from your local Billy Goat Dealer part no 790214 8 When impeller is free of the engine shaft align impeller with the opening and pull it straight out of the housing 9 Using a new impeller bolt washer and lockwasher reinstall new or repaired impeller in reverse order Note Be sure spacer is in place behind impeller before tightening 10 Tighten impeller bolt Torque impeller bolt to 60 Ft Lbs 81 4 N m 11 Repeat steps 2 through 5 in reverse order 12 Reinstall spark plug wires e
15. h 2000 14 EEC and were performed on 4 13 2004 under the conditions listed NOTE Sound power level listed is the highest value for any model in this manual Please refer to serial plate on the unit for the sound power level for your model Sound level of 89 dBA at operator position VIBRATION LEVEL 0 02g Vibration levels at the operators handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 05 07 98 under the conditions listed GENERAL CONDITION Sunny GENERAL CONDITION Partly Cloudy TEMPERATURE 50 5 F 10 3 C TEMPERATURE 69 F 20 6 C La WIND SPEED 0 5 MPH 0 8 kmh WIND SPEED 8 MPH 12 8 kmh WIND DIRECTION North West WIND DIRECTION N HUMIDITY 39 HUMIDITY 76 BAROMETRIC PRESSURE 30 18 Hg 767mm Hg BAROMETRIC PRESSURE ___ 29 71 Hg 755mm Hg Part No 790321 Page 2 of 12 Form No F050304B GENERAL SAFETY For your safety and the safety of others these directions should be followed Oy Do not operate this machine without first reading owner s manual and engine manufacturer s manual DO NOT operate during excessive vibration DO NOT remove hose until engine has been turned off and has A O Use of Ear Protection is recommended while come to a complete stop operating this machine DO NOT operate machine with hose or exhaust elbow removed Use of Eye and Breathing
16. he ground rock nozzle forward to concentrate suction power around the debris See figure 4 Fig 4 HOSE CARE amp USE TIPS THE HOSE IS A REPLACEABLE WEAR ITEM FOR BEST HOSE OPERATION RESULTS FOLLOW THESE RECOMMENDATIONS Be sure the hose is correctly installed by checking that the arrow printed on the hose indicating flow direction is pointing toward the vac housing Keep hose as straight as possible and avoid sharp bends during operation for best pick up and to avoid clogs Never drag hose Always remove and store hose before transporting unit Store hose straight and flat to maintain flexibility for next use To increase hose life periodically rotate hose and reposition nozzle and coupler on front plate of unit This increases hose life by keeping hose from wearing only on one side Form No F050304B OPERATION continued ADJUSTING HOSE BOOM Properly adjusting the boom will prevent most hose clogs from occurring and will maximize vacuum performance by keeping the hose straight and perpendicular to the housing see fig 5 WN NLA Pa Hose Bands Hose Stretch hose out before clamping Fig 5 UNCLOGGING A CLOGGED HOSE A E NOTE The clogged debris may be sharp Always wear durable gloves when removing clog With engine running and
17. ne speed 14 DO NOT tamper with the engine speed selected by the engine manufacturer 15 DO NOT check for spark with spark plug or spark plug wire removed Use an approved tester 16 DO NOT crank engine with spark plug removed If engine is flooded place throttle in FAST position and crank until engine starts 17 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 18 DO NOT operate engine without a muffler Inspect periodically and replace if necessary If engine is equipped with muffler deflector inspect periodically and replace if necessary with correct deflector 19 DO NOT operate engine with an accumulation of grass leaves dirt or other combustible material in the muffler area 20 DO NOT use this engine on any forest covered brush covered or grass covered unimproved land unless a spark arrester is installed on the muffler The arrester must be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive 21 DO NOT touch hot muffler cylinder or fins because contact may cause burns
18. protection is recom DO NOT use this machine for vacuuming exclusively sand A mended when using this machine especially in dry dust fine dirt rock glass string like material grain rags and dusty conditions cans metal bark or water DO NOT place hands or feet inside nozzle intake opening DO NOT operate this machine on slopes greater than 45 25 near debris outlet or near any moving parts DO NOT pick up any hot or burning debris or any toxic or DO NOT start engine without hose and exhaust elbow explosive material connected firmly in place to housing and exhaust outlet DO NOT operate this unit freestanding Unit must be secured in DO NOT allow children to operate this equipment place during any operation DO NOT operate without discharging exhaust into enclosed container ASSEMBLY Be Read all safety and operating instructions 4 ASSEMBLE handle loop nozzle item 45 to nozzle handle item 44 using capscrew item 52 and lock nut item 60 Adjust handle loop to desired height and angle and securely tighten in place a before assembling or starting this unit Re di PUT OIL IN ENGINE BEFORE STARTING 5 ASSEMBLE nozzle handle item 44 to nozzle item 25 using screws item 52 washers item 66 washers item 68 and lock nuts item 60 BATTERY NOT INCLUDED WITH UNIT 8 ATTACH assembled nozzle to hose using hose clamp item 26 Before tightening hose clamp position nozzle handle upward when hose is stre
19. run position Note Do not hold key in start position more than 10 seconds per attempt IF YOUR UNIT FAILS TO START See Troubleshooting on page 12 Also see engine owner s manual DO NOT OPERATE UNLESS DEBRIS IS DISCHARGING OPERATION A INTO AN ENCLOSED A CONTAINER lt KEEP ENGINE CLEAN OF DEBRIS EXHAUST DIRECTION amp DISTANCE Exhaust direction and distance are controlled by the angle of the exhaust deflector and by rotation of the exhaust elbow Adjust the angle of the exhaust deflector to control the distance that debris is dis charged Typically debris is aimed to discharge to the rear of the container The direction of discharge is adjusted by loosening the knobs on the exhaust elbow clamp and rotating the elbow to the desired direction NOTE Elbow is heavy Use caution when adjusting Never stand directly under the elbow while adjusting direction of exhaust A Never adjust exhaust deflector angle or direction of discharge while unit is running A Never direct exhaust into an area where bystanders may cross the path of the debris Part No 790321 Page 6 of 12 INTAKE OPERATION With machine running and fully assembled move the nozzle in sweeping motions over debris Always allow air to flow into the nozzle along with the debris Do not completely block the nozzle when vacuuming it will reduce performance and increase clogging See figure 3 For removal of heavier debris or debris that is stuck to t
20. tched to prevent twisting load on hose assembly during operation Your Billy Goat is shipped from the factory in one carton and is 9 ATTACH preassembled hose boom on top of housing using a hitch pin completely assembled except for the exhaust elbow nozzle handle item 10 loop for nozzle hose boom hose band hose coupler hose clamps 10 ASSEMBLE hose band item 29 around hose and secure chain and related hardware between flanges of the hose band using capscrew item 85 and lock f nut item 59 Repeat same steps on the other chain see ADJUST 1 SECURELY ATTACH unit to the bed of a truck or to a trailer so that ING HOSE BOOM on page 6 the exhaust discharges into an enclosed container NOTE This unit 11 SECURELY ATTACH exhaust elbow item 21 capturing both flanges must be securely mounted to the bed of a truck or to a trailer before inside the clamp then firmly tighten the clamp securing the elbow to the operating housing see MOUNTING on page 5 2 ATTACH hose to hose coupler using hose clamp item 26 NOTE 12 ASSEMBLE battery not included by using battery bracket QL This unit is equipped with a unidirectional hose Assemble hose so that item no 70 hold down rods item 71 washers item 65 and lock nuts interior hose material seams face toward unit Refer to flow direction item 59 arrow printed on outside of hose When installed arrow should point 13 ATTACH red battery cable to terminal and black battery cable to
21. te Install hose coupler securely to the unit and check whether interlock switch is engaged by lever Harness wire is bad or disconnected from interlock switch Check harness wire connection and replace if necessary Engine will not start Throttle stop switch in idle position Check throttle starter turns Out of gasoline Bad or old gasoline Check gasoline Replace if gasoline is old Spark Plug wire disconnected Connect spark plug wire Dirty air cleaner Clean or replace air cleaner Or contact a qualified service person Will not vacuum or has poor Nozzle height too high or too low Clogged hose or exhaust Adjust nozzle position Unclog hose or exhaust see page 6 vacuum performance Excessive quantity of debris Allow air to feed with debris Abnormal vibration Loose or out of balance impeller or loose engine Check impeller and replace if required Check Engine Engine is locked will not Debris locked inside impeller Engine problem See page 6 Clearing a clogged impeller housing Contact an engine turn over servicing dealer for engine problems Engine Service and Warranty WARRANTY PROCEDURE Contact your nearest engine manufacturer s authorized Please fill in the WARRANTY CARD and send the upper part to Billy Goat servicing dealer The WARRANTY terms are stated on the lower part which remains with the user Whenever a Billy Goat Machine is faulty due to a defect in material Serial Plate
22. the plate spacer so the holes align and the plate overlaps the flange on the elbow 5 Secure the assembly with a plate half on top of the elbow flange and a plate half on bottom of the housing flange using 3 1 carriage bolts and 3 lock nuts removed hardware in step 1 6 Tighten down the clamp with 2 1 3 4 carriage bolts 2 knobs and 2 lock nuts removed hardware in step 1 Form No F050304B OPERATION continued STARTING Pi PUT OILIN ENGINE BEFORE STARTING Inspect machine work area and machine before operating Make sure that all operators of this equipment are trained in general machine use and safety Oy v ENGINE See engine manufacturer s instructions for type and amount of oil and gasoline used Engine must be level when checking and filling oil and gasoline ENGINE SPEED Controlled by throttle lever on the vac housing Under normal conditions operate at minimum throttle to accomplish your current cleaning task INTAKE HOSE Hose mounting assembly must be properly attached to vac housing and safety switch must be engaged before engine will start Note Any damage to the switch or wiring harness will prevent engine from starting CHOKE Located on the vac housing as part of the engine control panel THROTTLE Move throttle control to fast position KEY SWITCH Turn to start position until engine begins to fire immediately release the key to the
23. unit secured to a trailer truck bed or other similar surface fully stretch hose in a straight line to dislodge the clog If the clog will not clear turn unit off and allow engine to come to a complete stop Remove hose and manually clear hose clog UNCLOGGING A CLOGGED HOUSING OR EXHAUST ELBOW Turn engine off and wait for impeller to come to a A complete stop Disconnect spark plug wires and battery cables Remove the hose coupler from the ze housing and determine where the clog is located If possible clear the clog through the intake opening It may require removal of the intake adaptor item 33 to allow access to clear the housing If clog is in the elbow carefully remove the elbow Remove elbow by removing the knobs on the elbow clamp Then remove 3 bolts so that the split plate can be taken out Finally the elbow can be removed by sliding it past the remaining attached clamp NOTE Elbow is very heavy Do not stand directly under elbow during removal Danger the clog may contain sharp materials Wearing durable gloves clear the clog Reconnect spark plug wire rt No 790321 Page 7 of 12 HANDLING amp TRANSPORTING The unit is equipped with small front wheels to allow for easier transportation to storage With unit removed from its mounting tilt unit forward toward the ground and use wheels to manuever it into storage area STORAGE Drain all fuel prior to storage A Never store engine indoors or in enclose
24. ure unit by bolting through the base of the unit and through the mounting surface using 5 16 dia bolts with washers and locking nuts see fig 1 Typical on both sides Fig 1 MOUNTING Unit can be mounted in various positions Figure 2 illustrates the mounting options available when using the optional trailer Billy Goat Part no 790112 available from your Billy Goat dealer The unit can be mounted to allow vacuuming from either sides as well as from the rear Trailer tongue H eg CG S A A i ei j dl JE CS LEE Fig 2 Part No 790321 Page 5 of 12 be used when operating machine MOUNTING INSTRUCTIONS Exhaust elbow 1 Remove the loose hardware from the clamp assembly so that there are 4 seperate pieces remaining clamp assembly two half plates and a plate split 2 Slide the assembled plates over the housing flange The flange should rest between the bottom plate and the plate split Se HOUSING 3 Slide the elbow over the plate spacer and center it in the clamp The elbow flange should now be resting on the housing flange between the plate split and the top plate ELBOW T 4 Insert the other plate split beneath
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