Billy Goat MV600SPE User's Manual
Contents
1. ee BILLY GOAT MV650SPH and MV600SPE Self Propelled Vacuum Owner s Manual Accessories Use on hard surface For vacuuming hard To collect leaves Use on all dusty for maneuverability to reach areas thatch and conditions Wa M BAG LINER 4 w jr P N 840129 P N 840116 P N 840134 P N 840194 Part No 840245 1 Form No F060711D MV650SPH Self Propelled Vacuum Owner s Manual CONTENTS Specifications and Sound Vibration 3 EL T 4 PSSCINOIY Ed Eet en 5 8 CD clie RT mm 9 13 Maintenance and Troubleshooting BE 14 18 MASP MS UN RI uuu 19 26 Go to http www billygoat com for French Canadian translations of the product manuals Visitez http www billygoat com pour la version canadienne fran aise des manuels de produits Part No 840245 2 Form No F060711D BILLY MV650SPH Self Propelled Vacuum Owner s Manual GOAT MV 650 SERIES SPECIFICATIONS vse eene Shipping Weight 208 Ibs 94 3 kg 208 lbs 94 3 kg Overall Dimensions 28 Wide x 62 5 Long x 45 5 High 28 Wide x 62 5 Long x 45 5 High In compliance with 2000 14 EEC 103 dB a at 3320 rom 103 dB a at 3320 rom standards Sound at operators ear at Sound at operators ear ear 83 dB a at3320rpm at 33202. KO P a s lt gt Se lt 5 bs l Jie lt L lt T L lt CD ue Se Eng FC EW VV 72 Z A KE W gt SC N S a M lt M NND CO CO CO Q 8 8 N lt 2 VJ 2 2 2 _ 5 S p Z N Q E Y Q CY gt j 2 ES E P d A p EN Wu mE CY A x ss v CJ SS Pa FAI DJ OS DOCS co SI Less SA coCO c3 er n D 2 CU CO SS SS G c2 f CON I cC S ims RS MUR LD MINOR D DD D S S J C1 5 c G o ES C O 5 5 O gt D Zen 0 L d LD gt lt 2 Wi EN N 5 gt E gt 2 i e y NI D AL V 4 4 7 4 7 P SE Jl KD M 5 o SO LITE 4 4 PARIS 0 gt 4 I PARTS LIST Part No 840245 BILLY MV650SPH Self Propelled Vacuum Owner s Manual GOAT ASSEMBLY INSTRUCTIONS Your B
3. Dirty or full debris bag or filter Nozzle height set too high or too low Hose kit cap missing Clogged nozzle or exhaust Excessive quantity of debris Abnormal vibration Loose or out of balance impeller Check impeller and replace if required Loose engine Check engine Engine will not start Throttle in off position Engine not in full choke position Out of gasoline or bad old gasoline Spark Plug wire disconnected Gas valve off Dirty air cleaner Safety Interlock disengaged on bag plate Engine is locked will not pull over No self propelling Impeller plugged or clogged Engine problem Drive clutch not engaged Transmission not in gear Drive belt worn or broken Drive clutch cable out of adjustment or broken Spring tension too loose Drive chain off the sprocket Solution Clean debris bag and filter Shake bag clean or wash Adjust nozzle height see page 14 Check for hose kit cap Unclog nozzle or exhaust see page 5 Allow air to feed with debris Check throttle control see page 13 Check throttle choke position see page 13 Check gasoline Connect spark plug wire Turn on gas valve Clean or replace air cleaner Contact a qualified service person Latch the bag properly or check the bag rod to see if it is bent Remove debris see page 16 Contact an engine s
4. around 2 5 16 of travel or 4 inches from tip of lever to handle Tighten or loosen cable adjuster nut next to the clutch lever until drive engages at 4 from handle Holding the adjuster nut in place with one wrench tighten cable lock nut firmly Readjust as needed RECONNECT SPARK PLUG Test run unit to insure proper operation after this or any other maintenance procedure If clutch still will not engage at 4 from handle remove guard retaining screws and guard Measure the amount of spring stretch Spring should measure 1 1 8 when engaged Lever 4 from handle 0 Release clutch lever and then move it to engagement position again and hold it check the spring length to assure it stayed in adjustment 11 Re install guard and fasteners 00 ae 2 Loos en XML 2 fro m ce gt T g h te n DRIVE BELT REMOVAL AND REPLACEMENT N 2 A READ al safety instructions before servicing unit NO y gne DISCONNECT spark plug wire before servicing unit d 4 Tools required 3 8 drive ratchet 3 8 and Le socket wrenches 3 8 and 5 16 wrench Procedure Wait for engine to cool completely and DISCONNECT SPARK PLUG Remove guard fasteners and guard Remove throttle control cable from engine Unplug wiring harness wire at engine Tilt transmission input pulley toward engine and remove the belt from it upward Remove all
5. dB a at3320rpm 83 dB a at 3320 rpm SOUND DATA 55 2 Lwa SOUND LEVEL 103 Dba at Operator Position 103 dB Sound tests were conducted in accordance with 2000 14 EC as well as ISO11094 and were performed on 5 17 2005 under the conditions listed below amp Sound power level listed is the highest value for any model covered in this manual Please refer to serial plate on the unit for the sound power level for your model General Conditions Sunny Temperature 66 2 F 19 C Wind Speed 8 5 mph 13 7kph Wind Direction South Southwest Humidity 59 Barometric Pressure 29 9 Hg 101 35kPa VIBRATION DATA VIBRATION LEVEL 1 439 14 00m s Vibration levels at the operators handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 5 24 2006 under the conditions listed below General Conditions Sunny Temperature 73 7 F 23 2 C Wind Speed 8 05 mph 3 6m s Wind Direction South Humidity 83 596 Barometric Pressure 29 91 Hg 101 31 kPa Form No F060711D 3 Part No 840245 MV650SPH Self Propelled Vacuum Owner s Manual INSTRUCTION LABELS The labels shown below were installed on your BILLY GOAT MV Vacuum If any labels are damaged or missing replace them before operating this equipment Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement label
6. then corresponding hardware Then repeat this step on the secure in place by tightening jam nut other side 6 Attach nozzle door rod to the nozzle door using corresponding hardware NOTE It is easier to do this with ss nozzle door closed TT RN is TA am TOOLS gt REQUIRED Two 1 2 wrenches 7 Attach rod end to rod as in step 5 10 Reconnect spark plug 8 Attach nozzle door rod to the lever with wire nozzle door closed and lever in hose kit Sef position jd JI NOTE Check to see nozzle door open and close all the way see page 15 Tighten or loosen the rod end 164 for any adjustments Two 9 16 wrenches Part No 840245 8 Form No F060711D MV650SPH Self Propelled Vacuum Owner s Manual OPERATION OPERATOR CONTROLS The operator s position is at the rear of the machine between the handlebars The operator should STAND in a position to allow both handlebars to be grasped firmly which allows sufficient leverage to steer the machine Operator s controls are shown below Operator Control Locations Drive Clutch Lever 4 Throttle Control 2 Bag Latch 5 Drive Shifter Control 3 Pull Starter 6 Nozzle Door Adjuster STARTING Set CHECK engine oil level before operating machine 1 Place equipment on a level firm surface that is free of rocks or other debris 2 Place t
7. ILLY GOAT MV Vacuum was shipped in one carton completely assembled except for the Hood Upper Handle Assembly Mounting hardware for the Hood Upper Handle Assembly is temporarily installed on the lower handle and the Housing assembly 7 READ safety instructions before assembling unit e TAKE CAUTION when removing the unit from the box since Hood Upper Handle Assembly is attached to the unit by cables Remove unit from carton Make sure the following items that have been packed with unit Parts bag P N 840187 Owner s Manual P N 840245 General Safety and Warnings Manual P N 100294 Declaration of Conformity P N 840204 Honda Engine Manual Warranty Card P N 400972 Ty Wraps 2 ea Hardware Bag L1 L1 L1 E1 L1 L1 LJ damen DISCONNECT spark plug wire before assembling unit 1 Attach hood assembly to the housing then hold in place 2 Install item 170 center bolt first when aligned with during the step 2 a nut on the housing NOTE BE SURE ALL CABLES ARE ROUTED ON THE 3 Attach rest of hood assembly to the housing using AND HOUSING corresponding hardware 77 hy UNDERSIDE OF THE HOOD QN NOTE You will have to insert the bolt washer from VON the inside by reaching through the hood Two 7 16 wrenches Form No F060711D 7 Part No 840245 4 Attach upper handle brace to lower handle using 5 Attach rod end 164 to the nozzle door rod
8. RD 119 8161042 NUT LOCK 3 8 16 LT WT THIN ZP 120 121 840188 BRACKET BEARING FIX 122 CARRIAGE BOLT 1 4 20 X1 ZP ASHER FENDER 5 16 PLIT LOCK WASHER 1 4 123 8041022 124 8172020 125 8177010 lt _ og N po N A po po po po 45 A A 2 3 2 8 158 8041006 SCREWCAP 1 4 20 X 1 HCS ZP 195 840017 MV WHEEL BEARING 203 804170 BATTERY 12V BATTER HOLD DOWN CABLE HARNES ELECTRIC START ONE PIECE 204 840095 205 840228 AN N Part No 840245 Form No F060711D Form No F060711D Engine Assembly Figure 3 23 Part No 840245 BILLY GOAT MV650SPH Self Propelled Vacuum Owner s Manual Engine Assembly Parts List NO PART iio NUMBER DESCRIPTION 72 1 8469 ENGINE HONDA ES VERTCAL svi 1 51 840136 IMPELLER ASSEMBLY SP MV VAC 1 1 _ SE TOP WA SP NV VAC 1 1 53 840205 HOUSING PLASTIC VAC Tt 54 440153 WASHER 1 5 OD X 458 ID X 25 THK 1 J 1 5 56 9201087 SQKEY 21260X 187 1 LE eee E 35 8172007 WASHER TA SAEZE 6 60 8172019 WASHER FENDER 1 4ZP 6 6 _ 61 8041004 SCREWCAP 1 4 20 x 0 75 HWH 6 6 _ 63 900564 SCREWCAP 3 8 16X2 1 2 TAPTITE 3 Lp pee jesse
9. SHER LOCK 1 4 EXT TOOTH 2 21 8142001 NUT Wa FNHEXZP 2 Part No 840245 20 Form No F060711D ren 3 0 wy 3G SY botes v Ml Drive Rear Axle Assembly Figure 2 Form No F060711D 21 Part No 840245 MV650SPH Self Propelled Vacuum Owner s Manual Drive Rear Axle Assembly Parts List WASHER LOCK 1 4 TWISTED TOOTH WASHER 1 4 SAE ZP NYLON INSERT LOCKNUT 1 4 20 UNC 102 8041036 SCREWCAP 5 16 18X3 HCS ZP 103 8160002 NYLON INSERT LOCKNUT 5 16 18 UNC 104 8041026 SCREWCAP 5 16 18 X 3 4 LONG ZP 105 8172009 WASHER 3 8 SAE ZP 99 840158 100 8172007 101 8160001 PART SPH MV600SPE 60 840110 BI 350153 B2 840009 B3 840086 84 840010 B5 840085 B6 510126 87 840066 88 510125 80 84001 90 520025 8041004 92 450298 93 840102 04 8024021 95 840028 96 8024060 97 840087 98 840027 WASHER LOCK 174 TWISTED TOOTH WASHER 14 2 NYLON INSERT LOCKNUT 4200046 SCREWCAP EIER HOSP O NYLON INSERT LOCKNUT 5716 18 UNC 106 890359 1 4 20 x 5 8 HWH 107 8122082 SCREW SELF TAP 5 16 NC X 3 4 HEX 108 840072 CHAIN 41 X 42 PITCH PRING TENSION ASHER 1 4 FC ZP WASHER 3 4 SAE ZP WOODRUFF KEY 1 8 X 1 2 CLIP 1 2 SCREWCAP 1 4 20 X 5 8 GR 5 109 800242 110 8171002 111 8172015 112 510180 113 390146 114 840213 115 116 81 1006 117 WASHER 1 2 FLAT CUT 118 900327 LABEL DANGER GUA
10. ervicing dealer for engine problems Engage the drive clutch lever Check transmission shift control see page 16 Check the drive belt Check the drive clutch cable see page 20 Check spring legnth see page 20 Check the drive chain see page 22 Self propelled drive will not release Improper drive clutch cable adjustment or Check the drive clutch cable see page 20 cable is kinked Noisy or broken chain No chain lubrication Chain misalignment or tension Part No 840245 18 Lubricate chain Check the drive chain see page 22 Form No F060711D MV650SPH Self Propelled Vacuum Owner s Manual ILLUSTRATED PARTS LIST Nozzle Assembly Figure 1 Form No F060711D 19 Part No 840245 MV650SPH Self Propelled Vacuum Owner s Manual Nozzle Assembly Parts List PART MV650SPH MV600SPE ITEM NO NUMBER DESCRIPTION QTY QTY WASHER 3 8 SAE ZP 6 8041088 SCHEWCAP 5 16 18x3 1 2 1 8 8172020 WASHER FLAT FENDER ER 1 9 8161044 NYLON INSERT LOCKNUT 172 13 NN 2 2 LABEL WARNING 14 81720011 WASHER 1 2 SAE ZP HANDLE LOWER MV VAC BUSHING 3 8 ID 1 2 OD X 3 8 LONG WASHER LOCK 1 4 TWISTED TOOTH 38 840085 SCREWPLASTCSB 8 8 100 8172007 WASHER 4 201 840117 SOLENOID ELEC START 202 840198 BRACKETSOLENOIDMOUNTMV J WA
11. grease or equiv LOCATION 1 Lubricate height adjuster LOCATION 2 Check drive clutch cable tension Replace drive belts COMMON REPLACEMENT PARTS e Bag P N 840189 Original equipment replacement bag e Skid P N 840041 Nozzle wear guard skid e Drive Belt P N 840066 Original equipment replacement belt LOCATION 1 __ LOCATION 2 1 uu J 1 Apply lubricant on the thread Part No 840245 14 Form No F060711D BILLY 555 MV650SPH Self Propelled Vacuum Owner s Manual GOAT e IMPELLER REMOVAL AN Ge READ all safety instructions before servicing unit gp DISCONNECT spark plug wire before servicing unit Tools required 1 2 socket 3 8 drive ratchet 3 8 A drive extension 3 8 drive universal joint 3 8 drive pry bar or long screwdriver jack stands or similar device adequate to support weight of machine Wait for engine to cool and disconnect spark plug Drain fuel and oil from the engine Remove belt cover by removing 5 screws Detach drive belt from the transmission pulley by rotating the transmission assembly to relieve belt tension Hemove engine impeller and mounting plate by removing bolts around outside of housing Leaving engine fastened to plate remove impeller bolt and lock washer and slide impeller off crankshaft A puller may be required CAUTION Do not drop impeller If impeller does not slide off crankshaft place two crowbars between impeller and housing on oppos
12. hrottle in START position Throttle Aw DO NOT START equipment without the debris bag in place Form No F060711D 9 Part No 840245 MV650SPH Self Propelled Vacuum Owner s Manual 3 Secure the unit with left hand at the handle then pull starter rope with right hand to start engine On Electric models only PULL ROPE STARTER WITH RIGHT HAND SECURE UNIT AT THE HANDLE WITH LEFT HAND DURING START qm PULL STARTER CORD slowly until resistance is felt Then pull cord rapidly to avoid kickback 4 Move throttle control back to FAST position and allow engine to reach correct operating speed 5 For Electric models Set the throttle to the fast position then pull and push forward on the start switch Choke if needed VACUUM NozzLE HEIGHT ADJUSTMENT FOR MAXIMUM PICKUP Adjust nozzle height as close to debris as possible but without blocking airflow into the nozzle NOTE Never bury nozzle into debris The vacuum nozzle is raised and lowered by turning the crank handle clockwise and counter clockwise Part No 840245 10 Form No F060711D MV650SPH Self Propelled Vacuum Owner s Manual VACUUM NozzLE DooR ADJUSTMENT The vacuum nozzle door adjusts for the maximum performance under various applications Nozzle fully opened This is ideal for turf application N Form No F060711D 11 Part No 840245 MV650SPH Self Propelled Vacuum Owner s Manual VACUUMING OPERATION This machine is designed fo
13. ite sides Pry impeller away from engine until it loosens Using a penetrating oil can help loosen a stuck impeller 8 Ifthe impeller cannot be loosened obtain a 1 25 4mm longer bolt of the same diameter and thread type as the impeller bolt Invert engine and impeller and support engine above ground to prevent recoil damage Thread longer bolt by hand into the crankshaft until bolt bottoms Using a suitable gear or wheel puller against the bolt head and the impeller back plate near the blades remove impeller from shaft 9 To reinstall impeller use a new impeller bolt and lockwasher 10 Tighten impeller bolt Torque impeller bolt to 33 38 Ft Lbs 45 52 N m 11 Reinstall engine impeller and mounting plate onto housing in reverse order of removal 12 Before connecting spark plug wire slowly pull engine starting rope to insure that impeller rotates freely 13 Reconnect spark plug wire OD OM II DRIVE CLUTCH CABLE ADJUSTMENT AN Oy READ all safety instructions before servicing unit Aw DISCONNECT spark plug wire before servicing unit Tools required Ratchet wrench with 6 extension and 3 8 socket Two 10mm open end wrenches Tape measure Form No F060711D 15 Part No 840245 GOAT MV650SPH Self Propelled Vacuum Owner s Manual Procedure 1 Wait for engine to cool and DISCONNECT SPARK PLUG 2 Engage the clutch lever then pull the unit back until it stops freewheeling The clutch lever should engage
14. le BCEE 7 80 840215 TERMINAL 18 14 BLUE TA 1 7 81 840213 SCREWCAP 142058085 6 6 7205 840228 CABLE HARNESS ELECT START f 210 100261 LABEL WARNING FUEL ENSP Part No 840245 24 Form No F060711D E 5 0 Been C O 5 5 9 gt o XD E o L o gt 115 TO TRANSMISSION L ASSY ONTROL SUPPLY WITH Ep 7 f z d ep Part No 840245 Hood Assembly Figure 4 25 Form No F060711D MV650SPH Self Propelled Vacuum Owner s Manual Hood Assembly ITEM PART MV650SPH MV600SPE NO NUMBER DESCRIPTION QTY Y 4 PIN SCREW 1 4 28 SCREWCAP 1 4 20X2 SCREWCAP 1 4 20X2 1 4 ZP WASHER 1 4 SAE ZP SCREWCAP 3 8 16X2 1 2 ZP 8041004 SCREWCAP 1 4 20X3 4 HCS ZP SCREWCAP 1 4 20X4 HCS ZP GROMMET RUBBER 5 8 OD X 3 8 ID LABEL MADE IN U S A 207 840096 BRACKETSTARTSWITCHMVVAG _____ _ 208 100262 START STOP ENSP T Part No 840245 26 Form No F060711D
15. left rear wheel to find the location where the chain is tightest there are always slight variations in the sprockets that make the chain tighter at places in its rotation 8 Rotate the axle several times and listen for popping or clacking this indicates too much tension on the chain or misalignment of the chain Skip to Step 12 if no popping or crackling occurs Improper Chain Tension 9 Atthe point where the chain is tightest check the chain to for to 1 2 total slack halfway between the axle sprocket and the transmission sprocket Skip to Step 11 if the deflection is correct 10 Loosen 4 nuts holding the bearing bracket see Fig 1 slide it very slightly forward to tighten the chain or slide backward to loosen Tighten 4 nuts back then check the chain deflection Repeat this step if necessary Improper Chain Alignment 11 Loosen 5 bolts securing the drive system see Fig 2 slide it left or right then check the alignment using straight edge Tighten 5 bolts then repeat otep 8 12 Reinstall the guard and all of its fasteners 13 RECONNECT THE SPARK PLUG Form No F060711D 17 Part No 840245 WIRING DIAGRAMS FROM ENGINE _ KILL SWITCH GROUND AC N Bag Switch Circuit Schematic Diagram BAG SWITCH TROUBLESHOOTING Problem Will not vacuum or has poor vacuum performance Possible Cause
16. r vacuuming leaves grass clippings and other types of organic litter Debris mixed with cans bottles and small amounts of sand can be vacuumed however it is not this machine s primary purpose Vacuuming cans bottles and sand will affect the longevity of your machine In dusty conditions it maybe necessary to purchase Felt Bag Kit P N 840022 Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn impeller loose impeller bolt loose impeller key loose engine or lodged foreign objects Note See parts list for proper impeller bolt torque specifications See trouble shooting section on page 23 1 Move Shift Lever to correct position 1 2 or 3 for desired gear Gear Shift Lever 2 Squeeze the Drive Clutch lever against the handle to engage the drive Y L i mE N N Drive Clutch Lever SHUT DOWN 1 Release Drive Clutch Lever to disengage the drive 2 Pull Throttle Control all the way back to the STOP position Part No 840245 12 Form No F060711D MV650SPH Self Propelled Vacuum Owner s Manual CLEARING A CLOGGED NOZZLE Ares DISCONNECT spark plug wire before servicing unit 1 Shut engine off and wait for impeller to stop completely Disconnect spark plug wire Wearing durable gloves remove clog A WEAR durable gloves Clog may contain sharp materials 4 Reconnect spark plug wire DEBRIS BAG Deb
17. ris bags are normal replaceable wear items yore Frequently empty debris to prevent bag overloading with more weight than you can lift Bag liners are available for use in various conditions where debris will be vacuumed see Bag Liner Options shown on page 1 DO NOT place bag on or near hot surface such as engine gne Be sure engine has come to a complete stop before removing or emptying bag This vacuum is designed for picking up trash organic material and other similar debris see Safety Warnings page 4 5 Many vacuums are used where dust is mixed with trash Your unit can intermittently vacuum in dusty areas However following these rules will help maintain your machine s ability to vacuum in dusty conditions Run machine at idle to quarter throttle Machine or pressure wash debris bag if normal cleaning does not fully clean bag Bag should be thoroughly dry before use Having one or more spare Felt Filter 840194 is a good way to reduce down time while dirty bags are being cleaned Form No F060711D 13 Part No 840245 MV650SPH Self Propelled Vacuum Owner s Manual MAINTENANCE PERIODIC MAINTENANCE Periodic maintenance should be performed at the following intervals Maintenance Operation Every Every 25 Every 50 Every 100 150 Use Hours Hours Hours Inspect for worn or damaged parts Check for excessive vibration Inspect for loose parts Clean Debris Bag Lubricate clutch control lever Use white lithium
18. s The correct position for each label may be determined by referring to the Figure and Item numbers shown WARNING EXPLOSIVE FUEL STOP ENGINE AND ALLOWTO COOL BEFORE REFUELING PN 400268 PN 890254 PN 840054 See Figure 3 Item 55 See Figure 4 Item 162 See Figure 1 Item 34 REEF DANGER and GE PN 400424 PN 810736 PN 890301 See Figure 1 ltem 11 See Figure 4 Item 174 See Figure 4 Item 163 u www billygoat com PN 900327 PN 840080 PN 500176 See Figure 2 Item 118 See Figure 4 Item 175 See Figure 2 Item 120 WARNING GASOLINE IS FLAMMABLE SHUT OFF ENGINE AVOID HEAT SPARKS AND OPEN FLAME WHEN REFUELING Throttle Drive P N 840045 P N 510127 Part No 840245 Form No F060711D UPPER HANDLE BRACE NOZZLE DUUR MV Vacuum Assembly Drawing Form No F060711D 5 Part No 840245 V fF SFY OU OU Cul xr NI QU Sa Ou oe VO Form No F060711D ER Lf 2 eS T n R 4 Y 4 ed E VET A Pa ae lt M lt IN E l st SE det Li ET a LJ 1 7 s er Ss x dS SE lt 2 ad d D N VEN COo ES
19. six screws fastening the engine base plate to the housing Lift engine assembly from housing Slide belt inward under the engine and off downward around impeller Install new belt in reverse order of belt removal 0 Note before placing new belt on transmission pulley look under the engine to insure the belt is properly in the groove of the engine pulley 11 Install engine assembly in reverse order of removal 12 RECONNECT THE SPARK PLUG TU EDT c Part No 840245 16 Form No F060711D MV650SPH Self Propelled Vacuum Owner s Manual INSTALLING NEW DRIVE CHAIN ALIGNMENT TENSION A READ all safety instructions before servicing unit To Agen DISCONNECT spark plug wire before servicing unit Tools required 7 16 and 1 2 socket 7 16 and 1 2 combination wrench Needle nose pliers Flat head screwdriver Allow the engine to cool completely and DISCONNECT THE SPARK PLUG 1 Unfasten and remove the guard 2 Hotate left rear wheel to bring the chain master link into view on the axle sprocket 3 Using the needle nose pliers carefully remove master link retaining spring clip 4 Slide the master link from the chain and remove the chain 5 Thread the new chain onto the sprockets place the ends of the chain on the axle sprocket this makes it easier to hold the chain in place when you slide the new master link in place 6 Install the new master link and CAREFULLY install the retaining clip T Rotate
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