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Billy Goat KV650HFB User's Manual
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1. E NO UTILIZAR SIN ANTES NO HABER LEIDO ELMANUAL nstructons before running engine Favor leer las instrucciones de operacion antes de operar el motor Gasoline is flammable Allow engine Consultare il Manuale Uso e Manutenzione prima dell utilizzo to cool at least 2 minutes before Las Skotselinstruktionen Innan Start gt Engines emit carbon monoxide DO NOT run in enclosed area ENGINE CONTROLS Honda Throttle Control Briggs Throttle Control Part No 891203 4 Form No F060911D KV Push Owner s Manual BILLY 23 GOAT PACKING CHECKLIST Your Billy Goat KV Vacuum is shipped from the factory in one carton completely assembled except for the upper handle debris bag and bag quick disconnect Oy READ all safety instructions before assembling unit a TAKE CAUTION when removing the unit from the box the Handle Assembly is attached by 71 PUT OIL IN ENGINE BEFORE STARTING cables and folded over PARTS BAG amp LITERATURE ASSY Warranty card P N 400972 Owner s Manual P N 891203 General Safety and Warnings Manual 100294 Declaration of Conformity P N 891057 Ty Wraps 900407 qty2 Boxing Parts Checklist Debris Bag Ue ees P N 891132 here OR Felt Bag P N 891126 L Literature Assy P N 891123 Connector Quick Disconnect P N 890176 Honda 6 5 GSV 190 L Briggs amp Stratton 6 0 HP Quantum ASSEMBLY 1 ASSEMBLE Lift upper handle item 11
2. remove items 34 32 and 33 from lower handle item 10 Attach and secure upper handle as shown using same hardware 2 UNFOLD the debris bag item 21 and fasten bag neck to bag quick disconnect item 12 Attach firmly to housing exhaust item 1 see fig 2 3 ATTACH bag hanger strap to bag supports item 13 preassembled to upper handle 4 CONNECT spark plug wire Part No 891203 5 Form No FF060911D BILLY Je GOAT KV Push Owner s Manual OPERATION VACUUMING OPERATION VACUUM NOZZLE HEIGHT ADJUSTMENT Nozzle height is raised and lowered by rotating the red knob near the left rear wheel Nozzle height should be adjusted based on the task being performed FOR MAXIMUM PICKUP Adjust nozzle close to debris but without blocking airflow into the nozzle NOTE Never bury nozzle into debris CLEARING A CLOGGED NOZZLE amp EXHAUST Turn engine off and wait for impeller to stop completely and disconnect spark plug wire Wearing durable gloves remove clog DANGER the clog may contain sharp materials Reconnect spark plug wire BAG ENCLOSURE INSTRUCTION NOTE IT IS IDEAL TO DO THIS PROCEDURE WITH THE BAG ON THE GROUND WITH BOTTOM PAD FACING UP A s STEP3 FOLD FLAP B STEP4 POSITION WHILE HOLDING FLAP GROMMET OVER A DOWN HARDWARE THEN TWIST TO LOCK STEP1 CLOSE THE OPENING STEP2 FOLD FLAP A DEBRIS BAG Debris bags are normal replaceable wear items Note Frequently empty debris to prevent bag overloadi
3. 4 59539 f 4 SCREWCAP 14 200 HCS ZP 49 SPA saosa e enoa 5 PLUG HOUSING KOLB sooeor i 960 f r 4 uem smos 31 5 1 47 SCREWOAPTM 20X1 8041006 6 8041006 e 50 SPACERIBODXS7SIDXS7STHK 89980 1 m i 3e ___TABELSPARKARRESTORENISP 3 31 30 ABEL MADEINUSA 2 some fi 9 Form No FF060911D
4. 911D KV Push Owner s Manual INSTRUCTION LABELS The labels shown below were installed on your BILLY GOAT KV Vacuum If any labels are damaged or missing replace them before operating this equipment Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels The correct position for each label may be determined by referring to the Figure and Item numbers shown KEEP HANDS and FEET AWAY LABEL DANGER KEEP HANDS LABEL EAR EYE BREATHING ITEM 20 DANGER FLYING DEBRIS AND FEET AWAY P N 890254 ITEM 19 P N 810736 ITEM 18 P N 400424 BAG ENCLOSURE INSTRUCTION NOTE IT I5 IDEAL TO O THIS PROCEDURE WITH THE BAG ON GROUND WITH BOTTOM PAD FACIMC LIP f 4 WARNING M A m AA A EXPLOSIVE FUEL Hj DUUM LU ERES EE 2 GAA ATIONS FIELATING T ON PIE UE rs i PLU E ji STOP ENGINE AND ALLOWTO COOL BEFORE REFUELING WX THEN Tua a LABEL READ MANUAL LABEL EXPLOSIVE FUEL LABEL SPARK ARRESTOR DEBRIS BAG FOLDING LABEL ITEM 17 P N 890301 ITEM 16 P N 400268 P N 100252 LOCATED ON BAG ENGINE LABELS HONDA BRIGGS amp STRATTON W READ OWNERS MANUALS BEFORE OPERATION WARNING Read Owner s Manual Before Operating G W LIRE LE MANUEL D UTILESATEUR AVANT USAGE eee Lire le manuel d utilisation avant la mise en route z Vor Inbetriebnahme Bedienungs und Wartungsanleitung lesen
5. KV Push Owner s Manual Accessories ON BOARD VACUUM HOSE KIT 4 102mm x 7 5 2 13m For vacuuming in hard to reach areas P N 891125 OPTIONAL FELT MESH DEBRIS BAG For use in leaves and grass in dusty conditions P N 891126 FELT BAG 891132 MESH BAG Part No 891203 BILLY GOAT KV VACUUM Owner s Manual KV600 KV650H KV600FB KV650HFB NOZZLE WEAR GUARD KIT For use in increasing the life of your nozzle by protecting it from damage P N 891127 CASTER KIT To allow for easy rolling and maneuverability on smooth surfaces P N 891128 SHREDDER KIT Shreds leaves reducing total volume P N 890209 KV LINER KIT Increases the life of the housing by protecting it from damage P N 891134 PROTECTIVE COVER Protects the machine from the environment when not in use P N 891137 Form No FF060911D KV Push Owner s Manual CONTENTS SPECIFICATIONS AND SOUND VIBRATION INSTRUCTION LABELS PACKING CHECKLIST amp ASSEMBLY OPERATION MAINTENANCE AND TROUBLESHOOTING ILLUSTRATED PARTS amp PARTS LISTS 8 9 Go to http www billygoat com for French Canadian translations of the product manuals Visitez http www billygoat com pour la version canadienne fran aise des manuels de produits Part No 891203 2 Form No F060911D BILLY 23 GOAT Specifications KV Push Owner s Manual KV600 KV650H KV600FB KV650HFB Engine Fuel Capacity 1 6
6. llow green chips to dry before spreading around living plants Part No 891203 6 Form No F060911D KV Push Owner s Manual MAINTENANCE PERIODIC MAINTENANCE Periodic maintenance should be performed at the following intervals Maintenance Operation Every Use daily Every 5 hrs daily Every 25 Hours Inspect for loose worn or damaged parts Clean Debris bag Engine See Engine Manual Check for excessive vibration IMPELLER REMOVAL Check bag strap tightness RS Wait for engine to cool and disconnect spark plug Drain fuel and oil from the engine Remove bag quick release and upper handle Do not kink stretch or break control cables control housings or end fittings while removing handles Remove housing top plate by removing bolts around outside of housing Leaving engine fastened to top plate turn it upside down so the impeller is on top Remove impeller bolt and lock washer and washer Lift impeller upward If impeller slides freely proceed to step 10 Place two crowbars between impeller and housing on opposite sides Pry impeller away from engine until it loosens Using a penetrating oil can help loosen a stuck impeller 9 If the impeller does not loosen use two pry bars and pull the impeller near the hub away from the engine this should loosen it and allow you to remove the impeller from shaft Using a penetrating oil can help loosen a stuck impeller 10 Using a new impeller bolt and l
7. ng from Vacuuming very dry brittle or small Switch to felt bag see page 1 bag debris accessories Part No 891203 7 Form No FF060911D 3 S N i gt Q lt S Q gt x PARTS DRAWING KV T 38 A N SERA By AU d IN Form No F060911D Part No 891203 Part No 891203 KV Push Owner s Manual ITEM DESCRIPTION NUM BER NUMBER 4 A CE i 999718 3 eS DOOR EXHAUSTASSY RAW 890148 890148 WASHER 1 2 SAE Z P 8172011 4 8172011 4 W HEEL ASSY 12 X 2 5 TREAD 900509 4 900509 NE ENGINE 6 5 HP HONDA GSV190AN1L Pee 840069 ENGINE6 0 HP BSS 890622 1 LOWER HANDLE KV 891050 891050 HANDLE UPPER KV 891054 S 891054 S QUICK DISCONNECT 890176 890176 PIN CLEVIS 3 8 x 2 125 LONG 520120 Lo 520120 E RETAINER 360279 EJ 360279 E GRIP HANDLE 1 X 9 5 LG 430342 430342 LABEL WARNING FUEL EN SP 1 1 LABEL READ 890301 890301 LABEL WARNING DANGER 400424 400424 20 lABLEAREVEBRENWING 89954 1 sosa fr 21 BAGDEBNSNOZPPERKV sus 1 ens 1 mwpmNSrHTTBMODHS seme i Gus r 23 CABLE THROTILE ASSY 42 W CHOKE SCRENCAPXSZAGIOCKWE 3m 3 smewcwsezeryroRS 99 33 SCRWCAPSH i18Xi75zs sonos 8 son 8 3 wunocksneis 815092 8 1999 f 8 37 NWONINSENLOCKNULIAZOUNC sion e soon 5 38 WziscaPNUTeWIPAYH 890530
8. ng with more weight than you can lift An optional felt bag is available for use where debris will be vacuumed in dusty conditions see Optional Accessories shown on page 1 DO NOT place bag on or near hot surface such as engine Be sure engine has come to a complete stop before removing or emptying bag This vacuum is designed for picking up trash organic material and other similar debris see Safety Warnings page 4 5 However many vacuums are used where dust is mixed with trash Your unit can intermittently vacuum in dusty areas Dust is the greatest cause of lost vacuum performance However following these rules will help maintain your machine s ability to vacuum in dusty conditions e Run machine at idle to quarter throttle The debris bag must be cleaned more frequently A vacuum with a clean pillow soft bag will have good pickup performance One with a dirty tight bag will have poor pickup performance If dirty empty debris and vigorously shake bag free of dust Pressure wash debris bag if normal cleaning does not fully clean bag Bag should be thoroughly dry before use NOTE Having one or more spare debris bags is a good way to reduce down time while dirty bags are being cleaned DO NOT leave debris in bag while in storage COMPOST Vacuumed leaves grass and other organic material from your own yard can be emptied into a pile or composter to provide enriched soil for later use as fertilizer in gardens and flower beds NOTE A
9. ockwasher and washer reinstall new impeller in reverse order 11 Tighten impeller bolt Torque impeller bolt to 33 38 Ft Lbs 44 51 N m see item 30 on page 15 12 Reinstall engine onto housing in reverse order of removal 13 Gas and oil 14 Reinstall spark plug wire Co D COON O O1 BR Troubleshooting Problem Possible Cause Solution Abnormal vibration Loose or out of balance impeller or Check impeller and replace if required loose engine Check engine W ill not vacuum or has poor dirty debris bag Hose kit cap missing Clean debris bag Shake bag clean or vacuum performance Clogged nozzle or exhaust Excessive wash Check for hose kit cap Unclog quantity of debris nozzle or exhaust Allow air to feed with Improper nozzle height debris Engine will not start Stop switch off Throttle in off position Check stop switches throttle choke Engine not in full choke position Out of position and gasoline Connect spark gasoline Bad or old gasoline plug wire Clean or replace air filter Or Sparkplug wire disconnected Dirty air contact a qualified service person cleaner Engine is locked will not Debris locked in impeller Engine See page 5 Contact a engine service pull over problem dealer for engine problems N di Adjust nozzle height See Nozzle ud a A Nozzle height out of adjustment height fine adjustm ent for hard surfaces lowest height setting Too much dust comi
10. qt 1 5 L Engine Oil Capacity 0 58 qt 0 54L Total Unit Weight 1135 51 3kg Overall Width 26 5 0 7m 26 5 0 7m 26 5 0 7m 26 5 0 7m Overall Height 42 75 1 1m 42 75 1 1m 42 75 1 1m 42 75 1 1m 0 Sound in accordance with 108 dBa 109 dBa 108 dBa 109 dBa 2000 14 EEC standards Sound at operator s ear 88 dBa 89 dBa 88 dBa 89 dBa Vibration at operator 0 5 g 4 95m s 0 32 g 3 18m s 0 5 g 4 95m s 0 32 g 3 18m s position 109 dB SOUND LEVEL 97 dB a at Operator Position Sound tests were conducted in accordance with 2000 14 EEC and were performed on 7 25 07 under the conditions listed below Sound power level listed is the highest value for any model covered in this manual Please refer to serial plate on the unit for the sound power level for your model General Conditions Sunny Temperature 88 F 31 1 C Wind Speed 2 mph 3 8 kmh Wind Direction South South East Humidity 4496 Barometric Pressure 30 07 Hg 764 mm Hg VIBRATION DATA VIBRATION LEVEL 0 59 4 95m s Vibration levels at the operator s handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 12 20 2007 under the conditions listed below General Conditions Sunny Temperature 47 5 F 8 6 C Wind Speed 3 mph 4 8kph Wind Direction West Humidity 8796 Barometric Pressure 29 98 Hq 101 5kpa Part No 891203 3 Form No FF060
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