Billy Goat KD511IC User's Manual
Contents
1. Purchase Date Part No 890033 Page 8 of 8 CO WARRANTY PROCEDURE Please fill in the WARRANTY CARD and send the upper part to Billy Goat The WARRANTY terms are stated on the lower part which remains with the user Whenever a Billy Goat Machine is faulty due to a defect in material and or workmanship the owner should make a warranty claim as follows The Machine should be taken to the dealer from whom it was purchased or to an authorized Billy Goat dealer The owner should present the remaining half of the Warranty Registration Card or if this is not available the invoice or receipt The Warranty Claim will be filled in by the authorized Billy Goat Dealer who will send it with the faulty part to Billy Goat headquarters The Quality Service department at Billy Goat headquarters will study the claim and parts and will notify their conclusions The decision by the Quality Service department at Billy Goat headquarters to approve or reject a Warranty claim is final and binding Note To process a Warranty Claim it is necessary to quote the Model amp Serial number who are printed on the Billy Goat Serial Plate BILLY GOAT INDUSTRIES INC 1803 S W JEFFERSON STREET LEE S SUMMIT MO 64082 2312 USA PHONE 816 524 9666 FAX 816 524 6983 www billygoat com Form No F022502C2. 4 DO examine muffler periodically to be sure it is functioning effectively A worn or leaking muffler should be repaired or replaced as necessary 5 DO use fresh gasoline Stale fuel can gum carburetor and cause leakage 6 DO check fuel lines and fittings frequently for cracks or leaks Replace if necessary 7 Follow engine manufacturer operating and maintenance instructions 8 Inspect machine and work area before noine Whenever possible gradually laws apply on federal lands starting unit 12 DO NOT run engine at excessive speeds This may result in injury amp or damage to unit 6 TABLE OF CONTENTS SAFETY INSTRUCTIONS GENERAL SAFETY ASSEMBLY PARTS BAG 8 CONTROLS LABELS OPERATION MAINTENANCE PARTS DRAWING amp LIST TROUBLESHOOTING 12 WARRANTY PROCEDURE 10 12 Part No 890033 111 KD511H MODEL OPERATOR Sound tests conducted were in accordance with 2000 14 EEC and were performed on 2 21 2002 under the conditions listed NOTE Sound power level listed is the highest value for any model in this manual Please refer to serial plate on the unit for the sound power level for your model Sound level of 96 dBA at operator position Lwe dB GENERAL CONDITION Sunny 45 F 7 2 C 5 MPH 8 1 kmh South West 60 TEMPERATURE WIND SPEED WIND DIRECTION HUMIDITY BAROMETRIC PRESSURE Page 2 of 8 30 18 Hg 767mm Hg VIBRATION LEVELS 1 5 Vibration le
3. On O1 LB B RIB Bi BR BA R BR 00 Co D OI D OI D ID D Or D ED D ol ler O1 B N O O00 D O D CO O O HR D CO C0 I DOr R I O D CO On BR I D 5 LINE PVC SCREW CAP 3 8 1 1 2 TAPTITE 890408 3 SCREW CAP 5 16 24 x 1 400164 3 400164 8 WASHER FLAT 1 2 SAE frei72011 4 8172011 4 8172011 4 8172011 9 SCREW SOCKET HD 5 16 18x84 GR 8 f HGT ADJUST ASSY INCL ITEMS 18 20 22 23 890013 1 890013 890013 890013 4 LABEL DANGER FLYING MATERIAL 810736 1 810736 810736 1 1 1 Part No 890033 Page 7 of 8 Form No F0f022502C MAINTENANCE continues Use only a qualified mechanic for any adjustments disassembly or any kind of repair WARNING TO AVOID PERSONAL INJURY ALWAYS TURN MACHINE OFF MAKE SURE ALL MOVING PARTS COME TO A COMPLETE STOP DISCONNECT SPARK PLUG WIRE BEFORE SERVICING UNIT RECONNECT SPARK PLUG WIRE GUARDS BAG CAPS AND OR HOSE BEFORE STARTING ENGINE Engine Service and Warranty Contact your nearest engine manufacturer s authorized servicing dealer 21 Serial Plate Record your machine model serial number and date of purchase and where purchased 1803 S W Jefferson St Lee s Summit MO 64082 2312 USA Tel 816 524 9666 Fax 816 524 6983 Model Unit Weight Cle Je Serial No es Purchased from
4. 2 OPTIONAL ACCESSORIES SHREDDER KIT P N 890209 Shreds leaves reducing total volume HEAVY DUTY VACUUM HOSE KIT P N 900998 4 102mm x 2 13m For vacuuming in hard to reach areas NOZZLE WEAR PLATES P N 890413 STD ON KD511HS Extends nozzle life when used along curbs and hard surfaces OPTIONAL DEBRIS BAGS STANDARD TURF PRO DEBRIS BAG P N 890028 For use in leaves and grass in non dusty conditions DEBRIS BAG COVER P N 900801 Directs dust downward away from operator Thank You for Selecting as ea The Powerful KD VACUUM For non dusty conditions that are damaging to zippers a Operator Owner s Manual P N 890412 For use on hard surface KD51 TIC KD51 1H KD51 1HS KD611 Specifications UNIT SIZE OVERALL LENGTH 62 1 57m OVERALL WIDTH 26 75 0 68m OVERALL HEIGHT 42 1 07m Part No 890033 Page 1 of 8 Form No F0f022502C 5 INTHE INTEREST OF SAFETY 4 BEFORE STARTING ENGINE READ AND UNDERSTAND THE ENTIRE OPERATOR S MANUAL amp ENGINE MANUAL THIS SYMBOL MEANS WARNING OR CAUTION DEATH PERSONAL INJURY AND OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY d WARN ING The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING DO NOT 1 DO NOT run engine in an enclosed area Exhaust gases contain carbon monoxide an odorless and dead
5. dusty areas Dust is the greatest cause of lost vacuum performance However following these rules will help maintain your machine s ability to vacuum in dusty conditions Run machine at idle to quarter throttle The debris bag must be cleaned more frequently A vacuum with a clean pillow soft bag will have good pickup performance One with a dirty tight bag will have poor pickup performance If dirty empty debris and vigorously shake bag free of dust Pressure wash debris bag if normal cleaning does not fully clean bag Bag should be thoroughly dry before use Having one or more spare debris bags is a good way to reduce down time while dirty bags are being cleaned DO NOT leave debris in bag while in storage ik Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance If engine is to be unused for 30 days or more prepare as follows Be sure engine is cool Do not smoke Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Drain fuel outdoors into an approved container away from open flame Run engine until fuel tank is empty and engine runs out of gasoline NOTE Fuel stabilizer such as Sta Bil is an acceptable alternative in minimizing the formation of fuel gum dep
6. in operation Use proper tools to service engine 18 DO NOT operate engine without a muffler Inspect periodically and replace if necessary If engine is equipped with muffler deflector inspect periodically and replace if necessary with correct deflector 19 DO NOT operate engine with an accumulation of grass leaves dirt or other combustible material in the muffler area 20 DO NOT use this engine on any forest covered brush covered or grass covered unimproved land unless a spark arrester is installed on the muffler The arrester must be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal 21 DO NOT touch hot muffler cylinder or fins because contact may cause burns 22 DO NOT run engine without air cleaner or air cleaner cover 23 DO NOT operate during excessive vibration 24 DO NOT leave machine unattended while in operation 25 DO NOT park machine on a steep grade or slope WARNING DO 1 ALWAYS DO remove the wire from the spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STARTING 2 DO keep cylinder fins and governor parts free of grass and other debris which can affect engine speed 3 DO pull starter cord slowly until resis tance is felt Then pull cord rapidly to avoid kickback and prevent hand or arm injury
7. pssi 2 41 2 8161041 4 81610 AAA O ice O O O O O1 On OO CO N oo 00 00 O O O O LS Fee O O OIOIO O Oo OO oe N O1 O1 D a ka E El 109 O N CO ki 812208 O BIO O O O O O1 On OO I Nr O CO O N CO 00 00 olola 00 NO gt Ololo o Y oo OO O1 O O O0Olo jo O 00 o ICO lo O O N CO 37 8 PLATE SKID incl items 54 890413 EE ae ee SCREW CAP 1 4 20x1 1 4 ro41007 4 8041007 4 PSS E o OS SCREW SELF TAPPING 10 24 x 4 2 8123086 1 8123086 1 890391 1 890391 890391 900146 1 900146 900146 900146 A Ss EE o pp 8041010 1 8041010 8041010 1 00162 2 900162 00162 00502 1 400502 400502 1 SCREW CAP 3 8 24 x 1 HARDENED TORQ 50 FT LBS 68N m 900154 1 900154 900154 2 HOUSING ASS Y incl items 12 14 15 16 66 890371 S 1 890371 90371 S 1 3 ENGINE HONDA 5 5 H P GXV160 KN12 00615 ENGINE BRIGGS 8 STRATTON 5 H P QUANTUM IC 890403 1 DM EN ENGINE BRIGGS 8 STRATTON 6 0 HP INTEK EDGE 890387 8024039 2 4 024039 2 uN ES EN 900732 ES EM Elo O ne O gt D y gt O m g D x lt a E 00 00 KIO O oO ND O1 O a a D a o a O Gi w AIN D ho lt 00 oO R O co O O O D oO O OG OD OG Oo O1 01 O1 O1 01 01 01 O1
8. 3 of 8 Form No F0f022502C pr MH STA AO AAA ES DANGER y fe aTi COAG TCR TaD re a at WARNING TO E A AA AA E ATA KEEP HANDS and FEET AWAY Fa E aisia IA A THI EXPLOSIVE FUEL MR AU due eS aTr STOP ENGINE AND ALLOW TO one eror r n A OO BEFORE REEUELING i Ji ma CTOS Gi AA RO ee L 570 CN 4 HONDA GXV 160 5 5HP cc MAX 5 24 163 E Be sure to fill crankcase with recommended oil before using For detailed explanation see the OWNER S MANUAL Remplir le carter avec de l huile recommand e avant d marrage Pour l explication d taill e voir le manuel d utilisateur E Vor Anlassen des Motors Olstand pr fen Lesen Sie Bitte die Bedienungsanleitung sorgfaltig durch HONDA MOTOR CO LTD MADE IN JAPAN BRIGGS amp STRATTON 1 r r at CORPORATION FAMILY DISNBSC89 161 REDEM MODEL 12VOHV A IN U S A USE UNLEADED GASOLINE ONLY on ie aaa IMPORTANT ENGINE INFORMATION F FSH Td PRIME OPERATION INTENDED USE This machine is designed for vacuuming leaves grass clippings and other types of organic litter and for chipping brush limbs corn and sunflower stalks palm fronds and Debris mixed with cans bottles and small amounts of sand can be vacuumed however it is not this machine s primary purpose Vacuuming cans bottles and sand will affect the longevity of your machine Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for
9. airflow into the nozzle NOTE Never bury nozzle into debris CLEARING A CLOGGED NOZZLE T amp EXHAUST Turn engine off and wait for impeller to stop completely and disconnect spark plug wire Wearing durable gloves remove clog Danger the C a clog may contain sharp materials Reconnect plug wire HANDLING amp TRANSPORTING spark Using two people to lift machine is recommended Lift holding the handle and front of nozzle Secure in place during transport Part No 890033 Page 5 of 8 DEBRIS BAG Debris bags are normal replaceable wear items dede Note Frequently empty debris to prevent bag overloading with more weight than you can lift An optional bag and dust cover is available for use where debris will be vacuumed in dusty conditions see Optional Accessories shown on page 1 DO NOT place bag on or near hot surface such as engine Run engine at 1 2 throttle for first 1 2 hour to condition new bag Your new bag requires a break in period to condition the pores of the material against premature blockage The entire bag surface serves as a filter and must be able to breath to have good vacuum performance Be sure engine has come to a complete stop before removing or emptying bag This vacuum is designed for picking up trash organic material and other similar debris see Safety Warnings page 2 3 However many vacuums are used where dust is mixed with trash Your unit can intermittently vacuum in
10. damaged or worn impeller loose impeller bolt loose impeller key loose engine or lodged foreign objects Note See parts list for proper impeller bolt torque specifications See trouble shooting section on page 12 be used when operating machine Like all mechanical tools reasonable care must Inspect machine work area and machine before operat ing Make sure that all operators of this equipment are trained in general machine use and safety 57 PUT OIL IN ENGINE BEFORE STARTING STARTING ENGINE See engine manufacturer s instructions Oy 7 a for type and amount of oil and gasoline used Engine must be level when checking and filling oil and gasoline ENGINE SPEED Controlled by throttle lever on the handle Under normal conditions operate at minimum throttle to accomplish your current cleaning task FUEL VALVE Move fuel valve to ON position when provided on engine CHOKE Operated with throttle control Honda only PRIMER Push primer per engine instructions B amp S only THROTTLE Move remote throttle control to fast position Pull starting rope to start engine IF YOUR UNIT FAILS TO START See Troubleshooting on page 12 VACUUMING OPERATION VACUUM NOZZLE HEIGHT ADJUSTMENT is raised and lowered by pulling slightly upward on handle and pulling height adjust rod item 23 up at left rear of machine FOR MAXIMUM PICKUP Adjust nozzle close to debris but without blocking
11. ly poison 2 DO NOT place hands or feet near moving or rotating parts 3 DO NOT store spill or use gasoline near an open flame or devices such as a stove furnace or water heater which use a pilot light or devices which can create a spark 4 DO NOT refuel indoors where area is not well ventilated Outdoor refueling is recom mended 5 DO NOT fill fuel tank while engine is running Allow engine to cool for 2 minutes before refueling Store fuel in approved safety containers 6 DO NOT remove fuel tank cap while engine is running 7 DO NOT operate engine when smell of gasoline is present or other explosive conditions exist 8 DO NOT operate engine if gasoline is spilled Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated 9 DO NOT transport unit with fuel in tank 10 DO NOT smoke when filling fuel tank 11 DO NOT choke carburetor to stop 13 DO NOT tamper with governor springs governor links or other parts which may change the governed engine speed 14 DO NOT tamper with the engine speed selected by the engine manufacturer 15 DO NOT check for spark with spark plug or spark plug wire removed Use an approved tester 16 DO NOT crank engine with spark plug removed If engine is flooded place throttle in FAST position and crank until engine starts 17 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter
12. osits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow mix ratio found on stabilizer container Run engine at least 10 min after adding stabilizer to allow it to reach the carburetor dhe Do not store with debris in bag Vacuumed leaves grass and other organic material from your own yard can be emptied into a pile or composter to provide enriched soil for later use as fertilizer in gardens and flower beds see fig 3 NOTE Allow green chips to dry before spreading around living plants Form No F0f022502C BILLY 232 GOAT WH PARTS DRAWING KD511H KD511HS KD5111C KD611 Part No 890033 Page 6 of 8 Form No F022502C HEEL ASS Y incl items 21 ASHER 0 75 C DE O ITEM KD511IC KD511H KD511HS KD611 1 1 850270 1 1 oe o elie NUT LOCK 1 4 20 8160001 6 8160001 6 8160001 dal SCREW CAP 1 4 20 x 1 1 2 HEX 4 4 may be HANDLE ASS Y incl items 4 5 5 5 11 2 75 2 76 900054 purchased 7 Aoa 2 2 0 1 1 2 1 1 2 2 AAA ES 2 2 1 1 TIRE ONLY PER ASSY 1 1 890019 890019 4 4 A ea T E S o 4 8160002 4 8160002 6 8160002 4 890346 1 890346 890346 890346 0093 900933 0093 0093 00424 400424 400424 0042 WASHER FLAT CUT 516 _ _ ______ 8171008 2 2 8171003 2 8171003 2 AAA ES a INUTLOCK5 16 18THINHT
13. vels at the operators handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 05 19 95 under the conditions listed Sunny 62 F 16 7 C 5 MPH 8 0 kmh South 67 30 06 Hg 764mm Hg GENERAL CONDITION TEMPERATURE WIND SPEED WIND DIRECTION HUMIDITY BAROMETRIC PRESSURE Form No F022502C GENERAL SAFETY For your safety and the safety of others these directions should be followed an T A Use of Ear Protection is recommended while operating this machine h _ Use of Eye and Breathing protection is recom mended when using this machine especially in dry and dusty conditions Optional bag cover directs dust toward ground away from the operator DO NOT place hands or feet inside nozzle intake opening near debris outlet or near any moving parts DO NOT start engine without debris bag and quick discon nect connected firmly in place to exhaust outlet DO NOT start or operate machine with debris bag zipper open ASSEMBLY 4 Read all safety and operating instructions before assembling or starting this unit 7 PUT OIL IN ENGINE BEFORE STARTING 4 PACKING CHECKLIST QUICK DISCONNECT These items should be included in your carton If any pee of these parts are missing contact your dealer ec Debris Bag Check E Engine Manual Per Model Part No 890033 Page
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