Billy Goat HW650SP User's Manual
Contents
1. 53 BEARING 3 4 CAST FLANGE 510195 2 110 LABEL EAR EYE BREATHING 890254 1 54 BASE ASSY W LABELS 510161 1 111 LABEL FLYING DEBRIS 810736 1 55 SPRING TRANS IDLER 510142 1 112 NUT PAL 5 16 360203 2 56 SPRING EXHAUST CHUTE 510205 1 57 BUSHING LEVER CONTROL 500152 2 Part No 510153 Page 11 of 12 Form No F102802D TROUBLESHOOTING Before Requesting Service Review These Suggestions NOTE For repairs beond the minor adjustments listed below contact your nearest authorized service dealer Problem The engine will not start Possible Cause Operator presence control bail is not engaged Engine not properly primed Out of gasoline or bad or old gasoline Spark plug wire disconnected Dirty air cleaner Blade is trying to cut grass while starting Solution Engaged operator presence control bail Prime to choke Check gasoline Check for spark with an approved tester Clean or replace air cleaner Start the mower on the pavement or previously cut area The engine will not stop Damaged operator presence control bail Damaged control cable Replace operator presence control bail Replace control cable Engine runs poorly Spark plug wire loose Engine RPM set too low Carburetor out of adjustment Water or dirt in fuel system Spark plug fouled faulty or wrong gap Sharpen or replace blade see page 8 Check engine RPM refer to engine m2. c Never refuel the machine indoors d Never store the machine or fuel container inside where there is an open flame such as a water heater 2 Never run an engine inside a closed area 3 Never make adjustments or repairs with the engine motor running Disconnect the spark plug wire and keep the wire away from the plug to prevent accidental starting 4 Keep all nuts and bolts especially blade attachment bolts tight and keep equipment in good condition 5 Never tamper with safety devices Check their proper operation regularly 6 Keep mower free of grass leaves or other debris build up Clean up oil or fuel spillage Allow mower to cool before storing 7 Stop and inspect the equipment if you strike an Object Repair if necessary before restarting 8 Never attempt to make wheel height adjustments while the engine motor is running 9 Always disconnect electric mowers live operated before cleaning repairing or adjusting 10 Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary 11 Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them 12 Do not change the engine governor setting or overspeed the engine Form No F102802D 11 ASSEMBLY 12 LITERATURE ASSY P N 500263 13 CONTROLS Th
3. nut 71 Form No F102802D Drive Belt Tools required 3 8 inch socket 1 2 inch socket 3 8 torque wrench MAINTENANCE continued BELT REPLACEMENT continued 1 Follow steps 1 through 5 above to remove the blade drive belt 2 Set the unit on its side to allow access to both pulley and the blade Note When tipping the unit on its side keep the air cleaner side of engine up Be sure the gas is drained out to prevent from spilling before tipping the unit on its side Never tip the mower more than 90 degrees and do not leave the mower tipped for any length of time 3 Swing over the drive belt idler to release tension on drive belt then remove it fig 9 4 Install the new belt fig 10 Note Use only O E M approved belt for this machine B G I Part no 510138 5 Set the unit back down 6 Follow steps 6 through 8 on previous seciion to reinstall the blade belt PPR Part No 510153 Page 9 of 12 SELF PROPELLED DRIVE ADJUSTMENT Tools required two 1 2 wrenches As the clutch wears adjustments may be required to maintain proper control cable tension and clutch engagement fig 11 If the clutch begins slipping or squealing during normal operation it may require an adjustment to increase the clutch cable tension A properly adjusted drive clutch should require a minimum of 3 8 of spring stretch when drive bail is engaged fig 12 Adjust by tightening or by loosening clutch cable adjusting nut as
4. CAP 5 16 18 x 2 8041032 2 31 BELT 3L320 510138 1 88 SCREW CAP 7 16 20 X 1 1 4 800554 1 32 PULLEY 3 OD 10MM BORE 510122 1 89 TWISTED WASHER 3 8 400502 5 33 PLATE ENGINE IDLER WA HW 510191 1 90 TWISTED WASHER 5 16 430298 2 34 PULLEY IDLER 510136 1 91 TY WRAP 900407 4 35 BRACKET TRANS LEVER 510123 1 92 WASHER 1 4 SAE BLACK 510193 8 36 PULLEY 5 5 OD x 7 8 BORE 510118 1 93 WASHER 1 4 FC 8171002 3 37 BELT BLADE 5L560 510139 1 94 WASHER 3 4 SAE 8172015 4 38 SHAFT DRIVE BLADE 510114 1 95 WASHER 3 8 FC 8171004 12 39 SPACER SPINDLE BC2401 500232 1 96 WASHER 5 16 FC 8171003 14 40 BEARING 7 8 ID SEALED 500101 2 97 WASHER 5 16 SAE 8172008 5 41 SPINDLE BLADE WA HW 510105 1 98 KEY WOODRUFF 1 8 X 1 2 500180 1 42 TUBE SPACER SPINDLE 510116 1 99 WASHER LOCK 7 16 TWIST 850132 1 43 WASHER SPINDLE 2 5 OD S1ONARZ 100 RUBBER GROMMET 510169 2 44 BLADE 23 1 2 W 7 8 HOLE 510107 1 101 LABEL DRIVE BLADE 510174 1 45 CHAIN 41 75 PITCH 510132 1 102 TIRE16 HEAVY DUTY HW 510239 2 46 REAR AXLE ASSY 510104 1 103 INNER TUBE 16 HW 510240 2 47 BRACKET CASTER LOCK 510194 1 104 KEY SQ 3 16 x 2 1 8 9201087 2 48 LABEL DO NOT FILL 400268 1 105 NUT JAM 5 16 18 8142002 1 49 WHEEL 4 TIRE 16 incl 102 amp 104 510145 2 106 WASHER LOCK 5 16 8177011 1 50 GUARD EXHAUST CHUTE 510197 1 107 SCREW 3 8 X 1 1 8 TAPTITE 890408 3 51 DECK ASSY W LABELS 510160 1 108 LABEL PATENT PENDING 500183 1 52 PIN 3 8 X 1 1 2 510130 4 109 LABEL READ MANUAL 890301 1
5. Use an approved tester 16 DO NOT crank engine with spark plug removed If engine is flooded place throttle in FAST position and crank until engine starts 17 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 18 DO NOT operate engine without a muffler Inspect periodically and replace if necessary If engine is equipped with muffler deflector inspect periodically and replace if necessary with correct deflector 19 DO NOT operate engine with an accumula tion of grass leaves dirt or other combustible material in the muffler area 20 DO NOT use this engine on any forest covered brush covered or grass covered unimproved land unless a spark arrester is installed on the muffler The arrester must be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands 21 DO NOT touch hot muffler cylinder or fins Sound tests conducted were in accordance with 2000 14 EEC and were performed on 2 21 2002 under the conditions listed NOTE Sound power level listed is the highest value for any model in this manual Please refer to serial plate on the unit for the sound power level for your model Sound level of 87 dBA at operator position GENERAL CONDITION
6. a pilot light or devices which can create a spark 4 DO NOT refuel indoors where area is not well ventilated Outdoor refueling is recom mended 5 DO NOT fill fuel tank while engine is running Allow engine to cool for 2 minutes before refueling Store fuel in approved safety containers 6 DO NOT remove fuel tank cap while engine is running 7 DO NOT operate engine when smell of gasoline is present or other explosive condi tions exist 8 DO NOT operate engine if gasoline is spilled Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated 9 DO NOT transport unit with fuel in tank 10 DO NOT smoke when filling fuel tank 11 DO NOT choke carburetor to stop engine Whenever possible gradually reduce engine speed before stopping 6 TABLE OF CONTENTS SAFETY INSTRUCTIONS 2 GENERAL SAFETY H 3 ASSEMBLY HW__ 4 LIT BAG amp CONTROLS 4 4 LABELS OPERATION 57 MAINTENANCE Teg PARTS DRAWING amp LIST 10 11 TROUBLESHOOTING 2 WARRANTY PROCEDURE 12 D Part No 510153 101 12 DO NOT run engine at excessive speeds This may result in injury 8 or damage to unit 13 DO NOT tamper with governor springs governor links or other parts which may change the governed engine speed 14 DO NOT tamper with the engine speed selected by the engine manufacturer 15 DO NOT check for spark with spark plug or spark plug wire removed
7. block 1 Disconnect spark plug wire 2 Remove 5 screws item 76 then remove belt guard 19 3 Set the unit on its side to allow access to both pulley and the blade Note When tipping the unit on its side keep the air cleaner side of engine up Be sure the gas is drained out to prevent from spilling before tipping the unit on its side Never tip the mower more than 90 degrees and do not leave the mower tipped for any length of time 4 While protecting your hands with pair of gloves or heavy rag to hold the blade loosen but do not remove the bolt 88 on the pulley side fig 6 5 Remove jam nut 68 blade washer 43 blade 44 blade washer 43 and blade spacer 39 6 Replace or sharpen the blade then install in the exact order they were removed fig 7 7 Tighten the jam nut until it is flushed with the end of the shaft fig 7 Then tighten the bolt on the pulley side Torque it to 80 ft lbs Note When replacing the blade use B G l Part no 510107 8 Reinstall belt guard then connect spark plug Note Before installing the fasteners inspect them for wear and replace as necessary D Haa Fig 6 Jam nut needs to be flush with end of the shaft SPACER SPINDLE D WASHER SPINDLE BLADE ALA WASHER SPINDLE 43 JAM NUT 68 lag U8 Fig 7 Page 8 of 12 7 2 BELT REPLACEMENT R When replacing one belt the other should be inspected for wear and replaced if w
8. 4 A DANGER AVOID SERIOUS INJURY OR DEATH OBJECT THROWN BY BLADE e Follow all instructions in Owner s Manual CAN CAUSE SERIOUS INJURY e Go across slopes ne up and down e Inspect area and remove debris before Do not mow when children or others are around mowing e Look down and behind before and while moving Keep children and others away backwards A e Wear eye protection e Keep safety guards shields switches and etc e Do not operate unless guard is in place in place and working Label Ear Eye Breathing Label Danger Flying Material Label Mower Instruction Item No 59 Part No 510207 Item No 110 Part No 890254 Item No 111 Part No 810736 15 ENGINE LABELS Read Owner s Manual Before Operating Lire le manuel d utilisation avant la mise en route Briggs 8 Stratton Vor Inbetriebnahme Bedienungs und Wartungsanleitung lesen Favor leer las instrucciones de operacion antes de operar el motor Consultare il Manuale Uso e Manutenzione prima dell utilizzo Las Skotselinstruktionen Innan Start PUSH TO PRIME Part No 510153 Page 4 of 12 Form No F102802D Part No 510153 OPERATION INTENDED USE This unit is mainly designed for cutting grass Some overgrown weeds and taller grass may also be cut Be sure to inspect work area and machine before operating Make sure that all operators of this equipment are trained in general machine use and safety Like all mechanical tools reasonable care mus
9. HANDLING amp TRANSPORTING Use only a qualified mechanic for any adjustments disassembly or any kind of repair WARNING TO AVOID PERSONAL A INJURY ALWAYS TURN MACHINE OFF MAKE SURE ALL MOVING PARTS COME TO A COMPLETE STOP DISCONNECT SPARK PLUG WIRE BEFORE SERVICING UNIT RECONNECT SPARK PLUG WIRE AND ALL GUARDS BEFORE STARTING ENGINE Note Blade and drive belts are normal wear items These should be inspected on a regular basis and replaced if worn MAINTENANCE HISTORY Service Performed Date of Service Page 7 of 12 Part No 510153 Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank where fuel fumes may reach an open flame spark or pilot light as ona furnace water heater clothes dryer or other gas appliance If engine is to be unused for 30 days or more prepare as follows Be sure engine is cool Do not smoke Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Drain fuel outdoors into an approved container away from open flame Run engine until fuel tank is empty and engine runs out of gasoline NOTE Fuel stabilizer such as Sta Bil is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow mix ratio found on stabilizer container Run eng
10. ING DECK Turn engine off and wait for blade to stop completely Disconnect spark plug wire Wearing durable gloves remove clog Danger the clog may contain sharp materials Reconnect spark plug wire CAUTION Use extreme care when operating the blade Inspect the work area for foriegn objects that could cause damage to the unit or injure the operator if struck by the blade Never operate the blade with bystanders in the work area CUTTING HEIGHT ADJUSTMENT CAUTION DO NOT make cutting height adjustment when engine is running Cutting height can be adjusted from 2 to 4 by 1 2 incre ments by lowering or rasing the deck For easiest adjustment change the height from one side at a time To change cutting height remove lock pins raise or lower deck to desired height then reinsert lock pins Repeat this step on other side NOTE Be sure that the deck is level Running the deck out of level will result in poor cut quality and increased belt wear Page 5 of 12 Form No F102802D OPERATION continued This unit is seli propelled and is controlled by an operator presence control To engage the wheel drive push forward on the bail back of the handle and squeeze it against operator s handle The drive is disengaged by releasing this bail See Fig 2 Fig 2 DRIVE BAIL GROUND SPEED can be varied by selecting a higher or lower gear using the gear shift lever on top of the handle See Fig 3 Under most condi
11. P B amp S INTEK 510152 1 66 KEY SQ 3 16 x 5 8 9201072 1 10 HANDLE LOWER HW 510112 1 67 KEY SQ 3 16 x 1 1 4 9201071 1 11 GUARD CHAIN HW 510111 1 68 NUT JAM 7 8 14 350155 1 12 PLATE BEARING RIGHT 510120 1 69 NUT LOCK 1 4 20 HEX ZP 8160001 1 13 BEARING 1 2 CLIP 510125 2 70 NUT LOCK 3 8 16 8160003 9 14 8 TOOTH SPROCKET 510125 1 71 NUT LOCK 5 16 8160002 21 15 TRANSMISSION 3 SP 510108 1 72 NUT LOCK 5 8 11 8160007 3 16 C CLIP 1 2 350146 2 73 ROLL PIN 3 16 X 1 25 8195166 1 EG ROD CASTER LOCK HW 510140 1 74 PIN COTTER 1 8 x 1 8197031 1 18 PLATE CASTER LOCK 510204 1 75 BOLT SHOULDER 1 2 x 1 500114 1 19 GUARD BELT HW 510110 1 76 SCREW SELF TAP 1 4 x 3 4 510208 8 20 BUSHING PLASTIC 0 625 ID 510185 4 77 SCREW CAP 3 8 24 x 1 1 4 400946 1 21 TUBE CASTER WA 510186 2 78 SCREW CURVE HEAD 5 16 900547 2 22 BRACKET CASTER WA 510187 2 79 SCREW CAP 1 4 20 x 2 8041010 1 23 AXLE BOLT W ZERK AND NUT 510148 2 80 SCREW CAP 1 4 20 x 7 ZP 8041023 1 24 WHEEL FRONT 6 510133 2 81 SCREW SELF TAP 6 x 16 510188 3 25 SPANNER BUSHING W HOLE 510149 2 82 SCREW CAP 3 8 16X2 3 4 8041057 4 26 PLATE DEFLECTOR MOUNT 510144 1 83 SCREW CAP 3 8 16 X 1 3 4 900564 4 27 RUBBER DEFLECTOR 510141 1 84 BOLT SHOULDER 5 16 X 1 3 4 350179 1 28 PULLEY V IDLER 2 5 510137 1 85 SCREW CAP 5 16 18 x 1 8041028 7 29 PULLEY DOUBLE 2 4 W INERTIA 510237 1 86 SCREW CAP 5 16 18 x 1 3 4 8041031 5 30 ARM IDLER TRANS WA HW 510199 1 87 SCREW
12. Sunny TEMPERATURE 49 F 9 4 C Lwa 8 MPH 12 9 kmh South East WIND SPEED WIND DIRECTION HUMIDITY BAROMETRIC PRESSURE 53 30 15 Hg 766mm Hg Page 2 of 12 because contact may cause burns 22 DO NOT run engine without air cleaner or air cleaner cover 23 DO NOT operate during excessive vibra tion 24 DO NOT leave machine unattended while in operation 25 DO NOT park machine on a steep grade or slope WARNING DO 4h 1 ALWAYS DO remove the wire from the spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STARTING 2 DO keep cylinder fins and governor parts free of grass and other debris which can affect engine speed 3 DO pull starter cord slowly until resistance is felt Then pull cord rapidly to avoid kickback and prevent hand or arm injury 4 DO examine muffler periodically to be sure it is functioning effectively A worn or leaking muffler should be repaired or replaced as necessary 5 DO use fresh gasoline Stale fuel can gum carburetor and cause leakage 6 DO check fuel lines and fittings frequently for cracks or leaks Replace if necessary 7 Follow engine manufacturer operating and maintenance instructions 8 Inspect machine and work area before starting unit VIBRATION LEVEL 1 1g Vibration levels at the operators handles were mea sured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests wer
13. age 9 Self propelled drive will not release Clutch cable out of adjustment Damaged operator presence control bail Adjust clutch cable see page 9 Replace operator presence control bail Engine is locked will not pull over Debris locked against blade Operator presence control bail is not engaged Broken control cable Engine Service and Warranty 22 Contact your nearest engine manufacturer s authorized servicing dealer P Record your machine model serial number and 21 Serial Plate date of purchase and where purchased BILLY GOAT INDUSTRIES INC 1803 S W Jefferson Lee s Summit MO 64082 USA Tel 816 524 9666 Fax 816 524 6983 Model Serial No JE I Unit Weight Engine Power MEETS ALL CPSC REQUIREMENTS kg Purchased from Purchase Date Part No 510153 22 Remove debris see page 5 Engaged operator presence control bail page 10 Replace control cable WARRANTY PROCEDURE Please fill in the WARRANTY CARD and send the upper part to Billy Goat The WARRANTY terms are stated on the lower part which remains with the user Whenever a Billy Goat Machine is faulty due to a defect in material and or workmanship the owner should make a warranty claim as follows The Machine should be taken to the dealer from whom it was purchased or to an authorized Billy Goat dealer The owner should present the remaining half of the Warranty Registration C
14. anual Adjust carburetor refer to engine manual Drain or siphon then replace with fresh gasoline Reset gap or replace spark plug refer to engine manual Will not cut or has poor cut ting performance Dull or bent Blade Clogged deck Engine running at too low RPM Wet grass Excessively high grass Sharpen blade or replace blade see page 8 Unclog deck see page 5 Check engine RPM refer to engine manual Do not mow when grass is wet wait until later to cut Mow once at a high cuting height then mow again at desired eight or make a narrower cutting path Uneven cut Height adjust is not set correctly Dull or bent blade Be sure height adjust is set the same on both sides see page 5 Sharpen blade or replace blade see page 8 Abnormal vibration Loose or out of balance blade Bent blade Loose engine Check blade mount and balance or replace if required Replace with the new blade see page 8 Check Engine mount Belt slips or smokes Belt tension too low Belt worn or stretched Pulleys worn or damaged Increase tension at idler see page 8 Replace belt Replace pulleys No self propelling Not set to gear Out of adjustment clutch cable Broken clutch cable Worn or broken belt Shift lever in desired gear Adjust clutch cable see page 9 Replace with new cable Replace belt see p
15. ard or if this is not available the invoice or receipt The Warranty Claim will be filled in by the authorized Billy Goat Dealer who will send it with the faulty part to Billy Goat headquarters The Quality Service department at Billy Goat headquarters will study the claim and parts and will notify their conclusions The decision by the Quality Service department at Billy Goat headquarters to approve or reject a Warranty claim is final and binding Note To process a Warranty Claim it is necessary to quote the Model amp Serial number who are printed on the Billy Goat Serial Plate BILLY S BILLY GOAT INDUSTRIES INC GOAT WY Page 12 of 12 PO BOX 308 LEE S SUMMIT MO 64063 0308 USA PHONE 816 524 9666 FAX 816 524 6983 www billygoat com Form No F102802D
16. can result in severe injury All slopes require extra caution If you feel uneasy on a slope do not mow it DO Mow across the face of slopes never up and down Exercise extreme caution when changing direction on slopes Remove objects such as rocks tree limbs etc Watch for holes ruts or bumps Tall grass can hide obstacles Part No 510153 Page 3 of 12 DO NOT Do not mow near drop offs ditches or embankments The opera tor could lose footing or balance Do not mow excessively steep slopes Do not mow on wet grass Reduced footing could cause slipping Ill Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the mower and the mowing activity Never assume that children will remain where you last saw them 1 Keep children out of the mowing area and under the watchful care of a responsible adult 2 Be alert and turn mower off if children enter the area 3 Before and while moving backwards look behind and down for small children 4 Never allow children to operate the mower 5 Use extra care when approaching blind comers shrubs trees or other objects that may obscure vision IV Service 1 Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive a Use only an approved container b Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke
17. e performed on 05 19 95 under the conditions listed GENERAL CONDITION TEMPERATURE WIND SPEED WIND DIRECTION HUMIDITY BAROMETRIC PRESSURE Sunny 79 F 26 4 C 7 MPH 11 kmh South West 38 30 25 Hg 768mm Hg Form No F102802D GENERAL SAFETY For your safety and the safety of others these directions should be followed g Do not operate this machine without first reading owner s manual and engine manufacturer s manual A O Use of Ear Protection is recommended while operating this machine A ma Use of Eye and Breathing protection is recom G mended when using this machine This cutting machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death General Operation 1 Read understand and follow all instructions on the machine and in the manual s Be thoroughly familiar with the controls and the proper use of the mower before starting 2 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 3 Only allow responsible individuals who are familiar with the instructions to operate the mower 4 Clear the area of objects such as rocks toys wire bones sticks etc which could be picked up and thrown by the blade 5 Be sure the area is clear of other people before mowing Stop mower if anyone enters the area 6 Do not operate
18. ine at least 10 min after adding stabilizer to allow it to reach the carburetor CAUTION Wheels must be chocked or blocked when unit is parked on a slope Follow these hourly maintenance intervals Every Every 5 hrs Every 25 Every 50 Every 100 150 hrs Maintenance Schedule Maintenance Operation Engine See Engine Manual Check for excessive vibration Inspect for loose parts Inspect for worn damaged parts Sharpen Blade Inspect belts for wear Replace blade and traction belts Lubricate height adjustment pins Lubricate front wheels When servicing engine refer to specific manufacturers engine owner s manual All engine warranty is covered by the specific engine manufacturer If your engine requires warranty or other repair work contact your local servicing engine dealer When contacting a dealer for service it is a good idea to have your engine model number available for reference See table page 11 If you can not locate a servicing dealer in your area you can contact the manufacturers national service organization To reach Briggs amp Stratton 800 233 3723 Form No F102802D Part No 510153 MAINTENANCE continued BLADE REMOVAL SHARPENING NOTE When sharpening the blade it is a good idea to check the balance of the blade A properly balanced blade will increase life of the bearings and other components Tools required 3 8 inch socket 5 8 inch socket torque wrench blade
19. orn It is good practice to change both belts when either is worn beyond use Use only original equipment belts for replacement Billy Goat uses only premium quality kevlar corded and coated belts in your unit Substitute belts do not meet the design and performance requirements for your unit and will greatly reduce machine performance and belt life Blade Drive Belt Tools required 3 8 inch socket 1 2 inch socket 3 8 torque wrench 1 Disconnect spark plug wire 2 Set the deck height to middle position 3 inches cutting height 3 Remove 5 screws item 76 then remove belt guard 19 4 Loosen but do not remove the nut 71 at the top of the engine base located just front of the engine This will release the tension on the blade drive belt 37 NOTE It may be necessary to loosen bolt 85 in order to allow idler pulley bracket to pivot 5 Replace the old belt with the new belt Note Use only O E M approved belt for this machine B G l Part no 510139 6 To adjust tension on the new belt insert 3 8 torque wrench in the idler bracket apply 10 lbs of torque then tighten the nut 71 on top of the engine base fig 8 Note Belt requires very little tension to drive the blade Over tensioning the belt will greatly reduce the life of the belt 7 Install belt guard using 5 screws 76 8 Reconnect spark plug wire Note Start the unit up and cut grass to make sure the blade belt is not slipping bolt 85
20. required located at the underneath the engine base fig 13 Replacement of cable may be necessary if adjustment will not allow for proper drive clutch A WARNING f the drive clutch begins to squeal or slip do not continue to operate your unit until adequate adjustment or repair has been performed Improper adjust ment can cause drive clutch to slip and overheat greatly reducing machine performance and transmission life 3 8 stretch when engaged Form No F102802D U w LY AT PARTS DRAWING BIL GO HW650SP Form No F102802D Page 10 of 12 Part No 510153 PARTS LIST Item Description HW650SP Item Description HW650SP No Part No Qty No Part No Qty 1 ROD BAIL DRIVE WA 510178 1 58 LABEL CUTTING HGT 510147 1 2 ROD BAIL ENGINE WA 510179 1 59 LABEL INSTRUCTION 510207 1 3 CABLE ENGINE BRAKE 510134 1 60 LABEL WARNING MOWER 510206 1 4 CABLE CLUTCH DRIVE HW 510135 1 61 LABEL OPEI 400424 1 5 KNOB WING 5 16 NC BLACK 890108 2 62 LABEL OIL CHAIN 830502 1 6 CONTROL SHIFT 3 SPEED 510127 1 63 LABEL DANGER GUARDS 900327 2 7 HANDLE UPPER HW 510106 1 64 GRIP RED 5 16 900937 1 8 GUIDE ROPE 830533 2 65 CARRIAGE BOLT 5 16 18 X 1 8024040 8 9 ENGINE 6 5 H
21. rottle Control Read all safety and operating Literature Checklist instructions before assem FIXED THROTTLE bling or starting this unit Engine speed is factory set PUT OIL IN ENGINE BEFORE mandai 510153 510153 Push foward for faster STARTING speed Pull back for slower speed Owner s Owner s Speed Control DISCONNECT SPARK PLUG WIRE BEFORE ASSEMBLING UNIT Warranty Warranty Card Card 400972 Your Billy Goat High Wheel Mower is shipped from the factory in one carton completely assembled INSTRUCTION LABELS These labels should be included on your Contour mower If any of these labels are damaged replace them before putting this equipment into operation Item and part numbers are given to help in ordering replacement labels WEST M WARNING is PATENT EXPLOSIVE FUEL A A Qy Ese rue OIL CHAIN AO PENDING EVERY 10 HOURS oe Label Do Not Fill While Engine Is Hot Label Oil Chain Label Warning Guards Label Drive Blade Label Patent Pending Item 48 Part No 400268 Item 62 PartNo 830502 Item 63 Part No 900327 Item 101 PartNo 510174 Item 98 Part No 500183 2 in Make sure both 3i sides are set to in f _ same height E 4 in TO PREVENT INJURY Do not operate unless deflector is in place Label Read Owner s Manual Label Danger Keep Hands Label Cutting Hot Label Warning Mower Item 109 PartNo 890301 and Feet Away Item No 58 Part No 510147 Item No 60 Part No 510206 Item 61 PartNo 40042
22. t be used when operating machine Do not operate unit in areas where bystanders may be present Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn blade loose blade jam nut loose engine or lodged foreign objects Note See maintenance section for proper blade jam nut torque specifications oy PUT OIL IN ENGINE BEFORE STARTING ENGINE See engine manufacturer s instructions for type and amount of oil and gasoline used Engine must be level when checking and filling oil and gasoline ENGINE SPEED Set at factory The engine runs at a constant speed FUEL VALVE Move fuel valve to ON position when provided on engine 4 v 1 Select desired cutting height before starting engine 2 Place mower on a sidewalk or driveway where the mower blade is in an unloaded condition If it must be started on the lawn move mower over previously cut grass 3 Be sure drive bail is not engaged 4 Prime to choke Prime is located in front of the engine 5 Pull back on operator presence control then pull back on starter rope slowly until resistance is felt Then pull cord rapidly to start Repeat if necessary CAUTION The mower blade will be rotating when ever engine is running 4 CAUTION Stop Blade when crossing gravel drives walks or roads and under all conditions where thrown objects might be a hazard CLEARING A CLOGGED CUTT
23. the mower when barefoot or wearing open sandals Always wear substantial foot wear 7 Do not pull mower backwards unless absolutely necessary Look down and behind before and while moving backwards 8 Do not operate the mower without proper guards plates grass catcher or other safety protective devices in place 9 See manufacturer s instructions for proper operation and installation of accessories Only use accessories approved by the manufacturer 10 Stop the blade s when crossing gravel drives walks or roads 11 Stop the engine motor whenever you leave the equipment before cleaning the mower or unclogging the chute 12 Shut the engine motor oft and wait until the blade comes to complete stop before removing grass catcher 13 Mow only in daylight or good artificial light 14 Do not operate the mower while under the influence of alcohol or drugs 15 Never operate mower in wet grass Always be sure of your footing keep a firm hold on the handle and walk never run 16 Disengage the self propelled mechanism or drive clutch on mowers so equipped before starting the engine motor 17 If the equipment should start to vibrate abnormally stop the engine motor and check immediately for the cause Vibration is generally a warning of trouble 18 Always wear safety goggles or safety glasses with side shields when operating mower Il Slope Operation Slopes are a major factor related to slip and fall accidents which
24. tions cutting should be done in first or second gear Third gear should be reserved for conditions where weeds and brush are thinned out or not as tall The quality of the cut produced is directly related to the unit s ground speed during cutting If the quality of the cut is not satisfactory i e material left standing you should shift into a lower gear during cutting For improved control in confined areas this machine can be pushed forward or backward by releasing the drive bail located at the back of the handle Fig 3 Part No 510153 Page 6 of 12 FRONT CASTER LOCK Front caster can be locked with a remote located on the rear of the machine for mowing on hillsides flg 4 amp 5 WARNING Never mow on any slope greater than 15 degrees ALWAYS mow across the face of slopes never up and down or diagonally To engage caster lock lift up and push forward on control rod To disengage caster lock lift up and pull back on control rod Form No F102802D OPERATION continued HILL Fig 5 1 A WARNING Never mow on any slope greater than 15 degrees Always mow across the face of slopes never up and down or diagonally see fig 5 1 DO NOT attempt sudden starts or stop when mowing on a slope Avoid Sudden turns and use extreme cauton when changing direction on a slope Using two people to lift machine is recommended Lift holding the handle and front of deck Secure in place during transport MAINTENANCE
25. w Thank You for Selecting The Powerful Self Propelled High Wheel Mower Operator Owner s Manual HW650SP Patent Pending 2 Accessories Specifications Mulching Kit HW650SP P N 510202 Reduces lawn clippings to fine Engine HP 6 5 HP 4 85 kW nutrient rich particles that filter Engine Type B amp S OHV down to the soil Engine Fuel cap 1 6 qt 1 5 L Engine Oil Cap 0 63 qt 0 6 L Grass Catcher Kit Weight Unit 154 70 0 Kg P N 510223 Weight Shipping 167 77 7 Kq Easily convert your mower to bag grass and leaves UNIT SIZE OVERALL LENGTH 82 5 2 09 m OVERALL WIDTH 32 0 0 81m OVERALL HEIGHT 43 1 09m Part No 510153 Page 1 of 12 Form No F102802D IN THE INTEREST OF SAFETY BEFORE STARTING ENGINE READ AND UNDERSTAND THE ENTIRE OPERATOR S MANUAL amp ENGINE MANUAL THIS SYMBOL MEANS WARNING OR CAUTION DEATH PERSONAL INJURY AND OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY A WARN NG The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING DO NOT 4h 1 DO NOT run engine in an enclosed area Exhaust gases contain carbon monoxide an odorless and deadly poison 2 DO NOT place hands or feet near moving or rotating parts 3 DO NOT store spill or use gasoline near an open flame or devices such as a stove furnace or water heater which use
Download Pdf Manuals
Related Search