Billy Goat HTR1803V User's Manual
Contents
1. 811139 811230 2 Review These Suggestions Solution Adjust nozzle position Unclog hose or exhaust see page 6 Allow air to feed with debris Abnormal vibration Loose or out of balance impeller or loose engine Check impeller and replace if required Check Engine Engine will not start Throttle amp or stop switch in off position Out of gasoline Bad or old gasoline Spark Plug wire disconnected Dirty air cleaner Hose not installed allowing interlock wire to ground Check stop switches throttle and gasoline Connect spark plug wire Clean or replace air cleaner Or contact a qualified service person Install hose onto housing Engine is locked will not pull over Engine Service and Warranty Contact your nearest engine manufacturer s authorized 21 Serial Plate BILLY GOAT INDUSTRIES INC Lwa Debris locked inside impeller Engine problem servicing dealer Record your machine model serial number and date of purchase and where purchased 1803 S Jefferson P O Box 308 Lee s Summit MO 64063 USA Tel 816 524 9666 Fax 816 524 6983 Serial No 121 dB HTR1803V MODEL Unit Weight Ibs kw Purchase Date from Purchased 22 shous a Bi workmanship the owner should make a warranty claim as follows See page 6 Clearing a clogged impeller housing Contact an engine servicing dealer2. 810868 Qty 2 Per Model Coupler Weld Assy 8 203mm TR 811170 Coupler Weld Assy 10 254mm HTR 811179 Per Model Hose Clamps 8 203mm TR 810566 Qty 2 Hose Clamps 10 254mm HTR 810706 Qty 2 Handle Nozzle 811020 Parts Bag TR and HTR Per Model amp Literature Assy Page 3 of 12 ON F Nozzle 8 203mm TR 811007 L Nozzle 10 254mm HTR 811005 Form No F022404A 12 PARTS BAG amp LITERATURE ASSY P N 811201 a D Throttle Controls Washer 5 16 Literature Checklist Start Fender a Honda position 8172020 Qty 4 Units have Owner s Owner s frame o S 8 Q Manual Manual mounted 811202 throttle 4 Washer 5 16 SAE __ lio 8172008 Qty 4 Literat re Check Literature here Parts Bag Parts Bag DEE 54 Chain Loop Assy i7 811203 Nut Lock 1 4 20 O 810878 Qty 2 8160001 Qty 4 WI Stop Literature Check Literature position HTR TR HTR TR Briggs Vanguard Units Nut Lock 5 16 1 O Accessories L Accessories Faea eee mounted 8160002 Qty 3 811208 throttle control Engine Sto fo 1 fi pikig Switch l 400972 6 Washer 5 16 FLAT CUT 8171003 Qty 1 Start Warranty Card o S 8 Q osition Screw Cap 5 16 18 x 1 1 2 m a aex EU Declaration j 8041030 Qty 3 tj of Conformity of Conformity amp amp EU EU Distributor LI Distributor List List 811204 Screw Cap
3. grain rags cans metal bark or water DO NOT operate this machine on slopes greater than 20 DO NOT pick up any hot or burning debris or any toxic or explosive material DO NOT allow children to operate this equipment ASSEMBLY Read all safety and operating instructions before assembling or starting this unit 7 PUT OIL IN ENGINE BEFORE STARTING Your Billy Goat is shipped from the factory in one carton and is Part No 811202 completely assembled except for the exhaust elbow nozzle handle loop for nozzle hose booms hose bands hose coupler hose clamps and related hardware 1 ASSEMBLE exhaust elbow item 10 to main unit and firmly tighten knobs item 90 that are preassembled to main unit 2 SECURELY ATTACH unit to tailgate of a truck or to a trailer so that the exhaust discharges into an enclosed container 3 ATTACH hose to hose coupler item 24 using hose clamp item 60 NOTE This unit is equipped with a unidirectional hose Assemble hose so that interior hose material seams face toward unit 4 ASSEMBLE hose coupler to housing of main unit and securely tighten knob item 13 that is preassembled to housing front plate PACKING CHECKLIST Briggs amp Stratton 11 HP E E Engine Manual Per Model Honda 13 HP HTR MODELS Briggs amp Stratton These items should be included in your carton If any of these parts are missing contact your dealer 5 ASSEMBLE no
4. 1 4 20 x 1 3 omm h Stop W a 4 8041009 Qty 2 i position X J P INSTRUCTION LABELS ENGINE LABELS These labels should be included on your Vacuum If any of these labels are damaged replace them before putting this equipment into Briggs amp Stratton Vanguard operation Item and part numbers are given to help in ordering replacement labels DANGER roe ji KEEP HANDS and FEET AWAY ENGINE MAINTENANCE 1 CHECK OIL LEVEL 8 HOURS 2 CHECK amp CLEAN AIR CLEANER 25 HOURS 3 CHANGE OIL 50 HOURS 4 REPLACE OIL FILTER 100 HOURS 5 CLEAN COOLING FINS 100 HOURS See Operating and Maintenance Instructions Label Danger Keep Hands and Feet Away Label Danger Flying Material Label Read Owner s Manual Item 3 Part No 400424 Item No 19 Part No 810736 Item 15 Part No 830301 OIL ALERT A Ay CAUTION READ OWNER S MANUAL n ENGINE STOPS ware wy amp z z 1 USE PROTECTION Label Ear Eye Breathing BEFORE OPERATING MAKE SURE E READ OWNER S MANUALS BEFORE OPERATION EXHAUST ELBOW IS ATTACHED E LIRE LE MANUEL D UTILESATEUR AVANT USAGE ltem No 48 Farf NO 390234 EKHAUSTIS DISCHAROINGIINTO E VOR INBETRIEBNAHME UNBEDINGT ENCLOSED CONTAII e 2 HOSE S AITAGHED BEDIENUNGSANLEITUNG DURCHLESEN ALL GUARDS ARE ATTACHED E NO UTILIZAR SIN ANTES NO HABER LEIDO EL MANUAL wy A WARNING gt OPERATING INSTRUCTION IS OBTAINED 7 EXPLOSI
5. 8160001 ot ro po co 4 nll HOSE 10 x 12 5 HTR 810705 o HOSE 8 x 12 5 TR 810523 810523 CHAIN LOOP ASSY 810878 810878 810878 SCREW CAP 1 4 20 x 1 3 4 BAND HOSE BOOM 10 HTR 8041009 810868 NINNI 8041009 rolrm 8041009 BAND HOSE BOOM 8 TR 810880 810880 HOUSING ASSY W LABELS INCLUDES 5 2 13 2 45 2 46 2 47 48 NOZZLEASSY 10 HTR INCL 4 2 5 3 6 23 77 79 4 80 2 82 83 84 810912 810976 810976 NOZZLEASSY 8 TR_ INCL 4 2 5 3 6 23 77 79 4 80 2 82 83 84 1 811009 SPACER ENGINE INTEK 1 430355 1 CLAMP HOSE 10 HTR CLAMP HOSE 8 TR 810566 ELBOW EXHAUST WA PAD FRAME CLAMP TUBE 811121 2 1 811192 Part No 811202 SUPPORT PLATE ENGINE SPACER ENG Page 11 of 12 810965 il 811121 1 810965 Form No F022404A Parts List continued from page 11 Denotes standard hardware item that may be purchased locally DESCRIPTION HTR1803V PART NO TR1304H PART NO TR1104 PART NO WASHER LOCK 3 8 WASHER LOCK 5 16 EXT TOOTH a a SCREW CAP 3 8 16 X 1 8177012 2 8177012 p oes eeose 2 8041050 2 SCREW CAP 3 8 16 X 1 1 2 ZP 8041052 8041052 SCREW CAP 3 8 16 x 1 PiN 8041050 8041050 8041050 N SCREW CAP 1 4 20 X 1 1 2 8041008 8041008 8041008 SCREW C
6. HONDA 13HP 430366 ENGINE BRIGGS 11 HP INTEK VC 811205 KNOB NUT LOCK W A 850154 850154 850154 800227 WASHER 3 4 PLASTIC 800109 800109 800109 STUD 3 4 10 x 5 1 2 SCREW MACHINE 10 24 x 2 810954 8059143 POTD PO PR N 810954 810954 PIN COTTER 1 8 x 1 WASHER 3 8 SAE 8197031 8172009 AJN 8172009 DO PPD PO POT N 8059143 8059143 8197031 8197031 A BLM PPD NIN N 8172009 NUT LOCK 3 8 16 8160003 SCREW SHEET METAL 1 4 AB x 3 4 GUARD MUFFLER 8122082 811058 8160003 8160003 BASE ENGINE PAD FRAME LONG 810907 811122 810907 811122 nj 810907 811122 nj PLATE FRONT 10 HTR W INTERLOCK INCL 1 2 3 5 2 7 13 43 44 49 59 83 84 811182 oo PLATE FRONT 8 TR W INTERLOCK INCL 1 2 3 5 2 7 13 43 44 49 59 83 84 87 PLUG CAP 1 SQUARE 810535 nj 811173 811173 CABLE ASSY SWITCH SV CLIP CABLE LIFT 890442 850200 k alp o 810535 810535 890442 890442 WASHER 1 5 OD X 0 531 ID 610308 P SPRING LABEL CAUTION 400332 830138 P N LABEL EA R EY E BREA THING LABEL WARNING ENGINE OV ERHEAT 890254 811215 811215 PM 830138 830138 890254 890254 811215 BOOM PIVOT W A 810870 810870 810870 TUBE SQUARE BOOM ARM NUT LOCK 1 4 20 810875 8160001 810875 8160001 o p 810875
7. where area is not well ventilated Outdoor refueling is recom mended 5 DO NOT fill fuel tank while engine is running Allow engine to cool for 2 minutes before refueling Store fuel in approved safety containers 6 DO NOT remove fuel tank cap while engine is running 7 DO NOT operate engine when smell of gasoline is present or other explosive conditions exist 8 DO NOT operate engine if gasoline is spilled Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated 9 DO NOT transport unit with fuel in tank 10 DO NOT smoke when filling fuel tank 11 DO NOT choke carburetor to stop engine Whenever possible gradually reduce engine speed before stopping 12 DO NOT run engine at excessive 13 DO NOT tamper with governor springs governor links or other parts which may change the governed engine speed 14 DO NOT tamper with the engine speed selected by the engine manufacturer 15 DO NOT check for spark with spark plug or spark plug wire removed Use an approved tester 16 DO NOT crank engine with spark plug removed If engine is flooded place throttle in FAST position and crank until engine starts 17 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 18 DO NOT operate engine without a muffler Inspect periodically and replace if necessary If engine is equ
8. 022404A
9. ANGER KEEP HANDS AND FEET AWAY 400424 400424 400424 WASHER 5 16 SAE 11 32 ID x 11 16 OD x 1 16 8172008 8172008 8160002 8172008 8160002 PLUG 3 4 811123 8171003 8171003 811123 DEFLECTOR EXHAUST 7 811111 811111 811111 CARRIAGE BOLT 5 16 18 x 3 1 2 ELBOW ASSY TR HTR 8024050 811191 8024050 811191 8024050 811191 TUBE CLAMP 810953 810953 810953 KNOB 400339 400339 400339 IMPELLER ASSY INCLUDES 16 1 17 1 18 1 20 1 LABEL READ OWNER S MANUAL 810930 890301 810974 890301 810629 SCREW CAP 3 8 24 x 2 GR 8 50 Ft Lbs 68 Nm 810962 1 2 1 1 7 SCREW CAP 3 8 24 X 2 1 4 GR 8 50 Ft Lbs 68 N m SCREW CAP 7 16 20 X 2 GR5 60 Ft Lbs 81 4 N m 810932 500188 WASHER LOCK 3 8 TWISTED TOOTH WASHER LOCK 7 16 TWISTED TOOTH 400502 400502 1 850132 KEY SQ 1 4 x 2 3 4 9201125 1 1 9201125 KEY SQ 1 4 X 2 1 4 LABEL DANGER FLY ING MATERIAL 810736 9201123 810736 SPACER IMPELLER GUARD MANIFOLD 830112 811059 830112 GUIDE STARTER ROPE HALF 830533 830533 830533 TUBE REAR FRAME COUPLER HOSE W GRIP 811218 811218 811218 PAD FRAME SHORT CARRIAGE BOLT 5 16 18 x 2 1 4 CARRIAGE BOLT 5 16 18 x 4 1 2 8024054 SCREW CAP 5 16 18 x 1 1 2 SCREW CAP 5 16 18 x 2 1 2 8041030 ENGINE 18 H P VN W CONTROL PANEL ENGINE
10. AP 3 8 16 X 1 3 4 ZP 8041053 8041053 8041053 ANGLE BRKT R H 810917 811096 811096 SCREW CAP 5 16 18 x 1 8041028 8041028 8041028 ANGLE BRKT L H WASHER FLAT CUT 1 4 m gt gt 810916 810969 810969 8171002 8171002 8171002 CONTROL THROTTLE ASSY 810904 1 811222 811222 SCREW MACHINE 10 24 x 1 1 2 8059141 8059141 NUT LOCK 5 16 18 THIN HT nj v Py ro 8161041 8161041 8161041 NOZZLE FORMED STEEL 10 811005 NOZZLE FORMED STEEL 8 811007 811007 HANDLE NOZZLE W GRIP Fl 1 811020 1 811020 811020 F 5 79 WASHER FENDER 5 16 172020 4 8172020 8172020 SCREW CAP 5 16 18 X 1 1 2 8041030 8041030 8041030 LABEL DO NOT FILL WHEN ENGINE IS HOT 400268 400268 400268 HANDLE LOOP NOZZLE 811019 811019 811019 GRIP HANDLE 500267 500267 500267 PLUG CAP 890132 890132 890132 FRAME SIDE RIGHT WA TR HTR 811100 811100 811100 FRAME SIDE LEFT WA TR HTR 811101 811101 811101 STRAIN RELIEF es PLUNGER SWITCH 3 3 T 1 1 1 4 4 4 4 1 1 1 1 1 1 500282 500282 890440 500282 890440 7 2 TROUBLESHOOTING Before Requesting Service Problem Possible Cause 3 1 1 4 4 1 1 1 89 TUBE HANDLELIFT 811139 2 811139 2 Will not vacuum or has poor vacuum performance Nozzle height too high or too low Clogged hose or exhaust Excessive quantity of debris
11. ENGINE ENGINE H P WEIGHT TYPE FUEL CAPACITY OIL CAPACITY UNIT TOTAL WEIGHT TOTAL SHIPING WEIGHT 18 H P TWIN OHV VANGUARD GUARD 79 Ibs 35 83 kg Briggs amp Stratton 4 Cycle IC Twin 9 qt 8 52 L Float feed carb amp fuel pump 1 75 qt 1 66 L Oil pump w filter 274 Ib 124 3 kg 302 Ib 136 9 kg 13 0 HP 10 68 kW 68 4 Ibs 31 kg HONDA 4 cycle 6 9 qt 6 0 L 1 16 qt 1 1 L 240 Ib 108 9 kg 266 Ib 120 7 kg 11 0 HP 9 04 kW 52 0 Ibs 23 6 kg B amp S 4 cycle Intek I C 4 0 qt 3 8 L 0 875 qt 0 8 L 224 Ib 101 6 kg 250 Ib 113 4 kg UNIT SIZE Part No 811202 OVERALL LENGTH HTR 36 5 0 93m TR 35 0 89M OVERALL WIDTH 24 25 0 62m Page 1 of 12 OVERALL HEIGHT 66 1 68m Form No F022404A 5 Oy ENGINE MANUAL IN THE INTEREST OF SAFETY BEFORE STARTING ENGINE READ AND UNDERSTAND THE ENTIRE OPERATOR S MANUAL amp THIS SYMBOL MEANS WARNING OR CAUTION DEATH PERSONAL INJURY AND OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY WARNING 1 DO NOT run engine in an enclosed area Exhaust gases contain carbon monoxide an odorless and deadly poison 2 DO NOT place hands or feet near moving or rotating parts 3 DO NOT store spill or use gasoline near an open flame or devices such as a stove furnace or water heater which use a pilot light or devices which can create a spark 4 DO NOT refuel indoors
12. ND SPEED 5 MPH 8 1 kmh WIND SPEED 16 MPH 25 7 kmh MAINTENANCE f f 1 2 1 d B WIND DIRECTION South West WIND DIRECTION South East PARTS DRAWING amp LIST HTR1803V MODEL HUMIDITY 60 HUMIDITY 62 TROUBLESHOOTING BAROMETRIC PRESSURE 30 18 Hg 767mm Hg BAROMETRIC___30 10 Hg 765mm Hg ERE PRESSURE X IN i a Part No 811202 Page 2 of 12 Form No F022404A GENERAL SAFETY For your safety and the safety of others these directions should be followed Oy Do not operate this machine without first reading V owner s manual and engine manufacturer s manual AG T lt Use of Eye and Breathing protection is recom Use of Ear Protection is recommended while operating this machine mended when using this machine especially in dry and dusty conditions Optional bag cover directs dust toward ground away from the operator DO NOT place hands or feet inside nozzle intake opening near debris outlet or near any moving parts DO NOT start engine without hose and exhaust elbow connected firmly in place to housing and exhaust outlet DO NOT operate without discharging exhaust into enclosed container DO NOT operate during excessive vibration DO NOT remove hose until engine has been turned off and has come to a complete stop DO NOT operate machine with hose or exhaust elbow removed DO NOT use this machine for vacuuming exclusively sand dust fine dirt rock glass string like material
13. OPTIONAL ACCESSORIES 2 INTAKE HOSE COUPLER KIT 8 203mm TR P N 810525 Quick release coupler joins 2 hoses together to increase vacuuming distance and allows hoses to be separated for storage HOSE CONNECTOR KIT 8 203mm TR P N 810524 HOSE CONNECTOR KIT 10 254mm HTR P N 810776 For permanently connecting 2 hoses together to increase vacuuming distance EXHAUST ALL MODELS EXHAUST EXTENSION KIT P N 810637 Increases exhaust height 11 280mm for loading debris into elevated locations EXHAUST HOSE KIT P N 811206 6 152mm x 10 3 0m Quick release coupler and hose increases exhaust distance EXHAUST HOSE COUPLER KIT P N 811207 6 152mm Quick release coupler joins 2 hoses together to increase vacuuming distance and allows hoses to be separated for storage EXHAUST HOSE CONNECTOR KIT P N 800336 6 152mm Permanently joins 2 exhaust hoses together to increase exhaust distance PANEL FILTER KIT P N 810584 Provides air filter panel for use on truck and trailer mounted debris enclosures PORTABLE DEBRIS BAG P N 810660 1 3 yds 3 1 0m3 or 28 4 bushels 1000L For portable use Several bags can be filled and left for later pickup RFR Zj Thank You for Selecting The Powerful TRUCK LOADER VACUUM Operator Owner s Manual HTR1803V TR1304H TR1104 Specifications HTR1803V TR1304H TR1104 ENGINE ENGINE ENGINE
14. VE FUEL ry STOP ENGINE AND ALLOWTO STOP ENGINE AND ALLOWTO COOL BEFORE REFUELING COOL BEFORE REFUELING KEEP ENGINE CLEAN OF DEBRIS INSPECT MACHINE BEFORE EACH USE AND REPLACE ANY 7 WORN AND DAMAGED PARTS Label Do Not Fill While Engine Is Hot PROPERLY SECURE EQUIPMENT BEFORE TRANSPORTING Briggs amp Stratton NEVER SERVICE UNIT WITHOUT DISCONNECTING SPARK PLUG WIRE Item 81 Part No 400268 USE ONLY A QUALIFIED MECHANIC TO SER VICE THIS MACHINE ABRASIVE DEBRIS WILL SHORTEN UNIT LIFE Label Caution Item 47 Part No 830138 A WARNING Read and follow Operating 4k 9 RUN CHOKE 4 Instructions before running engine Clean debris from all engine surfaces 3 z regularly to prevent engine overheating Label Warning Engine Overheat THIS ENGINE EQUIPPED WITH premature failure or fire ltem 49 Part No 811215 LOW OIL SENSOR IF ENGINE WILL NOT START CHECK OIL LEVEL Gasoline is flammable Allow engine to cool at least 2 minutes before fueling Engines emit carbon monoxide AN DO NOT run in enclosed area Part No 811202 Page 4 of 12 Form No F022404A OPERATION INTENDED USE This machine is designed for vacuuming leaves grass clippings and other types of organic litter Debris mixed with cans bottles and small amounts of sand can be vacuumed however it is not this machine s primary purpose Vacuuming cans bottles and sand will affect the longevity of your ma
15. ation Engine See Engine Manual Every 5 hrs or Daily Every 10 hrs Every 25 hrs With hose coupler installed as shown in Fig 4 the switch is open amp engine is not grounded out allowing engine to run Check for excessive vibration Clean Hose HTR1803V SYSTEM Keep engine free of debris INTERLOCK Inspect for loose parts Spark Plug SWITCH krr AN Item 43 Inspect for worn or damaged parts Grease see page 10 MAINTENANCE HISTORY Ea i A L A ENGINE Spark Plug SWITCH TR1304H SYSTEM Date of Service Service Performed INTERLOCK SWITCH ITEM 43 OIL LEVEL PLUG TR1104 SYSTEM THROTTLE STOP ieee Ea SPARK PLUG ENGINE INTERLOCK SWITCH SWITCH ITEM 43 Fig 3 Part No 811202 l lt Or fi Fig 4 Page 9 of 12 Form No F022404A B amp S INTEK NLY ONL SEE PAGE 9 MAINTENANCE PARTS DRAWING HTR1803V TR1304H TR1104 Form No F022404A Page 10 of 12 Part No 811202 Denotes standard hardware item that may parts bag assembly be purchased locally Denotes parts found in DESCRIPTION FLAPPER 10 INTAKE W LABEL HTR1803V PART NO TR1304H PART NO TR1104 PART NO FLAPPER 8 INTAKE W LABEL NUT LOCK 10 24 811174 8164005 811174 8164005 LABEL D
16. chine Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn impeller loose impeller bolt loose impeller key loose engine or lodged foreign objects Note See parts list for proper impeller bolt torque specifications See trouble shooting section on page 12 Like all mechanical tools reasonable care must be used when operating machine Inspect machine work area and machine before operating Make sure that all operators of this equipment are trained in general machine use and safety 7 PUT OIL IN ENGINE BEFORE STARTING SECURE LOADER TO TAILGATE OR MOUNTING C Y ENGINE See engine manufacturer s instructions for type and amount of oil and gasoline used Engine must be level when checking and filling oil and gasoline ENGINE SPEED Controlled by throttle lever on the frame 18HP Twin on engine Under normal conditions operate at minimum throttle to accomplish your current cleaning task FUEL VALVE Move fuel valve to ON position when provided on engine INTAKE HOSE Must be attached to front plate to start engine CHOKE Located on engine near engine throttle panel STOP SWITCH Move to on position when provided THROTTLE Move remote throttle control to fast position Pull starting rope to start engine IF YOUR UNIT FAILS TO START See Troubleshooting on page 12 VACUUMING OPERATION EXHAUST FLAPPER Discharging into e
17. e clog If the clog will not clear turn unit off and allow engine to come to a complete stop Remove hose and manually clear hose clog UNCLOGGING A CLOGGED HOUSING OR EXHAUST ELBOW Turn engine off and wait for impeller to come to a A complete stop Disconnect spark plug wire Danger the clog may contain sharp materials P Wearing durable gloves clear the clog Reconnect spark plug wire HOSE LIFE To increase hose life periodically rotate hose and reposition nozzle and coupler on front plate of unit This increases hose life by keeping hose from wearing only on one side HEAVY DEBRIS REMOVAL TILT NOZZLE FORWARD TO PICK UP DIFFICULT DEBRIS Page 6 of 12 Part No 811202 Form No F022404A OPERATION continued HANDLING amp TRANSPORTING ALWAYS REMOVE LOADER FROM TAILGATE OR MOUNT ING BEFORE TRANSPORTING OR OPENING TAILGATE Using two people to lift machine is recommended Lift holding the rear handle and front of frame Secure in place during transport HOSE DO NOT drag the hose with vehicle STORAGE Turn fuel supply off when unit is not in use A Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance If engine is to be unused for 30 days or more prepare as follows Be sure engine is cool Do not smoke Remove all gas
18. for engine problems WARRANTY PROCEDURE ly Goat Machine fail due to a defect in material and or The Machine must be taken to the dealer from whom it was purchased or to an authorized Servicing Billy Goat Dealer The owner must present the remaining half of the Warranty Registra tion Card or if this is not available the invoice or receipt The Warranty Claim will be completed by the authorized Billy Goat Dealer and submitted to their respective Billy Goat Distributor for their territory Attention Service Manager Any parts replaced under warranty must be tagged and retained for 90 days The distributor service manager will sign off on the claim and submit it to Billy Goat for consideration The Technical Service Department at Billy Goat will study the claim and may request parts to be returned for examination Billy Goat will notify their conclusions to the distributor service manager from whom the claim was received The decision by the Quality Service department at Billy Goat to approve or reject a Warranty claim is final and binding Note To process a Warranty Claim it is necessary to quote the Model amp Serial Number which are printed on the Billy Goat Serial Plate See owner s manual Part No 811202 Page 12 of 12 BILLY 2 GOAT Y BILLY GOAT INDUSTRIES INC 1803 S W JEFFERSON STREET LEE S SUMMIT MO 64082 2312 USA PHONE 816 524 9666 FAX 816 524 6983 www billygoat com a d Form No F
19. ickback and prevent hand or arm injury 4 DO examine muffler periodically to be sure it is functioning effectively A worn or leaking muffler should be repaired or replaced as necessary 5 DO use fresh gasoline Stale fuel can gum carburetor and cause leakage 6 DO check fuel lines and fittings frequently for cracks or leaks Replace if necessary 7 Follow engine manufacturer operating and maintenance instructions 8 Inspect machine and work area before speeds This may result in injury amp 7 SOUND J or damage to unit 6 TABLE OF CONTENTS Sound tests conducted were in accordance with 2000 14 EEC and were performed on 05 28 2002 under the conditions listed NOTE Sound power level listed is the highest value for any model in this manual Please refer to serial plate on the unit for the sound power level for your model starting unit 8 VIBRATION VIBRATION LEVEL 0 02g Vibration levels at the operators handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 07 14 94 under the SAFETY INSTRUCTIONS 2 Sound level of 105 dBA at operator position conditions listed GENERAL SAFETY 3 GENERAL CONDITION Sunny GENERAL CONDITION Sunny ASSEMBLY 3 PARTS BAG amp CONTROLS 4 1 TEMPERATURE 45 F 7 2 C TEMPERATURE 78 F 23 8 C e aa BO 7 WI
20. ipped with muffler deflector inspect periodically and replace if necessary with correct deflector 19 DO NOT operate engine with an accumulation of grass leaves dirt or other combustible material in the muffler area 20 DO NOT use this engine on any forest covered brush covered or grass covered unimproved land unless a spark arrester is installed on the muffler The arrester must be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING DO NOT 4 21 DO NOT touch hot muffler cylinder or fins because contact may cause burns 22 DO NOT run engine without air cleaner or air cleaner cover 23 DO NOT operate during excessive vibration 24 DO NOT leave machine unattended while in operation 25 DO NOT park machine on a steep grade or slope WARNING DO 1 ALWAYS DO remove the wire from the spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STARTING 2 DO keep cylinder fins and governor parts free of grass and other debris which can affect engine speed 3 DO pull starter cord slowly until resis tance is felt Then pull cord rapidly to avoid k
21. nclosed container position exhaust flapper to desired opening and secure adjustment knob before starting engine NOTE An enclosed container must capture all debris delivered into it preventing any debris from blowing back onto unit s engine see page 1 optional accessories NOZZLE With machine running and fully assembled move nozzle in sweeping motions over debris For maximum pickup move nozzle close to debris but without blocking air flow into the nozzle see figure 1 NOTE Never bury nozzle into debris Part No 811202 Page 5 of 12 HOSE OPERATION TIPS THE HOSE IS A REPLACEABLE WEAR ITEM FOR BEST HOSE OPERATION RESULTS FOLLOW THESE RECOMMENDATIONS Keep hose as straight as possible during operation for best pick up and to avoid clogs Avoid sharp bends in hose which will reduce efficiency and may promote clogs NEVER DRAG HOSE Always remove and store hose before transporting unit fig 1 ADJUSTING HOSE BOOM Properly adjusting the boom will prevent most hose clogs from occurring and will give optimum vacuum performance by keeping hose straight next to housing see fig 2 Boom Assembly after hose has been stretched Hose Hose Bands Stretch hose fig 2 out before clamping Form No F022404A OPERATION continued HOSE OPERATION TIPS continued UNCLOGGING A CLOGGED HOSE With engine running and unit secured to tailgate fully stretch hose in a straight line to dislodge th
22. oline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Drain fuel outdoors into an approved container away from open flame Run engine until fuel tank is empty and engine runs out of gasoline NOTE Fuel stabilizer such as Sta Bil is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow mix ratio found on stabilizer container Run engine at least 10 min after adding stabilizer to allow it to reach the carburetor HOSE STORAGE Storing hose in a covered area out of sunlight and heat will prolong hose life Do not store hose where it could be stepped on or where other objects could crush or damage hose Page 7 of 12 Part No 811202 Form No F022404A MAINTENANCE Use only a qualified mechanic for any adjustments disassembly or any kind of repair WARNING TO AVOID PERSONAL INJURY ALWAYS TURN MACHINE OFF MAKE SURE ALL MOVING PARTS COME TO A COMPLETE STOP DISCONNECT SPARK PLUG WIRE BEFORE SERVICING UNIT A ee A Remove and Service foam air cleaner and inner air filter every 25 hours of use or every 10 hours or less for extremely dusty condi tions see engine manual ENGINE See engine manufacturer operator s instructions RECONNECT SPARK PLUG WIRE GUARDS AND HOSE BEFORE START ING ENGINE Keep engine and engine c
23. ooling fins clean from dust and debris build up Replace any worn or damaged parts as required DO NOT operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately Remove spark plug wire and check for damaged impeller loose impeller bolt loose impeller key or lodged foreign objects Refer to parts list item 16 on page 11 for proper torque specifications ENGINE When servicing engine refer to specific manufacturers engine owner s manual All engine warranty is covered by the specific engine manufacturer If your engine requires warranty or other repair work contact your local servicing engine dealer When contacting a dealer for service it is a good idea to have your engine model number available for reference See table page 11 If you can not locate a servicing dealer in your area you can contact the manufacturers national service organization To reach Briggs amp Stratton 800 233 3723 American Honda 800 426 7701 IMPELLER REMOVAL Wait for engine to cool and disconnect spark plug Disconnect hose from unit Remove boom assembly Remove cable assy interlock item 43 from front plate of assembly item 41 5 Remove front plate assembly item 41 6 Remove impeller bolt item 16 and lock washer item 17 7 Pull the impeller outward If impeller slides freely proceed to steps 10 to 14 for TR units or to step 14 for HTR units If not complete steps 8 thru 9 as
24. required 8 Place two crowbars between impeller and housing on opposite sides Pry impeller away from engine until it loosens Using a penetrating oil can help loosen a stuck impeller 9 If the impeller does not loosen obtain a 1 25 4mm longer bolt of the same diameter and thread type as the impeller bolt Thread longer bolt by hand into the crankshaft until bolt bottoms Using a suitable gear or wheel puller against the bolt head and the impeller back plate near the blades remove impeller from shaft 10 TR ONLY Remove engine base mounting bolts and nuts 11 TR ONLY Access engine bolts on inside of housing that connect engine face to the fan housing Bend ends of lock clip away from bolt heads and remove bolts 12 TR ONLY Slide engine shaft out of impeller 13 TR ONLY When impeller is free of the engine shaft align impeller with opening and diagonally lift impeller out of housing 14 Using a new impeller bolt and lockwasher and engine bolt lock clip TR only reinstall engine for TR only and new impeller in reverse order 15 Tighten impeller bolt Torque HTR1803V and TR1304H impeller bolt to 50 Ft Lbs 68 N m and TR1104 to 60 Ft Lbs 81 4 N m see item 16 on page 11 16 Reinstall spark plug wire RON gt Page 8 of 12 Part No 811202 Form No F022404A Maintenance Schedule MAINTENANCE continued Follow these hourly maintenance intervals INTERLOCK SYSTEM Maintenance Oper
25. zzle handle loop item 82 to nozzle handle using screw item 80 washer item 6 and lock nut item 5 Adjust handle loop to desired height and angle and securely tighten in place 6 ASSEMBLE nozzle handle item 78 to nozzle item 77 using screws item 80 washers item 79 washers item 4 and lock nuts item 5 7 ATTACH assembled nozzle to hose using hose clamp item 60 Before tightening hose clamp position nozzle handle upward when hose is stretched to prevent twisting load on hose assembly during operation 8 ASSEMBLE tube square boom item 51 to boom pivot item 50 using chain loop assembly item 54 washers item 4 and lock nut item 52 9 ASSEMBLE remaining chain loop assembly item 54 to end of tube square boom item 51 using washer item 4 and lock nut item 52 10 SLIDE boom assembly into square tube on front of housing 11 ASSEMBLE hose bands item 56 around hose and onto chain loop assemblies on boom assembly using screws item 55 and lock nuts item 52 see ADJUSTING HOSE BOOM on page 5 Boxing Checklist Check Exhaust Elbow 811191 F Boom Square Arm 810875 Vanguard Twin 18 HP Per Model Hose 8 x 12 5 TR P N 810523 Hose 10 x 12 5 HTR P N 810705 Handle Loop Nozzle P N 811019 Parts Bag amp Literature Assy P N 811128 F Boom Pivot WA 810870 Per Model Band Hose Boom 8 203mm TR fai E 810880 Qty 2 Ne Band Hose Boom 10 254mm HTR
Download Pdf Manuals
Related Search