Billy Goat AE401HST User's Manual
Contents
1. UTILITY AND LAWN AND GARDEN EQUIPMENT ENGINES THROTTLE CONTROLS Subaru Honda Throttle Throttle Fuel valve Choke Choke Fuel valve Part No 360314 6 Form No F031708A AE Owner s Manual GOAT PACKING CHECKLIST Your Billy Goat is shipped from the factory in one carton completely assembled READ all safety instructions before assembling unit a TAKE CAUTION when removing the unit from the box AN T PUT OIL IN ENGINE BEFORE STARTING PARTS BAG amp LITERATURE ASSY Warranty card P N 400972 Owner s Manual P N 360314 Declaration of Conformity P N 360194 Boxing Parts FILL WITH WATER Checklist ONLY lOwner s Manual AE 360314 Engine Manual Per Model Honda 4 0 HP Subaru 4 0 HP ASSEMBLY 1 HONDA AND SUBARU Unfold the upper handle item 48 and slide handle lock loops item 118 into place to secure the upper handle to the lower handle item 82 amp 83 2 PIVOT the lift rod item 46 insert the pin through the lift handle item 52 then lock in place with lynch pin item 47 Repeat same steps on other side 3 FILL the water tank item 2 to desired weight with water ONLY 4 CHECK engine oil level and fill to proper level Also check oil in gear reduction reservoir and fill if necessary See engine owner s manual for type and amount of oil to use Move the tine engagement lever to the down position to level engine during checking 5 CONNECT spark plug wire2. O O CHAIN REPLACEMENT NOTE This procedure will work to change the wheel drive chain or the tine drive chain Wait for engine to cool and disconnect spark plug Remove the top guard by removing the four nuts two on each side that secure it to the frame Roll the unit until the master link of the chain that you want to replace is exposed near the jackshaft sprocket Release the tension on the chain See CHAIN TENSION ADJUSTMENT in this manual Using a screwdriver or similar device remove the spring clip that secures the master link in the chain With the master link removed unwind the chain from the two sprockets that it connects Carefully string the replacement chain around the same two sprockets and reconnect it with the new master link provided with your replacement chain 8 Re set the tension on the chain 9 Replace the guard and reinstall the four nuts that secure it in place NOORON LUBRICATION BEARINGS 1 Remove the top guard by removing the four nuts two on each side that secures it to the frame NOTE Guard must be removed to lubricate the jackshaft bearings only All other bearings can be lubed without removing the guard 2 Lubricate all 6 bearings using a pressurized grease gun with standard lithium based grease 3 Wipe any excess grease off of all bearings and fittings after each lubrication 4 Replace the guard and reinstall the four screws that secure it in place CHAINS 1 Remove
3. Set the engine stop switch to the ON position You will use the stop switch on the handle during operation Part No 360314 Form No F031708A REGAT i AE Owner s Manual OPERATION N Like all mechanical tools reasonable care must be used when operating machine Inspect machine work area and machine before operating Make sure that all operators of this equipment are trained in general machine use and safety S27 PUT OIL IN ENGINE BEFORE STARTING STARTING ENGINE See engine manufacturer s instructions for type and amount of oil and gasoline used Engine must be level when checking and filling oil and gasoline GEAR REDUCTION See engine manufacturer s instructions for type and amount of oil used Engine must be level when checking and filling the gear reduction case The engine is shipped from the factory with oil in the gear case It should be checked before first use ENGINE SPEED Controlled by lever on the engine Under normal conditions operate at the minimum throttle speed to accomplish your task NOTE The unit ground speed varies with the engine speed FUEL VALVE Move fuel valve to ON position Honda Located below the air cleaner on the engine CHOKE Engage the choke when starting a cold engine Honda Located below the air cleaner on the engine THROTTLE Move the throttle control lever on the engine to fast position Pull starting rope to start engine IF YOUR UNIT FAILS TO START See Troubleshooting on p
4. BOLT 5 16 18X1 50 8024042 2 8024042 2 8024042 36029 1 360296 1 1 520119 2 520119 2 350374 1 350374 1 360313 360313 1 8059135 1 8059135 1 8172005 2 8172005 8172005 2 36029 2 360208 2 Y WRAP 90040 0 900407 10 CARRIAGE BOLT 5 16 18X1 75 8024043 2 8024043 2 8024043 8171002 7 8171002 7 360025 1 360025 1 360270 1 360270 1 360269 1 360269 1 360187 360187 360188 360188 360267 UT FLANGE 1 4 20 90045 90045 OCKNUT 10 24 816400 816400 IRE amp WHEEL 8 ASSY 36033 36033 2 EA UN AE401 Part No 360238 360280 8172020 8160003 360329 360146 8161046 360183 8024061 830526 P 216 16 34 35 36 37 38 39 40 4 42 43 45 46 47 48 50 51 52 53 54 55 56 57 58 UBE FRONT BUMPER N UBE SPACER RACKET LIFT LINK 360246 INK LIFT RIGHT 360300 INK LIFT LEFT 360299 ASHER FLAT 3 8 SAE 817200 36015 36029 817200 0 90 0 2 0 9 2 o EU C c m r oiaijr 25 3 o EN D 0 2 10 U 210 zo Ala 5 5 2 2 2 o gt 5915 ololmi l 2 5 o m ja e e Ola 8 sz 2 yiv x N EX RIO CLEVIS PIN 3 8 X 1 625 72 76 79 82 83 ABEL TANK INSTRUCTIONS AE N I ENS 0 ool T EMI 2 0 gt 2 1 1515 52 59 2 g 2 m m m m m E m 20 22 J r gt la A IC m C g
5. Part No 360314 AE Owner s Manual PARTS LIST AE NO Part No Part No Part No Part No FRAME ASSEMBLY WA AE401 360304 360304 360304 360304 EN 4 8041052 SCREwCAP 3816x1174 do _ _ _ j 6 FRONTAXLEASSY 360333 1 360882 1 9200080 3 8 WHEEL 10 5 SEMI PN W3 4 KEYED HUB 360888 2 9 FENDER WASHER 5 16 8172020 3 8172020 3 430208 2 8041028 2 360248 1 8122080 2 __ 360891 1 BEARING 1 PILLOW BLOCK 810700 2 BELT 4L x 43 POWER RATED 360114 360114 500270 500270 510199 510199 360121 360121 EN o w m mg rnm c N IOO 360219 360219 27 s 28 500114 360116 500114 360116 360123 360123 8041106 8041106 360124 360124 8041102 8041102 WASHER FLAT 3 8 SAE 8172009 12 8172009 1 8172009 804105 8041050 8171006 8171006 8160002 8160002 5 59 SPACERTINESPROCKETEND 36008 1 6 PULLEYENGINE _ 610417 1 610417 1 3 63 SCREW 5 16 18 x 2 50 8041034 3 SCREWCAP 5 16 18 X 1 3 4 HCS ZP soos 23 64 TINEPLATE 36010 8 f 36010 10 30 66 SPACER NUTRIGHTEND 360266 360282 69 HEAVY WASHER TINE ASSY 830113 1 830113 WASHER LOCK 7 8 INTERNAL 1 4 9 OR 10 1 ___80 NUTLOCK1 2 13THIN 8161044 2 8161044 9 ENGINE 360127 3602768 360278 L
6. in the drive position 3 Using a 1 2 wrench loosen the two nuts that secure the cable item 55 in place 4 TO INCREASE belt tension adjust these two nuts so that the cable item 55 is secured in place with an additional 1 4 of the threaded adjuster at the top of the assembly TO DECREASE belt tension adjust these two nuts so that the cable item 55 is secured in place with 1 4 less of the threaded adjuster at the top of the assembly 5 Replace the guard item 3 and reinstall the four nuts item 87 that secure it in place 6 Run the unit to test your adjustment Repeat as necessary to achieve proper adjustment A properly adjusted belt will pull the unit up a 15 degree slope when clutched without any belt slip and will declutch and stop the unit completely when the clutch is released NOTE Never release the clutch on a slope The unit is heavy and will free wheel down hill NOTE A worn belt will not allow for proper adjustment and must be replaced ADJUSTING CHAIN TENSION 1 Remove the top guard item 3 by removing the four nuts item 87 two on each side that secure it to the frame 2 Locate the bolt item 31 33 and nut item 80 that hold each idler sprocket to the frame of the unit One idler sprocket sets tension on the wheel drive chain and one sets tension on the tine drive chain 3 Loosen the bolt and nut and slide the idler sprocket item 29 in the desired direction INCREASED TENSION Slide the sprocket to the rea
7. the top guard by removing the four nuts two on each side that secures it to the frame 2 Apply a light coat of No 30 Oil or a penetrating chain lubricant to keep the chain clean and in good running order 3 Replace the guard and reinstall the four screws that secure it in place NOTE If machine is cleaned with a pressure washer the chains and bearings should be lubricated after each cleaning Part No 360314 13 Form No F031708A BILLY GOAT AE Owner s Manual Troubleshooting Problem Possible Cause Solution Engine will not start Stop switch off Honda only Throttle in off Check stop switches throttle choke position Engine not in full choke position Out position and gasoline Connect spark of gasoline Bad or old gasoline Spark plug plug wire Clean or replace air cleaner wire disconnected Dirty air cleaner Engine oil Or contact a qualified service person level too low Honda only Check and fill engine oil Abnormal vibration Damaged or missing tines Loose handle Stop work immediately Replace any bolts Loose engine bolts damaged or missing tines Tighten all loose bolts and nuts noise or squealing owner s manual Engine stalls or labors Working on too steep of a slope Not enough Work at 45 degrees to the slope moving when aerating oil in the engine up and down instead of of across Check and add engine oil Engine is locked will not Debris locked against reel or drive pulleys Pull spark plug wire and rem
8. 9 Reset the tension on the chain 10 Replace the guard and reinstall the four nuts that secure it in place TIP Spraying tines with a rust preventing lubricant can increase tine life and allow for easier replacement of worn or damaged tines Part No 360314 11 Form No F031708A REGAT i AE Owner s Manual INDIVIDUAL TINES REPLACEMENT Wait for engine to cool and disconnect spark plug Loosen but do not remove the outermost nut and carriage bolt that secure the damaged or worn tine Loosen and remove the innermost nut and carriage bolt that hold the tine in the reel Use a small pry bar and push the tine plates apart slightly to slide out the tine to be replaced Slide the new tine in place and secure with the innermost nut and carriage bolt Tighten completely Retighten the outermost nut and carriage bolt to completely secure the new tine Repeat as required to replace all damaged or worn tines NOTE Tines are a normal wear item and should be inspected regularly for signs of wear or damage NOOR WN BELT AND CHAIN TENSION ADJUSTMENT ADJUSTING BELT TENSION 1 Remove the top guard item 3 by removing the four nuts item 87 two on each side that secure it to the frame 2 Locate the top of the belt idler assembly where the clutch cable item 55 is secured in place A properly tensioned belt should stretch the idler spring located next to the idler pulley between 1 4 3 8 when the clutch bail item 54 is held
9. AE Owner s Manual BILLY GOAT AERATOR Owner s Manual AE401 AE401H AE401H5T amp AE401S Replacement Parts TINE ROW KIT TINE KIT Complete tine row set for Individual coring tine for replacement of one replacement of worn or complete row of tines broken tines Includes mounting plates spacer and all hardware P N 360100 Part No 360314 1 Form F031708A GOAT Y AE Owner s Manual ABOUT THIS MANUAL THANK YOU for purchasing a BILLY GOAT Aerator Your new machine has been carefully designed and manufactured to provide years of reliable and productive service This manual provides complete operating and maintenance instructions that will help to maintain your machine in top running order Read this manual carefully before assembling operating or servicing your equipment CONTENTS SERIAL PLATE DATA AND SPECIFICATIONS 3 GENERAL SAFETY 4 5 INSTRUCTION LABELS 6 PACKING CHECKLIST amp ASSEMBLY 7 OPERATION 8 10 MAINTENANCE 11 13 TROUBLESHOOTING AND WARRANTY PROCEDURE 14 MAINTENANCE RECORD 15 ILLUSTRATED PARTS amp PARTS LISTS 16 19 Part No 360314 2 Form F031708A AE Owner s Manual SERIAL PLATE DATA Record the model number serial number date of BiLLY purchase and where purchased MO 64082 USA GOAT Tal 816 524 3666 INDUSTRIES INC Fax 818 524 5983 Purchase Date _ Serial No Purchased From Specifications AE401 AE401H AE401H5T 4015 E
10. LLY GOAT Distributor for their territory Attention Service Manager Any parts replaced under warranty must be tagged and retained for 90 days The model number and serial number of the unit must be stated in the Warranty Claim e The distributor service manager will sign off on the claim and submit it to BILLY GOAT for consideration he Technical Service Department at BILLY GOAT will study the claim and may request parts to be returned for examination BILLY GOAT will notify their conclusions to the distributor service manager from whom the claim was received he decision by the Technical Service Department at BILLY GOAT to approve or reject a Warranty Claim is final and binding For online product registration go to www billygoat com Part No 360314 14 Form No F031708A lt 3 A i gt W lt Service Performed 15 Form No F031708A Part No 360314 3 A i gt lt lt e o 14 lt 16 Form F031708A Part No 360314 AE Owner s Manual PARTS LIST AE ary AE401H5T AE401H Gry a Part No Part No Part No 1 1 1 360238 1 1 360280 1 5 8172020 5 4 8160008 4 1 360329 1 360146 2 2 8161046 2 4 360183 4 4 80240601 4 2 830526 2 2 360246 2 1 360300 1 1 360299 1 22 8172009 22 2 2 360154 2 2 360297 2 2 8172008 8172008 2 350375 1 350375 1 816000 20 8160002 20 CARRIAGE
11. OCKNUT 3 8 16 THIN HGT 1 8161042 1 8172021 4065 8172021 2 360205 360105 360197 RUBBER PAD 1 8 TK X 1 2 W 360313 360108 610417 360106 360272 8041034 360313 360108 610417 360106 360272 8041034 8041050 2 4 1 1 360101 360100 360266 360265 830113 350154 350155 8024043 360102 8041030 8171003 400268 900327 8161044 360109 360101 360100 360266 360265 830113 350154 350155 8024043 360102 8041030 8171003 400268 900327 8161044 360109 360306 8161042 A A To eo 4 OR 5 N Part No 360314 19 Form No F031708A AE Owner s Manual BRUSH CUTTER FORCE BLOWER FINISH MOWER If you liked this product please feel free to view our full line of quality lawn care renovation and debris removal m QL VACUUM MULTI VACUUM POWER RAKE Part No 360314 Form No F031708A
12. WO surface of the ramp provides good traction PEOPLE ONE ON EACH SIDE OF THE UNIT AQ Never lift the machine while the engine is running Part No 360314 Q Form No F031708A BILLY 3 AE Owner s Manual GOAT Vz PARKING NEVER PARK THIS UNIT ON A SLOPE OF ANY KIND Always keep tines in the up position when parking the unit UNIT STORAGE Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance If engine is to be unused for 30 days or more prepare as follows Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Drain fuel outdoors into an approved container away from open flame Be sure engine is cool Do not smoke Run engine until fuel tank is empty and engine runs out of gasoline NOTE Fuel stabilizer Such as Sta Bil is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow mix ratio found on stabilizer container Run engine at least 10 min after adding stabilizer to allow it to reach the carburetor TINES RAISING LOWERING The tines are raised or lowered into the ground by operating the tine engagement lever on the upper handle Tine penetration is very dependent on s
13. age 14 NOTE Honda engines are equipped with a low oil sensor to prevent engine damage When it senses a low oil condition i e unit is operating or sitting on a steep slope the engine shuts down The low oil condition must be corrected before the engine can be restarted See the engine owner s manual for more information DO NOT operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn tine reel loose pulley bolts or set screws loose engine or lodged foreign objects See trouble shooting section on page 14 Fig 2 HANDLING amp TRANSPORTING CAUTION This unit is heavy It requires at least two people to lift it REMOVE The aerator is equipped with a water tank as weight Drain the water using drain plug before loading and unloading the unit NOTE The water tank is also heavy up to 50 Ibs when it is full of water The tank should be drained then handled carefully and secured in place during transport LIFTING The aerator is equipped with lift handles After draining the water tank lift the unit with two people one on each side of the unit Grip the unit at the points marked LIFT HERE when lifting Lift using your legs and not your back See Fig 2 Litt here Lift here USING RAMPS Use ramps that are of adequate strength for a unit of this weight When loading the aerator using ramps be sure the ramp is not too steep and that the IT TAKES AT LEAST T
14. an open flame DO NOT remove gas cap while engine is running DO NOT start or operate engine if strong odor of gasoline is present DO NOT start or operate engine if gasoline is spilled Move equipment away from spill until gasoline has completely evaporated DO NOT smoke while filling the fuel tank DO NOT check for spark with spark plug or spark plug wire removed Use an approved spark tester DO NOT operate engine without muffler Inspect muffler periodically and replace if necessary If equipped with muffler deflector inspect deflector periodically and replace if necessary 9 DO NOT operate engine with grass leaves or other combustible material near the muffler po NOT touch muffler cylinder or cooling fins when hot Contact with hot surfaces may cause severe burns DO NOT leave equipment unattended while in operation DO NOT park equipment a steep grade or slope DO NOT operate equipment with bystanders in or near the work area DO NOT allow children to operate this equipment DO NOT operate equipment with guards removed DO NOT operate equipment near hot or burning debris or any toxic or explosive materials DO NOT operate equipment slopes greater than specified in Specifications section of this manual DO NOT operate barefoot or wearing open sandals Always wear substantial footwear Do NOT place hands or feet underneath unit or near any moving parts Do NOT operat
15. ation TINE PENETRATION Maximum tine penetration is achieved by applying downward pressure on the handle during operation TURNING At the end of a pass the tines can be lifted out of the ground to turn by lifting straight up on the operators handle FOLDING HANDLE This unit is equipped with a folding upper handle for easier storage TO FOLD THE HANDLE See Fig 3 1 Slide handle lock loops item 118 up on both sides 2 Fold the upper handle item 48 Fig 4 Part No 360314 10 Form No F031708A BILLY 3 AE Owner s Manual GOAT Vz MAINTENANCE PERIODIC MAINTENANCE Periodic maintenance should be performed at the following intervals Maintenance Operation Every Use daily Every 25 hrs Every 50 Hours Inspect for loose worn or damaged parts Check engine oil Inspect belt for wear Engine See Engine Manual Thoroughly clean all debris from unit and tine reel Check tine reel nut torque Torque to min 100 ft lbs Check gear reduction oil level Grease bearings see lubrication ENGINE MUST BE LEVEL WHEN CHECKING OR FILLING OIL TINE REEL REMOVAL AND TINE ROW REPLACEMENT Oil chains see lubrication DER TINE REEL REMOVAL NOTE Tine reel removal is only necessary to replace an entire tine row or for other major unit maintenance Individual tines can be replaced by following the INDIVIDUAL TINE REPLACEMENT instructions 1 Wait for engine to cool and disconnect spark plug 2 Remove the top guard b
16. checked before operating this equipment Read and make sure you thoroughly understand the following safety precautions before assembling operating or servicing this equipment AN READ this manual and the engine manufacturers manual carefully before assembling a operating or servicing this equipment O EAR PROTECTION is recommended when operating this equipment po EYE PROTECTION is recommended when operating this equipment T AN BREATHING PROTECTION is recommended when operating this equipment EXHAUST from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm DO NOT operate this equipment on any unimproved forested brushy or grass covered land unless a spark arrester is installed on the muffler as required by Section 4442 of the California Public Resources Code The arrester must be maintained in good working order Other states may have similar laws Federal laws apply on federal lands DO NOT run engine in an enclosed area Exhaust gases contain carbon monoxide an odorless and possibly fatal poison Part No 360314 A Form No F031708A BILLY GOAT pem AE Owner s Manual DO NOT run this equipment indoors or any poorly ventilated area Refueling outdoors is recommended DO NOT refuel this equipment while the engine is running Allow engine to cool for at least two minutes before refueling DO NOT store gasoline near
17. e the machine while under the influence of alcohol or drugs 9 DO NOT aerate near drop offs ditches or embankments The operator could lose footing or balance DO NOT start engine without tine height adjust lever up position and clutch bail engaged DO NOT change the engine governor setting or overspeed the engine ALWAYS Stop the tine reel when crossing gravel drives walks or roads ALWAYS Shut the engine off and wait until the tine reel comes to complete stop before performing maintenance ALWAYS Use equipment only in daylight or good artificial light ALWAYS wear safety goggles or safety glasses with side shields ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting ALWAYS check fuel lines and fittings frequently for cracks or leaks Replace if necessary ALWAYS store fuel in approved safety containers ER inc Important Remove all rocks wire string etc that can present a hazard during work prior to starting A DO identify and mark all fixed objects to be avoided during work such as sprinkler heads water valves limbs or clothes line anchors etc Part No 360314 5 Form No F031708A AE Owner s Manual INTENDED USE INTENDED USE This machine is designed for aerating established lawns and large grass covered areas The machine should not be used for any other purpose than that stated above DO NOT operate if excessive vibration occurs If excessive vibration occurs shut engine
18. ngine HP 5 5 4 1 kW 4 0 2 98 kW 4 0 2 98 kW 4 0 2 98 Kw Engine Model 1273520197B1 GX120K1HX2 GX120K1HX2 EH12 2 Engine Type B amp S INTEK HONDA OHV HONDA OHV SUBARU Engine Fuel Capacity 3 0 qt 2 84 L 2 1 qt 2 0 L 2 1 qt 2 0 L 3 8 qt 3 6 L Engine Oil Capacity 0 66 qt 0 62 L 0 63 qt 0 6 L 0 63 qt 0 6 L 0 63 qt 0 6 L Total Unit Weight 24431 109 8 Kg 242 109 8 Kg 248 109 8 Kg 244 110 7 kg Max operating slope 20 20 20 20 Part No 360314 3 Form No F031708A REGAT Owner s Manual GENERAL SAFETY INSTRUCTIONS and SYMBOLS The safety symbols shown below are used throughout this manual You should become familiar with them before assembling operating or servicing this equipment This symbol indicates important information that will prevent injury to yourself or others O This symbol indicates ear protection is recommended when operating this equipment 7 Y This symbol indicates eye protection is recommended when operating this equipment c This symbol indicates gloves should be worn when servicing this equipment AN This symbol indicates that this manual and the engine manufacturer s manual should be read carefully before assembling operation or servicing this equipment C T CAUTION This symbol indicates important information that will prevent damage to your BILLY GOAT i Aerator i ms This symbol indicates the engine oil level should be
19. nto the dirt AERATE Engage the operators clutch bail by pushing it pulling it backwards from the handle and start aerating NOTE For maximum tine penetration apply downward pressure on the handle TURNING At the end of an aerating run release the clutch bail and lift up on the tine engagement control to lift the tines out of the ground Using the handle lift the front of the unit to pivot it around and line up for the next pass TRANSPORT Be sure to lift the tine engagement lever tines out of the ground before transporting away from the work area AERATING TIPS WATER For the best performance and maximum tine penetration the lawn should be thoroughly watered the day before aeration SLOPES Do not operate the aerator on steep slopes Use extreme caution when operating on any sloped surface For lesser sloped areas operate the unit traversing up and down at a 45 degree angle to the slope rather than straight across Extended operation on steep slopes can cause engine damage NOTE DO NOT release the operators clutch bail when operating on a slope This will allow the unit to free wheel and allow the unit to roll down the slope NOTE Honda engines are equipped with a low oil sensor to prevent engine damage When it senses a low oil condition i e unit is operating or sitting on a steep slope the engine shuts down The low oil condition must be corrected before the engine can be restarted See the engine owner s manual for more inform
20. off immediately and check for damaged or worn tine reel loose pulley bolts or set screws loose engine or lodged foreign objects See trouble shooting section on page 14 INSTRUCTION LABELS The labels shown below were installed on your BILLY GOAT Aerator If any labels are damaged or missing replace them before operating this equipment Part numbers from the Illustrated Parts List are provided for convenience in ordering replacement labels The correct position for each label may be determined by referring to the part numbers shown WARNING EXPLOSIVE FLIEL LABEL WARNING GUARDS LABEL EXPLOSIVE FUEL LABEL PATENT LABEL WARNING UNIT WEIGHT P N 900327 P N 400268 P N 360286 P N 360188 LIFT HERE LABEL LIFT HERE LABEL INSTRUCTIONS AE P N 360187 P N 360025 ENGINE LABELS SUBARU WARNING THE UNIT WEIGHS OVER 300 LBS LIFT HERE WITH CAUTION tg READ OWNER S MANUAL BEFORE OPERATION OIL ALERT 8 LIRE LE MANUEL D UTILISATEUR AVANT USAGE Ii VOR INBETRIEBNAHME UNBEDINGHT BEDIENUNGSANLEITUNG DURCHLESEN M WHEN OIL LEVEL LOW NO UTILIZAR SINANTES NO HABER LEIDO EL MANUAL ENGINE STOPS IMMEDIATELY HONDA MOTOR CO LTD MADE IN JAPAN MPORTANT ENGINE INFORMATION HONDA MOTOR CO LTD ENGINE FAMILY THN163U1G1RA DISPLACEMENT 163cm TUNE UP SPECIFICATION REFER TO OWNER S MANUAL FOR MAINTENCE SPECIFICATIONS AND ADJUSTMENTS THISENGINE E MEETS 1995 CALIFORNIA EMISSION REGULATIONS FOR
21. ove debris pull over Engine problem Contract an engine servicing dealer for engine problems Unit does not move when drive out of adjustment Worn drive belt See maintenance on pg 12 of this clutch is engaged Loose or damaged chain or sprockets Loose manual Contact a qualified servicing or damaged pulleys Damaged or broken dealer clutch cable When servicing the engine refer to specific manufacturers engine owner s manual All engine warranty is covered by the specific engine manufacturer If your engine requires warranty or other repair work contact your local servicing engine dealer When contacting a dealer for service it is a good idea to have your engine model number available for reference See table page pg 3 If you cannot locate a servicing dealer in your area you can contact the manufacturers national service organization To contact American Honda 800 426 7701 Subaru America 800 277 6246 WARRANTY CLAIM PROCEDURE Should a BILLY GOAT machine fail due to a defect in material and or workmanship the owner should make a warranty claim as follows e he machine must be taken to the dealer from whom it was purchased or to an authorized Servicing BILLY GOAT Dealer e he owner must present the remaining half of the Warranty Registration Card or if this is not available the invoice or receipt e he Warranty Claim will be completed by the authorized BILLY GOAT Dealer and submitted to their respective BI
22. r DECREASED TENSION Slide the idler sprocket to the front 4 Tighten the bolt and nut to secure the sprocket in place 5 Replace the guard and reinstall the four nuts that secure it in place NOTE Over tensioning the chain will cause premature chain and sprocket wear DO NOT OVER TENSION THE CHAIN A properly tensioned chain will have slack of 1 4 3 8 when moved by hand Part No 360314 12 Form No F031708A BILLY 3 AE Owner s Manual GOAT Vz DRIVE BELT REPLACEMENT Wait for engine to cool and disconnect spark plug Remove the top guard by removing the four nuts two on each side that secure it to the frame Slide the belt off of the engine drive pulley and off of the jackshaft drive pulley Continue sliding the belt along the jackshaft to the right jackshaft bearing away from the pulley and sprockets Using a 9 16 wrench remove the two bolts and nuts that hold the jackshaft bearing in place Carefully lift the jackshaft up until the belt can be slid out underneath the bearing Slide the new belt in place over the jackshaft Replace and tighten the bolts and nuts holding the jackshaft bearing in place Be sure that the jackshaft is aligned straight across between both bearings 9 Slide the belt along the jackshaft and over both engine and jackshaft pulleys Be sure the idler pulley is positioned on the flat side of the belt 10 Check proper belt tension See BELT TENSION ADJUSTMENT in this manual
23. t MS 1011014 25 3 ACE E 20 gt 120 1G o gt im O N 2 SE gt lt U 4 o gt o ANDLE LOWER LEFT WA ABEL LIFT HERE ABEL WARNING WEIGHT RAME REAR WA 360267 A 91 2 3 95 97 OLT SHOULDER 3 8 x 1 2 830528 830528 OLT SHOULDER 3 8 x 1 360152 360152 OLT SHOULDER 3 8 x 2 360153 2 2 360153 2 BUSHING SHOULDER NYLON 3 8 ID 360175 8 360175 8 360175 8 36015 NUT LOCK 1 4x 20 THIN 8160001 8160001 CREW CAP 1 4 20 x 1 1 2 041009 8041009 HARNESS WIRE AE 60199 360199 BRACKET MOUNT SWITCH 30141 430141 WITCH ON OFF 500281 500281 360218 360218 830503 830503 NN EN cO 100 101 102 103 104 105 107 109 110 111 112 CLUTCH LABEL NUT LOCK 5 16 18 THIN LASTIC LANYARD CAP WATER TANK CREW SELF TAP 1 4 20 x 5 8 WASHER EXTENSION CARRIAGE BOLT 5 8 X 34 8161041 8161041 8161041 8161041 36024 3 360243 3 36024 3 360243 36025 360256 36025 430361 430361 810652 810652 QD U z o CD UJ UJ W c U gt ae 02403 8024039 113 PLUG DRAIN 1 360293 360293 114 GUARD PLUG AE 360292 360292 890132 Co p 9 ev N N Part No 360314 17 Form No F031708A lt 3 A i gt lt PARTS DRAWING AE 4 gt DR 3 S AS REQUIRE 18 Form No F031708A
24. urface preparation READ the entire operation section before aerating Ly AERATING OPERATION JI A v JO E N N HL a MOW Mow the lawn to its normal cut height WATER For the best performance and maximum tine penetration the oR lawn should be thoroughly watered the day before aeration INSPECT lawn before beginning work Remove all rocks wire string or other objects that can present hazard during work prior to starting IDENTIFY and mark all fixed objects to be avoided during work such as sprinkler heads water valves buried cables or clothes line anchors etc START ENGINE See page 8 SET SPEED The ground speed of your aerator varies with the engine speed Set the engine at approximately half throttle to start Soeed may be increased based on the turf conditions i e large flat areas and operator experience Speed should be lowered when operating under adverse turf conditions i e fenced areas hills or slopes Tines up transport MOVE Be sure the tine engagement control is in the up position tines out of the ground and engage the wheel drive by squeezing the operators clutch bail against the handle Transport the aerator to the work area ZA X Ww wu Lf ZZ Z Z Z GF Z Z Z Part No 360314 9 Form No F031708A AE Owner s Manual ENGAGE TINES With the aerator in the work area release the clutch bail and push forward on the tine engagement lever lowering the tines i
25. y removing the four nuts two on each side that secures it to the frame 3 Release the tension on the chain See CHAIN TENSION ADJUSTMENT in this manual 4 Remove the four bolts and nuts two on each side holding the tine reel bearings in place BE CAREFUL the tine reel is heavy and sharp Take precautions to not allow it to fall when the bearing bolts are removed 5 Lift the reel up and to the side to remove it from the drive chain 6 See TINE ROW REPLACEMENT for instructions on maintenance 7 To reinstall the reel follow the above steps in reverse 8 Replace the guard and reinstall the four nuts that secure it in place TINE ROW REPLACEMENT 1 Wait for engine to cool and disconnect spark plug 2 Remove the top guard by removing the four nuts two on each side that secures it to the frame 3 Remove the tine reel per the TINE REEL REMOVAL instructions 4 Remove the nut at the end of the tine reel shaft that secures the tine rows in place 5 Remove the tine rows and spacers as necessary to replace the defective part Be sure to note the order in which the spacers were removed for later reassembly 6 Reassemble the tine reel in the exact order that it was disassembled 7 Tighten the nut that secures the tine rows and spacers on the shaft Torque the nut to a minimum of 100 ft lbs Check that all of the tine rows are tight by attempting to move them by hand 8 Reinstall the tine reel per the TINE REEL REMOVAL instructions above
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