BENDIX BW1458 User's Manual
Contents
1. PREVENTIVE MAINTENANCE Important ovio ne waranty pl botes petoming Sry intusive Mantenance procedures An extended Permes ding na pened Because o We ves orto under dente cnatons arenares novia vary Esperen a valuable oe og de es eras ser 1 BRAKE LUBRICATION Sommer cut ube Le ones every sk 2 BRAKE RELINE nel ne bre linge depron many tacos ich be mara ofthe tig ype sf operation 1 tung conten requ regu braking ing replacement wile requred mere an limo when Sing int tena oo Sa ot WARNING PLEASE READ AND FOLLOW THESE INSTRUCTIONS TO AVOID PERSONAL INJURY OR DEA When working on or around a vehi the folowing general precautions should e abuerved a al tines 1 Paktne vehicle onalevelaurtse spp the parking rakes andalwaysblockthewheels Always eat sty lasses 2 Sop the engine and remove ignition kay wen ing under sound in vn When working Inthe engine compartment in engine should be hut ol and the iio hey shoul be removed ere clcumatances requ thal the engine be in oparatio EXTREME CAUTION shouldbe used lo prevent personal injury esuling trom contact moving rating eating hesloderclecviealy charged component Procedures Ut only the prope tote and observe Sl precautions pertaining lo use of those tots 4 Ifthe work is being pertormed on the veni Jr Drake system or any auliary pressurized alr systema make certain lo ran Ihe air pressure tom a reervaira b2. cam hend nal he cam hat lo Ine car ube Be cae alto damage te grease Inte ea oa a washer la uta spacers wash and ae snap ing nal sequen nite opined end cam sa Ant end pay ta cm aha einen 005 400045 by using he approprale number alapacr washars Maka sure a ana ring sete ino the goove atthe era othe ined camas Instat anchor innate pie ertr o anchor iin o side 0 I einen equally War sach Install rae hos reining sng Engage hack ned o spas ro ie slo mn 10 Plc the op a os oo he spider by engaging Ihe pen alone end win he ein apt mathe Anchorpin Pace opost nda he shoe aga he Seam Surg he oppose soe wih sping aten book un alin the shoe erguge the anchar pa Dan Sing hoe tomara ne Sam Spin enden lina the shoes the poston Place the nk nea shoe eu pig ano alum spingpinean one shoe Holas gail he elu sig verte eu sping pn of he other 12 ner stun barbetaen the end otone atthe brake aes adhe spider housing a ie Sea en the hae Pry down ule rahe soe role and pincan tf thetrake shoe Repeal he sane procedure othe 12 Ada the slack ade ul the yoke pin can be instal trough the proper toe te am rta a ew cote pi 1 rtan Make sure cam or te Ine owes posten an recam 14 Leathe cam stan using y rg he ean shat ube tenia rough he sak tig provided Fi un gone loved ut othe are the lack use Grass shoud ot appear at he cam posa end a doen te new seal has ot been rope Insta or ne old sat ahold be replace 13 Real ake du
3. efore beginning ANY work onthe vehicle Wie veces equlpped wih an AD ayer mor adryerreservlrmodle Fs uo to dain he purge reserva 5 Followingtievehclemenutacturr arecommended procedures deelvte the secc system in a manne thai safely removes al circa power tom the vice pressures Containing pressure may whip Never remove componen o plug unless you re certain al System pressure has been depleted a Use only genuine Bandit replacement per Components and Ms Replacement haare bing Bose tings se must beef equivale size pe and strength as original equipment and Be designed apecfemiy lor such aplicatons and rates 5 Componente with stripped threads or damaged parts shouldbe replaced rater nan repre Do Fotatemptrepar requiring machiningorwelding Unless specieally stated and approved by Ihe vencio and comparan manulsctree 1 Pir to flaming the vehicle lo service make erin al componente and systems ar eared o he proper operating cons 1 For able with Anto Traction Control ATC ATC funtion must be abled ATC Inieator y shauldbe ON par tpertorming any vehicle ele ae lied of the ground and moving 2 equips wih ping bres cage the sing on at grund 5 Tue lack agusto adusing acrwin he oppose Tel oe tr potion on the Sam 8 Remove wheel and drums using he procedures specvdin o vehicle mantenanc manual 7 Remove snap tng and washer tom spline end ot Cam seh Remove lc se
4. gh Spring lad nat hand property may result rious njry or death may ema ASSEMBLY SEE FIGURE 2 1 Intl the spider nto east ange Lio te ve per rope rentes a olla dear Tighten mouning halt to vehicle marulacurar apestan 2 lam sha bushings were removed epic with e bushings Drive a lace using lana 6307 Pd er rsimlr ol kg coto damage Erase LD othe bushing NOTE Bushnge we 3 Isa new cam shat gease see inte end af the ted iver mar ll natal geste wel CAUTION Trotta ges sens mus installed erecta prevet posable damage The pol he seal Inte sali m cam erd must er ne opening Fr Melt Be sal assisted nie oppo fda he eam ube mus ene as See Fue 9 Chak by tae easing at a ne complete rauen in each dto Free xed 15 tbs NOTE ary of me above ators ae fund space ihe sce sp Do at aero ep 8 AUTOMATIC SLACK ABJUSTERS A Cont mantic sae naman For Siomaon on Ben Aa Sack Ante Soos A Check or eracked housing lose mounting E Crec fr damage oe pu ed an pu oc ool 20 equpped Cheek tor bran pu ro ten sg Deco bcn tar an oh aka pi an Sick air yoke an nto or Gaming There Soul no moe 0 canine te ly nie corgonent 3 HH den Thea Spider ung tour ap stews ano Toque Hain the two nuts and washers Tore fo vee mmanatacive specteaton 5 removed srta nested Tn sic seva and cher 0 10 nb oque oat cam sta uma wi igh fam o cna be De na coat S
5. hor am za A Pr maybe rege Remove spaces anne ich Feet can sat Fan 3 Mak and remove he dst shits om the per Dy remo De o ap acre ang a 3 ska De nat emo unas hae 1 apparent damages Se the side by removing Ie ou Cap screws and sten sung 3 sce 1 Ramaye an cr bo am an ete sels One teach onda he ae 12 Remove and ard ie two cam aa butiogs Tec ama res De sala Sep 1 Use eeipiper ame anden os e Ding or e cis NOTE Ps aromas e Sropect al Pa econ ip 18 18 1 fait assent atea mack e rele la aio e ade vr eu se ad he ein one ae ange Herovei pt o es ae m an nahen or e vas a NOTE he sie abe ures and area garage o ny oe su ey maybe Pe acs wn a CLEANING OF PARTS Aer isssenbingmeoundaln take wa te etic componer mies apta and wipe dy Beare at Shes stra he rake rm as ate bho even arose spied ae INSPECTION OF PARTS 1 AGTURTOR BRACKET AND CAM TUBE A Check assembly fr bent acute rake and broken ar crac une weds 18 spectcan sa gloss osas Bening Stace noe sch anaes lay pg ttre ees nd measure eran Stn end win adler an 020 Movement arte epa busting ene eam Shore Nore Y ls determined hat bushing Faura telacemen bi cam shat Dat osado replaced 2 cam shart A pas ca sa pine tr crac and excessive alma Repuce ae recess 1 space cam a baring ural or aro ano esha sowsvearortughess el vie rra a canbe clei uate replaces pect teaser rach ardor autacee tft spt tir ges Net ssl tear ple una my na an ost sare Eat
6. on Replace Wang sf neve coins Inspect foreach or token suraces on the per a he em erehr pa and mourn bl tele Replace ay spider wm ibi dama Do fat ate o mel r epale Chck Ko anche rin tae sper Rasa Oearance menu ov nate exceso wear pls anchor in andor ore ser 4 ROLLERS AND PS A spect ls naps asp galing ken reached san Rep ka noses A spec anchor pin for wor token oF wach faces Replace a necessary SHOES AND LINING A Check soos lr ent soe webs cacha in aho fale wei ar webs and enge vet als Replace shoes any ot meso cantons ext 1 Measure the aho span by ost nta he Memos athe tance Wom cor anchor oe a cda en Check rings Replace Wien any o he towing Um inne a ine pt 4 or 2 Ling ase ech or war in an usu or cs Jaen Le rng usar apr om ade Gee acon he ae Unusrahweurpatenn Cam ale damage outa brake pas 2 et ols ae elongated in nig or shoes A Ung wa soaked 3 Unings can be moves by hand 1 A pc cums for cri st checking ling goowng severe outatound condon of bal Freu rust ot exceed 025 THR Replace Sy raced rans a ecommerdes hat ums o med at rine ta prover ot spot an Scheve suka mor compl burishig e tow tnd owed aripeden den Pas abner exceeded to wea or machine 8 MANUAL SLACK ADWUSTER A Check or rcs by a ao the ack suse 8 Check tor spine wear Te amount ol baca in Ic er cana sb ev re shat See Figure CAUTION the vice Is equipped with spring brakes otro manufacturer s insvuctons Hi
7. s and vai Torque and ast 19 mancher speiicatene Sin the wel say ana sust Ie ick acer unt weil longer tm Back ot ack ade Ju eraug or we opin tee Be sre to au bras sou on each an 7 Aaya ens abs and obeso lc ajustes Inuien during apicatn and Die vehicle low speedin a ale ren and check tortas chveras proa pulgas ta seven
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