Belshaw Brothers EZ18 User's Manual
Contents
1. Belshaw Bros Inc e 1750 22 Ave S e Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 5425 EZ Melt Model EZ18 EZ24 EZ34 MN 1316EN 27 FIGURE 5 7 EZ24 34 1000 HEATER HEAD ASSEMBLY Belshaw Bros Inc e 1750 22 Ave S e Seattle WA 98144 e Phone 206 322 5474 gt Fax 206 322 5425 28 MN 1316EN EZ Melt Model EZ18 224 4 PARTS LIST 5 7 EZ24 34 1000 HEATER HEAD ASSEMBLY X 72 4 4 X L 6 A 3 LIE E H 1 1 Ter d D cl Ww Al Us D 9 Chr E A gt 4 4 N o Is 5 P Ki 1 i E Fj EE K SE d x B N a 7 gt x N Belshaw Bros Inc e 1750 22 Ave S e Seattle WA 98144 gt Phone 206 322 5474 e Fax 206 322 5425 EZ Melt Model EZ18 EZ24 EZ34 MN 1316EN 29 Wiring Diagrams This section contains the following wiring diagrams EZ18 4002 120V 50 60 Hz Ph EZ18 4003 208 240V 50 60 Hz 1 Ph Belshaw Bros Inc e 1750 227 Ave 5 Seattle WA 98144 gt Phone 206 322 5474 e Fax 206 322 5425 30 MN 1316EN EZ Melt Model EZ18 EZ24 4 0 133HS ens mm 6543 Odd 2007 81245 m KEE 335 871 98 218 4002 L ZH 09 05 021 271 8123 O M NOIONIHSVM 3 3190 06382. EZ Melt Fill and Filter Models EZ18 EZ24 AND 4 Operator s Manual If you accept the machine from the shipping company you are in effect saying that the machine is in good condition and you must pay for the machine Belshaw cannot pay for shipping damage because the freight company has accepted the machine from Belshaw in good condition and is responsible for its safe delivery For your protection inspect the machine to see that no parts are bent scratched or otherwise damaged If any damage has occurred in shipping file a freight claim with the shipping company immediately EQUIPMENT RECORD Please provide the information below when you correspond with us about your machine Purchased by Installed by Date of Installation Model number Serial number 0103 MN 1316EN Belshaw Bros Inc 1750 22nd Avenue South Seattle WA 98144 4590 Phone 206 322 5474 Fax 206 322 5425 Toll Free 800 578 2547 Email service belshaw com http www belshaw com Contents 1 Installation 1 2 Operation 5 Melting and Filling 5 Filtering 7 3 Cleaning 10 4 Troubleshooting 12 5 _Parts List 15 EZ18 2000 Shortening Melter Assembly 120V 16 EZ18 2001 Shortening Melter Assembly 240V 18 EZ24 2000 Shortening Melter Assembly 120V 20 EZ24 2001 Shortening Melter Assembly 240V 22 EZ34 2000 Shortening Melter Assembly 120V 24 EZ34 2001 Shortening Melter Assembly 240V 26 EZ24 34 1000 Heater H
3. 30 Td 3SVHd 1 ZLYJH 09 06 10 807 Alddns YIMOd Mala 13084 402 81 VAIN A OvZ MOOOZ LNANS13 23 92 1006 ONILV3H 1 0002 6 0 2000 223 1002 273 530 ON ATBW3sSv NOU V IO MOVIE SLAM N3349 t N id 3LV3H 5474 e Fax 206 322 322 WA 98144 e Phone 206 Seattle Inc e 1750 227 Ave S Belshaw Bros 5425 32 EZ Melt Model EZ18 EZ24 EZ34 MN 1316EN
4. SONG MVHS 38 NO 002 823 NO 00024 2073 NO 000 3 1 1835 SL MN S 3svHd 1 Z1M3H 09 06 10A 021 Viva TOOL ANIHOVW GOL lNIOP S1O3NNOOSIQ WIND ATINA 3SN 4 206 01 1915083701 135 ASVHd ZLYSH 09 05 170A 021 AlddhS H3MOd LOS 902 61 VAIN 3061 MOOSL LN3NW313 SNILV3H 9100 73 0002 lt 73 LN3A3T3 SNILV3H 1000 273 0002 4223 NOU dl49S30 ON Lad ATHW3SSV NOLLV I8 V L 32v 18 2 N3349 HOLIMS 10043 QJOO N3MOd AI8W3SSV 8040 2623 55 ON M VOZ AOZi HOLOViNOO 19000 419 902 571 VW3N LINN 1900 7523 au VW3N HOLIMS 1004 1900 924 ZH 09 AOZL SOLOW dWNd 09 00 5 8900 0063 1 1 3104 3 11501 8000 819 AQT LN3A3T3 H3lV3H avi 335 LIOA GZ L LO lld 2000 11d OZ 1540 HOLIMS 319901 v 000 vc9 ei OE 450530 ON lavd E 30 N3349 ME 3LIHM N33H9 7
5. e Seattle WA 98144 e Phone 206 322 5474 e Fax 206 322 5425 EZ Melt Model EZ18 EZ24 EZ34 MN 1316EN 7 WARNING Thoroughly clean and dry the floor if shortening water or other materials are spilled Materials spilled on the floor may cause serious injury and loss of life 11 After you have rinsed all the loose particles out of the fryer kettle release the foot pedal 12 After the shortening has drained out of the fryer kettle and through the EZ Melt filter close the drain valve 13 Turn the EZ Melt off Make sure that both the HEAT and PUMP switches are in the OFF position 14 Disconnect the rinsing hose assembly Hold the two ends of the hose up so shortening does not drip out Hang the hose vertically over a pan so shortening will drip into the Figure 2 8 Rinsing Hose pan 15 Bring the supply hose back to the EZ Melt holding the two ends of the hose up so shortening does not drip out 7 Position the EZ Melt so the filter is directly under the drain in the fryer kettle 8 Reachunder the table and slowly open the 16 Securely attach the supply hose to the hose fryer s drain valve connector Make sure the outlet nozzle is 9 Move the HEAT and PUMP switches of the securely mounted to the fryer with the EZ Melt to the ON position opening inside the kettle 10 Hold the insulated handle of the hose 17 Move the HEAT and PUMP switches to the Direct the nozzle into the fryer kettle Press
6. 3 1 EZ24 0503 FILTER HOLDER WLDT 4 1 EZ24 0504 CUBE MELTER ASSY 5 1 EZ24 1001 MOTOR ENCLOSURE ASSY 240V 6 1 EZ6 0507 TUBE ASSY BACK SUPPLY 1 EZ6 0510 TUBE ASSY FRONT ASSY 7 1 SF100 0503 RINSING HOSE ASSY 8 1 5 100 0002 FILTER BAG 9 1 SM100 0507RH HOSE SUPPLY ASSY RH 1 SM100 0507LH HOSE SUPPLY ASSY LH 1 5 100 0510 HOSE SUPPLY ASSY 1 EZ24 0505 HOSE NOZEL ASSY 10 1 EZ24 0017 SIDE SPLASH GUARD 11 1 EZ24 0016 LABEL EZ24 NAME PLATE 12 3 618 0116 LABEL CAUTION HOT 13 1 0158 DATA PLATE 14 3 990 0651 WIRE HOLDER 1 2 Belshaw Bros Inc e 1750 22 Ave S e Seattle WA 98144 gt Phone 206 322 5474 e Fax 206 322 5425 22 MN 1316EN EZ Melt Model EZ18 EZ24 EZ34 FIGURE 5 4 5224 2001 SHORTENING MELTER ASSEMBLY 240V NdIA NV 1d 1 Belshaw Bros Inc e 1750 22 Ave S e Seattle WA 98144 gt Phone 206 322 5474 e Fax 206 322 5425 23 MN 1316EN EZ Melt Model EZ18 EZ24 EZ34 PARTS LIST 5 5 5234 2000 SHORTENING MELTER ASSEMBLY 120V BILL OF MATERIAL ITEM PARTNO DESCRIPTION FASTENERS 1 1 EZ34 0500 Kettle Frame WLDT ITEM QTY DESCRIPTION 2 1 EZ34 0502 Kettle WLDT A 2 1 20 1 4 Tek Screw 3 1 EZ34 0503 Filter Holder WLDT 4 1 EZ34 0504 Cube Melter Assy 5 1 EZ34 1000 Motor Enclosure Assy 120v 6 1 EZ34 0505 Hose Nozzle Assy 7 1 EZ34 0027 Filter Bag 8 1 EZ34 0035 Side
7. Splash Guard 9 1 EZ34 0036 Label EZ34 Name Plate 10 3 618 0116 Label Caution Hot 11 1 0158 Data Plate 12 3 990 0651 Wire Holder 1 2 Belshaw Bros Inc e 1750 22 Ave 5 Seattle WA 98144 gt Phone 206 322 5474 e Fax 206 322 5425 24 MN 1316EN EZ Melt Model EZ18 EZ24 EZ34 FIGURE 5 5 5234 2000 SHORTENING MELTER ASSEMBLY 120V PLAN VIEW OF KETTLE a N EE 2 115355 lt E 1 DI 21 Belshaw Bros Inc e 1750 22 Ave S e Seattle WA 98144 e Phone 206 322 5474 gt Fax 206 322 5425 EZ Melt Model EZ18 EZ24 EZ34 MN 1316EN 25 PARTS LIST 5 6 5234 2001 SHORTENING MELTER ASSEMBLY 240V BILL OF MATERIAL ITEM PARTNO DESCRIPTION FASTENERS 1 1 EZ34 0500 Kettle Frame WLDT ITEM QTY DESCRIPTION 2 1 EZ34 0502 Kettle WLDT A 2 1 20 1 4 Tek Screw 3 1 EZ34 0503 Filter Holder WLDT 4 1 EZ34 0504 Cube Melter Assy 5 1 EZ34 1001 Motor Enclosure Assy 240v 6 1 EZ34 0505 Hose Nozzle Assy 7 1 EZ34 0027 Filter Bag 8 1 EZ34 0035 Side Splash Guard 9 1 EZ34 0036 Label EZ34 Name Plate 10 3 618 0116 Label Caution Hot 11 1 0158 Data Plate 12 3 990 0651 Wire Holder 1 2 Belshaw Bros Inc e 1750 227 Ave 5 Seattle WA 98144 gt Phone 206 322 5474 e Fax 206 322 5425 26 MN 1316EN EZ Melt Model EZ18 EZ24 EZ34 FIGURE 5 6 234 2001 SHORTENING MELTER ASSEMBLY 240V PLAN VIEW OF KETTLE
8. ring 4 Position the shortening filter assembly on te the EZ Melt kettle The edge of the kettle 1 Turn the fryer off Allow the shortening to has one or two sets of holes in it Use the cool to 130 F 54 set of holes that is farther from the heater head When two of the filter frame s pins rest in these holes the filter assembly rests horizontally on the end of the kettle See Hot shortening may cause serious injury Ee 2 Turn EZ Melt off Make sure that both the HEAT and PUMP switches are in the OFF position 3 Make sure that the top of the cube melter is exposed lt shortening level is here or below Bottom of drain fryer kettle Figure 2 7 Positioning the Filter Assembly Figure 2 6 When to Drain the Fryer for Filtering 5 Disconnect the supply hose from the hose If connector Hold the two ends of the hose up shortening so shortening does not drip out Hang hose level is here vertically over a pan so the shortening will or below drip into the pan drain fryer y 6 Attach the rinsing hose securely to the hose connector See Figure 2 8 Figure 2 6A EZ 34 ONLY When to Drain the Fryer When you begin to drain the fryer the shortening in the EZ Melt must be shallow enough for the top of the cube melter to be exposed If the shortening is deeper it might overflow when you drain the fryer thus causing burns or other serious injury Belshaw Bros Inc e 1750 22 Ave S
9. the drain tube and soak it in warm water to help release the clogged shortening The pickup tube is clogged with residue Remove the pickup tube and clean it THE PUMP MOTOR WILL NOT RUN Possible Causes What To Do The connection of the power cord to the power Make sure the power cord is fully plugged in to a source is faulty proper power source The circuit breaker has been tripped Press the reset button If the problem persists consult your Belshaw dealer or call Belshaw Belshaw Bros Inc e 1750 227 Ave 5 Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 5425 EZ Melt Model EZ18 EZ24 EZ34 MN 1316EN 13 This page has been left blank intentionally Belshaw Bros Inc e 1750 22 Ave S e Seattle WA 98144 gt Phone 206 322 5474 e Fax 206 322 5425 14 MN 1316EN EZ Melt Model EZ18 224 4 5 The following pages contain current lists of the parts that make up the EZ18 EZ24 and EZ34 models Each list refers to an exploded view assembly drawing You can use the parts lists and assembly drawings as a reference to order replacement parts When ordering replacement parts please provide the model number and serial number along with the correct electrical information about your equipment Some of the part numbers vary according to the voltage phase cycle and serial number of the machine IMPORTANT The parts lists and assembly drawings are meant as guides We cannot provide lists and drawin
10. the element e Pack solid shortening tightly around the heating element and bulbs Do not leave any air spaces Cover the heating element at least 27 5 cm See Figure 2 1 Air spaces can cause the shortening to overheat and catch on fire 2 Install the cube melter in the kettle opposite the heater head Push the cube melter through Figure 2 3 Installing the Cube Melter 3 Position the EZ Melt near the fryer 4 Install the supply hose Follow these steps the shortening so its legs rest on the bottom a Attach the hose to the pump outlet by of the kettle See Figures 2 2 amp 2 3 hand tightening the hose connector b Mount the nozzle of the hose on the edge Figure 2 1 Packing Solid Shortening in the of the fryer kettle with the opening Kettle inside the kettle Belshaw Bros Inc e 1750 227 Ave 5 Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 5425 EZ Melt Model EZ18 EZ24 EZ34 MN 1316EN 5 Make sure that the HEAT and PUMP switches are in the OFF position Connect the EZ Melt to the power source To avoid damaging the heating element make sure it is completely covered with shortening before you turn the heater on 6 Turn the machine on using the HEAT switch When the heat is on the heating element melts shortening at 200 F 93 C The heat must also be on to operate the pump 7 Turn the pump on using the PUMP switch 8 When you want to supply shorteni
11. 5425 EZ Melt Model EZ18 EZ24 EZ34 MN 1316EN 17 PARTS LIST 5 2 EZ18 2001 SHORTENING MELTER ASSEMBLY 240V BILL OF MATERIAL ITEM PARTNO DESCRIPTION FASTENERS 1 EZ18 0500 Kettle Frame WLDT ITEM QTY DESCRIPTION 2 EZ18 0502 Kettle WLDT A 2 20 Tek Screw 3 EZ18 0503 Filter Holder WLDT 4 EZ18 0504 Cube Melter Assy 5 EZ24 1001 Motor Enclosure Assy 240v 6 EZ6 0507 Tube Assy Back Supply EZ6 0510 Tube Assy Front Assy 7 SF100 0503 Rinsing Hose Assy 8 SM100 0002 Filter Bag on on on on i 9 SM100 0507RH Supply Assy RH SM100 0507LH Hose Supply Assy LH SM100 0510 Hose Supply Assy EZ18 0505 Hose Nozzle Assy 10 EZ18 0011 Side Splash Guard 11 EZ18 0016 Label EZ18 Name Plate 12 618 0116 Label Caution Hot 13 0158 Data Plate 14 990 0651 Wire Holder 1 2 Belshaw Bros Inc e 1750 22 Ave S e Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 5425 18 MN 1316EN EZ Melt Model EZ18 EZ24 EZ34 FIGURE 5 2 5218 2001 SHORTENING MELTER ASSEMBLY 240V PLAN VIEW OF KETTLE VIEW A A Belshaw Bros Inc e 1750 22 Ave S e Seattle WA 98144 gt Phone 206 322 5474 e Fax 206 322 5425 EZ Melt Model EZ18 EZ24 EZ34 MN 1316EN 19 PARTS LIST 5 3 EZ24 2000 SHORTENING MELTER ASSEMBLY 120V BILL OF MATERIAL QTY PART NO ITEM OQ N 10 11 12 13 14 on o
12. H31V3H Belshaw Bros Inc 1750 2274 Ave S e Seattle WA 98144 e Phone 206 322 5474 gt Fax 206 322 5425 31 MN 1316EN EZ Melt Model EZ18 EZ24 EZ34 218 4003 i 30 6 S 66 22 11 idv 00 8173 gue ug SVL 335 ON Tags 98 Hd ZH 09 06 0 023 9 2 8123 G M 56 ONI SONG 8 31vG NOISA38 NO 0060 r Z3 NO 0024 NO 002 28123 SS3J8W N TIYIS 601 56 Wu EC 81 3SvHd 1 2143 09 06 LIOA 062 802 Vivd 1001 3NIHOV 2 601 ASN ANIOF S103NNOOS QO darvInsNi ATINA ISN 135 191508301 01 220 ON 2 lt 4 lt SALON ee HOLIMS 1004 ATBW3SSV VO ONOO 6060 4623 55 VW3N L31NI 402 9 2900 4673 WAN HOLMS 1004 1900 923 ZH 09 08 A 0 061 0 SOLON dnd 9700 00148 TOXLNOO LIWN IH 5900 0063 3104 LVLSOWYSHL 8000 819 2 0002 1 343213 H3LV3H vl 335 MV310 052 LHOM 1014 1000 1314 OZ 1544 HOLMS 319901 0 9 534 ON Lued 5 E
13. ON position Press the foot pedal to supply the foot pedal and rinse the kettle with filtered shortening to the fryer shortening Do not let shortening splash out 18 Before you filter shortening again empty the of the kettle EZ Melt filter Follow these steps a Allow the filter assembly to cool to the touch To avoid burning yourself never hold or b Lift off the filter assembly holding it by touch the metal portion of the nozzle while the frame the machine is in use Wear protective c Invert the filter assembly over a sink or gloves garbage can and shake the sediment off of it DO NOT rinse the filter Belshaw Bros Inc e 1750 227 Ave 5 Seattle WA 98144 gt Phone 206 322 5474 e Fax 206 322 5425 8 MN 1316EN EZ Melt Model EZ18 EZ24 EZ34 WARNING Rinsing the filter could cause water to drop into the kettle Hot shortening could spatter and cause serious injury d Put the filter assembly back on the EZ Melt To order replacement filters for your EZ Melt call Belshaw Belshaw Bros Inc e 1750 227 Ave 5 Seattle WA 98144 gt Phone 206 322 5474 e Fax 206 322 5425 EZ Melt Model EZ18 EZ24 EZ34 MN 1316EN Cleaning 3 Clean the EZ Melt after every use Follow these steps 1 Turn on the heat and the pump Thoroughly clean and dry the floor if 2 Press the foot pedal to pump shortening out shortening water or other materials are of the EZ Melt and into a metal container or spille
14. d Materials spilled on the floor may fryer kettle cause serious injury and loss of life 3 When you cannot pump any more shortening out of the EZ Melt release the foot pedal 7 Remove the cube melter Loosen the two fasteners at the back of the 4 Disconnect the EZ Melt from the power heater head lift it off the kettle and place it source in a clean safe place foot valve and 5 Allow the shortening in the EZ Melt kettle cord will unsnap from the frame See Figure 3 1 to cool to 115 F 46 C Hot shortening can cause serious injury 6 Clean the EZ Melt filter Follow these steps a Allow the filter assembly to cool to the touch b Lift off the filter assembly holding it by the frame c Invert the filter assembly over a sink or garbage can and shake the sediment off of it d Unsnap the filter to remove it from the filter frame e Rinse the remaining shortening and crumbs off of the filter Figure 3 1 Removing the Heater Head Place heater head as shown above so no damage is done to the element Belshaw Bros Inc e 1750 22 Ave S e Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 5425 10 MN 1316EN EZ Melt Model EZ18 EZ24 EZ34 WARNING Do not touch the heating element It is very hot and will burn you 11 Remove the kettle from the frame You must remove it from the rear 12 Pour any shortening remaining in the kettle into a metal container If it
15. d spray you resulting in serious burns Also shortening could get on the floor possibly causing slips falls injury burns or even death Make sure that the system and the shortening are cool before attempting any adjustments or repairs If you do not you may be burned Be careful never to get shortening water or other materials on the floor If anything does get spilled on the floor mop it up immediately If you do not someone could slip or fall be burned or injured or even die To avoid damaging the EZ Melt never use force to assemble disassemble operate clean or maintain it To avoid electrocution make sure that the power cord is not frayed or cracked and that it does not pass through any water or shortening Make sure that the power cord is routed so that no one will trip over it Belshaw Bros Inc e 1750 227 Ave 5 Seattle WA 98144 gt Phone 206 322 5474 e Fax 206 322 5425 EZ Melt Model EZ18 EZ24 EZ34 MN 1316EN V Installation To help familiarize you with the major parts of your EZ Melt model EZ18 EZ24 or EZ34 please study the photographs below handle heater head filter assembly kettle casters foot pedal Figure 1 1 Front View Belshaw Bros Inc e 1750 22 Ave S gt Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 5425 EZ Melt Model EZ18 EZ24 EZ34 MN 1316EN 1 hose connector heater head filter assembly power cord kettle frame with ca
16. ead Assembly 28 6 _Appendix 30 Wiring Diagram EZ18 4002 120V 50 60 Hz 1 Ph Insert Wiring Diagram EZ18 4003 208 240V 50 60 Hz 1 Ph Insert Belshaw Bros Inc gt 1750 22 Ave S e Seattle WA 98144 gt Phone 206 322 5474 e Fax 206 322 5425 EZ Melt Model EZ18 EZ24 EZ34 MN 1316EN iii Figures 1 1 Front View 1 1 2 Side View 2 1 3 Top View Heater Head 2 1 4 Heater Head 3 1 5 Elements amp Kettle 3 2 1 Packing Solid Shortening in the Kettle b 2 2 Cube Melter 5 2 3 Installing the Cube Meter 5 2 4 When to Add a Cube of Shortening 6 2 4A When to Add a Cube of Shortening EZ 34 Only 6 2 5 Positioning the Filter Frame for Melting 6 2 6 When to Drain the Fryer 7 2 6 When to Drain the Fryer 2 34 Only 7 2 7 Positioning the Filter Assembly for Filtering 7 2 8 Rinsing Hose 8 3 1 Removing the Heater Head 10 5 1 EZ18 2000 Shortening Melter Assembly 120V 17 5 2 EZ18 2001 Shortening Melter Assembly 240V 19 5 3 EZ24 2000 Shortening Melter Assembly 120V 21 5 4 EZ24 2001 Shortening Melter Assembly 240V 23 5 5 EZ34 2000 Shortening Melter Assembly 120V 25 5 6 EZ34 2001 Shortening Melter Assembly 240V 27 5 7 EZ24 34 1000 Heater Head Assembly 29 Belshaw Bros Inc e 1750 22 Ave S e Seattle WA 98144 gt Phone 206 322 5474 e Fax 206 322 5425 iv MN 1316EN EZ Melt Model EZ18 EZ24 EZ34 The EZ Melt Fill and Filter models EZ18 EZ24 and EZ34 are designed to be used with Belshaw fry
17. ers It performs four functions e It melts shortening e It holds shortening gt It supplies shortening to the fryer kettle e It filters used shortening for re use It is not designed to perform any other functions The EZ Melt Fill and Filter uses electrical elements to melt shortening The EZ Melt moves around on casters It is meant to be used on the floor The operator of the EZ Melt is expected to behave safely and to read this manual and follow its instructions and warnings Study the instructions and warnings in this manual carefully A thorough understanding of how to install maintain and safely operate the EZ Melt Fill and Filter will prevent production delays and injuries To use the EZ Melt safely heed the following warnings and all other warnings that appear in this manual e Make sure all hose connections are tight If you do not you may be sprayed with hot shortening This could result in serious burns e Make sure no water gets into the shortening Water causes hot shortening to spatter which could cause serious burns Preface Make sure the EZ Melt kettle has enough room in it before draining shortening from the fryer If you do not shortening may overflow the kettle and get on the floor possibly causing slips falls injury burns or even death Make sure the nozzle of the supply hose is securely mounted on the side of the fryer before turning on the pump If you do not hot shortening coul
18. gs for every possible configuration of the EZ Melt models Parts Lists Belshaw Bros Inc e 1750 22 Ave S e Seattle WA 98144 gt Phone 206 322 5474 e Fax 206 322 5425 EZ Melt Model EZ18 EZ24 EZ34 MN 1316EN PARTS LIST 5 1 5218 2000 SHORTENING MELTER ASSEMBLY 120V BILL OF MATERIAL ITEM PARTNO DESCRIPTION FASTENERS 1 EZ18 0500 Kettle Frame WLDT ITEM QTY DESCRIPTION 2 EZ18 0502 Kettle WLDT A 2 20 Tek Screw 3 EZ18 0503 Filter Holder WLDT 4 EZ18 0504 Cube Melter Assy 5 EZ24 1000 Motor Enclosure Assy 120v 6 EZ6 0507 Tube Assy Back Supply EZ6 0510 Tube Assy Front Assy 7 SF100 0503 Rinsing Hose Assy 8 SM100 0002 Filter Bag on on on on i 9 SM100 0507RH Supply Assy RH SM100 0507LH Hose Supply Assy LH SM100 0510 Hose Supply Assy EZ18 0505 Hose Nozzle Assy 10 EZ18 0011 Side Splash Guard 11 EZ24 0016 Label EZ18 Name Plate 12 618 0116 Label Caution Hot 13 0158 Data Plate 14 990 0651 Wire Holder 1 2 Belshaw Bros Inc e 1750 22 Ave S e Seattle WA 98144 e Phone 206 322 5474 e Fax 206 322 5425 16 MN 1316EN EZ Melt Model EZ18 EZ24 EZ34 FIGURE 5 1 EZ18 2000 SHORTENING MELTER ASSEMBLY 120V PLAN VIEW OF KETTLE 8 ra TO FLOOR VIEW A A Belshaw Bros Inc e 1750 22 Ave S e Seattle WA 98144 gt Phone 206 322 5474 e Fax 206 322
19. is too heavy or awkward for you to lift by yourself get someone to help you Thoroughly clean and dry the floor if shortening water or other materials are spilled Materials spilled on the floor may cause serious injury and loss of life 13 Scrape out any residue and discard it 14 Wash the kettle the cube melter and the filter frame with warm soapy water 15 Dry all the parts completely The kettle and all other parts must be completely dry before you use the EZ Melt again Moisture on parts causes hot shortening to spatter which may cause serious injury 16 Re assemble the EZ Melt Belshaw Bros Inc e 1750 227 Ave 5 Seattle WA 98144 e Phone 206 322 5474 e Fax 206 322 5425 EZ Melt Model EZ18 EZ24 EZ34 MN 1316EN 11 Troubleshooting This section is designed as an aid in trouble For factory service call us for a return goods shooting not as a substitute for a qualified authorization Then send your machine to us technician You may encounter a problem with freight prepaid with your instructions for your EZ Melt that is not covered in this section service your phone number and the name of the or you may try the remedies suggested here and person for us to contact when we have made a find that they do not correct the problem In cost estimate In most cases the machine can be either case feel free to call Belshaw Bros at shipped back freight collect within five days 206 322 5474 O
20. n on i EZ24 0500 EZ24 0502 EZ24 0503 EZ24 0504 EZ24 1000 EZ6 0507 EZ6 0510 SF 100 0503 SM100 0002 SM100 0507RH SM100 0507LH SM100 0510 EZ24 0505 EZ24 0017 EZ24 0016 618 0116 0158 990 0651 DESCRIPTION FASTENERS Kettle Frame WLDT ITEM QTY DESCRIPTION Kettle WLDT A 2 14 20 X 4 Tek Screw Filter Holder WLDT Cube Melter Assy Motor Enclosure Assy 120v Tube Assy Back Supply Tube Assy Front Assy Rinsing Hose Assy Filter Bag Hose Supply Assy RH Hose Supply Assy LH Hose Supply Assy Hose Nozzle Assy Side Splash Guard Label EZ24 Name Plate Label Caution Hot Data Plate Wire Holder 1 2 Belshaw Bros Inc e 1750 22 Ave S e Seattle WA 98144 e Phone 206 322 5474 e Fax 206 322 5425 20 MN 1316EN EZ Melt Model EZ18 EZ24 EZ34 FIGURE 5 3 224 2000 SHORTENING MELTER ASSEMBLY 120V PLAN VIEW OF KETTLE s 7 Nu o O 5 E LL N e B EE lt 2 Sed SS Y 7 x MON 1274 WE NW 2 Ba lt 11 18 Belshaw Bros Inc e 1750 227 Ave S gt Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 5425 EZ Melt Model EZ18 EZ24 EZ34 MN 1316EN 21 PARTS LIST 5 4 EZ24 2001 SHORTENING MELTER ASSEMBLY 240V BILL OF MATERIAL ITEM QTY PARTNO DESCRIPTION FASTENERS 1 1 EZ24 0500 KETTLE FRAME WLDT ITEM QTY DESCRIPTION 2 1 EZ24 0502 KETTLE WLDT A 2 20 V4 SCREW
21. ne of our customer support representatives will be happy to help you When you call please specify the following To avoid down time call us to see whether we have a machine we can loan to you while your machine is being serviced The model number of the machine Ship machines in need of servicing to e The serial number of the machine Belshaw Bros e The voltage phase and hertz cycle of 1750 22nd Ave S the machine Seattle WA 98144 USA Following is a troubleshooting chart to help you CAUTION identify and solve some basic problems If you perform repairs yourself or have them performed by anyone other than Belshaw Bros or a service technician authorized by Disconnect the machine from the power Belshaw Bros you do so at your own risk source before disassembling repairing or wiring Belshaw Bros Inc e 1750 22 Ave S e Seattle WA 98144 e Phone 206 322 5474 gt Fax 206 322 5425 12 MN 1316EN EZ Melt Model EZ18 EZ24 EZ34 THE SHORTENING DOES NOT FLOW FREELY THROUGH THE FILTER SYSTEM Possible Causes What To Do The hose is crimped Straighten the hose To avoid being burned before doing any of the following turn off the EZ Melt and allow the shortening to cool The hose is clogged with shortening Soak the hose in warm water to help release the clogged shortening Hang it up and let it dry before you use it again The drain tube is clogged with solid shortening Remove
22. ng to the fryer press the foot pedal To avoid burning yourself never touch the nozzle while the machine is in use 9 When the fryer has enough shortening in it release the foot pedal 10 As needed add shortening to the kettle one cube at a time Always add a cube if the shortening level drops to the tops of the legs of the cube melter See Figure 2 4 amp 2 4A IF SIDE OF SHORTENING CUBE LEVEL IS MELTER HERE OR BELOW ADD ONE CUBE OF gt SHORTENING BOTTOM OF KETTLE Y Figure 2 4 When to Add a Cube of Shortening SIDE OF IF SHORTENING CUBE LEVEL IS HERE MELTER OR BELOW ADD ONE CUBE OF SHORTENING BOTTOM OF KETTLE Y Figure 2 4A EZ34 ONLY When to Add a Cube of Shortening To add a cube of shortening follow these steps 1 Position the filter assembly so you can add shortening The edge of the kettle has one or two sets of holes in it Use the set of holes that is nearer to the heater head When two of the filter frame s pins rest in these holes the filter assembly hangs vertically See Figure 2 5 2 CH p Figure 2 5 Positioning the Filter Frame for Melting b Place a solid cube of shortening on the cube melter Let one cube melt and be pumped out before adding another cube Do not overload the EZ Melt Belshaw Bros Inc e 1750 22 Ave S e Seattle WA 98144 gt Phone 206 322 5474 e Fax 206 322 5425 6 MN 1316EN EZ Melt Model EZ18 EZ24 EZ34 Fil
23. sters cube melter foot pedal Figure 1 2 Side View heating element kettle hose connector supply hose Figure 1 3 Top View Heater Head Belshaw Bros Inc e 1750 22 Ave S e Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 5425 2 MN 1316EN EZ Melt Model EZ18 EZ24 EZ34 Reset button Pump switch with pilot light Bleeder Pickup tube Heating element kettle Figure 1 5 Elements and kettle Belshaw Bros Inc gt 1750 22 Ave 5 gt Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 5425 EZ Melt Model EZ18 EZ24 4 MN 1316EN 3 Thoroughly clean your EZ Melt before using it Refer to Section 3 Cleaning for cleaning instructions Moisture causes hot shortening to spatter which may cause serious injury Thoroughly dry the kettle and any other parts you wash To avoid electrocuting yourself or damaging the EZ Melt never allow water steam cleaning solution or other liquid to enter the heater head Make sure that the power requirements of the EZ Melt shown on the data plate match your power source Belshaw Bros Inc e 1750 22 Ave S e Seattle WA 98144 gt Phone 206 322 5474 e Fax 206 322 5425 4 MN 1316EN EZ Melt Model EZ18 224 4 2 Operation Melting and Filling 1 Completely cover the heating element with shortening There are two ways to do this e Pre melt some shortening in a pan on the stove and pour it into the kettle to cover
Download Pdf Manuals
Related Search