Beckett CF1000 User's Manual
Contents
1. AWARNING Potential for Fire Smoke and Asphyxiation Hazards P Incorrect installation adjustment or misuse of this burner could result in death severe personal injury or substantial property damage To the Homeowner or Equipment Owner e Please read and carefully follow all instructions provided inthis manual regarding yourresponsibilities in caring for your heating equipment e Contact a professional qualified service agency for installation start up or service work e Save this manual for future reference Form 6104 BCF10 R06 To the Professional Qualified Installer or Service Agency Please read and carefully follow all instructions provided in this manual before installing starting or servicing this burner or heating system The Installation must be made in accordance with all state and local codes having jurisdiction Form 6104 BCF10 R06 Before you begin The following resources will give you addional information for your installation We suggest that you consult these resources whenever possible Pay particular attention to the appliance manufacturer s instructions Appliance manufacturer s instructions Always follow the appliance manufacturer s instructions for burner installation equipment and set up 1 800 OIL BURN Beckett s technical services hot line www beckettcorp com Beckett s website Table of Contents General Information cece ccccccce ccs cccctccscseseesecssescecs2. Safety Warnings contained within this instruction manual Keep this manual for your records and provide it to your qualified service agency for use in professionally setting up and maintaining your oil burner Your Beckett burner will provide years of efficient opera tion if it is professionally installed and maintained by a qualified service technician If at any time the burner does not appear to be operating properly Immediately contact your qualified service agency for consultation We recommend annual inspection service of your oil heating system by a qualified service agency Hazard definitions Indicates an imminently AXDANGER hazardous situation which if not avoided will result in death serious injury or property damage Indicates a potentially hazardous situation which if not avoided could result in death severe personal injury and or substantial property damage Indicates a potentially hazardous situation which if not avoided may result in person al injury or property damage Intended to bring special attention to information but not related to personal injury or property damage General Model Information _ Model XX Series Fuel Burner SERIAL NUMBER Serial Number Including Date Code ak ALN Rating Information gt Control Circ 120V 60Hz 4 58 Motor Circ 120V 60Hz 4 0A Approval Agency Symbols gt ustep FUEL BURNER For use
3. 2 80 3 07 335 3 91 4 47 5 04 5 59 BE 6 71 727 7 83 8 39 8 2 45 2 76 3 06 515 3 67 4 29 4 90 2 65 2 98 3 46 3 90 3 54 4 33 3 64 3 90 5 20 4 63 6 06 5 29 5 9 4 95 5 66 6 36 580 663 7 46 8 29 9 12 995 6 12 7 28 704 8 60 9 26 9 92 7 35 7 96 Form 6104 BCF10 R06 e The fuel unit nozzle port pressure is factory set at 300 psig Some original equipment manufacturer burner applications may call for a lower pressure to obtain a required firing rate Do not change this pressure unless directed to do so by the appliance manufacturer Li Vent system e The flue gas venting system must be in good condition and must comply with all applicable codes LJ Electrical supply e Verify that the power connections available are correct for the burner All power must be supplied through fused dis connect switches LI Verify burner components e Burner box Model CF1000 e Air tube assembly e Mounting flange kit e Pedestal mounting assembly kit recommended e Oil nozzle per Table 1 Only 45 to 70 solid pattern nozzles are recommend
4. Install By pass Plug with 1 Pipe System e The burner is shipped without the by pass plug in stalled e Intall the by pass plug in two pipe oil supply systems ONLY e Use a two pipe system one pipe system with by pass loop or remove the by pass plug when using with a one pipe system and no by pass loop Figure 7 Burner installed in appliance front Y 1403 LY Oil supply return lines Install the oil tank and oil lines in accordance with all applicable state and local codes Size the oil supply and return lines using the guidelines given in the fuel unit literature included in the literature envelope Oil line flow rate will equal the burner rate for one pipe systems For two pipe systems refer to Table 3 for the fuel unit gear set capacity the rate at which fuel is recirculated when connected to a two pipe system Size two pipe oil lines based on this flow rate Use continuous lengths of heavy wall copper tubing routed under the floor where possible Do not attach fuel lines to the appliance or to floor joists if possible This will reduce vibration and noise transmission problems Install an oil filter sized to handle the fuel unit gearset flow capacity Table 3 for two pipe systems Size the filter for the firing rate for one pipe systems Locate the filter immediately adjacent to the burner fuel unit Install two high quality shut off valves in accessible locations on the oil supply line Locate one valve close to t
5. LJ Clearances e With the burner installed in the appliance there must be adequate space in front of and on the sides of the burner to allow access and operation Verify that the clearance di mensions comply with all local codes and with the appli ance manufacturer s recommendations Li Fuel supply e The fuel supply piping and tank must provide 1 or 2 fuel oil at pressure or vacuum conditions suitable for the fuel unit oil pump on the burner Refer to fuel unit literature in the literature envelope in the burner carton to verify allow able suction pressure Oil Supply Pressure Con trol Required Damage to the pump filter or other compo nent seals could cause possible oil leakage and potential fire hazard e The oil supply inlet pressure to the fuel unit cannot ex ceed 3 psig e Do NOT install valves in return line Ensure that a pressure limiting device is installed in ac cordance with the latest edition of the NFPA 31 If fuel supply is level with or higher than fuel unit e When the fuel unit is not required to lift the oil the instal lation is usually suitable for either a one pipe or two pipe oil system The oil pressure at the inlet of the fuel unit must not exceed 3 psig e See Figure 8 for one pipe fuel supply installations See Figure 9 for two pipe fuel supply installations If fuel supply is below the fuel unit e Use a two pipe oil system when the fuel unit must lift the oil more than 8 fee
6. R06 Figure 8 One pipe oil flow with B pump 300 psig Figure 9 Two pipe oil flow with B pump G 300 psig 300 psig Legend g Inlet port k Return line to oil tank p Air bleed valve a Return port b Nozzle port c Oil valve d Nozzle amp adapter e Nozzle pressure The fuel unit nozzle port pressure is factory set at 300 psig Some original equipment manufacturer burner applications may call for a lower pressure to obtain a required firing rate Do not change this pressure unless directed to do so by the appliance manufacturer 11 Wire the burner R7184 Electrical Shock Hazard Electrical shock can cause severe personal in jury or death Disconnect electrical power before installing or servic ing the burner e Provide ground wiring to the burner metal control en closures and accessories This may also be required to aid proper control system operation e Perform all wiring in compliance with the National Electric Code ANSI NFPA 70 Canada CSA C22 1 Do Not Bypass Safety Controls Tampering with or bypassing safety controls could lead to equipment malfunction and result in asphyxiation explosion or fire e Safety controls are designed and installed to provide protection Do not tamper with or bypass any safety control e Ifa safety control is not functioning properly shut off all main electrical power and fuel supply to the burner and call a qualified service agen
7. SUBJECTED TO MISUSE NEGLECT OR ACCIDENT NOR DOES THIS WARRANTY APPLY UNLESS THE PRODUCT COVERED BY IT IS PROPERLY INSTALLED BY A QUALIFIED COMPETENT TECHNICIAN WHO IS LICENSED WHERE STATE AND LOCAL CODES REQUIRE AND WHO IS EXPERIENCED IN MAKING SUCH INSTALLATIONS IN ACCORDANCE WITH THE LATEST EDITION OF NFPA NO 31 OF THE NATIONAL FIRE PROTECTION ASSOCIATION THE LATEST EDITION OF THE NATIONAL FUEL GAS CODE NFPA NO 54 AND IN ACCORDANCE WITH ALL APPLICABLE LOCAL STATE AND NATIONAL CODES HAVING JURISDICTIONAL AUTHORITY Equipment which is defective in material or workmanship and within the warranty period may be returned for credit as follows Beckett Burners Beckett branded major components and non Beckett branded major components that came as original equipment on a Beckett burner or were sold as a replacement part by Beckett should be returned freight prepaid to Beckett s home office Credit will be issued to the customer unless the returned equipment is determined by Beckett to be out of warranty or damaged by user in which case the equipment will be scrapped Note Beckett is not responsible for any labor cost for removal and replacement of equipment THIS WARRANTY IS LIMITED TO THE PRECISE TERMS SET FORTH ABOVE AND PROVIDES EXCLUSIVE REMEDIES EXPRESSLY IN LIEU OF ALL OTHER REMEDIES AND IN PARTICULAR THERE SHALL BE EXCLUDED THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN NO EVENT WILL BECKETT BE LIABL
8. appliance has warmed sufficiently 2 Visually check the flame The flame should not be dark orange or smoky If the flame appears to be smoking increase the amount of air by re adjusting the damper indicator to a higher number 3 Once the appliance has warmed the air setting can be checked and adjusted 4 Use combustion test instruments to adjust the burner a Adjust the air until a trace of smoke is achieved with CO level as high as possible lowest possible O Example 13 5 CO 2 5 O with a trace of smoke b Increase the air to reduce CO by 2 percentage points at a zero smoke level Increase O by 3 percentage points at a zero smoke level Example Reduce CO from 13 5 to 11 5 with zero smoke or increase O from 2 5 to 5 5 c This procedure provides a margin of reserve air to ac commodate variable conditions 5 Check the breech draft pressure against the appliance manufacturer s recommended setting typically 0 1 W C 6 Ifthe breech pressure is higher or lower than recommend ed level adjust the appliance breech damper to achieve the specified setting Recheck the smoke and CO levels Adjust burner air if necessary and tighten the air adjust ing plate screw securely Form 6104 BCF10 R06 Maintenance and Service Annual Professional Service Required Tampering with or making incorrect malfunction and result in asphyxia tion explosion or fire e Do not tamper with th
9. tion explosion or fire Contact a professional qualified service agency for the installation adjustment and service of your oil burning system Thereafter have your equipment adjusted and inspected at least annually to ensure reliable operation This work requires technical training trade experience licensing or certification in some states and the proper use of special combustion test instruments Please carefully read and comply with the following instructions e Never store or use gasoline or other flammable liquids or vapors near this burner or appliance e Never attempt to burn garbage or refuse in this appli ance e Never attempt to light the burner by throwing burning material into the appliance e Never attempt to burn any fuel not specified and ap proved for use in this burner e Never restrict the air inlet openings to the burner or the combustion air ventilation openings in the room Professional Installer Service Agency Responsibility Follow These Instructions Exactly Failure to follow these instructions could lead to equipment malfunc tion and result in asphyxiation explosion or fire e Please read all instructions before proceeding Follow all instructions completely This equipment must be installed adjusted and started by a qualified service agency that is experienced with all applicable codes and ordinances and responsible for the installation and commission of the equipment e The insta
10. 0 Mount flanges on air tUD S ccccccceeecceceeeeeeeeneeeeeeeeaeeeeeeeaeaeeeeseeeeeeseeeeeeessaeeeeesseaeeeseaeeeeeesaaeeeesessaeseeessaseeeesaaes 8 MOUNE aie WIS O DOUTO anse E E E E E asecetierance idea tieedadeeanmeceenecues 8 Mo ENOTI einn E EEE E E A E a EEEE EE E T AE E 8 Check Pie Tode oeie E ee ee E E E E ere A E emir ee eee ete 8 Install Nozzle Line Assembly ccccccsesecceesecceessecceucecsaueecseueecseueeesseeecsausecseuseessueeessaeeecssseeeessseeesueeesaeeeeseags 9 SE DIMENSION Eae E E saa etna ta ba eam omtaaiedn wieigtada eine ne eneauta ene easis 9 NASON BOON EE EE A A E T E EA AE A E EAE E POET P A T E E 10 Connect fuel lines o oo ccee cee cecsecscseseseecaecsesacsasuassessesaesaesassessacsecsecseeaesassecseciecseeaenesteeseea 10 11 FSU BY pass DIM GO air tateusaretriianaa tieeciunetiuls rane wuhddsanusbiietedea auld rine A dnisieneatatecestian 10 ISU ONY OS UT NS So aa sa pclae nceners cert E E EE E E N A 10 UIT TNIG BOW oaei E E E E vase dacsasessenaseencetsedteseenc sect ouaereasteee E 11 Wre Ne DUME cscs gate can a ncn E ees aes ccna catia cia can nd ees ede a esteem ees meet 12 Sequence Of OperatioOn Ty PIC ccccccccc cesses ccecscsecsecscsecsecsesecsesecsescaeceesecseeecsucaesessecaeeeseeseneeas 13 Prepare the burner for Start Up cccccccccccccccccccescesssecsecsessesessecsecsecaesecsecsecsecsecaeeseeeseeateaeeas 13 15 AUP CC ES eee E E E EEE E dees ina bauishinoe EE A E A E E 13 TA aE G
11. 14 under Initial air settings 2 Open the oil shut off valves in the oil supply and return line s to the burner 3 Set the thermostat or operating control to call for heat 4 Close the line switch to the burner The burner motor should start immediately 15 5 If the burner motor does not start reset the motor overload switch if so equipped and press the reset switch of the burner primary control Vent the fuel unit as soon as the burner motor starts rotating To vent LJ Attach a clear plastic tube to the air bleed valve Figure 8 or 9 as applies item p LJ Place the end of the tube in a container to catch the oil Then loosen the fuel unit air vent valve LJ Tighten the air vent valve after all air has been purged Q ZF burner stops during venting The burner primary control will lockout if flame is not established within its time limit This is typically 15 seconds for R7184B primary controls but may be less for other flame supervisory controls The burner may lockout several times during the period needed to purge all the air Press the red reset button for second during the prepurge cycle to extend air venting time L ZF burner stops after flame established e Additional venting is probably required Repeat the air venting procedure 7 Once flame is steady proceed to Set air adjusing plate 16 Li Set air adjusting plate Figure 12 1 Allow the burner to run until the
12. 90 21308 21268U 21401U 21638U 1273 7300 21719 Form 6104 BCF10 R06 Figure 13 Adjustable Mount ing Plates for CF 1000 Kit 51312 10 Kit 51629 x UV Form 6104 BCF10 R06 19 Limited Warranty Information Limited WARRANTY For Residential Commercial and Specialty Burners The R W BECKETT CORPORATION Beckett warrants to persons who purchase its Beckett burners from Beckett for resale or for incorporation into a product for resale Customers that its equipment is free from defects in material and workmanship under normal use and service for 60 months from the date of manufacture for Residential Burners and 18 months from the date of manufacture for Commercial and Specialty Burners Residential burner models include AF AFG AFI NX SF SR and SMG Commercial burner models include CF375 CF500 CF800 CF1400 CF2300A CF2500 CF3500A CG10 CG15 CG25 and CG50 Specialty burner models include ADC ADCP ARV SDC and SM The provisions of this warranty are extended to individual major burner components as follows a 60 months from date of manufacture for all Beckett branded major components except for 12 Vdc components b 18 months from date of manufacture for all non Beckett branded major components and Beckett branded 12 Vdc components Note Normal service items found to be defective upon receipt by the customer are covered by this warranty THIS WARRANTY DOES NOT EXTEND TO EQUIPMENT
13. E FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGE OF ANY NATURE Beckett neither assumes nor authorizes any person to assume for Beckett any other liability or obligation in connection with the sale of this equipment Beckett s liability and Customer s exclusive remedy being limited to credit as set forth above R W BECKETT CORPORATION P O Box 1289 Elyria Ohio 44036 Form No 61545 R72905 R W BECKETT CORPORATION U S A P O Box 1289 Elyria Ohio 44036 www beckettcorp com Canada R W Beckett Canada Ltd Unit 3 430 Laird Road Guelph Ontario N1G 3X Printed in U S A 12 2006 R W Beckett Corporation 20 Form 6104 BCF10 R06
14. IOIA cs gener E IE E EE ee Spe ns APE E E A A E E A N E E EE 13 Adjusting plate Assembly ccccceccccccssseeecceessceeceeueceeeaeseeeesaeeeceeeseaueeeeseaeeeeeuaueeeessaueeeessaaeeesessaaaeesessaeeeesaaaeeees 14 mia FNS AN DOSO e E E E E EEE ucumacecaceteesceedty 14 EEEE UAC E E E E A T AA EE EE EE A E E EA T 14 EPPC COn O aaa E E A E eedoadeaeminwee 15 Prepare the fuel unit for air venting cccccseeeccceececeeeeeeeeeeeeeeeeeesaeeeeeseeeeeseeeeessaeeessaeeeesaeeeessgeeeesaeeeesaneeesseeeeens 15 Siart the DUME seircean ET eee ap a aeia a Eaa A neien 15 16 SPUNE A Y AUN E E E santas oe amenainteaenetoon a uormeaeaes 15 Set air adjusting Plate eee cccccccessesceceeeaeeeeeeeeeseeeseeeeeeeeeeeseeeeeseeeeeeeeeseseeeeeeeesseeaeeeeeeesaeseeseeeeesseeaseeeessssaneeeeees 16 Maintenance and Service ccccccccccccccceecceeceeeeecaeeeeeeaeeeeeseeeeesaeeeeeeseeeeesseeessaaeeeesaeeeeeaas 17 PVA ll DN ICC uct ace teeesatee gat adanacc E E sued tases E O seeeionceacssentcue 17 Monthly maintenance cccccesccccsececeseeceesseceeusecceuseccsuseecsauseeeseeessueessegeeeseueeesseeesseeecssaeeessgeeessaeeesseueeesees 17 Replacement Past ccccccccccccccccccccsccsscsessscsecssssecsessecsecsessseseesaeseecaecausaecausaesausaesaesaesaassessaseassaees 18 19 METETA A Back Cover Form 6104 BCF10 R06 3 To the Owner Thank you for purchasing a Beckett burner for use with your heating appliance Please pay attention to the
15. ations in actual job conditions LI Install nozzle e See Figure 4 Install the oil nozzle in the nozzle adapter Use a 3 4 open end wrench to steady the nozzle adapter and a 5 8 open end wrench to turn the nozzle Tighten securely but do not over tighten e Check and adjust if necessary the critical dimensions P Q R and S shown in the drawing Verify that the oil tube assembly and electrodes are in good condition with no cracks or damage LJ Check electrodes Maintain Electrode Specifications Failure to properly maintain these specifications could cause ignition malfunction puff back of hot gases heavy smoke asphyxiation explosion and fire hazards e Adjust the electrode gap and position in relation to the nozzle to the specifications shown in Figure 4 LL e Check and adjust if necessary the critical dimensions P Q R and S shown in the drawing Verify that the oil tube assembly and electrodes are in good condition with no cracks or damage Form 6104 BCF10 R06 Figure 4 Nozzle and nozzle line assembly 1406 Li Install nozzle line assembly Insert the nozzle line assembly into the burner air tube as in Figure 5 See Figures 5 and 6 Assemble the adjusting plate assem bly per the instructions in the assembly packet Slide the secondary adjusting plate item f completely to the left on the indicator adjusting plate item e Finger tighten acorn nut c to secure the two plates together Slid
16. cy immediately Keep Service Access Cov ers Securely Installed These covers must be securely in place to prevent electrical shock damage from exter nal elements and protect against injury from moving parts e All covers or service access plates must be in place at all times except during maintenance and service e This applies to all controls panels enclosures switch es and guards or any component with a cover as part of its design Install the burner and all wiring in accordance with the National Electrical Code and all applicable local codes or requirements Wire the burner in compliance with all instructions provided by the appliance manufacturer Verify operation of all controls in accordance with the appliance manufacturer s guidelines See Figure 10 for a typical wiring diagram with R7184 oil primary for reference purposes only Professional Installation and Service Required Incorrect installation and mishandling of start up could lead to equipment malfunction and result in asphyxiation explosion or fire e This burner must be installed and prepared for start up by a qualified service technician who is trained and ex perienced in commercial oil burner system installation and operation e Do not attempt to start the burner unless you are fully qualified e Do not continue with this procedure until all items in the Prepare the burner for start up section have been verified e Careful
17. e Copper oil line from oil valve to nozzle line 13 Li Adjusting plate assembly Figure 11 Make sure spline nut item b and bottom acorn nut item c are loose LI Initial head position Figure 11 The indicator plate assembly item e markings correspond to head position settings Slide the secondary adjusting plate item f toward the rear of the burner until the number on the indicator plate corresponds to the initial head setting given in Table 4 for the desired firing rate Figure 11 shows a typical example with a head setting of 6 When the head position has been set tighten the bottom acorn nut item c and the spline nut item b LU Initial air settings Figure 12 Approximate 14 plate setting Loosen the screw holding the air adjusting plate item m Set the air to the desired rate The numbers on this plate correspond to the approximate firing rate settings given in Table 5 Rotate the air adjusting plate until the lower edge of the pointer is opposite the number from Table 5 corresponding to the desired firing rate This initial setting should be adequate for starting the burner Tighten the screw to secure the adjusting plate Once the burner is in operation the air setting will be adjusted for best performance as discussed later in this manual Follow the procedures given later in this manual for fine tuning the air settings Table 4 Initial indicator adjustment plate settings head pos
18. e both plates completely to the left on the primary adjusting plate item g and finger tighten acorn nut d Slide the completed adjusting plate assembly over the noz Zle line end Move the plate assembly and the nozzle line so the plate assembly fits into position as shown in Figure Install the spline nut Figure 5 item b on the end of the nozzle line leaving the nut loosely placed so the plates can be moved Connect the high voltage leads from the ignition trans former to the electrodes Figure 6 Adjusting plate assy Critical dimensions P Electrode spacing 3 32 R Nozzle center line to electrode tip 1 4 Q Nozzle to head 1 4 S Nozzle face to electrode tip 1 8 Figure 5 Nozzle line assembly in burner Measure dimension Z from front flat face of head to d b end of air tube as shown a Pees 1408 _ Measure dimension Z from the flat surface between not on the Z 1 3 4 1 16 raised fins Legend Figures 5 and 6 C d e f g Bottom acorn nut Top acorn nut for setting dim Z only Indicator adjusting plate Secondary adjusting plate Primary adjusting plate Form 6104 BCF10 R06 aw Cc g LJ Set dimension Z Replace the rear access door on the burner making sure that the adjusting plate assembly is now securely in the groove Loosen acorn nut d in Figure 5 Slide the nozzle line and plate assembly until dimension Z
19. e burner or controls or make any adjustments unless you are a trained and qualified service technician e To ensure continued reliable operation a qualified service technician must service this burner annually e More frequent service intervals may be required in dusty or adverse environments e Operation and adjustment of the burner requires technical training and skillful use of combustion test instruments and other test equipment Annual service by qualified service techni cian Have the burner inspected tested and started at least annually by a qualified service technician This annual test inspection should include at least the following J Replace the oil supply line filter The line filter cartridge must be replaced to avoid contamination of the fuel unit and nozzle C Inspect the oil supply system All fittings should be leak tight The supply lines should be free of water sludge and other restrictions J Remove and clean the pump strainer if applicable J Replace the nozzle with the exact brand pattern gph flow rate and spray angle J Clean and inspect the electrodes for damage replacing any that are cracked or chipped J Check electrode tip settings Replace electrodes if tips are rounded Form 6104 BCF10 R06 adjustments could lead to equipment J Inspect the igniter spring contacts C Clean the cad cell lens surface if necessary C Inspect all gaskets Replace any that ar
20. e damaged or would fail to seal adequately C Inspect the combustion head and air tube Remove any car bon or foreign matter Replace all damaged units with exact parts J Clean the blower wheel air inlet air guide and burner housing of any lint or foreign material J If motor is not permanently lubricated oil motor with a few drops of SAE 20 nondetergent oil at each oil hole DO NOT over oil motor Excessive oiling can cause motor failure J Check motor current The amp draw should not exceed the nameplate rating J Check all wiring for secure connections or insulation breaks J Check the pump pressure and cutoff function J Check primary control safety lockout timing J Check ignition system for proper operation J Inspect the vent system and chimney for soot accumulation or other restriction J Clean the appliance thoroughly according to the manufac turer s recommendations J Check the burner performance Refer to the section Set combustion with test instruments C It is good practice to make a record of the service performed and the combustion test results Monthly maintenance by owner LJ Observe combustion air openings and vent system for integrity Openings must be clean and free of obstructions LJ Check oil lines and fittings to verify there are no leaks LJ Observe burner ignition and performance to verify smooth operation LJ Shut the system down if you observe abnormal or questionabl
21. e operation Call a qualified service agency for professional inspection and service 17 Replacement parts Part Name Timer Oil Valve Adjusting plate assembly Knurled nut Fuel pump Pedestal kit Fuel lines Damper spring Sight glass Rear cover door assembly Control Damper indicator Coupling Hole Plug Coupling Access Door Head assembly Electrode assembly Ignition leads Nozzle line assembly Air tube Transformer Coupling Blower wheel Motor Motor relay not shown Adjustable flange Description Nozzle valve delay Box mounted CF10 2300 Kit All models B2TA 8245 H3PAN C150H All models Specify length All models All models Cast aluminum door Stamped sheet metal door Specify All models Use with threaded hole Use with rectangular opening CF1000 combustion All models 8 1 4 long 11 3 4 long 15 1 4 long 19 1 4 long Refer to Figure 2 Page 7 Refer to Figure 2 Page 7 12 000 volt B pump H pump CF1000 5 50 x 3 09 120 208 230V single phase 208 230 460V three phase 120V single phase 208V single phase three phase see Figure 13 on opposite page These doors are NOT interchangeable Please specify what you are replacing 18 Part Number 21295U 21789U 51213U 3666 21313U 21309U 5193 4339 31346 5994U 5201301U 5985BK 32439U 16703GY 51203P 91212 9990082 5990116 5990152 5990192 51214 212
22. ecuessesaesassaesassassessesaesacsassassscsecsecaceasecsecaeeaseaten 4 5 ena aD aE geen ee ane eee A Pee Cee een eee ee T A re E E ee ee eee eee 4 PAZ UL MOINS i a EE EE EE IE AEEA E EE EEE E E E 4 PRICING Ol OVS e a E E banda guncenad antes ularmunaisadenuecsntiateor 4 General Specifications 00 cc eeeeeccccccceseeeeeeeeeaeeseeceeeeeaeseeeeeeeeeeeseeeeeeeseauseeeeeseeeaseeeeeseeeeseceeesseseaeceeeessaeaseseeeeeessageeeeees 4 COWS TS FS it Neng ec costes E E E sea aeeceeen eewensneeaee wees 5 Professional Installer Service Agency Responsibility cccccccccsseeceeceeeseeeeeaeeeeeeseeeeeeeseeeeeeessaaeeeeseaeseeeesseeeeenens 5 Pre installation CHOCKTIISE cccccccccccccccccsectscseceeseeseeseeseesecceeseecaeceecaecaecaucaecausaesaesausaesaessesseseaeeass 5 7 OS ON ea SIN soccer E E Aotmm ed Ge nse T E E eateaeeeanseeeceucies 6 NN A E E net eros es A A A E ANE signe ade stand A A E T E A 6 FUCISUDIIY e a E E E tdeiesdawnmiecsdnieon tina anecereannai 6 NOZIO POS UNC a EE E E E EE A EE R 6 VONC YS Oee E E notes enh 7 EIEC CAS UDN ara E E EE E EE E E E E E F VOV TOOTS CONDONO ea a E E deeerec senntat oer teee age eeemeeanins 7 Verify firing input FANGE cccceccccceseecceseeeceseeeceseeceuseeeceueeeceseeseuseeseageessaaeeeseaseessgeeesageeeseuseessegeessansecseaeesseaseeeess 7 NTI SA UO EE N EE E AE neti toes I enue e nese med cnet acinen ceo E E sued ease E E E E EE 7 MOUNT N DUFNEF caves ros testace eronicta tte a a eaS 8 1
23. ed unless otherwise specified by appliance manufacturer See specific appliance recom mendation sheet or refer to OEM Spec Guide Find the required firing rate in the 300 psig column factory set fuel unit pressure Select the corresponding nozzle from col umn Rated gph 100 psig Verify firing rate Refer to appliance manufacturer s instructions if available for firing rate and nozzle selection Otherwise the maximum recommended firing rate for the burner depends on the length of the firing chamber and the distance from the burner center to the chamber floor Verify that the chamber dimensions are at least as large as the minimum values given in Figure 1 If the appliance dimensions are smaller than recommended reduce the firing rate accordingly LI Verify air tube e The information in this section may be disregarded if the air tube is supplied by the appliance manufacturer e Two tube arrangements are available Tube A 4 0 to 10 0 GPH per Table 2 Tube B 7 0 to 10 0 GPH per Table 2 e Maximum firing capacity depends on the firebox pressure Use Table 2 to verify the correct air tube type for the firing rate required Use Tube B only when Tube A cannot pro vide the firing rate required See Figure 2 to verify the correct air tube length and air tube combination code Form 6104 BCF10 R06 Figure 1 Min Combustion Chamber Dimensions is Ne a Ne Sie al A rE e E et et EA ee ee een eh ak S ates e
24. et 1405 Minimum Dimensions Firing Rate refractory lined wet base boilers 0 to 5 gph 7 0 25 0 7 0 5 to 10 gph 8 0 35 0 8 0 40 0 Figure 2 Air Tube Mounting Dimensions E Insertion depth G Air tube to inside of chamber 0 25 0 125 Q T Air tube length D Tube diameter aE 1404 Install the burner with a 2 deg pitch as shown A T C Codes A T C Air Tube Combination Tube A Tube B Dim D 5 1 2 Dim D 5 3 4 CF66KD CF66KE CF102KD CF102KE CF136KD CF136KE CF176KD CF176KE Air Tube Length Dimension T 6 75 10 25 13 75 17 75 Mount the burner Protect the Air Tube From Overheating Overheating could cause damage to the air tube and other combustion components lead ing to equipment malfunction and impaired combustion performance e The end of the air tube must not extend into the com bustion chamber unprotected unless it has been factory tested and specified by the appliance manufacturer e Position the end of the air tube 1 4 back from flush with the refractory inside entry wall to prevent damage from overheating LI Mount flange s on air tube e This section does not apply to burners with welded flang es e Do not install air tube on burner e For non pressure firing flange refer to Figure 3 Install gasket item a and flange item c Ignore the next paragraph e For pressure firing flange
25. he tank Locate the other valve close to the burner upstream of the fuel filter Legend H Housing total length 18 J Center to bottom of housing 10 7 8 K Overall housing height 13 3 8 Form 6104 BCF10 R06 Table 3 Fuel unit gearset capacities Fuel unit Gearset capacity model number gallons per hour B2TA8245 21 LJ Burner fuel flow Install Oil Supply To Specifications Failure to properly install the oil supply system could cause oil leakage equipment malfunction puff back of hot gases heavy smoke asphyxiation explosion and fire hazards e Carefully install the oil supply lines fittings and com ponents using the guidelines provided in this section e The oil supply must comply with the latest edition of NFPA 31 Canada CSA B139 and all applicable codes e Do not install valves in return line If the oil supply inlet pressure to the pump exceeds 3 psig or for gravity feed systems install an oil safety or pressure reducing valve Webster OSV Suntec PRV or equivalent aeee EEE e One pipe systems See Figure 8 for the fuel flow path e Oil supply connects to one of the fuel unit inlet ports e Two pipe systems See Figure 9 for the fuel flow paths for two pipe oil systems e Oil supply connects to one of the fuel unit inlet ports Oil return connects to the fuel unit return port Install the by pass plug in the fuel unit for two pipe systems Form 6104 BCF10
26. in Figure 5 is 1 3 4 1 16 When dimension Z from end of air tube to flat area of front face of head is correctly set tighten acorn nut d Verify that the adjusting plate assembly is properly seated in the adjusting groove Attach the oil line from the oil valve to the nozzle line end Tighten securely Before proceeding check dimension Z once again Loosen acorn nut d if necessary to reposition the nozzle line Once dimension Z is set do not loosen acorn nut d again For the setting of acorn nut c refer to Page 13 LJ Insert burner Position the burner in the front of the appliance and loosely tighten the nuts on the mounting studs The burner should be pitched downward 2 as shown in Figures 2 and 3 See Figure 7 Install the pedestal support kit recommend ed by attaching the 34 NPT flange item a to the bottom of the burner using the 4 10 screws provided Cut and thread one end only a 34 pipe nipple item b with length 10 inches less than dimension D in Figure 7 Thread the pipe into the flange Then slip the pipe end into the floor flange item c Secure the burner to the appliance by tightening the nuts on the burner flange mounting studs Then secure the pedestal support floor flange set screw to the pipe Connect Fuel Lines LJ Fuel unit by pass plug Failure to comply could cause immediate pump seal failure pressurized oil leakage and the po tential for a fire and injury hazard 10 Do Not
27. ition Firing rate gph adjusting Tube A Tube B 4 00 6 00 7 00 8 00 10 00 7 00 8 00 10 00 These settings are approximate and can vary depending on actual job con ditions and overfire pressure Figure 12 Air damper assembly 14090 2 Legend h Damper label position indicator for air adjustment plate k Damper indicator permanently attached to damper Mm Air adjusting plate sets air position Air adjusting plate screw locks plate position Table 5 Initial air adjusting plate settings damper position Approximate Firing rate gph head settings 0 1 These settings are approximate and can vary depending on actual job con ditions and overfire pressure Form 6104 BCF10 R06 Li Set appliance limit controls e Set the appliance limit controls in accordance with the appliance manufacturer s recommendations LJ Prepare the fuel unit for air venting e To vent air from one pipe oil systems attach a clear hose to the vent plug on the fuel unit Provide a container to catch the oil Loosen the vent plug e Vent the air as described under Start the burner Form 6104 BCF10 R06 Start the Burner Explosion and Fire AAWARNING Hazard Failure to follow these instructions could lead to equipment malfunction and result in heavy smoke emission soot up hot gas puff back fire and asphyxiation hazards e Do not attempt t
28. licable codes LJ Oil nozzle has been selected correctly and securely installed in the nozzle adapter LJ Fuel unit by pass plug has not been installed for one pipe oil system LI By pass plug has been installed for two pipe oil system LJ Fuel connection to nozzle line assembly is secure LJ Dimension Z has been set per this instruction manual LJ Fuel supply line is correctly installed the oil tank is sufficiently filled and shut off valves are open LJ Burner is securely mounted in appliance with pressure firing plate and gasket installed for pressurized chamber application LJ Appliance has been filled with water boilers and controls have been operationally checked LJ Burner has been installed in accordance with appliance manufacturer s instructions when available LJ Also refer to appliance manufacturer s instructions when available for start up procedures LIZ dimension The adjusting plate should be set per these instructions see page 9 The top acorn nut Figure 11 item d should never be loosened once the Z dimension is initially set Figure 11 Adjusting plate initial setting typical d e f h b c a g C w Legend Figure 11 b C d J Q 0 Spline nut for securing nozzle line Bottom acorn nut for head adjustment Top Acorn nut for setting dimension Z only do not loosen after setting dimension Z Indicator adjusting plate Secondary adjusting plate Primary adjusting plat
29. llation must comply with all local codes and ordinances having jurisdiction and the latest editions of the NFPA 31 and CSA B139 amp B140 in Canada 50 Hz motors The burner ratings air settings and nozzle ratings are based on standard 60 hz motors at 3450 rpm Derate all ratings 20 when using 50 hz motors Consult factory for specific application data Form 6104 BCF10 R06 High altitude installations Accepted industry practice requires no derate of burner capacity up to 2 000 feet above sea level For altitudes higher than 2 000 feet derate burner capacity 2 for each 1000 feet above sea level Pre installation check list Protect Against Stray Light Lockout Failure to follow these instructions could cause loss of burner operation resulting in no heat an unplanned process interruption work stoppage and the potential for frozen plumbing or other cold weather property damage e The control must detect a dark no flame condition in order to start the burner or it will hold in the stray light lockout mode e Shield the burner view window from direct exposure to intense light Protect Against Dust and Moisture Wet dusty environments could lead to blocked air passages corrosion damage to components impaired combustion performance and result in asphyxiation explosion or fire e This burner is designed for clean dry installations e Electrical controls are not protected against rain or sprayed
30. ly follow the wiring diagrams control instruc tion sheets flame safeguard sequence of operation test procedures and all appliance manufacturer s directions that pertain to this installation e If any of these items are not clear or are unavailable call Beckett at 1 800 645 2876 for assistance Figure 10 Typical Wiring Legend FD Fused Disconnect by others TR Ignition transformer LM Limit controls by others M1 Burner motor OP Operating controls by others S1 Oil valve PR Oil primary control R7184 typ T T 24 volt thermostat limit terminals CC Flame sensor cad cell typical F F Cad cell flame sensor terminals Power supply 120v 60 hz Oo NOTE Ignition lead is factory wired for interrupted ignition Move blue wire to R7184 Intermittent Ignition terminal to change to intermittent ignition PR TR cw DT M1 mul 0 e LM OP OO Oo Field wiring Factory wiring BL blue ARD red VT violet BK black OR orange WH white Motor M1 wiring 14 ga 3504 All other wiring 16 ga Form 6104 BCF10 R06 Sequence of Operation typical 9 Motor off delay postpurge n ee Standby The burner is idle waiting for a call for heat When a call for heat is initiated there is a 3 10 second delay while the control performs a safe start check Valve on delay As applicable the ignition and motor are turned on for a 15 second prepurge Trial for igniti
31. o start the burner when excess oil has accumulated in the appliance the appliance is full of vapor or when the combustion chamber is very hot e Do not attempt to re establish flame with the burner running if the flame becomes extinguished during start up venting or adjustment e Vapor Filled Appliance Allow the unit to cool off and all vapors to dissipate before attempting another start e Oil Flooded Appliance Shut off the electrical power and the oil supply to the burner and then clear all ac cumulated oil before continuing e Ifthe condition still appears unsafe contact the Fire De partment Carefully follow their directions Keep a fire extinguisher nearby and ready for use LI Starting the burner and venting air Hot Gas Puff back and Heavy Smoke Hazard Failure to bleed the pump properly could result in unstable combustion hot gas puff back and heavy smoke e Do not allow oil to intermittently spray into a hot com bustion chamber while bleeding e Install a gauge in the nozzle discharge port tubing or fully open the pump bleed valve to prevent oil spray from accumulating in the combustion chamber when venting air from the fuel pump e Ensure that all bubbles and froth are purged from the oil supply system before tightening the pump air bleed valve LLL ll 1 Verify that the air adjusting plate Figure 12 item m has been set to the initial air position as described on page
32. on TFI The fuel valve is opened as applicable A flame should be estalished within the 15 second lockout time Lockout If flame is not sensed by the end of the TFI the control shuts down on safety lockout and must be manually reset If the control locks out three times in a row the control enters restricted lockout Call a qualified service technician Ignition carryover Once flame is established the ignition remains on for 10 seconds to ensure flame stability It then turns off Run The burner runs until the call for heat is satisfied The burner is then sent to burner motor off delay as applicable or it is shut down and sent to standby Recycle If the flame is lost while the burner is firing the control shuts down the burner enters a 60 second recycle delay and then repeats the ignition steps outlined above If the flame is lost three times in a row the control locks out to prevent continuous cycling with repetitious flame loss caused by poor combustion Burner motor off delay If applicable the fuel valve is closed and the burner motor is kept on for the selected postpurge time before the control returns the burner to standby Form 6104 BCF10 R06 Prepare the burner for start up Start up checklist Verify the following before attempting to start burner LJ Combustion air supply and venting have been inspected and verified to be free of obstructions and installed in accordance with all app
33. refer to Figure 3 Slide gasket item a onto the air tube making sure the top of the air tube is up Pre drill holes in the pressure firing plate item b to match the appliance studs Slide the pressure firing plate item b and flange item c onto the air tube as shown Wrap ceramic fiber rope around the air tube and press tightly into the inside diameter of the flange item c e Slide the air tube item d into position in the appliance front Tighten the flange mounting stud nuts Set the insertion of the air tube so dimension G is 1 4 nominal e Pitch the air tube at 2 from horizontal as shown and secure the flange to the air tube Figure 3 Mount flange s on air tube LJ Mount air tube to burner e Remove the rear access door from the back of the burner for improved access to the interior e Attach the air tube to the burner with the bolts and acorn nuts provided The acorn nuts must go on the outside of the burner with the bolts inserted from the inside Table 2 Air Tube Capacity vs Firebox Pressure Firebox Tube A Tube B Pressure in w c 10 turndown No reserve air 10 turndown 0 0 2 24 2 45 2 65 0 2 2 52 2 76 2 98 0 4 2 80 3 06 3 31 06 3 07 ey 3 64 0 8 3 35 3 67 3 97 1 0 3 91 4 29 4 63 Note 10 turndown indicates sufficient reserve air to reduce the CO in the flue to 90 of its value Note The above ratings may vary 5 due to vari
34. t if burner is equipped with a B fuel unit or more than 2 feet if burner is equipped with an H fuel unit The return line provided by the two pipe system is needed to purge the air from the fuel lines and minimize the likelihood of air related problems during operation LI Nozzle pressure Correct Nozzle and Flow WARNING Raie pequired Incorrect nozzles and flow rates could result in impaired combustion under firing over firing sooting puff back of hot gases smoke and potential fire or asphyxiation haz ards Use only nozzles having the brand flow rate gph spray angle and pattern specified by the appliance manufac turer Follow the appliance manufacturer s specifications for the required pump outlet pressure for the nozzle since this affects the flow rate e Nozzle manufacturers calibrate nozzle flow rates at 100 psig e This burner utilizes pressures higher than 100 psig so the actual nozzle flow rate will be greater than the gph stamped on the nozzle body Example A 5 00 gph noz Zle at 150 psig 6 12 gph and at 300 psig 8 66 gph For typical nozzle flow rates at various pressures see ac companying chart Table 1 Nozzle Capacities Pressure pounds per square inch 125 150 175 200 250 275 300 332 373 415 456 316 356 3 95 435 474 553 6 32 7 791 8 70 9 49 10 28 no 11 86 12 65 224 283 252
35. water Keep the installation clear of dust dirt corrosive va pors and moisture e Protective covers and more frequent maintenance may be required Adequate Combustion and Ventilation Air Supply Required Failure to provide adequate air supply could se riously affect the burner performance and result in damage to the equipment asphyxiation ex plosion or fire hazards The burner cannot properly burn the fuel if it is not sup plied with a reliable combustion air source e Follow the guidelines in the latest editions of the NFPA 31 and CSA B139 regarding providing adequate air for combustion and ventilation Ol LI Combustion air supply The burner requires combustion air and ventilation air for reliable operation Assure that the building and or com bustion air openings comply with National Fire Protec tion Standard for Oil Burning Equipment NFPA 31 For appliance burner units in confined spaces the room must have an air opening near the top of the room plus one near the floor each with a free area at least one square inch per 1 000 Btu hr input of all fuel burning equipment in the room For other conditions refer to NFPA 31 CSA B1139 M91 in Canada e If there is a risk of the space being under negative pres sure or of exhaust fans or other devices depleting available air for combustion and ventilation the appliance burner should be installed in an isolated room provided with out side combustion air
36. with Group 8 Primary Group and Fuel gt MP 1192 XX000 R00 J Within the boundaries of the hazard warning there will be information presented describing consequences if the warning is not heeded and instructions on how to avoid the hazard Agency approvals e UL us LJ UL listed to comply with ANSI UL296 and certified to CSA B140 0 LJ Accepted by N Y C M E A LJ Other approvals may be available and must be specified at time of order Specifications U S 1 or 2 heating oil only ASTM D396 Canada 1 stove oil or 2 furnace oil only 4 0 to 10 0 GPH 1 2 HP 3450 RPM 120 60 hz standard 6 5 amps 120 VAC Optional voltages 60 hz or 50 hz e 240 1 PH e 208 240 480 3 PH 120V 12 000V Fuels Firing range Motor Ignition Trans Housing Cast aluminum Fuel unit 100 300 PSIG Oil nozzle 45 70 solid Shipping wt 75 Ibs Dimensions See Figure 7 Page 10 See NOTICE on 50 hz motor applications MFR S SETTINGS lt R W Beckett Construction amp Setting Data x KKK OK OK XX000 R00 050214 00000 R W Beckett Specification Number and Revision Boiler Manufacturer and Model When Applicable lt Additional Codes L0002 Form 6104 BCF10 R06 Owner s Responsibility Follow These Instructions Exactly Failure to follow these instructions misuse or incorrect adjustment of the burner could lead to equipment malfunction and result in asphyxia
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