Bayou Classic 2212 User's Manual
Contents
1. Only use replacement accessory parts manufactured by Barbour International Inc Repairs should be performed by Barbour International Inc 8 ASSEMBLY INSTRUCTIONS READ ALL SAFETY WARNINGS amp ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR COOKER Inspect contents in the box to ensure all parts are included and undamaged FOR MISSING PARTS OR ASSISTANCE PLEASE CALL 1 800 864 6194 M F 8am 5pm CST Proof of purchase will be required TOOLS REQUIRED PARTS INCLUDED oar Adjustable Wrench gt Flathead Screwdriver l Round Frame 3 Legs 1 Burner Support Bar 1 10 Qt Fry Pot 1 Fry Basket FRY BASKET ASSEMBLY l Remove fry basket and handle from the box and packing Attach handle to the outside of basket as shown Wrench tighten COOKER ASSEMBLY l O Remove components from the box and packing Turn base frame upside down as shown Assemble cooker while in this upside down position Mount Burner Support Bar Line up holes in support bar to the holes in the frame as shown Attach bolts and nuts as shown Wrench tighten Attach Burner and Heat Shield to Support Bar Remove locking nut from bottom of burner Turn burner upside down as shown Position long end of burner above large U in the frame Position body of burner below support bar as shown Line up burner bolt to center hole in support bar Insert the bolt through the support bar Place heat shi2. GENERAL OPERATING CONTINUED Keep children and pets away from the cooking area at all times Carefully monitor all activity around cooker to avoid burns or other injuries This appliance will be hot during and after use Use insulated oven mitts or gloves for protection trom hot surfaces or splatter from cooking liquids Always wear closed toe shoes while cooking with this appliance Use the 10 qt cooking vessel supplied YQ with this appliance for frying with oil grease EIS DO NOT use any other cooking vessel larger K A Ban lm CORRECT than 12 5 inches diameter for boiling water i and steaming All cooking vessels used on this appliance must fit inside the retaining rim on the cooker Do not use cooking vessels I a smaller than 12 inches diameter on this cooker gt Should the burner flame go out during use turn all gas valves off Wait 5 minutes for gas to evacuatebefore relighting See instructions in this manual for correct procedures Use caution when walking or standing near cooker as splattered oil may have created a slick surface Do not walk between cooker and propane tank as this creates a trip hazard Tripping over the hose could overturn the cooker or knock cooking vessel of hot liquid from cooker causing severe burns Avoid bumping of or impact with the appliance to prevent spillage or splashing of hot cooking liquid which can cause sever burns DO NOT move the appliance when in use Allow the cook
3. Replacement thermometer Model 5020 DO NOT attempt frying if the thermometer is not working 18 PLACEMENT OF YOUR THERMOMETER 1 Make sure clip on thermometer is about 2 below the dial Thermometer clipped TN to Basket 2 For frying attach the thermometer clip on the inside of the basket with the stem immersed in oil at least 1 inch 3 DO NOT insert thermometer stem into food This can cause incorrect thermometer reading 4 During frying with oil the thermometer dial indicator will continue to rise Remain with the cooker and check the thermometer every 3 minutes to ensure the dial indicator does not stop before reaching optimum fryng temperature range from 325 F to 350 F 162 C 175 C 5 This cooker can heat 3 quatrs of cooking oil grease to 350 F 175 C in 3 to 5 minutes 6 DO NOT allow cooking oil grease to exceed 400 F 200 C which is the FIRE HAZARD zone on the thermometer Cooking oil grease will ignite and catch fire at 550 F to 700 F 287 C to 371 C 7 Regardless of thermometer reading if the oil grease starts to smoke turn OFF fuel supply to the burner and STOP COOKING IMMEDIATELY This indicates the thermometer is not working properly Discard the thermometer and call 1 800 864 6194 M F 8am 5pm CST for assistance Replacement thermometer Model 5020 HOW TO DETERMINE PROPER AMOUNT OF OIL For use with cooking vessels that have and do not have Maximum Fill Line Use the 10 qt
4. connect this cooker to an existing 510 POL cylinder valve with Left Hand Threads The Type 1 valve can be identified with the large external threads on the valve outlet e DO NOT connect to a propane cylinder exceeding this capacity e DO NOT connect to a cylinder that uses any other type of valve connection device LP GAS CYLINDER To check your local codes see your local LP gas dealer or natural gas company This cooker is not intended to be connected to a natural gas supply line When purchasing or exchanging a cylinder for your gas cooker it must be constructed and marked in accordance with the specifications for LP gas cylinders by the U S Department of Transportation DOT or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for the Transportation of Dangerous Goods as applicable with a listed over tilling device OPD OPD Handwheel The cylinder must also be equipped with Cylinder Valve 7 e A shut off valve terminating in a Type 1 gas cylinder valve outlet e A Type 1 valve that prevents gas flow until a positive seal is obtained e An arrangement for vapor withdrawal Valve e A collar to protect the cylinder shut off valve e A safety relief device having direct communication with the vapor space of the cylinder e A listed Over filling Prevention Device OPD e A protective cap on cylinder Type 1 Outlet Outlet 10 A WARNING A Turn off the cylinder valve when your coo
5. electrical sources with this appliance 6 Test cooking thermometer to insure that it is working properly See section for Thermometer Testing on pages 18 19 7 Determine proper amount of cooking liquid to use See section for Proper Amount of Oil on page 19 8 Follow Lighting Instructions See section for Lighting Instructions on pages 16 17 9 Read understand and follow all cooker operating and frying instructions POSITIONING THE COOKER 1 Check wind direction 2 Position cooker DOWNWIND from the nearest structure no closer than 10 f from nearest building or railing keeping flames from any potential oil grease fire away from nearest structure 3 Position cooker DOWNWIND from the LP Gas Cylinder keeping a minimum distance of 20 apart so the heat of the cooker does not reach cylinder 4 Position cooker on level ground in a well ventilated location a safe distance from combustible materials rails buildings overhangs or tree branches A Make sure overhead is clear of combustible materials 4 lt Wind Direction Clearance Minimum Eri Clearance Hose is a trip hazard Do not walk between cooker and cylinder 5 Check that gas supply hose does not contact surfaces that may become hot during use 15 LIGHTING INSTRUCTIONS A WARNING A DO NOT stand with head body or arms over the cooker when lighting Loose clothing and hair can catch fire Follow the instructions exactly Read and follow all
6. flow from Open propane tank valve all propane tank the way Low gas level in propane tank Check gas level in propane tank or tank is empty re till or exchange tank Faulty burner Contact 1 800 864 6194 Model BG10 Yellow sooty irregular flame Air shutter not adjusted correctly Adjust air shutter on the burner causing too much gas in mixture until flame is blue See page 17 Blockage in burner Clean and check burner for spiders insect nests and debris Hissing or gurgling sounds Water in burner Check burner for moisture make coming through regulator hose sure burner is dry assembly from tank to burner Damaged hose Perform soapy water test to check AWARNING A for cracks in hose Do not use this appliance if gas See pages 13 14 Model MSHPR leaks cannot be stopped and Gas leak Perform soapy water test to check corrected all connections See pages 13 14 Flame has gone out Low gas level in propane tank Check gas level in propane tank or tank is empty CF Too much wind Check wind direction and set cooker away from windy areas Blockage in burner Clean and check burner for spiders insect nests and debris Water in burner Check burner for moisture make sure burner is dry Faulty burner Contact 1 800 864 6194 Model BG10 24 Burner will not light Too much air and not enough and burner tube is clean GENERAL MAINTENANCE amp STORAGE Intense heat from the cooker will burn away paint from parts of the frame and windscreen flashing This
7. for heat up and cooking CAUSE Both LP cylinder and regulator couplings contain an EXCESS FLOW safety device that shuts off 90 percent of gas flow should the hose be cut ot severed Sometimes this safety device can be activated when lighting the burner Opening the cylinder valve too quickly can create the rapid flow of gas that activates the excess flow safety device 1 O W LY Turn POSSIBLE SOLUTION LP Cylinder Valve S L O 7 Y Turn Ong eru Turn an pal ON Repeat Lighting Instructions steps 1 through 4 on on page 16 Follow lighting instructions and be certain to S LO W LY open cylinder valve one full turn then S LO W L Y open regulator valve when lighting 2 SYMPTOM Burner will not light CAUSE Blockage in burner from insects spider webs dirt dobber or wasp nests and debris This is a frequent problem in the Deep South POSSIBLE SOLUTION Clean burner to remove spiders insect nests and other debris 1 Turn gas OFF at LP cylinder valve and at regulator control knob 2 Disconnect regulator hose assembly from burner and remove air control shutter 3 Turn cooker frame upside down Disconnect retaining nut from burner support bar then remove burner from frame High Pressure 6 weer a l Remove bolt and 4 Loosen and disconnect central bolt from burner flame spreader and remove flame spreader from burner cup 4 NOTE Wear eye protection when cleaning burner 5 Use a narrow bottle brush or a stif
8. in or on recreational vehicles and or boats DO NOT operate this Gas Cooker closer than 10 feet 3m from any combustible materials including walls or railing or under overhead construction and tree branches as these materials could ignite should oil grease fire occur The cooker must be positioned on a level stable noncombustible surface in an area clear of combustible material An asphalt surface blacktop may not be acceptable for this purpose Do not use on combustible flooring or surfaces such as wooden decks Keep the cooking area clear and free of any combustible material such as household chemicals paint gasoline and other flammable vapors and liquids Do not store or use gasoline or other liquid aerosols with flammable vapors within 25 feet 7 5m of this cooker Prior to lighting the burner check wind direction for placement of cooker DOWNWIND from upright LP cylinder The cooker must be DOWNWIND and least 20 away from LP cylinder to keep heat away from cylinder Refer to instructions for Proper Positioning of the Cooker on page 15 in this manual A WARNING A THERMOMETER amp OIL TEMPERATURE This gas appliance does not have automatic thermostat controls so must be attended and monitored at all times during use When cooking with oil or grease a thermometer MUST be used for reasonable temperature reading Follow instructions for proper testing installation and use of a thermometer on pages 18 19 in this manual Test
9. oil is re heated Prior to using again it is recommended that you smell the cooking oil If it smells unpleasant or rancid discard properly and use new cooking oil However most people are unaware that used cooking oil has a reduced Smoke Point and Flash Point temperature due to partial breakdown of the oil Partial break down is caused by previous use and bacteria Although safe for normal use this is just another reason to never ever leave cooking oil unattended during heat up and cooking Cooking Oil facts to Remember e 100 Peanut Oil is considered a very stable cooking oil having a higher Smoke and Flash Point temperature than other vegetable oils e Some cooking oil is sold as a blend of vegetable and peanut oil e Reused Vegetable and Peanut Oil both have reduced Smoke and Flash Point temperatures e Asa result Flash Point temperature of cooking oil ranges from 550 F to 700 F Remember Think Safety and use Common Sense when frying with cooking oil grease 22 TROUBLE SHOOTING TIPS Sometimes the burner does not light or has a only a meager match flame Other times the flame blows out burns yellow or there is a flame inside the burner tube These symptoms are common and easy to remedy The following Trouble Shooting Tips cover most questions and problems associated with outdoor gas cooker appliances Save this manual for future reference 1 SYMPTOM Burner lights but the flame remains very small and will not increase
10. regulator control knob to OFF position counter clockwise C 3 To turn ON the fuel supply turn the cylinder valve D knob one turn counter clockwise Gas will flow through and stop at the regulator E 4 Using a clean brush apply the soap water mixture A to the following LP Cylinder welds Connection Nut to Cylinder Valve Back side of Connection Nut to Brass Nipple Control Knob on Regulator O Regulator connection to Gas Supply Hose Gas Supply Hose connection to Burner Assembly Cylinder Valve to Cylinder Full length of Gas Supply Hose 5 Check each place A F for growing bubbles which indicates a leak 6 Next turn ON regulator control knob clockwise to permit gas to pass through the hose Apply soap water mixture to full length of gas supply hose and connection to burner assembly Check each place for growing bubbles G amp H which indicates a leak 7 Turn OFF gas supply valve clockwise on LP Gas Cylinder 8 Turn regulator control knob to OFF position counter clockwise 9 Tighten any leaking connections 10 Repeat soap water mixture test until no leaks are detected Watch for Bubbles O DO NOT use cooker if gas leaks cannot be stopped 0 Call 1 800 864 6194 M F 8am 5pm CST for assistance or quia contact a qualified appliance repair service GAS SUPPLY HOSE 11 After you are certain there are no leaks turn tank valve and regulator control knob to OFF position Wait 5 minutes for any gas fu
11. the exclusion or limitation of special incidental or consequential damages or limitations on how long a warranty lasts so the above exclusion and limitations may apply to you Vendor does not authorize any person or company to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Vendor NOTE TO CONSUMER This LP Gas Cooker is a specialized high pressure gas appliance having greater heat output than traditional kitchen stoves It is referred to as cooker and appliance in this manual and on warning tags Same as a kitchen stove this cooker does not have automatic thermostat controls so must be attended and monitored at all times during use This LP Gas Cooker is for OUTDOOR USE ONLY Do not use a cooking vessel larger than 10 quart for frying on this cooker Do no use a cooking vessel smaller than 12 diameter on this cooker This cooker provides multiple cooking options such as frying fish chicken french fries hushpuppies wings and onions You can also use this cooker to cook soups stews and gumbo boil or steam seafood crawfish and vegetables As with any cooking appliance care must be taken to follow all Safety Precautions and Instructions in order to achieve safe and satisfactory cooking results Restrict the use of this appliance to adults who can read understand and follow the warnings and instruc
12. thermometer before each use If the thermometer does not function properly a replacement thermometer must be obtained before frying with this cooker If the thermometer supplied with this appliance is not working properly damaged or lost a replacement thermometer must be obtained before frying with this cooker Use only replacement thermometer 5020 This thermometer can be obtained by contacting Barbour Interntional Inc at 1 800 864 6194 Carefully monitor the temperature of cooking oil with your thermometer and regulate temperature so it does not reach the Fire Hazard zone on your thermometer If necessary turn the gas OFF to the cooker to allow the oil to cool Oil ignites at varying temperatures depending on type of oil used altitude ambient temperature and wind Check your thermometer every 3 minutes to ensure cooking oil does not exceed 400 F 200 C Do not allow oil or grease to exceed 400 F 200 C Oil or grease will ignite and catch fire at 550 F to 700 F 287 C to 371 C If cooking oil or grease reaches 400 F 200 C turn burner OFF Wait for the cooking oil or grease temperature to decrease to less than 350 F 117 C before relighting burner Regardless of thermometer reading if the oil grease starts to smoke turn OFF fuel supply to the burner and STOP COOKING IMMEDIATELY This indicates the thermometer is not working properly Discard the thermometer and call 1 800 864 6194 M F 8am 5pm CST for assistance Rep
13. warnings and instructions in this manual before using your cooker 1 Make sure the regulator control knob and cylinder valve are in the OFF positions 2 Turn ON the fuel supply by S LO W L Y rotating the cylinder valve counter clockwise one full turn HINT Turning the cylinder valve quickly causes a sudden rush of gas that sometimes activates the Gas Flow Limiting Device To prevent this always rotate cylinder valve S L O W L Y 3 Place fire place match or long lighter over the burner then S LO W L Y turn regulator control knob clockwise until you hear gas HISSING to the burner Then light the burner from keeping hands and face away from the top of the cooker 4 Adjust air control shutter on burner for a blue flame In direct sunlight flame may appear clear 5 Adjust the regulator control knob for desired flame height 6 After lighting rotate cylinder valve to full open BEFORE LIGHTING S L O W L Y Turn Make sure LP Cylinder is OFF Make sure Regulator is OFF LP Cylinder Valve One Full Turn Gas will flow to and stop at closed regulator LIGHTING O SLOWLY Place Match over Burner TU Regulator Control Knob ON ADJUST Air Control Shutter ey ON clockwise 4 for Blue Flame 3 fi i i Position hand A below burner ADJUST Regulator Control Knob After lighting Burner OPEN for Flame Height LP Cylinder Valve FULLY A WARNING A 5 Pe DO NOT light burner at air intake NOTE The control knob 6 valv
14. ASE FIRE OCCURS In the event of an oil grease fire do not attempt to extinguish with water Immediately call your local Fire Department A Type BC or ABC dry chemical fire extinguisher may in some cases contain the fire If a fire occurs INSIDE THE COOKING VESSEL follow these steps e Turn off gas supply e Wearing a protective glove cover the pot with a lid DO NOT re open lid as the oil grease fire could re ignite Allow cooking vessel to cool down to 115 F 45 C before opening lid If a fire occurs OUTSIDE THE COOKING VESSEL follow these steps Turn off the gas supply if possible Wearing a protective glove cover the pot with a lid if possible Call the local Fire Department if property damage is possible Attempt to extinguish using a chemical fire extinguisher specified Once fire is extinguished DO NOT re open lid as the oil grease fire could re ignite Allow cooking vessel to cool down to 115 F 45 C before opening lid A WARNING A A DO NOT store a spare LP cylinder under or near a gas cooker appliance B Never fill the cylinder beyond 80 full C If the information in A and B are not followed exactly a fire causing death or serious injury may occur A WARNING A PLACEMENT OF COOKER e This cooker shall be used OUTDOORS ONLY DO NOT use in a building home garage balcony porch tent or any other enclosed area Gas cookers shall not be used on or under apartment condominium balcony or deck DO NOT install or use
15. Cooking Oil A WARNING A This cooker does not have automatic thermostat controls so must be attended and monitored at all times during use When cooking with oil grease a thermometer must be used to monitor temperature Oil grease heated above 400 F 200 C will ignite and catch fire causing property damage personal injury or death NOTE Optimum frying temperature range is 325 F to 350 F 163 C to 177 C 1 Follow instructions to properly assemble and position the cooker Perform gas leak and thermometer test and oil level determination NOTE If cooking with water or other liquid use the same process as described After making certain food product is thawed and towel dried add food product into the empty basket 3 Add the determined amount of oil grease into the cooking vessel pot Attach thermometer to the pot making certain the stem is immersed into the oil at least 1 inch A CAUTION A Before lighting cooker always have all food product prepared and ready for frying This will reduce future distractions and better enable proper monitoring of thermometer and heating oil 5 Light the burner on the cooker as described on page 16 NOTE Spend a few moments to adjust the tlame up and down to become familiar with flame adjustment process A CAUTION A Thermometer shall be attached to the 10 qt cooking vessel for heat up period only Later attach thermometer to the basket for frying 6 Reduce burner flame to
16. Do not use tools to tighten connection NOTE If you are unable to make the connection repeat steps 3 and 4 5 Check that the hose does not contain kinks does not come into contact with sharp edges and does not contact surfaces that may become hot during use 6 Leak check all fittings before lighting cooker See section on Gas Leak Test Instructions on page 13 GAS LEAK TESTING A DANGER A LEAK TESTING To prevent fire or explosion hazard e DO NOT smoke or permit ignition sources in the area while conducting a leak test e Perform test OUTDOORS only in a well ventilated area e Never perform a leak test with a match or open flame e Never perform a leak test while the cooker is in use or while cooker is still hot A WARNING A WHEN TO PERFORM A LEAK TEST e After assembling your cooker and before lighting for the first time even if purchased fully assembled e Every time the LP gas cylinder is refilled or if any of the gas components are replaced e Any time your cooker has been moved At least once per year or if your cooker has not been used for more than 60 days GAS LEAK TEST INSTRUCTIONS Note The gas leak test must be performed in an area that has adequate lighting in order to see if bubbles are developing DO NOT use a flashlight to check for bubbbles G 1 Create a mixture of 50 water and 50 liquid dishwashing soap 2 Turn the gas cylinder valve to the OFF position clockwise g3 Then turn
17. LP GAS COOKER OWNER S MANUAL SAFETY ALERTS ASSEMBLY amp OPERATING INSTRUCTIONS GENERAL MAINTENANCE amp STORAGE This Instruction Manual contains important information necessary for the proper assembly and safe use of this appliance You must carefully read and follow all warnings and instructions in this manual before assembling and using this appliance KEEP THIS MANUAL FOR FUTURE REFERENCE AWARNING A The maximum size cooking vessel for frying with this cooker using oil grease is 10 quart The maximum amount of cooking oil grease for the supplied 10 quart cooking vessel is 3 quarts Do not use a cooking vessel smaller than 12 inches diameter This appliance is not for frying whole turkeys NOT FOR COMMERCIAL USE For Questions and Information call us at 1 800 864 6194 Monday Friday 8 00am 5 00pm CST Barbour International Inc e 101 Cypress Way Brandon MS 39042 www thebayou com CONTENTS Warnings amp Dangers 1 8 Turning off Cooker and Disconnecting Hose 17 Assembly Instructions 9 Operating Instructions 18 LP Gas Cylinder Specifications 10 11 Test Your Thermometer and Placement 18 19 Regulator Hose Assembly 12 How to Determine Proper Amount of Oil 19 Connecting Regulator Hose Assembly to Cooker 12 Frying Instructions 20 21 Connecting Regulator Hose Assembly 13 Cooking Oil Important Facts to Know 22 oT Case yina Trouble Shooting Tips 23 TES Eeey rele Trouble Shooting Guide 24 Pre Cooking Check List amp Posi
18. ane Installation Code CSA B149 1 Propane Storage and Handling CSA B149 2 or the Standard for Recreational Vehciles ANSI A119 2 NFPA 1192 and the Recreational Vehicle Code CSA z240 RV Series Refer to section about LP Gas Cylinder Information on pages 10 11 in this manual GENERAL OPERATING This appliance does not have automatic thermostat controls so must be attended and monitored at all times during use Use only the regulator hose assembly that is supplied with this appliance Model M5HPR This appliance has an open flame In sunlight or other bright light the flame may be almost invisible Use extreme caution keeping hands hair and clothing away from the cooker Do not lean over the cooker when lighting burner Loose hair and clothing can catch fire during lighting and operation This is an ATTENDED appliance DO NOT leave this appliance unattended while heating oil grease or water cooking food or when hot after use oil grease or water above 115 F 45 C Heated liquid can remain at scalding temperatures long after cooking has ended When cooking with oil grease the thermometer provided must be used to monitor temperature Oil grease heated above 400 F 200 C will ignite and catch fire causing property damage personal injury or death Even when burner is set at a low flame never leave the fryer unattended Cooking oil grease will heat up quickly and ignite at 550 F to 700 F 287 C to 371 C A WARNING A
19. be purged prior to filling inform LP gas dealer if you are using a new tank DO NOT allow the cylinder to be filled beyond 80 capacity Over filled tanks can create a dangerous condition Over filled tanks can build up pressure and cause the relief valve to expel propane gas vapors The vapor is combustible and if it comes in contact with a spark source or flame an explosion causing severe burns bodily harm or death could occur Always use a protective cylinder cap when cooker is not connected to cylinder If you exchange a cylinder with a qualified exchange program be sure the cylinder has a Type 1 valve and an over filling prevention device OPD REGULATOR HOSE ASSEMBLY poir ee are Control Kno ir Coupling Nut Your cooker is equipped with a Type 1 connection device y with the following features Ea eea 1 The system will not allow gas flow from the cylinder until a positive connection to the cylinder valve has been made For connection to NOTE The cylinder valve must be turned off clockwise LP Gas Cylinder before any connection is made or removed p lt Brass Orifice 2 A flow limiting device when activated restricts the 4 Connector tlow of gas to 10 cubic feet per hour For connection to Burner NOTE the flow limiting device is a safety feature that can be activated when attempting to light cooker If this occurs refer to Trouble Shooting on pages 23 24 for proper remedy A WARNING A The pressure
20. cooking vessel supplied with this cooker Do not use a cooking vessel larger than 12 5 diameter or one that does not fit within the retaining ring of the cooker stand Do not use a cooking vessel smaller that 12 diameter on this cooker The maximum amount of cooking oil to be used in the supplied 10 qt cooking vessel is 3 quarts which measures 1 5 deep Follow the 6 steps below to determine the proper amount of oil to use Place the food product in the strainer basket 2 Place the food product and strainer basket into the empty vessel 3 Add water into the vessel until the food product is completely submerged There must be a minimum of 3 inches between the water level and top of the vessel 4 Remove the food product from the vessel and either mark the level on the side of the vessel or measure the amount of water in the vessel This water level indicates the amount of cooking oil needed to cook the food product NOTE Cooking oil grease will expand when heated and increase the level inside the cooking vessel 5 Remove the water and completely dry the vessel and the food product 6 Add cooking oil into the vessel up to the indicated level Never fill supplied 10 qt cooking vessel with more than 3 quarts of cooking oil before heating A DANGER A IF THE INFORMATION IN ITEMS 1 6 ABOVE IS NOT FOLLOWED EXACTLY OIL OVERFLOW MAY OCCUR CAUSING PROPERTY DAMAGE PERSONAL INJURY OR DEATH FRYING INSTRUCTIONS Read page 22 about
21. d clean inside the top burner ports as well Turn air control shutter to closed position after each use to reduce chance of insect intrusion 7 Do not tamper with or attempt repairs on the burners frames valves or LP cylinder Allow only qualified LP gas dealers to make repairs For replacement parts call Barbour International Inc at 1 800 864 6194 8 Always close LP cylinder valve first after use Always use and store LP cylinder in an upright position Never store or transport LP cylinders in occupied enclosures 9 Check and tighten any loose hardware before each use 10 Never store cooking liquids in aluminum cooking pots Salt and seasoning will form pit holes in the bottom of the pot resulting in cooking oil leaking onto the open burner flame A WARNING A Discard any aluminum cooking vessel should cooking oil leak through pit holes Leaking oil will ignite and cause a fire O 11 Inspect entire appliance including regulator hose assembly and burner assembly before each use Replace any damaged or worn parts Use only parts specified by Barbour International Inc CARE amp USE INSTRUCTIONS FOR ALUMINUM COOKWARE A CAUTION A Empty aluminum pots will melt if placed on cooker over an open flame 1 Do not pour cold water into a hot pan This can cause the bottom to warp and it can cause oil grease to splatter Always wash the pans thoroughly in hot soapy detergent after each use to remove all traces of food sa
22. e on regulator hose Ee assembly controls flame VJ _ intensity only It is not an 2 ON OFF valve Practice rotating the regulator control knob to become familiar with flame adjustment BURNER FLAME CHECK Adjust flame height using regulator control knob Rotate air control shutter BURNER to achieve mostly blue flame The air control shutter mounted on the front FLAME of burner helps to control the amount of air that mixes with the LP gas A blue flame with little or no yellow flame indicates a proper air gas mixture and provides the best heat Adjust the air control shutter until the desired flame is achieved CORRECT INCORRECT NOTE Make sure the male fitting on hose is screwed into the burner air shutter and tightened securely Do not over tighten as the air shutter needs to move freely in order to adjust air intake Check the attachment for proper connection everytime propane tank is connected to cooker ORANGE o BLUE HINT Before lighting turn air control shutter on the burner to an almost closed position This increases the gas portion of the air gas mixture and makes the burner easier to light After lighting turn air control shutter to an open position to achieve a better flame When lighting for the first time you will smell paint burning at the top of the cooker for a few minutes This is normal If burner flame does NOT ignite immediately or is accidentally extinguished turn valve on LP Gas Cyl
23. eld over bolt Attach locking nut and wrench tighten Attach Legs to Base Frame Slide legs on frame to match holes Insert and hand tighten all bolts and nuts NOTE You will wrench tighten leg bolts at a later stage Attach Hose to Burner Refer to Connecting Regulator Hose Assembly to Cooker on page 12 NOTE Do not over tighten brass hose connector to burner The air control shutter must be able to easily turn for adjustment of flame quality If you have over tightened the brass hose connector to the burner and the shutter cannot turn then unscrew the brass hose connector until the shutter can be easily turned Very Important Return frame to upright position Wrench tighten all leg bolts ner 1 Heat Shield with Air Shutter Hose Assembly 3 Nuts 3 Locking Washers 1 5 Fry Thermometer Cooker Frame sets inside here Manufactured Under U S Patent No 6 725 856 LP GAS CYLINDER SPECIFICATIONS PTT CARBON MONOXIDE HAZARD This appliance can produce carbon monoxide which has no odor Using it in an enclosed space can kill you Never use this appliance in an enclosed space such as a camper tent car or home A WARNING A LP GAS CYLINDER NOT SUPPLIED WITH THIS COOKER The LP Liquid Propane gas cylinder specifically designed to be used with this cooker must have a 20 Ib 9 1 kg capacity incorporating a Type 1 cylinder valve and an over filling protection device OPD e DO NOT
24. er appliance inside a building or confined area where ventilation may be restricted Make sure the LP cylinder and the cooker are placed in an open area DO NOT obstruct the flow of combustion and ventilation air Never use a gas cylinder if it shows signs of dents gouges bulges tire damage erosion leakage excessive rust or other forms of visible external damage The cylinder may be hazardous and should be checked by a qualified liquid propane supplier Never attach a gas cylinder move or alter fittings while cooker is hot or in operation Do not attempt to disconnect the regulator hose assembly while cooker is in operation When cooker use is complete always turn the LP cylinder valve OFF first then turn the regulator control valve OFF Turning the cylinder OFF first allows remaining gas to flow out of the regulator hose assembly before the regulator control valve is turned OFF DO NOT use external electrical sources with this appliance Storage of this appliance indoors is permissible only if the cylinder is disconnected and removed trom the appliance and left outdoors Cylinders must be stored outdoors out of the reach of children and must not be stored in a building garage or any other enclosed area The installation of this appliance must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Storage and Handling of Liquefied Petroleum Gases ANSI NFPA 58 Natural Gas and Prop
25. f wire bent into a small hook to run through the burner tube Push the bottle brush or bent wire We back and forth through the burner tube Ro ee ae 6 Hold the burner with the tube facing down and spray water trom a garden hose into the opening in the burner cup oe Stiff Wire with Hook It may be necessary to repeat steps 5 amp 6 until water flows freely out of the burner tube 7 8 Wire brush entire surface of burner to remove food residue and dirt 9 Wire brush bottom of flame spreader and side ports to be certain all grooves are free of debris O Re assemble flame spreader and air shutter on burner Reinstall burner heat shield and locking nut on support bar inside cooker stand Re connect hose to burner 11 If burner is damaged obtain a replacement burner Model BG10 23 TROUBLE SHOOTING GUIDE SYMPTOM POSSIBLE SOLUTION Burner lights but the flame Rapid gas flow from propane Repeat lighting instructions and remains very small tank activates EXCESS FLOW be certain to S L O W L Y open Repeated from page 23 safety device cylinder valve one full turn then S LO W L Y open regulator valve to light burner Burner will not light Blockage in burner from spider Disconnect hose from burner Repeated from page 23 webs insects dirt dobbers and Clean and check burner for debris spiders insect nests and debris Turn air shutter to almost closed position then re light the burner gas Not enough gas
26. g vessel with oil grease or water Follow instructions in this manual for establishing proper liquid levels for cooking When trying with oil or grease all food products MUST be completely thawed and towel dried to remove excess water Failure to completely thaw and dry foods may cause oil or grease to overflow trom cooking vessel If ice is present on the food it means the thawing process is not complete and may cause a boil over when placed into HOT oil causing a fire and severe burns Never drop food or accessories into hot liquids Wear protective gloves and S L O W L Y lower food and accessories into cooking oil in order to prevent splashing or overflow Be careful when removing food from oil It is hot and could cause burns In the event of rain snow hail sleet or other form of precipitation while cooking with oil cover the cooking vessel and immediately turn off the burner and gas supply DO NOT MOVE cooker or cooking vessel This appliance is not for frying whole turkeys The maximum size cooking vessel for frying with this appliance using oil grease is the 10 quart pot provided When cooking with oil grease have a BC or ABC type fire extinguisher readily accessible The cooking vessel remains at scalding temperatures long after cooking has ended Allow appliance to cool below 115 F 45 C before cleaning or storing Cool down period varies with amount of oil grease used wind and ambient temperature A A DANGER A IF OIL OR GRE
27. have automatic thermostat controls so must be attended and monitored at all times during use If having any doubts or concerns about your ability to use this product call 800 864 6194 Should you still have concerns about operating this product then do not use Contact your dealer for return and refund The warnings and safety instructions in this manual MUST be followed to provide reasonable safety and efficiency in using the appliance Remember Think Safety and Use Common Sense A DANGER A IF YOU SMELL GAS 1 Shut off gas to the appliance 2 Extinguish any open flame 3 If odor continues keep away from the appliance and immediately call your fire department FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN FIRE OR EXPLOSION WHICH COULD CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH A DANGER A e Never operate this appliance unattended A sober adult must attend and monitor this appliance at all times during use Never operate this appliance within 10 feet 3 0m of any structure combustible material or other gas cylinder Never operate this appliance within 25 feet 7 5m of any flammable liquids Do not fill cooking vessel with oil or water beyond maximum fill line or1 5 inches deep 1 3 full Never allow oil or grease to get hotter than 400 F 200 C If the temperature exceeds 400 F 200 C or if oil begins to smoke immediately turn the burner or gas supply OFF Heated liquids remain at scalding te
28. inder clockwise to OFF Then turn regulator control knob OFF counter clockwise Wait 5 minutes for gas to evacuate before re lighting then repeat steps 1 5 to re light Always use caution when re lighting as cooker frame and cooking vessel will be hot If the burner does not light within the first few attempts there is a problem with the gas supply Turn off the gas at the cylinder and regulator DO NOT attempt to operate the cooker until the problem is found and corrected Refer to Troubleshooting on Pages 23 24 HOW TO REIGNITE BURNER Follow steps 1 through 5 on previous page to reignite burner Use caution when re lighting the burner as hot oil from cooking vessel may have splattered and run down the sides of the unit creating a slick surface Use caution not to bump the cooker or cooking vessel when re lighting the burner TURNING OFF THE COOKER NOTE Turn off LP gas cylinder valve first to prevent gas from being left in the regulator hose system under pressure 1 Turn OFF the LP gas cylinder valve clockwise until it stops 2 Turn regulator control knob to the OFF position counter clockwise until it stops 3 To disconnect Regulator Hose Assembly turn the large coupling nut counter clockwise by hand eo aa o OuNTER l Turn OFF Turn COUNTER CLOCKWISE to Disconnect 3 A Ea Turn OFF Disconnect ri PAIA Regulator Regulator Close Fully Close Fully The LP gas cylinder valve should a
29. ing vessel to cool down to 115 F 45 C before moving cleaning or storing Never overfill the cooking vessel with oil grease or water Overfilled cooking vessels can boil over and cause a fire Follow instructions in this manual for establishing proper oil or water level After a period of storage or nonuse check this appliance for gas leaks and burner obstructions before use See instructions in this manual for correct procedures Sober adult operation ONLY Read and understand this manual before using this appliance The use of alcohol prescription or nonprescription drugs may impair ability to properly assemble or safely operate this appliance DO NOT place empty cooking vessel on the cooker while in operation as it could melt Use caution when placing anything in cooking vessel while the appliance is in operation Children can fall into cooking vessel and drown in even a small amount of liquid Keep cooking vessel out of reach of children Do not store cooking vessel with liquid inside When cooking with oil grease have a Type BC or ABC fire extinguisher readily accessible This appliance is not intended for and should never be used as a heater Do not use this cooker for other than its intended purpose Combustion by products from the use of this product contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Never use glassware plastic or ceramic cookware on this appliance
30. into a plastic container Hot oil can melt the plastic COOKING NOTE When frying the very first basket of food product the food may reach proper doneness before the cooking oil returns to the optimum frying range between 325 F to 350 F This is normal For subsequent basket loads of food the oil should return to the 325 F to 350 F cooking range while the food product fries to proper doneness As cooking process continues a steady frying temperature can be maintained with burner flame adjusted to a lower setting 2 COOKING OIL Important Facts to Know Since early times when human civilization first developed pots and pans people have used various forms of cooking oil for frying Originally animal fat grease lard was used for frying which now is mostly replaced by olive vegetable and peanut oil It is almost universal knowledge that over heated cooking oil will catch fire and burn Cooking oil has a flashpoint temperature ranging from 550 F to 700 F depending on type of oil used altitude and ambient temperature However most people do not realize that cooking oil typically does not burn when below its flashpoint temperature Cooking oil contained inside the confines of a stockpot skillet or pan vessel is quite stable when below its flashpoint temperature For example heated cooking oil at optimum frying range of 325 F to 350 F does not catch fire even if a flame is accidentally placed in contact with the oil This stab
31. is normal and will cause a slight odor for a few minutes during the initial use The exposed steel will rust Occasional care must be taken to prolong the life of your cooker 1 Store cooker in a dry place Do not store outside exposed to weather Storage of a gas cooker appliance indoors is permissible only if the cylinder is disconnected If storing cooker indoors detach and leave LP cylinder outdoors LP cylinders must be stored outdoors out of the reach of children and must NOT be stored in a building garage or any other enclosed area 2 Occasionally spray paint on affected areas of cooker frame after it has cooled 3 Spray WD 40 on the burner grid after it has cooled A DANGER A Spray paint and other aerosols contain flammable PETROLEUM DISTILLATES under pressure Flame from burner or heat from cooker may cause spray can to burst violently resulting in death serious burns and bodily harm Perform all touch up maintenance to cool dry cooker frame and burner below 115 F 45 C 4 For long term storage cover the cast iron burner and regulator hose assembly in a plastic bag 5 Spiders and small insects have been known to spin webs inside the burner tube Obstructions in the burner tube interfere with the flow and mixture of air and gas through the burner A clogged burner tube may result in a fire beneath the appliance If this happens remove the burner from the frame and clean the burner tube with a stiff bent wire Inspect an
32. ker is not in use i l Cylinder Handle the LP gas cylinder with care eS Valve Always secure the LP gas cylinder in an upright position Never connect an unregulated LP gas cylinder to your cooker DO NOT expose LP gas cylinders to excessive heat or ignition sources Store upright with Protective Cap DO NOT store a spare LP gas cylinder near your cooker CLOSED Allow only qualified LP gas dealers to fill or repair your K ste at da LP gas cylinder DO NOT allow the LP gas cylinder to be filled beyond 80 capacity Read and follow all warnings instructions that are on the cylinder and that accompany this product A DANGER A Never store spare LP gas cylinder near your cooker This could cause excess pressure to be expelled through the vapor relief valve resulting in fire explosion or severe personal injury including death NOTE PROPANE GAS IS HEAVIER THAT AIR AND WILL COLLECT IN LOW AREAS PROPER VENTILATION IS EXTREMELY IMPORTANT Keep the ventilation opening s of the LP gas cylinder enclosure free and clear from obstruction and debris DO NOT insert any foreign objects into the valve outlet Damage to the back check could result A damaged back check can cause a leak possibly resulting in explosion fire severe personal injury bodily harm or death A WARNING A FILLING THE LP GAS CYLINDER Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder New tanks should
33. king oil grease ignites at varying temperatures so check thermometer every 3 minutes during oil heat up and frying Never allow the oil to exceed 400 F and NEVER LEAVE HEATING OIL UNATTENDED Use extreme care when lowering food into and removing from hot oil or liquid When cooking is completed turn off gas to the cooker Follow Disconnecting Instructions in this manual Follow General Maintenance and Storage Instructions of page 25 THERMOMETER TEST INSTRUCTIONS A WARNING A Always use a thermometer when frying any food products A thermometer is a sensitive measuring device which may not work properly if dropped bent or twisted Always check to be sure the thermometer provided with this cooker is working properly before cooking There is a simple way to test the thermometer 1 Insert thermometer stem into boiling water 2 While wearing protective gloves hold the thermometer by the dial and insert stem into boiling water The needle should quickly move around the dial and register approximately 212 F 100 C This indicates the thermometer is working NOTE Due to water evaporation the maximum reading on a thermometer in hot water test is 212 F 100 C Hot cooking oil will send the temperature reading above 212 F 100 C 3 If the needle stops at a low temperature i e 180 F this indicates the thermometer is not working properly If so discard the thermometer and call 1 800 864 6194 M F 8am 5pm CST for assistance
34. lacement thermometer Model 5020 A WARNING A REGULATOR HOSE ASSEMBLY The pressure regulator hose assembly supplied with this cooker must be used Clean and inspect the hose before each use of the cooker If there is evidence of abrasion wear cuts or leaks the hose must be replaced prior to the cooker being put into operation Only use replacement regulator hose assembly M5HPR ae This part can be obtained by contacting Barbour International Inc at 1 800 864 6194 Replace regulator hose assembly at least every two years Keep the fuel supply hose away from any heated surface Refer to instructions for connecting regulator hose assembly to LP gas cylinder and burner in this manual Check all gas connections by following the Gas Leak Testing Instructions on pages 13 14 in this manual Never test for gas leaks with a lighted match or open flame DO NOT operate this cooker with a gas leak Follow Lighting Instructions as stated in this manual on page 16 Use a fireplace match or gas appliance butane lighter The valve on regulator hose assembly controls flame intensity only It is not an ON OFF valve A WARNING A LP GAS CYLINDER e Use only a 20 pound LP Gas Cylinder or smaller with a protective collar e LP propane gas is colorless tasteless heavier than air and is both flammable and explosive Combustion of propane consumes oxygen and produces carbon monoxide a poisonous gas Therefore never operate an outdoor cook
35. lame quality i 2000 caps i N 000 Screws may need tightening Place large end of spring DO NOT over tighten against Air Control Shutter IMPORTANT Must be able to turn Air Control Shutter DO NOT over tighten d 12 A WARNING A Insure the cylinder valve is CLOSED valve turned clockwise prior to connecting the LP gas cylinder to your cooker Turn the regulator control knob counter clockwise to properly close the regulator valve Read and follow all instructions and warnings on the supply hose safety tags Read and follow all warnings in this manual concerning the safe use of LP gas cylinders and the regulator hose assembly before connecting cylinder to cooker Read and follow all warnings on the LP gas cylinder CONNECTING REGULATOR HOSE ASSEMBLY TO LP GAS CYLINDER 1 Check that cylinder is upright and the valve is closed by turning the knob clockwise Turn Knob COUNTER CLOCKWISE to OFF position 2 Remove the protective safety cap from the cylinder valve and the Type 1 Coupling Nut 3 Insert the nipple of the large coupling nut into the valve outlet Insure that the coupling nut is centered properly 4 Turn the large coupling nut clockwise by hand and tighten to a full stop Take care not to cross thread Turn Coupling Nut the coupling nut onto the cylinder valve Do not _ Upright CLOCKWISE over tighten the control knob on the regulator valve Peston Hand Tighten i
36. le characteristic enables cooking oil to be used on kitchen stoves inside hundreds of millions of homes worldwide Imagine someone smoking while frying at 350 F and the cigarette falls into the hot oil The fire inside the cigarette will be extinguished by hot 350 F cooking oil very similar had it fallen into water On the other side cooking oil must be respected and used responsibly As cooking oil is heated up approaching flashpoint temperature it becomes unstable and begins to breakdown As cooking oil breaks down vapors are created that when mixed with oxygen will burn When heated to very high temperatures cooking oil vapors will self ignite The following is a typical scenario of what happens as vegetable oil contained in a cooking vessel reaches its flashpoint temperature and self ignites e The oil first becomes darker and emits an unpleasant odor e At about 440 F the oil begins emitting a pale vapor smoke e At about 500 F the smoke turns black e Soon a heavy thick black smoke belches out e At about 600 F a small flame flickers out from the oil At this point the cooking oil has reached its point of self ignition e If the heat source below the vessel remains engaged the flame will quickly grow e All the while cooking oil burns thick black smoke continues to belch forth Another point many people do not know is that over heated cooking oil that catches fire can make a huge flame For example a small 12 skillet with
37. lowest possible setting and carefully set cooking vessel with oil and thermometer onto the cooker 7 Increase flame to desired level and monitor the thermometer When using 3 quarts of oil or less the heat up time to reach 325 F to 350 F will take from 3 to 5 minutes This amount of time is determined by using 3 quarts of oil or less Actual heatup time will vary depending on type and amount of oil used regulator setting ambient temperature and wind A WARNING A DO NOT cover cooking vessel with a lid during oil heat up or frying This can cause oil to heat faster overheat ignite and cause a fire 8 When temperature reaches 325 F reduce burner flame to lowest level Wearing a protective glove remove thermometer from pot and attach to side of perforated basket with food product already placed inside A WARNING A Thermometer will become very hot and cause burns if touched by bare hands Always wear protective gloves or mitts when handling a hot thermometer 9 Leaving burner flame at lowest setting and wearing a protective glove carefully and S L O W L Y lower the basket with thermometer attached and food product into the cooking oil Inserting the food product into hot oil will cause a brief and furious spatter and will quickly reduce oil temperature 10 Frying time will be fast so NEVER LEAVE COOKING UNATTENDED and constantly monitor the thermometer A WARNING A Regardless of thermometer reading if the oil g
38. lt or grease particles that will burn causing stains when the pan is reheated 2 Scouring pads and aluminum cleaners are okay for the interior of the pots but will scratch the exterior 3 Polished aluminum pots will tarnish and discolor with normal use Our motto is The uglier the pot the better it cooks Occasional use of Cream of Tartar will bring back some of the luster However aluminum pots will tarnish and become dull with normal use 25 Stainless Steel and Stainless Steel Aluminum Stockpots Stockpots with Spigot 24 Qt 162 Qt 36 Qt amp A4 Qt Cast Iron Cookware Dutch Ovens Skillets Griddles and more SP10 Double Jet Cooker amp 5 Stainless Steel High Pressure Cooker with Hose Guard Thermometer M5HPR High Pressure LPG Stainless Braided Hose with Hose Guard Jambalaya Kits A Gal to 30 Gall CHECK OUT DB375 amp OUR WEBSITE ts J Dual Burner F y L Outdoor Patio Stove www thebayou com we For Questions and Information call us at 1 800 864 6194 Monday Friday 8 00am 5 00pm CST Barbour International Inc e 101 Cypress Way Brandon MS 39042
39. lways be in the OFF or closed position when the cooker is not in use 17 OPERATING INSTRUCTIONS A WARNING A Read understand and follow all warnings and instructions contained in this manual DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual Do not use a cooking vessel larger than 10 quart for frying on this cooker DO NOT use a cooking vessel smaller than 12 diameter on this cooker Make sure cooker is positioned at least 10 ft from all combustible materials including building overhangs and tree branches Follow positioning instructions on page 15 Check for gas leaks Follow Gas Leak Testing Instructions on page 13 14 Test cooking thermometer to ensure accurate temperature reading Never exceed 3 quarts of oil grease in the supplied 10 qt cooking vessel 1 5 deep Follow Lighting and Re lighting Instructions on pages 16 17 Follow instructions on How to Determine Proper Amount of Oil on page 19 Never leave oil unattended during preheating or cooking process as it can ignite and cause a fire Hot cooking oil is extremely hazardous and must be monitored at all times Remain attended to the cooker and check the thermometer every 3 minutes Pre heating oil grease will reach optimum frying temperature in 3 to 5 minutes 325 F 350 F Never allow oil to reach FIRE HAZARD zone on the thermometer Smoking oil is an indication that the oil is too hot and may ignite and cause a fire Coo
40. mes to evacuate before lighting the burner A WARNING A If growing soap bubbles persist throughout any portion of the Gas Leak Test terminate use immediately For assistance contact your propane dealer or Barbour International Inc at 1 800 864 6194 PRE COOKING CHECK LIST A WARNING A DO NOT operate this cooker until you have read and understand ALL of the warnings and instructions in this manual Property damage bodily harm severe burns and death could result from failure to follow these safety steps These steps should be performed after the cooker has been assembled stored moved cleaned or repaired 1 Insure that the cooker is properly assembled and connected to propane cylinder 2 Position the cooker on level ground in a well ventilated location a safe distance from combustible materials buildings and overhangs Propane cylinder should be positioned upwind from cooker so the heat of cooker does not reach cylinder See section below on this page for Positioning the Cooker 3 Inspect the gas supply hose for burns chatting kinks and proper routing before each use Hose should be positioned at least 3 inches from hot surfaces 4 Leak check all gas connections on regulator hose assembly LP cylinder valve and weld seams See section on Gas Leak Testing on pages 13 14 5 Insure that all electrical supply cords are properly grounded and are kept away from this appliance water and hot surfaces DO NOT use external
41. mperatures long after the cooking process Never touch the cooking appliance until liquids have cooled to 115 F 45 C or less If a fire should occur keep away from the appliance and immediately call your local Fire Department Do not attempt to extinguish an oil or grease fire with water Be cautious when in close proximity to any gas appliance Falling or tripping near the appliance or over an appliance hose may result in the spilling or igniting of oil or splashing of boiling water potentially causing personal injury and property damage FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN FIRE EXPLOSION OR BURN HAZARD WHICH COULD CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH A WARNING A COOKING WITH OIL OR GREASE This cooker does not have automatic thermostat controls so must be attended and monitored at all times during use For frying with this cooker do not use a cooking vessel larger than 10 quart or smaller than 12 inches diameter Follow instructions contained in this manual for proper assembly and positioning of the cooker gas leak and thermometer test determining proper amount of oil to use heat up and frying operation cleanup and storage When cooking with oil grease the thermometer provided must be used Follow instructions in this manual for proper installation and use of the thermometer Cooking oil pre heat and over heat times can vary significantly with relatively small adjustments to regulator
42. nance instructions thoroughly before installing or servicing this equipment Failure to follow these instructions could result in fire or explosion which could cause property damage personal injury or death SAFETY PRECAUTIONS AND WARNINGS A WARNING A This cooker does not have automatic thermostat controls Failure to follow these instructions could result in fire or explosion which could cause property damage personal injury or death oct ALWAYS OUTDOOR USE ONLY NEVER NEVER operate in a open area Do not operate inside LEAVE COOKER use under any a minimum of 10 ft from garages carports UNATTENDED roof or overhang buildings trees or patios and overhangs A SORA NEVER NEVER NEVER NEVER use on decks boats or place flammable or cover pot with lid when allow children or pets near any combustible surface combustible materials preheating oil or frying the cooking area within 25 f of cooker during and after use NEVER HOT ALWAYS ALWAYS No barefeet or sandals Extremely hot during and after use wear protective mitts gloves use an accurate thermometer when cooking Allow appliance to cool goggles and long sleeve to monitor temperature when below 115 F 45 C clothing when cooking preheating oil or frying before cleaning or storing Remember Think Safety and Use Common Sense 2 A WARNING A e This cooker is a high pressure gas appliance for OUTDOOR USE ONLY This cooker does not
43. only 1 2 deep of cooking oil can create a flame 7 ft to 9 ft high A large cooking vessel containing up to 3 gallons of cooking oil can create a flame up to 15 ft high On average every year in the U S there are 80 000 kitchen house fires caused by burning cooking oil that are responded to by a Fire Department Imagine a 3 ft high kitchen stove supporting a cooking vessel emitting a 7 ft flame that is a dangerous house fire The vast majority of these kitchen fires are the result of leaving cooking oil unattended Simply answering the door bell phone or tending to a crying child are sufficient distractions that allow a 12 skillet with 1 2 cooking oil to over heat and catch fire Eventually burning cooking oil will self extinguish Actual burn out time does vary but on average e A 12 skillet with 1 2 deep cooking oil will self extinguish in about 5 7 minutes after first flame emits e A cooking vessel with 3 gallons of cooking oil will self extinguish in about 20 25 minutes after first flame emits Either way a very large flame is raging long enough to spread fire to any combustible structure that it touches Another well known point is that cooking oil can be re used Most cooking oil brands recommend using oil 4 5 times if it is strained and can be stored in a cool dark place from 9 12 months During the storage period bacteria will form on poultry fish or animal fats remaining in the oil This bacteria is quickly killed when the
44. rease starts to smoke turn OFF fuel supply to the burner and STOP COOKING IMMEDIATELY This indicates the thermometer is not working properly Discard the thermometer and call 1 800 864 6194 M F 8am 5pm CST for assistance Replacement thermometer Model 5020 or 5025 11 When frying is complete first turn off gas supply at the cylinder valve then close regulator control knob do this before removing the basket from hot oil 12 Wearing protective gloves carefully remove basket from the oil Keep the basket above the pot Position hang tab above rim of pot then set the basket down to drain 13 While basket sets on the pot edge wear protective gloves and carefully remove the thermometer trom the basket 14 After hot oil has sufficiently drained carefully remove food from basket Allow liquid to cool to 115 F 45 C or below before moving cooking vessel A WARNING A Fryer thermometer should not be inserted into food or touching food when measuring temperature of cooking oil End of the thermometer stem should be at least 1 inch below oil level A WARNING A When using 10 qt pot and basket always hang basket directly over pot on the hang tab This allows hot liquid to drain back into pot Hanging the basket in any other way could cause the pot to tip over spilling hot liquid The 10 qt pot and basket are NOT to be used for frying whole turkeys A CAUTION A Wait for oil to cool to or below 115 F 45 C before pouring
45. regulator and hose assembly supplied with your gas cooker is designed to work with an LP gas supply cylinder DO NOT attempt to connect it to any other fuel supply source such as a natural gas line DO NOT use any other pressure regulator hose assembly than the one supplied with your cooker DO NOT attempt to adjust or repair the regulator A replacement regulator can be supplied by contacting Barbour International Inc at 1 800 864 6194 The regulator is designed to operate at a maximum output pressure of 10 psi pounds per square inch Never use your cooker without leak testing all gas connections regulator hose assembly and weld seams on propane tank See the section on Gas Leak Testing in this manual for proper procedures CONNECTING REGULATOR HOSE ASSEMBLY TO BURNER The Regulator Hose Assembly is a pre assembled unit Do not take apart Simply connect the regulator hose assembly to the LP gas cylinder and to the cooker An adjustable wrench is needed when attaching the hose to the burner Visually inspect the regulator hose assembly prior to each use If there is evidence of abrasion wear cuts or leaks the hose must be replaced prior to the appliance being put into operation Call 1 800 864 6194 for replacement Model M5HPR M F 8am 5pm CST Attach hose connector to the burner in one of two ways as shown below Turn Air Control Shutter to Turn CLOCKWISE Turn Air Control Shutter to Turn CLOCKWISE Wrench Tighten O adjust f
46. return defective parts transportation charges must be prepaid by you Vendor will return replacement parts to the original retail purchaser freight or postage prepaid This Limited Warranty does not cover any failures or operating difficulties due to accident abuse misuse alteration misapplication improper installation or improper maintenance or service by you or any third party or failure to perform normal and routine maintenance on the gas fryer cooker as set out in this owner s manual In addition the Limited Warranty does not cover damage to the finish such as scratches surface chips and cracks discoloration rust or other weather damage after purchase This Limited Warranty is in lieu of all other express warranties Vendor disclaims all warranties for products that are purchased from sellers other that authorized retailers or distributors AFTER THE PERIOD OF THE ONE 1 YEAR EXPRESS WARRANTY VENDOR DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE FURTHER VENDOR SHALL HAVE NO LIABILITY WHATSOEVER TO PURCHASER OR ANY THIRD PARTY FOR ANY SPECIAL INDIRECT PUNITIVE INCIDENTAL OR CONSEQUENTIAL DAMAGES Vendor assumes no responsibility for any defects caused by third parties This Limited Warranty gives the purchaser specific legal rights a purchaser may have other rights depending upon where he or she lives Some jurisdictions do not allow
47. tioning the Cooker 15 Geneidl Mainlenance and orae 25 Kao doi i9 Care and use Instructions for Cookware 25 Burner Flame Check and How to Re ignite Burner 17 If you have a missing or damaged part please do not return this item to the store Call Barbour International Inc for assistance 1 800 864 6194 Monday Friday 8 00am 5 00pm CST LIMITED WARRANTY Barbour International Inc Vendor warrants to the original retail purchaser of this gas fryer cooker and no other person that if this gas fryer cooker is assembled and operated in accordance with the printed instructions accompanying it then for a period of one 1 year from the date of purchase all parts in such gas fryer cooker shall be free from defects in material and workmanship Vendor may require reasonable proof of your date of purchase from an authorized retailer or distributor Therefore you should retain your sales slip or invoice This Limited Warranty shall be limited to the repair or replacement of parts which prove defective under normal use and service and which Vendor shall determine in its reasonable discretion upon examination to be defective Before returning any parts you should contact Vendor s Customer Service Department using the contact information listed below If Vendor confirms after examination a defect covered by this Limited Warranty in any returned part and if Vendor approves the claim Vendor will replace such defective part without charge If you
48. tions in this manual and on the cooker Safety Alerts alone cannot eliminate the hazards that they signal Strict compliance with these instructions plus common sense operation are primary accident prevention measures SAFETY SYMBOLS The symbols and boxes shown below explain what each heading means Read and follow all of the satety warnings and instructions contained in this manual and on the cooker THE PURPOSE OF THIS SAFETY ALERT SYMBOL 44 IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE THIS PRODUCT WHEN YOU SEE THE SAFETY ALERT SYMBOL 4 PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS ONTT YN gt Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Hazard or unsafe practices which could result in A WARNING A gt severe property damages personal injury or death Hazard or unsafe practices which could result in A CAUTION A minor personal injury product or property damages Carefully read and follow all WARNINGS SAFETY PRECAUTIONS ASSEMBLY and OPERATING INSTRUCTIONS contained in this manual and on the cooker DO NOT skip any of the warnings and instructions SAVE THIS MANUAL FOR FUTURE REFERENCE AWARNING A FOR YOUR SAFETY For Outdoor Use Only outside any enclosure Improper installation adjustment alteration service or maintenance can cause injury or property damage Read the installation operation and mainte
49. wind ambient temperature starting oil temperature and type of cooking oil used The maximum amount of cooking oil grease for the supplied 10 qt cooking vessel is 3 quarts This cooker can heat up 3 quarts of cooking oil grease to 350 F 175 C in 3 to 5 minutes Due to varying heating and cooking times check your thermometer every 3 minutes to ensure cooking oil does not exceed 400 F 200 C This is an ATTENDED appliance DO NOT leave appliance unattended while heating oil grease cooking food or cool down period after use Do not allow cooking oil grease to exceed 400 F 200 C which is the FIRE HAZARD zone on the thermometer Cooking oil grease will ignite and catch fire at 550 F to 700 F 287 C to 371 C Never leave cooking vessel unattended during heat up and cooking Oil grease heated above 400 F 200 C will ignite and catch fire causing property damage personal injury or death DO NOT use a lid when heating or cooking with oil Using a lid when frying greatly increases the potential of over heating the oil to ignition and fire Smoking oil is an indication that the oil is too hot and may ignite Regardless of thermometer reading if the oil grease starts to smoke turn OFF fuel supply to the burner and STOP COOKING IMMEDIATELY This indicates the thermometer is not working properly Discard the thermometer and call 1 800 864 6194 M F 8am 5pm CST for assistance Replacement thermometer Model 5020 Never overfill the cookin
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