Banner EZ-LIGHT User's Manual
Contents
1. 56 8 mm 109 5 mm 16 5 mm 30 mm T style 18 mm barrel 30 mm dome Housing 50 mm dome or 50 mm dome or Description flat profile flat profile Maximum Colors 5 3 3 3 in One Housing sacos 0050 cece cece cove Functions General Purpose General Purpose General Purpose General Purpose General Purpose ON steady ON steady ON steady ON steady ON steady Sensor Emulator Sensor Emulator Sensor Emulator Sensor Emulator Sensor Emulator Remote indicator Remote indicator Remote indicator Remote indicator Remote indicator ON steady ON steady ON steady ON steady ON steady Multi Function Multi Function Multi Function Multi Function ON steady ON steady ON steady ON steady Flashing Flashing Flashing Flashing Alternating Alternating Alternating Alternating A Audible Audible Steady 75 dB Steady 75 dB Loud steady 95 dB Loud steady 95 dB Pulsed 75 dB Pulsed 75 dB gt Segmented Up to 4 segments Specifications 18 to 30V dc or 85 to 130V ac 18 to 30V dc or Power Requirement 85 to 130V ac 10 to 30V dc 10 to 30V dc 10 to 30V dc NPN or PNP NPN or PNP NPN or PNP DC NPN or PNP DC NPN or PNP re AC 85 to 130V ac AC 85 to 130V ac 4 5 or 8 pin 4 5 or 8 pin 4 or 5 pin 4 or 5 pin 4 pin integral Euro QD integral Euro QD integral Euro QD integral Euro QD integral Euro QD Connection2. a aes Ce more sensors more solutions lt T a abl Easily installs and operates with virtually no maintenance using as little energy as possible Beyond Andon EZ LIGHT the next generation of visual indication Banner s EZ LIGHT family of products provides numerous solutions for visual process management and operator guidance From innovative multi color indicator lights to pick to light and sequence guided assembly error proofing and productivity solutions EZ LIGHT replaces conventional indicators and devices providing process refinement in ways never before possible Incorporating sensor technology into operator guidance indicators ensures virtually error free assembly and the highest levels of productivity EZ LIGHT solutions e Deliver real time operational status indication for workers and supervisors e Eliminate false readings from stray light always appear gray when off e Prompt operators and guide sequential part selection e Verify correct action with sensor or push button indication e Offer point sensing or arrays for wide area pick to light e Feature compatibility with PLC or other logic level control outputs e Install quickly and easily with pre wired or quick disconnect options e Promote high visibility from all angles e Reduce costs defects and Muda waste e Improve plant flow productivity and efficiency EZ GAT Product Features EXAMPLE APPLICATIONS A complete range of models and
3. depending on number of colors and functionality 4 5 or 8 pin pigtail Euro QD 4 5 or amp pin pigtail Euro QD 4 or 5 pin pigtail Euro QD 4 or 5 pin pigtail Euro QD 4 pin pigtail Euro QD Terminal wired 2 m attached cable 2m attached cable 2 m attached cable 2m attached cable 30 mm threaded 30 mm threaded 18 mm threaded 22 mm threaded base nose barrel base Thermoplastic Nickel plated brass Thermoplastic IP67 IP6 IP67 40 to 50 C Mounting Flat or DIN mount Construction Thermoplastic Thermoplastic Audible IP50 All others IP67 Audible IP50 Rating All others IP67 Audible 20 to 50 C Audible 20 to 50 C All others 40 to 50 C All others 40 to 50 C 40 to 50 C Operating Temperature 40 to 50 C 6 More information online at bannerengineering com k 1 18 mm T style 8mm T style 00080 000080 General Purpose ON steady Sensor Emulator Remote indicator ON steady General Purpose ON steady Sensor Emulator Remote indicator ON steady 10 to 30V dc 10 to 30V dc NPN or PNP 4 pin integral Euro QD 4 pin pigtail Euro QD 2 m attached cable 18 mm threaded nose Thermoplastic IP67 40 to 50 C NPN or PNP 4 pin pigtail Euro QD 2 m attached cable 8 mm threaded nose Polycarbonate IP67 40 to 50 C EZ LIGHT Specialty Indicator Lights 80 8 mm
4. More information online at hannerengineering com Ya 6 570 113230 52088 Standoff Pipe and Cabinet Mounting SA M30E12 _ Thermoplastic Acetal adapter and cover SOP E12 150SS 150 mm ae or SOP E12 300SS m 300 mm stainless steel pipe f SA E12M30 Thermoplastic Acetal mounting base SA M30M30 75 Thermoplastic Acetal standoff with 30mm mounting base for cabinet mounting or use with most 30 mm SA 30RL55X93 Zinc coated oversized right angle legend plate brackets SSeS for identification labels Brackets Right Angle SMB8MM m i E TeL SMB18A SMB30RAVK Quick Disconnect QD Cordsets 4 Pin Euro Style Splitter CSB M1240M1240 None None CSB M1241M1241 2x0 3m 0 3m CSB M1248M1241 2x0 3m 25m Used with e Sensor emulator More information online at bannerengineering com S 4 Pin Euro Style MQDC 406 2m MQDC 415 5m MQDC 430 9m Used with e General purpose DC e Sensor emulator e Daylight visible SA M Thermo standoff with 22 5 mm mounting base for cabinet mounting T18 K50L K50LD Sun Shield 1 22M22 50 plastic Acetal K50DS Thermoplastic Polyester sun shield SA 30RL55X93C Zinc coated bracket with strain relief SMBE12USS j Stainless steel bracket for wall or other flat surfaces Swivel Brackets Adapter 22 5 to 18 mm SMB18FA SA 2218 M18 M18 T18 DIN Rail SMB30FA SMBD
5. _ A N 80 8 mm 50 mm NS 41 mm S N N 56 8mm 109 5 mm 109 5 mm SEGMENTED AUDIBLE DAYLIGHT VISIBLE 50 mm flat profile 50 mm flat profile 4 4 3 0000 00090 gt Segmented A Audible 0 Daylight Visible Up to 4 segments Intense levels of light output for outdoor applications Steady 75 dB Loud steady 95 dB Pulsed 75 dB C No segments a 4 segments Horizontal split amp Top half 1816 30 dec 18 to 30V dc 18 to 30V dc NPN or PNP NPN or PNP NPN or PNP 5 pin Fo 4 pin integral Euro QD integral Euro QD integral Euro QD 5 pin Pn pigtail Euro QD 4 pin pigtail Euro QD pigtail Euro QD K50L 2 m attached cable K80L Terminal wired K80L Flat or DIN mount 30 mm threaded K50L 30 mm threaded base base Thermoplastic Thermoplastic IP50 20 to 50 C Terminal wired 2 m attached cable Flat or DIN mount Thermoplastic IP67 IP67 40 to 50 C 40 to 50 C More information online at bannerengineering com k 30 mm EZ LIGHT Pick to Light Sensors 80 8 mm 16 4mm 43 2 mm PVD100 137 8 mm PVD225 266 4 mm Housing 50 mm dome light Description indicator with sensor or push button Job Light 0 00 50 mm dome light indicator with push button Ultra bright optical touch button One component light array Minimum Object Detection Siz
6. K04 Online Data Sheet P N 131413 Color Housing C1 C2 C3 C4 C5 Input Connection K50L GRYBW P QP a aa aaa K50L G Green P PNP Sourcing K80L R Red N NPN Sinking Y Yellow B Blue r 5 7 W White Blank K80L Terminal wired K50L 2 m Q 8 pin Euro integral QD QP 8 pin Euro pigtail QD Number of colors are determined by C1 C2 C3 C4 C5 specified in model guides Housing K50L a K50L K80L Color C1 C2 C3 GRY Hookup Diagram HK02 General Purpose AC Models Voltage Connection A120 Q SES G Green R Red Y Yellow B Blue W White A120 120V ac Blank 2 m Q 5 pin Micro integral QD Hookup Diagram HK03 Multi Function 4 Color online Data Sheet P N 137329 Housing KSOL K5OL K80L Color 4 Multi Function P PNP Sourcing G Green R Red Y Yellow B Blue W White C1 C2 C3 C4 Function Input Connection GRYB 4 P QP fa N NPN Sinking Blank K80L Terminal wired K50L 2 m Q 5 pin Euro integral QD QP 5 pin Euro pigtail QD Sensor Emulator 2 Color Hookup Diagram HK05 Online Data Sheet P N 121900 Housing K50L T8L M18 T18 T30 K30L K50L K80L Color C1 C2 GY Function X7 P QP Input Connection M G Green R Red Y Yellow B Blue W White General purpose models DC only For less than 3 colors use X as a model placeholder example K5OLGXX
7. PQP for green only LED function of ON steady flashing or alternating depending on hookup More information online at bannerengineering com S X7 Sensor Emulator P PNP Sourcing N NPN Sinking Blank K80L Terminal wired All others 2 m Q 4 pin Euro integral QD except T8L QP 4 pin Euro pigtail QD EZ LIGHT colors are available NOTE For reference only confirm model number with HK0O1 se General Purpose DC Banner as some configurations are not available e Daylight Visible R KEY wo sovact 15 Brown 10 30V de C i 2 White _ Hookup Diagram HK03 3 Blue Segmented Online Data Sheet P N 132728 O 4 Black Segment Color m Housing Configuration 102C3C4 Function Input Connection 4 Pin PNP K80L 4 GRYB 1 P Q Euro K50L and K80L voltage 18 30V dc HK02 e General Purpose AC K80L 4 4 segments G Green 1 Micro 3 1 half amp 2 qtr R Red Programmed i i KEY 2 2 halves Y Yellow j aeaa 1 Brown a 4 L ie area B Blue P PNP Sourcing 5 Om 2 White in Age pm inputs 85to130Vac 3 Yellow W White N NPN Sinking Qe nA D STH Blank 4 segments or Nr ea eee Ozu NO segments Blank Terminal wired 5 Pi H Horizontal split Q 5 pin Euro pigtail QD ii TH Top half ee Micro Q QP 5 pin Euro pigtail QD For less than 4 colors use X as a model placeholder example K8BOL2HGRXX1PQ HKO3 e3 or 4 color Multi Function e Segment
8. X80DIN 5 Pin Euro Style 5 Pin Micro Style 8 Pin Euro Style MQDC1 506 2m MQDC2S 806 2m MQVR3S 506 2m MQDC1 515 5m MQDC2S 815 5m MQVR3S 515 5m MQDC1 530 9m MQDC2S 830 9m MQVR3S 530 9m Used with Used with Used with e 3 or 4 color e 5 color multi function e General purpose AC multi function e Segmented e Audible For a right angle cordset add RA to the model number example MQDC 406RA 10 EZ LIGHT Model Guide 1 Choose your housing 2 Choose your color function and voltage 3 Choose your input type 4 Choose your connection Hookup Diagram HKO1 General Purpose DC Models Daae Dda SHEER P N 130865 1 color P N 121899 2 amp 3 color Color Housing C1 C2 C3 input Connection K50L GRY P QP M18 G Green P PNP Sourcing T18 R Red N NPN Sinking T30 Y Yellow K30L B Blue K50L W White Blank K80L Terminal wired K80L X No color All others 2 m T8L 1 or2 Q 4 pin Euro integral QD except T8L OLY QP 4 pin Euro pigtail QD 7 Hookup Diagram HK03 Multi Function 3 Color online Data Sheet P N 121902 Color Housing C1 C2 C3 Function Input Connection K50L GRY 2 P QP p nl pl M18 2 Multi Function P PNP Sourcing T30 e E N NPN Sinking K50L G Green K80L 5 m F 1 Heil Blank K80L Terminal wired Y Yellow B Blue All others 2 m W White Q 5 pin Euro integral QD QP 5 pin Euro pigtail QD Multi Function 5 Color Hookup Diagram H
9. cessories for machine and wall mounting as well as ceiling suspension Robust durable green and Lean design EXAMPLE APPLICATIONS e Completely self contained operation no controller needed Process Inspection Indicator e Extremely long lasting LED technology providing gt 100 000 hours 11 years continuous working life e Very low power consumption lt 1W for most DC models lt 2W for AC models compare to competitive units that consume up to 15W e Ergonomic lean shape that sheds debris and moisture e No hook hazards for moving equipment and personnel unlike conventional stack lights e Robust IP67 IP69k rated water and oil tight industrial housings for direct machine mounting e Rugged compact design that is cost effective and easy to install e Shock vibration and impact resistant e Compatibility with AS i modules and fieldbus splitter boxes Choose input type Choose your connection NPN PNP e wor Wee Attached Cable PVC or PUR Pigtail Q A Sore Wa Integral iy paa Numerous color display options e Single devices displaying up to 5 colors each replacing multiple indicators to save panel space and costs Elevated Indication e Models with 31 functions for steady flashing or alternating colors with Audible Alert e Excellent but non aggressive light brilliance and visibility for operators EZ LIGHT Operator Indicator Lights Pi 30 mm 80 8 mm 66 3 mm 50 mm
10. e Specifications Retro 2 m Maximum Fixed Field 25 50 Retro 2 m O d2 Sensing Range 100 mm Diffuse 400 mm pposea 2M Push Button See 55mm PVA100 137 8 mm PVA225 266 4 mm PVA300 341 4 mm PVA375 416 6 mm Two component light array Power Requirement 12 to 30V dc 12 to 30V dc 12 to 30V dc 12 to 30V dc 12 to 30V dc One NPN or PNP amp One NPN or PNP amp One NPN or PNP One NPN or PNP EE E ETTER NO or NC NO or NC koena oh One user selectable depending on model p J depending on depending on pari PNP or NPN programmable for model model light or dark operate 4 or 5 pin 4 or 5 pin integral Euro QD integral Euro QD 4 or 5 pin 5 pin 4 pin ee eee Hohe E integral Euro QD pigtail Euro QD pigtail Euro QD Connection atait 4 OD atail y OD A E pean ee 2mor9m 2mor9m Pale attached cable attached cable attached cable 2mor9m 2mor9om attached cable attached cable 30mm 30mm Mounting EE E nese Flat or DIN mount raida oae Flat mount Black polysulfone or Construction Polycarbonate amp Polycarbonate amp red polycarbonate Black painted Black anodized nylon nylon with white aluminum aluminum polycarbonate base eee Spending er hepenaing IP66 NEMA 4X IP62 NEMA 2 IP62 NEMA 2 on installation on installation Operating Temperature 40 to 50 C 40 to 50 C 20 to 50 C 0 to 50 C 0 to 50 C 2 color 126441 2 color 126441 Se 3 color 137551 3 color 137551 8
11. ed e Audible i KEY Hookup Diagram HK03 de eee Audible Online Data Sheet P N 135242 o p Color Audible Color a P Housing C1 C2 Alarm C4 Input Connection p pnr K50L and K80L voltage 18 30V dc K50L G Green P PNP Sourcing NOTE Hookup diagrams are for LED ON steady K80L R Red N NPN Sinking See data sheet for LED function information Y Yellow B Blue W_White At Steady tone Blank K80L Terminal wired HKO4 5 color Multi Function Seog O Q 5 pin integral QD 1 aior Sa 1 White ae reer ae 7 3 2 B QP 5 pin Euro pigtail QD A 4 Yellow 4 5 Gray 6 Pink 7 7 7 Blue i fats Hookup Diagram HKO1 8 Pin a Daylight Visible Online Data Sheet P N 137330 Euro m Color PNP Housing C1 C2 C3 Input Connection NOTE Hookup diagrams are for LED ON steady See data sheet for LED function information K50LD GRY P QP HKO5 e Sensor Emulator K50LD G Green P PNP Sourcing R Red N NPN Sinking ae Y Yellow 9 White ee B Blue 3 Blue W White Blank 2 m 4 Black ii X No color Q 4 pin integral QD ee QP 4 pin Euro pigtail QD m E i j For single color models with full brightness use XC2X in model number example K5OLDXGXPQP an 2 not used 9 mt use For single color models with intensity control of one color use same color for C1 C2 C3 example KHOLDGGGPQP t1 color models are PNP NPN selectable PNP NPN More in
12. formation online at bannerengineering com 11 4 Sensors e Presence e Absence e Inspection e Gating e Counting e Measurement e Position e Pattern Recognition e Complex Part Inspection e Multi Component Gauging e Part ID Orientation e Assembly Verification e Print Verification e Traceability Bar Code and Text Indicator Lights Machine Safety amp Monitoring e Factory Automation e Agriculture amp Water Management e Traffic Monitoring amp Control e Commercial amp Consumer Monitoring e Process Control e Bin amp Part Picking e Safety Light Screens e Error Proofing e Fiber Optic Safety Systems e Pick to Light amp Call for Parts e Safety Modules amp e Visual amp Audible Indication Controllers e Emergency Stop Devices e Safety Interlocks e Ergonomic Two Hand Control amp Run Bars e Operator Guidance e Visual Management e Andon Indication e Pilot amp Stack Light Replacement Banner Engineering Corp 9714 Tenth Avenue North Minneapolis Minnesota 55441 763 544 3164 Fax 763 544 3213 1 888 3 SENSOR 1 888 373 6767 www bannerengineering com email sensors bannerengineering com BANNER more sensors more solutions P N 141526
13. styles e Smart General Purpose indicators displaying up to three colors in one device Process Status e Multi Function indicators displaying up to five colors with solid flashing or an sequenced flashing cycles e Sensor Emulator indicators displaying sensor status where sensor visibility is obscured or limited 4 e Segmented indicators delivering simultaneous one two three or four color d display for multiple status indication N 7 A T Daylight Visible indicators generating intense levels of light output for FTN outdoor applications or areas of high ambient light e Audible indicators combining visible light indication with audio alerts AN Y e Pick to Light indicators and sensors reducing assembly and picking errors improving product quality while reducing costs Specify your EZ LIGHT in 4 Easy Steps Vehicle Position Indicator for Outdoor Applications seam Choose your housing Choose color function voltage P peee ON steady ERT AR a 0 0 a i i te AS Alternating Mounting solutions for any application e Installs quickly with a single drilled hole and many mounting options Cabinet mounting Surface mount Standoff pipe and Base nose and protective brackets DIN mount brackets e Includes models with 22 or 30 mm threaded base for panel mounting e Features mounting hubs for both EMT and gas water pipe mounting K50L model e Offers models and ac
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