Bakers Pride Oven FH-28 User's Manual
Contents
1. anatiuaisa alia li iaia 3 BIB Ine PRIM EE 5 BiXEN cr 5 Pressure Opern Fryers xi east neben lae a ex rte ERR dd eau stich ENA RAA adaa NE ERREN Eae AAAA 5 SANGWICH GANS vcs M 5 Fryers Specifications tao nia ace 6 Griddles SpecifiCatioris couette rtr bnt ia 6 rupe 7 Principle of Op ration pem 7 i r 7 rum nails 7 jm um 8 When to Replace the Filter iir et tore er rer aaa e XY RR Ale cal Rec a a eR RP Redes 8 Gleaningisi seria 8 Installationi cirio micia 9 Unpacking and Handling asisiiiiesbilaia leali 9 Inspection for Shipping Damage i 9 Location and Cl6aranee 1 9 M no 10 Sr eA 11 AsSembly and Mounin ERREUR 12 miae 12 Ugo IAA 12 Particle Odor Fiter 13 Appliance Stop FB37144203 Used with BKI Automatic Lift Fryers eee 13 Appliance Restraining D2. 60 22 KW 3ph 14 4 KW 1ph 60 Hz 375 F 191 C 110 Ibs 50kg 396 sq in 2555 sq cm 208 240 tors 38 5 8 KW 60 Hz 450 sq in 2903 sq cm 450 F 232 C Ventless Hood System Operation Operation Principle of Operation A blower inside the ventless hood draws cooking vapors through a grease baffle Inside the baffle the air reverses direction two times capturing particles of moisture grease and dirt Material collecting on the baffle drains into the condensation trough located below the baffle After air passes through the baffle it then enters a specially designed high efficiency particle odor filter where any particles that may have passed through the baffle are trapped A charcoal filter contained in this particle odor filter helps to remove cooking odors from the air The filtered air then passes through the blower and is returned to the room Preparation The following conditions must be met for the Filter Hood to function e The particle odor filter must be installed e The grease baffle must be installed e The filter door must be shut e The fire extinguisher system must be active e Power must be supplied to the hood e The fire damper must be open with link installed see page 12 Start Up To start the Filter Hood press and hold the START button for three seconds This is to insure that the unit has achieved sufficient vacuum for the sensor to determine that the hood is in o
3. position of the two ADP appliance nozzles as depicted below NE e NE 5 Reset control head With control head NOT connected to cylinder dry test system by activating the remote pull 6 Install cylinder by placing bottom of cylinder over socket head screws at the bottom of cylinder bracket Tighten pipe union located in the discharge line Secure cylinder with adjustable clamping strap 7 Reset control head and connect control to cylinder 8 Recheck installation procedure to insure that nothing has been overlooked Wiring Electrocution equipment failure or property damage could result if an unlicensed electrician performs the electrical installation Ensure that a licensed electrician perform the electrical installation A WARNING In the event of an appliance fire serious injury property damage or death could occur if the appliance is powered from a source other than the hood The cooking appliance used under this hood MUST receive its input power from the hood In the event of a fire the hood fire extinguishing system will automatically remove power from the connected appliance 16 Ventless Hood System Installation NOTICE The fire extinguishing system must be operative before the electrical system will function Refer to the electrical diagram included in attached to this unit or in the service manual Standard Electrical Connection This connection is for UL listed appliances supplied with a cord and a NEMA style
4. removed NOTE FOR SINGLE PHASE OPERATION WIRES TO L3 amp T3 WILL BE OMITTED FROM APPLIANCE 19 Ventless Hood System AWARNING AWARNING Maintenance for proper hood cleaning Scheduled Maintenance Use the following table to help manage scheduled maintenance activities Maintenance Electrocution could occur if this unit is hosed down with water This unit is NOT designed for hose wash down cleaning Refer to scheduled maintenance below Electrocution could occur if power is not removed from this unit before servicing Remove power at disconnect or circuit breaker BEFORE servicing hood FREQUENCY PERFORMED BY PART ACTIVITY Daily User Entire Hood Wipe unit down with a soft rag and mild cleaning agent User Condensation Check condensation trough Empty if trough necessary User Grease Baffle Clean grease baffle If necessary refer to the procedure in this manual for cleaning the baffle Weekly User Particle Odor Filter Inspect particle odor filter In low to medium volume applications the filter may need replacement prior to the indicating light turning on This condition will be evident by a strong odor coming from the face of the filter If necessary refer to the procedure in this manual for replacing the filter Monthly User Door and Filter Check door and filter interlock Interlock operation The unit should not operate with the front door open or either the
5. 15 60 right angle plug 1 2 Remove fire extinguisher access panel Route incoming power lines through holes located in the top of the 12 x8 x4 electrical enclosure Connect ground to the lug provided inside the enclosure Perform the applicable step below e For single phase operation connect incoming power to terminals L1 and L2 of the contactor e For three phase operation connect incoming power to terminals L1 L2 and L3 of the contactor Replace electrical box cover and fire extinguisher access panel Insert plug into receptacle located in the hood Install cover over plug 17 Ventless Hood System Installation d A P La I x EN n R dd gt r 4 A p p lt 5 a CNC Na gt E P A NORMAL CONFIGURATION WITH RECEPTACLE 18 Ventless Hood System Installation Appliance Electrical Connection This connection is for appliances requiring a UL listed flexible conduit connections refer to figure below 1 Removereceptacle and four wires T1 T2 T3 and Ground 2 Cover junction box hole with provided plate and hardware removed from receptacle 3 Remove hole plug from hole in bottom of electrical enclosure and install conduit from appliance utilizing appropriate UL Listed fitting not provided 4 Wire appliance as shown in figure below and the electrical diagram in this manual 5 Replace all panels and install cover over hole that was provided for the receptacle now
6. Ventless Hood System MODEL FH 28 Installation amp Operation Manual Serial Numbers 123046 and higher Warranty Information LIMITED ONE YEAR WARRANTY BKI The Company warrants to the original purchaser that at time of shipment from the Company factory this equipment will be free from defect in materials and workmanship Written notice of a claim under this warranty must be received by the Company within ONE YEAR from the date of installation but no longer than ONE YEAR AND THREE MONTHS from date of shipment from the factory Defective conditions caused by abnormal use or misuse lack of or improper maintenance damage by third parties alterations by unauthorized personnel acts of God failure to follow installation and or operating instructions or any other events beyond the reasonable control of the Company will NOT be covered under this warranty The obligation of the Company under this warranty shall be limited to repairing or replacing at the option of the Company any part with the exception of lamps fuses and glass which are not covered under warranty which is found defective in the reasonable opinion of the Company Any part found defective by the Company will be repaired or replaced without charge F O B factory Simpsonville South Carolina or F O B authorized BKI Distributor The Company and or its authorized representatives will assume the normal replacement labor expense for the defective part for the period of the warra
7. clean and in good condition Replace any damaged or missing safety labels If you need new safety labels contact BKI Technical Services Department P O Box 80400 Simpsonville S C 29680 0400 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Prepare for Emergencies Be prepared for fires injuries or other emergencies Keep a first aid kit and a fire extinguisher near the equipment You must use a 40 pound Type BC fire extinguisher and keep it within 25 feet of your equipment Keep emergency numbers for doctors ambulance services hospitals and the fire departments near your telephone Know your responsibility as an Employer e Make certain your employees know how to operate the equipment e Make certain your employees are aware of the safety precautions on the equipment and in this manual e Make certain that you have thoroughly trained your employees about operating the equipment safely e Make certain the equipment is in proper working condition If you make unauthorized modifications to the equipment you will reduce the safety and function of the equipment Ventless Hood System Introduction UL Information A WARNING Failure to adhere to building fire and electrical codes during installation of this unit could result in death serious injury or property damage The authority having jurisdiction such as the local building inspector or fire marshal should be consulted prior to installation t
8. e fryer when it is open shall not block fire extinguishing nozzle from the vat The lid of a pressure fryer should be checked for proper operation at least once a month If the lid fails to fully open when unlatched or released it should be repaired immediately by factory authorized service personnel Do not operate a fryer with a defective lid opening mechanism Fryers with lids other than pressure fryers shall be operated only with the lid removed Lids may be used for covering the vat when power to the cooking appliance and hood has been turned off Sandwich Grills Sandwich grills acceptable for use with this hood shall be used such that when the lid is either fully open released or unlatched it shall spring to the fully open position Fully open is defined as vertical upright position 80 or more from the closed position The lid must open toward the back of the hood The lid of a sandwich grill when open shall not block fire extinguishing nozzles from the cooking surface Ventless Hood System Fryers Specifications Volts Phase Maximum Amps Maximum Input Frequency Maximum normal frying temperature Maximum shortening capacity Maximum cooking surface area USE ELECTRIC FRYERS AND SINGLE VAT FRYERS ONLY Griddles Specifications Volts Phase Maximum Amps Maximum Input Frequency Maximum griddle surface area Maximum cooking surface temperature USE ELECTRIC GRIDDLES ONLY Introduction 208 240 1or3
9. e to your shipment Ask for an immediate inspection of your concealed damage item Packaging material MUST be retained to show the inspector from the shipping line Location and Clearance Place the Filter Hood in a location with clearance as shown in the figure and data below These distances provide for proper clearance to combustible surfaces access for maintenance and proper air flow from hood exit vent MINIMUM CLEARANCE HOOD TO COMBUSTIBLE 18 in FH 28 SIDES 0 in BACK 0 in TOP 0 in BOTTOM NON COMBUSTABLE REAR WALL REQUIRED FOR FH 28 WALL MOUNT APPLIANCE CLEARANCE Vat to sides of hood 6 25 in FH 28 Griddle to sides of hood 0 in Sandwich grills to sides of hood 6 in Cooking surface must be at least 3 5 inches behind the front edge of the hood Appliance cabinet top or cooking surface to be level with bottom of hood sides 3 in IIS 18 18 REQUIRED FOR A n REQUIRED FOR PROPER AIR FLOW B PROPER AIR FLOW AND DISTANCE TO AND DISTANCE TO COMBUSTIBLES COMBUSTIBLES 0 CLEARANCE REQUIRED FOR REAR Ventless Hood System Installation Leveling 1 Adjustthe four feet provided on the bottom of the unit so there is a minimum of 6 clearance below the frame side members NSF UL REQUIREMENTS 2 Check for level from side to side and front to back using a 4 level placed appropriately on the frame 10 Ventless Hood System Installation Securing Wall Mo
10. evice enne nennen nennen sn trne erret 14 Fire Exting ishing System eei eli 15 WII MMC EET 16 Standard Electrical Connection ener entren nnne nnnns 17 Appliance Electrical Connection ii 19 l Cilj rucc 20 Scheduled Maintenance i 20 Cleaning the Grease Baffle ii 21 Replacing the Particle Odor Filter ii 21 Ventless Hood System Introduction Introduction Congratulations You have chosen BKI s Ventless Hood system a state of the art unit that filters grease laden air and returns it to the room The BKI name and trademark on this unit assures you of the finest in design and engineering that it has been built with care and dedication using the best materials available Attention to the operating instructions regarding proper operation installation and maintenance will result in long lasting dependability to insure the highest profitable return on your investment NOTICE PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT If you have any questions please contact your BKI Distributor If they do not answer your questions contact the BKI Technical Service Department toll free 1 800 927 6887 Outside the U S call 1 864 963 3471 Safety Precautions Always follow recommended safety precautions listed in this manual Below is the safety alert symbol When you see this symbo
11. grease baffle or particle odor filter removed Clean area between grease baffle and particle odor filter AWARNING Injury from rotating fan blades could occur if power is not removed from this unit before cleaning the blower section Remove power at disconnect or circuit breaker BEFORE cleaning the blower section 3 Months User Blower Section Clean the blower section 6 Months Authorized Service Fire Extinguishing Have the fire extinguishing system agent System inspected 20 Ventless Hood System Maintenance Cleaning the Grease Baffle 1 2 Shut down the unit Locate the thumbscrews and retaining frame at the top of the grease baffle With one hand hold the baffle to prevent it from dropping With the other hand loosen the thumbscrews and slide the retaining frame forward Slowly lower the top end of the baffle until it clears the retaining frame Spray the grease baffle with degreasing type soap Rinse with hot water dry and replace in hood Replacing the Particle Odor Filter Shut down the unit Open the filter door on the front of the unit by rotating the handle counter clockwise Slide the used filter out of the unit Remove the replacement filter from the plastic bag Observing the UP arrows on the filter with a hand at each front corner carefully slide the filter into the unit NOTICE When installing a new filter slight resistance should be observed as the filter is 6 being slid in
12. injury property damage or death could occur if any part of the appliance obstructs the spray nozzles Ensure that lids and or other parts of the appliance do not obstruct the spray pattern of either nozzle The fire extinguishing system components used in this hood have been evaluated by U L in the course of their classification for use on this hood An authorized Range Guard distributor must install and activate the filter hood fire extinguishing system To locate an authorized Range Guard Distributor use the following contact information Ronald Woodward Technical Service Specialist Badger Fire Protection 4251 Seminole Trail Charlottesville Va 22911 Office 800 446 3857 ext 111 Fax 434 974 4113 Mobile 434 981 0505 1 After the hood has been properly secured to prevent movement locate the end of line remote pull station at a point of egress or exit in a manner approved by the local authority and in accordance with applicable codes To install the end of line remote use 1 EMT and Range Guard corner pulleys 97915 2 Install two UL Listed type A 165 F fusible links load rating 3 45 Ibs in the two appliance detector positions one in front of the grease baffle one behind the grease baffle FUSIBLE LINKS 15 Ventless Hood System Installation 3 If required connect the provided fire extinguishing system contacts for remote signaling refer to the electrical diagram in this manual 4 Adjust the
13. l on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken Know and understand the meaning of these instructions signs and messages Damage to the equipment death or serious injury to you or other persons may result if these messages are not followed A DANGER This message indicates an imminently hazardous situation which if not avoided will result in death or serious injury AWARNING This message indicates a potentially hazardous situation which if not avoided could result in death or serious injury ACAUTION This message indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices NOTICE This message is used when special information instructions or identification are required relating to procedures equipment tools capacities and other special data Ventless Hood System Introduction Specific Precautions ADANGER Carbon monoxide poisoning will result from using this hood with any appliance that utilizes combustible fuel Use only electrical appliances with this hood AWARNING In the event of an appliance fire serious injury property damage or death could occur if the applia
14. n the filter door on the front of the unit by rotating the handle counter clockwise 3 Observing the UP arrows on the filter with a hand at each front corner carefully slide the filter into the unit 4 Close and latch the door Appliance Stop FB37144203 Used with BKI Automatic Lift Fryers CAUTION The Appliance Stop must be installed if a BKI Automatic Lift Fryer with M0084 lift mechanism is to be connected to the hood Failure to install this part could cause damage to the hood and or fryer Install the Appliance Stop FB37144203 on the hood as shown below if a BKI Automatic Lift Fryer with M0084 lift mechanism is to be connected to the hood APPLIANCE STOP 13 Ventless Hood System Installation Appliance Restraining Device Install appliance restraining device as shown in the figure below AWARNING In the event of an appliance fire serious injury property damage or death could occur if the appliance is not secured to the hood A restraining device has been provided to assure that the cooking appliance remains in the proper position under the hood during normal operation DO NOT REMOVE THE RESTRAINING DEVICE NOTICE Adjust restraining cable to allow no more than two inches 2 of appliance movement This adjustment must not allow the appliance to go beyond front edge of hood 14 Ventless Hood System Installation Fire Extinguishing System NOTICE In the event of an appliance fire serious
15. nce is not properly secured to the hood A restraining device has been provided to assure that the appliance remains in the proper position under the hood during normal operation DO NOT REMOVE THE RESTRAINING DEVICE NOTICE Hood failure could result if the hood is operated without the grease baffle and particle odor filter installed This is a special filter designed for this application only other filters will not work properly Use only a BKI particle odor filter Safe Work Practices Beware of High Voltage This equipment uses high voltage Serious injury can occur if you or any untrained or unauthorized person installs services or repairs this equipment Always Use an Authorized Service agent to Service Your Equipment Keep this manual with the Equipment This manual is an important part of your equipment Always keep it near for easy access If you need to replace this manual contact BKI Technical Services Department P O Box 80400 Simpsonville S C 29680 0400 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Protect Children Keep children away from this equipment Children may not understand that this equipment is dangerous for them and others NEVER allow children to play near or operate your equipment Ventless Hood System 911 Introduction Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your equipment Keep all safety labels
16. nty as stated above excluding travel and or other expenses incidental to the replacement of the defective part where replacement work is performed during standard business hours and not subject to overtime holiday rates and or any additional fees IN NO EVENT SHALL THE COMPANY BE LIABLE FOR LOSS OF USE LOSS OF REVENUE OR LOSS OF PRODUCT OR PROFIT OR FOR INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO FOOD SPOILAGE OR PRODUCT LOSS WARRANTY DOES NOT COVER GLASS BREAKAGE THE ABOVE WARRANTY IS EXCLUSIVE AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED ARE EXCLUDED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE REPLACEMENT PARTS Any appliance replacement part with the exception of lamps fuses and glass which proves to be defective in material or workmanship within ninety 90 days of installation will be replaced without charge F O B Factory Simpsonville SC or F O B authorized BKI Distributor The user shall have the responsibility and expense of removing and returning the defective part to the Company as well as the cost of reinstalling the replacement or repaired part Ventless Hood System Table of Contents Table of Contents Table of Contents ee iii iii 1 teu pe 2 ISi Vui Tee ea le alia a 2 Safety Signs and MessageSs i 2 Specific Precautions ui ie Ea 3 Safe Work Practices
17. o insure compliance with applicable codes AA WARNING In the event of an appliance fire serious injury property damage or death could occur if the appliance is powered from a source other than the hood The cooking appliance used under this hood MUST receive its input power from the hood Electricity is automatically removed from the hood and the appliance when the Fire Extinguishing System is activated A WARNING In the event of an appliance fire serious injury property damage or death could occur if the remote pull station is not properly installed The remote pull is to be clearly marked located in a path of exit or egress and must comply with applicable codes NOTICE It is the responsibility of the owner to verify that the cooking appliance is eligible for use with this hood NOTICE This filter hood is an underwriters laboratories inc classified ductless hood for use with UL listed type commercial cooking appliance only griddle or fryer Fusible Links Fusible links to be UL Listed 165 F load rating 3 45 Ibs Pressure Open Fryers Pressure fryers acceptable for use with this hood shall be constructed such that when the lid is released or unlatched it shall spring to the fully open position within four seconds Fully open is defined as vertical upright position 80 or more from the closed position The lid must open without operator or electrical assistance toward the back of the hood The lid of the pressur
18. peration Ventless Hood System Operation Shut Down NOTICE Power to the appliance is turned off when the hood is turned off NOTICE For proper operation always turn off appliance and allow time for it to cool before turning off the filter hood This will insure proper capture of grease vapors To stop the Filter Hood press the STOP button When to Replace the Filter The particle odor filter should be replaced when the CHANGE FILTER light illuminates In low to medium volume applications the filter may need replacement prior to the CHANGE FILTER light illuminating If you smell a strong odor coming from the face of the filter and the CHANGE FILTER light is not illuminated the filter needs to be replaced If necessary refer to the procedure in this manual for replacing the filter see page 21 Cleaning Refer to scheduled maintenance in this manual see page 20 Ventless Hood System Installation Installation Unpacking and Handling Inspection for Shipping Damage YOU are responsible for filing all freight claims with the delivering truck line Inspect all cartons and crates for damage as soon as they arrive If damage to cartons or pallets is found or if a shortage is found note this on the bill of lading all copies prior to signing and receiving If damage is found when the equipment is opened immediately call the delivering truck line and follow up the call with a written report indicating concealed damag
19. to place This resistance is generated by four 4 filter springs located on the bottoms of the filter slides These springs insure a proper seal at the top of the filter After a period of time it may become necessary to adjust the pressure that these springs provide by lifting them slightly with your fingers Close and latch the door 21 P O Box 80400 Simpsonville S C 29680 0400 USA http www bkideas com Made and printed in the U S A LI0114 0407
20. unt After the hood has been located and leveled secure to building by utilizing the 437 diameter holes provided in the rear of the fire extinguisher cylinder shelf Refer to figure below Using 1 4 lag screw s spacer s if required and anchor s if required secure the hood to a wall to prevent movement The outside holes are spaced at 16 inches in the event wall studs can position the unit SPACER F REGO NOMOR LAG SCREW Brace Mount If the unit is being mounted far away from a wall a brace angle secured to the floor may be bolted to the shelf This brace must be sufficient to prevent movement of the hood Seal brace connection to floor using a food grade RTV This will prevent grease or food particles from getting beneath the brace n no one a e mos x Pa 1 4 BOLT NUT amp LOCKWASHER 11 Ventless Hood System Installation Assembly and Mounting Fire Damper A UL Listed 165 F fusible link must be installed in the damper assembly located at the top of the unit Install as follows 1 Liftthe damper 2 Place the link on the damper hook 3 Lower the damper while placing the link onto the stationary hook AIR EXHAUST VENT FLAP FIRE DAMPER Air Deflector Mount air deflector as shown in the figure below using two knurled screws provided v 12 Ventless Hood System Installation Particle Odor Filter 1 Removethe filter from the plastic bag 2 Ope
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