Bakers Pride Oven FW-15L User's Manual
Contents
1. 10 miM 11 ANIC PE PE OE DEDE t EE ES 13 Scheduled MAINTENANCE duas 13 SE GIS a o ERN a 13 FWEISE ES 13 ae PANE E E ee ee een ee 14 15 Lamp RED e M TEMERE TE 15 16 SandwichlFry Warmer Introduction Introduction Congratulations You have chosen a Sandwich Fry Warmer that will give you many years of fine service from the original manufacturer BKI The BKI name and trademark this unit assures you of the finest in design and engineering that it has been built with care and dedication using the best materials available Attention to the operating instructions regarding proper installation operation and maintenance will result in long lasting dependability to insure the highest profitable return on your investment NOTICE PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT If you have any questions please contact your BKI Distributor If they are unable to answer your questions contact the BKI Technical Service Department toll free 1 800 927 6887 Outside the U S call 1 864 963 34712. Safety Precautions Always follow recommended safety precautions listed in this manual Below is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken Know and understand the meaning of these instructions signs and messages Damage to the equipment death or serious injury to you or other persons may result if these messages are not followed A DANGER This message indicates an imminently hazardous situation that if not avoided will result in death or serious injury This message indicates a potentially hazardous situation which if not avoided could AWARNING result in death or serious injury AC AUTION This message indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices NOTICE This message is used when special information instructions or identification are required relating to procedures equipment tools capacities and other special data SandwichlFry Warmer Introduction Safe Work Practices Beware of High Voltage This equipment uses high voltage Serious injury can occur if you or any untrained or unauthorized person ins
3. of 4 from the side louvers 2 Cuta hole in the countertop to fit the collar weldment according to the drawing below spin PRY WARMER CUT OUT AREA CAVITY OPENING FORDROPINPAN 18 16 CUTOUT REQ 16 000 OUT ES 0 R 1 375 ud 1375 4 m j P FROMCAVITYEDGE 18 000 O CUT OUT UT OUT SIDE PANEL FLANGE x ie Ten HOLES EXPOSED Be Ten en 1 313 FROM BLOWER BOX EDGE TO CUTOUT FRONT ATTACHMENT HOLES LOCATED UNDER LOUVERED BLOWER BOX 3 Using a 2 hole saw drill a hole in the countertop under where the louvered blower box will be positioned for the power cord to pass through 4 Position collar weldment into the cutout area with slotted holes toward the main unit 5 Position the main unit as shown above ensuring that the side panel flanges are under the flanges of the collar weldment 6 Line up the back attachment holes on the flanges of the main unit with the slotted holes in the flanges of the collar weldment 7 Remove the louvered blower box to access the front attachment holes by unscrewing 7 screws shown below 11 SandwichlFry Warmer Installation 8 Using a 1 8 drill bit drill holes in countertop through existing holes in the main unit and collar weldment flanges 9 Secure main unit and collar weldment to countertop using 8 sheet metal screws 10 Feed power cord supplied down through hole in c
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5. OWER mac 1 BOX EDGE TO LOUVERED CUTOUT BLOWER BOX SANDWICH WARMER SIDE FRY WARMER SIDE 7 875 CUSTOMER SIDE 47750 SandwichlFry Warmer Installation 3 Place the blower pan into the hole making sure that open side of the pan fits over the two tabs on the louvered blower box 4 Place the perforated pan insert into the blower pan Left Sided SFW 1 2 Measure mark and cut a hole following drawing Obtain a suitable countertop location and place the entire unit in position in the countertop for the Fry Warmer blower pan to fit in according to the 185 00 p 28 125 FRY WARMER CAVITY OPENING OPERATOR SIDE BROKEN LINE CUT OUT AREA ITA FOR DROP IN PAN 18 16 CUTOUT REQ TOP VIEW OF SFW 1 375 ai 1375 Oo TL 18 000 l CUT OUT FROM CAVITY EDGE TOCUTOUT 28 500 1313 T FRY WARMER SIDE SANDWICH WARMER SIDE FROM BLOWER BOX EDGE TO LOUVERED CUTOUT BLOWER BOX 4 7 875 CUSTOMER SIDE 47 750 3 Place the blower pan into the hole making sure that open side of the pan fits over the two tabs on the louvered blower box 4 Place the perforated pan insert into the blower pan 10 SandwichlFry Warmer Installation FW 15L 1 Obtain a suitable countertop location for the unit that will provide a clearance
6. armer Cycles on and off to indicate when the Upper Sandwich Warmer TOP HEAT pilot light ceramic heaters turn on and off Upper Sandwich Warmer Controls the temperature of the Upper Sandwich Warmer heating BOTTOM HEAT element temperature control Upper Sandwich Warmer Cycles on and off to indicate when the Upper Sandwich Warmer BOTTOM HEAT pilot light heating element turns on and off 4 5 LIGHTS ON OFF Switch Controls power to the Sandwich Warmer lights for Upper and Lower Sandwich Warmer Lower Sandwich Warmer Controls the temperature of the Lower Sandwich Warmer ceramic TOP HEAT temperature heaters control Lower Sandwich Warmer Cycles on and off to indicate when the Lower Sandwich Warmer TOP HEAT pilot light ceramic heaters turn on and off Lower Sandwich Warmer Controls the temperature of the Lower Sandwich Warmer heating BOTTOM HEAT element temperature control Lower Sandwich Warmer Cycles on and off to indicate when the Lower Sandwich Warmer BOTTOM HEAT pilot light heating element turns on and off sandwich Warmer POWER Controls power to the upper and lower Sandwich Warmers ON OFF Switch Fry Warmer ON OFF Controls power to the entire Fry Warmer Switch Unit Startup and Preheating SFW 1 Connect the plugs of the power cords into receptacles that match the power rating specified on the rating tag 2 Place the Fry Warmer ON OFF switch to the ON 1 position The switch should illuminate red the bulb should light and the ch
7. eck Federal and State Health and Sanitation Regulations for internal temperature required for holding cooked foods for sale Maintaining these temperatures often tends to continue to cook certain products Therefore smaller amounts of bulk foods should be displayed at non peak periods and the warmer refilled as needed NOTICE This equipment is designed to hold foods for a short period of time only Unit Shutdown SFW 1 Remove all food from the equipment 2 Place the Fry Warmer ON OFF switch to the OFF 0 position 3 Place the Sandwich Warmer POWER ON OFF switch to the OFF 0 position 4 Allow the equipment to cool to room temperature 5 Remove any residue and clean the equipment thoroughly FW 15L 1 Remove all food from the equipment 2 Place the Fry Warmer ON OFF switch to the OFF 0 position 3 Allow the equipment to cool to room temperature 4 Remove any residue and clean the equipment thoroughly SandwichlFry Warmer Installation Installation Instructions For Shipping Damage You are responsible for filing all freight claims with the delivering truck line Inspect all cartons and crates for damage when they arrive If there is damage noted to shipping crates or cartons or if a shortage is found note this on the bill of lading all copies before signing If damage is detected when the equipment is uncrated immediately call the delivering truck line and follow up the call with a written report indicatin
8. for the defective part for the period of the warranty as stated above excluding travel and or other expenses incidental to the replacement of the defective part where replacement work is performed during standard business hours and not subject to overtime holiday rates and or any additional fees IN NO EVENT SHALL THE COMPANY BE LIABLE FOR LOSS OF USE LOSS OF REVENUE OR LOSS OF PRODUCT OR PROFIT OR FOR INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO FOOD SPOILAGE OR PRODUCT LOSS WARRANTY DOES NOT COVER GLASS BREAKAGE THE ABOVE WARRANTY IS EXCLUSIVE AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED ARE EXCLUDED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE REPLACEMENT PARTS Any appliance replacement part with the exception of lamps fuses and glass which proves to be defective in material or workmanship within ninety 90 days of installation will be replaced without charge F O B Factory Simpsonville SC or F O B authorized Distributor The user shall have the responsibility and expense of removing and returning the defective part to the Company as well as the cost of reinstalling the replacement or repaired part SandwichlFry Warmer Table of Contents Table of Contents Table No 6 Cet 1 0 e 2 dey PEC DUO nee ecu temen em
9. g concealed damage to your equipment Ask for an immediate inspection of your concealed damage item Crating material MUST be retained to show the inspector from the truck line Electrical Information And Grounding AWARNING Electrocution equipment failure or property damage could result if an unlicensed electrician performs the electrical installation Ensure that a licensed electrician perform the electrical installation in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 20XX This unit when installed by an authorized BKI service agent must be wired for use in accordance with all applicable local state and federal codes For specific electrical requirements and connections refer to the wiring diagram attached to the unit or provided in the Service Manual Installation Instructions Right Sided SFW 1 Obtain a suitable countertop location and place the entire unit in position 2 Measure mark and cut a hole in the countertop for the Fry Warmer blower pan to fit in according to the following drawing 28 125 4 CAVITY OPENING BONS ne BROKEN LINE EESE de CUT OUT CUT OUT AREA EEE Pr FOR BLOWER PAN i Bn 18 16 CUTOUT REQ TOP VIEW OF SFW 1375 18 000 7 1 375 CUT OUT Wu FROM CAVITY EDGE TO CUT OUT 28 500 1 313 NEN _ FROM BL
10. he unit has tripped Product is not holding it s Product temperature is Make sure product is above 160 F when loaded temperature too low when loaded Or Faulty component in Contact an authorized service agent for heating circuit corrective action Fry Warmer Warmer chute is not No power to unit Make sure that the circuit breaker at the power heating and perforated pan supply is on and the Fry Warmer main power is not heating switch is on If problem persists contact licensed electrician Warmer chute is heating Fan has overheated and Wipe the dust from the air intake louvers to allow and the perforated pan is cut off proper airflow and prevent fan overheating Turn not heating the power switch off Wait 60 seconds Turn the Or power switch back on Heating coil has failed Contact an authorized service agent for corrective action Noisy fan Fan blade is dirty or fan Contact an authorized service agent for bearings are failing corrective action Warmer chute is not Ceramic heating Contact an authorized service agent for holding heat element failure corrective action Sandwich Warmer Warmer is not heating No power to unit Make sure that the circuit breaker at the power supply is on and the Sandwich Warmer main power switch is on If problem persists contact licensed electrician Or Faulty component in top Contact an authorized service agent for or bottom heating ci
11. oandwich Fry Warmer MODELS SFW FW 15L Installation amp Operation Manual Serial Numbers 121866 and Higher Fresh ideas in foodservice equipment Warranty Information LIMITED ONE YEAR WARRANTY BKI The Company warrants to the original purchaser that at time of shipment from the Company factory this equipment will be free from defect in materials and workmanship Written notice of a claim under this warranty must be received by the Company within ONE YEAR from the date of installation but no longer than ONE YEAR AND THREE MONTHS from date of shipment from the factory Defective conditions caused by abnormal use or misuse lack of or improper maintenance damage by third parties alterations by unauthorized personnel acts of God failure to follow installation and or operating instructions or any other events beyond the reasonable control of the Company will NOT be covered under this warranty The obligation of the Company under this warranty shall be limited to repairing or replacing at the option of the Company any part with the exception of lamps fuses and glass which are not covered under warranty which is found defective in the reasonable opinion of the Company Any part found defective by the Company will be repaired or replaced without charge F O B factory Simpsonville South Carolina or F O B authorized BKI Distributor The Company and or its authorized representatives will assume the normal replacement labor expense
12. ountertop 11 Reattach louvered blower box to main unit 12 Seal main unit to the countertop to conform to NSF Standard 4 4 28 Dow Corning RTV 732 Multi purpose Sealant 13 Place the blower pan into the hole making sure that open side of the pan fits over the two tabs on the louvered blower box 14 Place the perforated pan insert into the blower pan 12 SandwichlFry Warmer Maintenance Maintenance ACAUTION Failure to comply with the maintenance below could result in a serious accident AWARNING Electrocution equipment failure or property damage could result if an unlicensed electrician performs electrical repair Ensure that a licensed electrician perform electrical repair Scheduled Maintenance This unit should be cleaned at the end of each working day Use the following procedure Failure to remove power from this unit may cause severe electrical shock This unit may have more than one disconnect switch AC AUTION Never use abrasive cleaners that may damage the finish Never steam clean the interior Avoid getting excess water in the interior of the unit Do not clean the heater blower assembly by applying compressed air Do not leave this unit on and unattended after business hours SFW Cleaning 1 2 3 Remove all food from the unit Place the Fry Warmer ON OFF switch to the OFF 0 position Place the Sandwich Warmer POWER ON OFF switch to the OFF 0 position Unplug both power cord
13. rcuit corrective action 14 SandwichlFry Warmer Maintenance Repair NOTICE Before replacing any parts make sure the power has been turned off and the unit has cooled down Lamp Replacement NOTICE Only use Teflon coated lamp to prevent glass contamination 1 Make sure power to the unit is OFF and the unit has cooled down 2 Carefully remove the faulty lamp 3 Replace with the new lamp 15 SandwichlFry Warmer Notes Notes 16 SandwichlFry Warmer Notes 17 am BKI P O Box 80400 Simpsonville S C 29680 0400 USA http www bkideas com Made and printed in the U S A 110188 0407
14. rgency numbers for doctors ambulance services hospitals and the fire department near your telephone SandwichlFry Warmer Introduction Know your responsibilities as an Employer e Make certain your employees know how to operate the equipment e Make certain your employees are aware of the safety precautions on the equipment and in this manual e Make certain that you have thoroughly trained your employees about operating the equipment safely e Make certain the equipment is in proper working condition If you make unauthorized modifications to the equipment you will reduce the function and safety of the equipment SandwichlFry Warmer Introduction Safety Labels N0202 This lamp has been treated to resist breakage with a similarly treated lamp in order to maintain compliance with NSF y EMBOSSED HOT SURFACE CAUTION N0158 2 A WARNING AN WARNING CONNECT ONLY TO APPROVED 3 CONNECT ONLY TO APPROVED 3 PRONG GROUNDED CIRCUIT FAILURE PRONG GROUNDED CIRCUIT FAILURE TO DO 50 COULD RESULT IN SERIOUS TO DO SO COULD RESULT IN SERIOUS INJURY INJURY DO NOT COVER OR REMOVE THIS LABEL 158 SandwichlFry Warmer Controls and Indicators Operation Operation BFW SandwichlFry Warmer Operation Description Upper Sandwich Warmer Controls the temperature of the Upper Sandwich Warmer ceramic TOP HEAT temperature heaters control Upper Sandwich W
15. s Allow the equipment to cool to room temperature Remove and clean the Fry Warmer blower pan and pan insert Clean around the slotted holes at the air discharge on the blower box Clean the air intakes using a mild soap and water solution Sponge the inside and outside of the unit with a mild soap and water solution being sure to clean all areas Avoid getting water in the interior of the unit 10 Wipe the parts and unit dry with a soft clean cloth and replace the blower pan and pan insert FW 15L Cleaning 1 Remove all food from the unit 2 Place the Fry Warmer ON OFF switch to the OFF 0 position 3 Unplug the power cord 13 SandwichlFry Warmer Maintenance 4 Allow the equipment to cool to room temperature 5 Remove and clean the Fry Warmer blower pan and pan insert 6 Clean around the slotted holes at the air discharge on the blower box 7 Clean the air intakes using a mild soap and water solution 8 Sponge the inside and outside of the unit with a mild soap and water solution being sure to clean all areas Avoid getting water in the interior of the unit 9 Wipe the parts and unit dry with a soft clean cloth and replace the blower pan and pan insert Troubleshooting Sandwich Warmer and or Power cords not Make sure power cords are connected and circuit Fry Warmer will not turn on connected or circuit breaker is on If problem persists contact a breaker supplying power licensed electrician to t
16. talls services or repairs this equipment Always Use an Authorized Service agent to Service Your Equipment Keep this manual with the Equipment This manual is an important part of your equipment Always keep it near for easy access If you need to replace this manual contact BKI Technical Services Department P O Box 80400 Simpsonville S C 29680 0400 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Protect Children Keep children away from this equipment Children may not understand that this equipment is dangerous for them and others NEVER allow children to play near or operate your equipment Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your equipment Keep all safety labels clean and in good condition Replace any damaged or missing safety labels Refer to the Safety Labels section for illustration and location of safety labels on this unit If you need a new safety label obtain the number of the specific label illustrated on page 5 then contact BKI Technical Services Department P O Box 80400 Simpsonville S C 29680 0400 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Be Prepared for Emergencies Be prepared for fires injuries or other emergencies Keep a first aid kit and a fire extinguisher near the equipment You must use a 40 pound Type BC fire extinguisher and keep it within 25 feet of your equipment Keep eme
17. ute and perforated pan should begin to heat up 3 Place the Sandwich Warmer POWER ON OFF switch to the ON 1 position 4 Place the TOP HEAT and BOTTOM HEAT temperature control knobs on each sandwich warmer upper and lower to the number 5 position The pilot lights will cycle on and off to maintain proper sandwich warmer temperature 5 Place the Sandwich Warmer LIGHTS ON OFF switch to the ON 1 position The switch should illuminate red 6 Allow the equipment to preheat for 30 minutes before loading it with product SandwichlFry Warmer Operation FW 15L 1 Connect the plug of the power cord into a receptacle that matches the power rating specified on the rating tag 2 Place the Fry Warmer ON OFF switch to the ON 1 position The switch should illuminate red the bulb should light and the chute and perforated pan should begin to heat up 3 Allow the equipment to preheat for 30 minutes before loading it with product Sandwich Warmer Temperature Adjustment After loading the unit with product it may be necessary to adjust the temperature control knobs in order to maintain the proper internal temperature for the product on display The temperature control knobs should be set to the lowest possible number that will maintain the proper product temperature Operational Guidelines e Foods should be a minimum of 160 before being placed in the warmer Foods loaded in first should be served first as much as is practical e Ch
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