Bakers Pride Oven DANTE C User's Manual
Contents
1. The broiler must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 45 kpa 4 BURNERS Air Mixer caps on the front of all burners are adjusted and tightened before the unit leaves the factory If it is necessary to adjust the Air Mixer caps the adjustment must be done by a factory authorized technician only who should tighten the adjustment screw after the adjustment See Figure E i Place the front venturi end of the burner onto valve assembly by fitting the center hole of the Air Mixer cap over the brass orifice accessible through holes in the Chamber Front ii Drop the rear end flange of the burner into the corresponding slot in the burner support at the rear of the chamber iii While most of the Burners are H shaped Double Burners the 24 48 and 72 models come with one additional single Burner each Place all of the H shaped Burners first then insert the single burner into the remaining space See Figure D 5 RADIANT UNITS i If the Broiler was ordered with Grease Catches place them with the slotted front end over the upturned fingers of the radiant support in front and rest the back end on top of the upturned fingers in the rear See Figure D ii Place the A shaped radiants over the burners with each end supported on the radiant s2. INSTALLATION AND OPERATING INSTRUCTIONS Daute SERIES GAS CHAR BROILERS Models F C and L INTENDED FOR OTHER THAN HOUSEHOLD USE RETAIN THIS MANUAL FOR FUTURE REFERENCE BROILER MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES IMPORTANT INSTRUCTIONS After the gas supply has been connected to your unit it is extremely important to check piping for possible leaks To do this use soap and water solution or solutions which are expressly made for this purpose DO NOT USE matches candles flames or other sources of ignition since these methods are extremely dangerous Postin a prominent location instructions to be followed in the event you smell gas Obtain these instructions from your local gas supplier FOR YOUR SAFETY Do not store or use gasoline or other flammable T vapors and liquids in the vicinity of this or any other appliance WARNING installation adjustment alteration service or maintenance can cause property damage injury or death Read the Installation A Operating and Maintenance Instructions thoroughly before installing or servicing this equipment This equipment has been engineered to provide you with year round dependable service when used according to the instructions in this manual and standard commercial kitchen practices CERTIFIED P N U4180A 3 07 BAKERS PRIDE OVEN CO INC 30 Pine Street New Rochelle NY 10801 1 800 431 2745 US amp Canada 1 914 576 0200 Phone s
3. TOPGRATES TYP ST HUI WORK DECK 6 10 OR 12 OBSERVATION amp amp GREASE DRAIN TYP IGNITER HOLES WIRE RACK S OO belu Tr 0 POSITION MARKS OPT F amp C ONLY conRoL PANEL AIN BURNER GREASE DEFLECTOR EXT GREASE DRAWER TOP GRATE SUPPORTS TYP VALVE KNOBS F amp C ONLY EXT DRIP PAN S F amp C ONLY WOODCHIP DRAWER S OPT F amp C ONLY CARRY OVER VALVE KNOBS 6 ADJ LEGS STD FLOOR MODEL eo 4 CASTERS OPT IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment For Warranty Service and or Parts this information is required Model Number Serial Number Date Purchased Notes 10 h TA hd ITA ITA DA 12 LL NY D GE ONY IA W W H A INN l HH Yi TLP VII BAKERS PRIDE LIMITED WARRANTY 30 Pine Street New Rochelle New York 10801 914 576 0200 US amp Canada 800 431 2745 fax 914 576 0605 AS 27 KE 25 2 HAN 212 ET EGO H WHAT 15 COVERED This warranty covers defects in material and workmanship under normal use and applies only to
4. the original purchaser providing that The equipment has not been accidentally or intentionally damaged altered or misused The equipment is properly installed adjusted operated and maintained in accordance with National and local codes and in accordance with the installation instruction provided with the product The serial number rating plate affixed to the equipment has not been defaced or removed WORF Ed ENZ Z SE WHOISCOVERED This warranty is extended to the original purchaser and applies only to equipment purchased for use in the U S A COVERAGE PERIOD Full size gas and electric deck ovens Two 2 year limited parts and labor Cyclone Convection Ovens BCO Models One 1 Year limited parts and labor GDCO Models Two 2 Year limited parts and labor CO II Models Two 2 Year limited parts and labor 5 Year limited door warranty All Other Products One 1 Year limited parts and labor Warranty period begins the date of dealer invoice to customer or ninety 90 days after shipment date from BAKERS PRIDE whichever comes first ZE Ek ACY ESSN 77 2 Hh SO A TA WARRANTY This warranty covers on site labor parts and reasonable travel time and travel expenses of the authorized service COVERAGE representative up to 100 miles round trip and 2 hours travel time The purchaser however shall be responsible for all expenses related to travel including time mileage and shipping expenses on smaller coun
5. CKING SCREW LOW FLAME GREASE CATCH OPT ADJUST SCREW MAIN BURNER TURN C W TO DECREASE AIR MIXER CAP TURN C C W TO INCREASE Figure F amp FRONT VIEWS LLUSTRATED WITH RADIANTS ILLUSTRATED WITH GLO STONES SINGLE BURNER AND INDIVIDUAL LIGHTER TUBES AND CARRY OVER LIGHTER TUBE 24 48 amp 72 ONLY GAS INLET TYP DOUBLE BURNER RADIANT amp GLO STONE SUPPT REAR HE ege BURNER SUPPT RADIANTS DRIP CATCH OPT RADIANT amp GLO STONE lee BURNER SUPPT DOUBLE BURNER TYP RADIANT amp GLO STONE SUPPT REAR TYP GLO STONES apse FRAME BOTTOM GRATE BOTTOM GRATE SUPPT TOP GRATES TYP SUPPT FRO BE ego Segia LIGHTER TUBE ee DRAIN PIPE ere GREASE DRAIN TYP CARRY OVER LIGHTER TUBE WORK DECK TYP beei 60 MODELS SHOWN RADIANT amp GLO STONE SUPPT FRONT TYP TOWEL BARIS mun IU GREASE DEFLECTOR GREASE DRAWER LOW PROFILE DRIP PAN S LOW PROFILE C COUNTER TOP MODEL aA 4 ADJ LEGS OPT NOTE MAY BE USED WITH OR WITHOUT 4 LEGS INCLUDED 4 ADJ LEGS STD REVERSIBLE
6. EACH DO NOT USE ABRASIVE PADS OR STEEL WOOL FOR CLEANING DO NOT USE CAUSTIC CLEANING COMPOUNDS ONALUMINIZED SURFACES IV ILLUSTRATIONS i See Figure F for typical Top View and Front Views of a Cabinet Style Broiler Both Radiant and Glo Stone type are shown and so are Single and Double Burners Lighter Tubes and Carry Over Lighter Tube to illustrate and identify the various components utilized For more details see Figures B C D and E V REPLACEMENT PARTS A complete list of Replacement Parts available for this series of Gas Char Broilers is included under separate cover Always give the Model number Serial number and type of Gas when ordering Replacement Parts VI SERVICE CENTERS A complete list of Bakers Pride Factory Authorized Service Centers is included under separate cover Always have the Model Number the Serial Number and type of Gas available before calling for Service GLO STONES GLO STONE FRAME RADIANTS GREASE CATCH OPT PILOT FLAMES NY MANIFOLD dor dor LH LIGHTER TUBE RH LIGHTER TUBE DOUBLE LIGHTER GAS SINGLE BURNER SUPPLY TUBING BURNER LH PILOT FLAME RH PILOT FLAME ADJUST SCREW ADJUST SCREW BO CARRY OVER LIGHTER DOUBLE BURNER PILOT VALVE SINGLE BURNER LIGHTER TUBE TUBE VALVE MANIFOLD O TN RH LIGHTER TUBE SINGLE BURNER DOUBLE BURNER RADIANT SUPPORT LH LIGHTER TUBE CARRY OVER LIGHTER TUBE PILOT FLAME TIP FOR SINGLE BURNER RADIANTS MAIN BURNER VALVE CAP LO
7. Tightening of screws or fasteners d TD TAD d 1222 H Hy TH U V Z NW TV NAY Ws hb INSTALLATION Leveling and installation of decks as well as proper installation and check out of all new eguipment per appropriate installation and use materials is the responsibility of the dealer or installer not the manufacturer REPLACEMENT BAKERS PRIDE genuine Factory OEM parts receive a 90 day materials warranty effective from the date of installation by a PARTS BAKERS PRIDE Factory Authorized Service Center Z7 PZZZ 1 CAH EN get This Warranty is in lieu of all other warranties expressed or implied and all other obligations or liabilities on the manufacturers part BAKERS PRIDE shall in no event be liable for any special indirect or consequential damages or in any event for damages in excess of the purchase price of the unit The repair or replacement of proven defective parts shall constitute a fulfillment of all obligations under the terms of this warranty N kb YANG NN N Form U4177A 1 07 E Sa AA WI Y 7 7 VIALS NG Lyk ae Eee Wy 4 ND E WY q BAKERS PRIDE OVEN INC 30 Pine Street New Rochelle NY 10801 1 800 431 2745 US amp Canada 1 914 576 0200 Phone sales bakerspride com E Mail 1 914 576 0605 Fax www bakerspride com WebAddress
8. accordance with the National and or local codes iii In MASSACHUSETTS All gas products must be installed by a Massachusetts licensed plumber or gas fitter Ventilation hoods must be installed in accordance with NFPA 96 current edition with interlocks as described in that standard 2 ACCEPTABLE CLEARANCES Due to intense heat generated by radiation only non combustible construction should be provided In USA and Canada these broilers should be installed in non combustible locations only i Minimum Clearance From Non Combustible Construction Right Left Back Floor 0 0 0 4 100 mm 3 GAS CONNECTION A separate gas shut off valve supplied with unit Figure A must be installed in a readily accessible location in the gas line ahead of the pressure regulator see figure The gas pressure regulator supplied must be installed on the gas inlet pipe of the broiler see below Each regulator is adjusted to yield a pressure of 3 5 water column 9 mbar for Natural Gas or 10 water column 25 mbar for Propane Gas PRESSURE REGULATOR MAIN SHUT OFF VALVE All products used with combustible gas including gas pressure controls must be installed and used strictly in accordance with the manufacturer s instructions and all applicable government codes and regulations and plumbing practices Do not use the gas pressure regulator if it appears to have been tampered with or damaged in any way as this may affect pro
9. ales bakerspride com E Mail 1 914 576 0605 Fax www bakerspride com Web Address CONTENTS SECTION PARAGRAPH ITEM PAGE INSTALLATION INSTRUCTIONS 3 1 Installation 3 2 Clearances 3 3 Gas Connection 3 4 Burners 4 5 Radiant Units 4 6 Glo Stone Units 4 7 Grease Drawer amp Water Pans 5 8 Griddle Plate 5 9 Smoker Boxes 5 10 Lighting Instructions 5 11 Additional Instructions 6 12 Installation with Casters 6 OPERATING INSTRUCTIONS 6 1 Lighting Instructions 6 2 Broiling 6 II MAINTENANCE 7 1 Service 7 2 Care and Cleaning 7 IV ILLUSTRATIONS 8 amp 9 V REPLACEMENT PARTS 8 VI SERVICE CENTERS 8 VII WARRANTY 11 NOTE Description of Model numbers and Definition of Prefixes used throughout this manual are shown below MODEL DEFINITION F Floor Model C Counter Top Model L Low Profile Model R Radiant Type GS Glo Stone Type H High Heat MODEL 74 EE F C L Width R GS H 24 30 36 48 60 72 84 Number of Burners 5 6 8 11 14 17 20 BTU hr x 1 000 North America Standard 15 90 120 165 210 255 300 High Heat 90 108 1444 198 252 306 360 l INSTALLATION INSTRUCTIONS 1 INSTALLATION i Installation of this broiler must conform with the latest edition of ANSI Z223 1 NFPA National Fuel Gas Code in USA CSA B 149 1 or 2 Installation Code in Canada and or local codes ii Use this Broiler only with an adequately sized exhaust hood The room in which this broiler is installed must be suitably vented in
10. de of the back of the unit close to the gas inlet pipe If disconnect of the restraint is necessary the restraint should be reconnected after the appliance has been returned to its originally installed position BEFORE the gas line is reconnected OPERATING INSTRUCTIONS ONLY QUALIFIED PERSONNEL PROPERLY TRAINED AND FAMILIAR WITH THIS EQUIPMENT SHOULD OPERATE THIS BROILER 1 LIGHTING INSTRUCTIONS See Section 10 of Installation Instructions Once each individual Pilot Burner or the Carry Over Lighter Tube is lit the Main Burners of the broiler may be turned ON OFF or to Low by turning the corresponding Control Knob located in the front of the Broiler under the Work Deck Note The Low flame can be adjusted up or down by turning the small screw in the center of the valve stem See Figure E 2 BROILING BROILER TOP GRATES MUST BE HOT ENOUGH TO MAKE BLACK CHAR MARKS WHEN STARTING TO BROIL Adequate preheating time is necessary for the food to release from the broiler grates and to cook properly Before Broiling allow Radiant units to preheat for 10 15 minutes and Glo Stone units for 20 25 minutes i Do not press the juice out of the meat as this will dry out the meat ii After Broiling allow the meat to sit covered on a heated platter for 2 5 minutes before cutting This will allow the juices to settle and the meat will be more moist iii Do not use forks or other sharp objects to poke ho
11. es upside down and choosing between two supports in the rear four positions are possible for different slopes desired 7 GREASE DRAWER WATER PANS i A Grease Drawer is provided at the very left of each Broiler to collect the grease from the Grease Trough above ii Depending on the size of the Broiler one or more Water Pans are provided to collect any drippings from the broiling area above Water Pans assist in making cleaning simple and easy Water should at all times be present and replenished as needed to reduce flare ups and flash back and to prevent the bottom of the broiler from getting too hot iii One Grease Deflector is provided to prevent burning matter from getting into the Grease Drawer and igniting the accumulated grease there To install this Grease Deflector clip its bottom edge to the left side of the Water Pan next to the Grease Drawer push down all the way then slide the Pan back into place See Figure F iv Grease Drawer Grease Deflector and Water Pans should be cleaned daily or even more frequently if necessary 8 GRIDDLE PLATE Optional The Griddle plate should not cover more than 50 of the broiling area The Griddle Plate should be placed on top of the top grates which for this purpose should be in the flat position 9 SMOKER BOX Optional i This Smoker Box consists of a Wood Chip Drawer and two covers the longer one in the back and the shorter one with the handle in the front On t
12. he F and C models this Smoker Box rests on the Wire Rack optional On the L models this Smoker Box slides onto supports optional located in the Water Pan See Figure F 10 LIGHTING INSTRUCTIONS i Turn all Broiler and any Carry Over Valves to the OFF position ii Open main gas shut off valve iii Allow air to bleed from the gas line through the individual Pilot Burners or if applicable open one of the Carry Over valves iv Light each individual Pilot Burner see Figure B or Carry Over Lighter Tube see Figure if applicable by inserting a lit taper or lighter through the 1 2 diameter lighter holes located above the Control Panel Note Adjustment screws for the Pilot Valves see Figure B are adjusted to provide a 1 4 6 mm high flame If adjustmentis required it should be done by a factory authorized technician only v Turn the burner control valve to ON to light the burners If any burner fails to light turn the burner valve to OFF wait five minutes then repeat the above procedure vi After all burners have been lit properly turn each burner valve OEE and make sure that the Pilot Burners or Carry Over tube s stay lit Each burner may now be adjusted to the desired flame size by turning the individual burner valve handle TO SHUT DOWN THE UNIT TURN ALL VALVES OEE WAIT FIVE MINUTES BEFORE ATTEMPTING TO RE LIGHT NOTE The individual Pilot Burners will stay lit
13. hese are stainless steel surfaces Make sure that all residue is removed before cooking is resumed iv WOOD CHIP DRAWERS The Drawers should be removed and cleaned every day or more frequently if necessary The Covers should be removed and cleaned frequently so that drippings do not accumulate v WATER PANS Water Pans and the Grease Drawer should be cleaned daily or more often if necessary FOR RADIANT MODELS STAINLESS STEEL These should be removed and cleaned frequently so that drippings do not accumulate CAST IRON These should be removed and cleaned daily with a stiff wire brush Under no circumstances should these Radiants be placed in a dishwasher Soap Water or any detergent should never be used on Cast Iron C FOR GLO STONE MODELS i CARE OF GLO STONES On a daily basis when the top grates are removed for cleaning the Glo Stones should be mixed about to break away any carbon deposit so it may fall through the expanded metal bottom grates Then spread the Glo Stones evenly and add more if necessary but only the amount necessary for a single layer ii CARE OF BOTTOM GRATES Periodically push all the Glo Stones to one side and inspect the bottom grates and underlying support angles If necessary remove the Glo Stones and brush the grates top and bottom with a stiff wire brush CAUTION CLEAN THE UNIT ONLY WHEN IT IS COLD ALWAYS RUB WITH THE GRAIN WHEN CLEANING STAINLESS STEEL DO NOT USE CHLORINE T BL
14. les in the meat Do not cut the meat as it cooks iv Thick pieces of meat require longer broiling time with less flare up Reduce flare up by trimming excess fat for a longer broil time without burning v Keep the unit clean Food caught between the grate will not allow hot air to rise around the product This will result in uneven heat increase the cook time and can cause the Broiler to overheat which may resultin permanent damage Il MAINTENANCE 1 SERVICE ALL SERVICING SHOULD BE PERFORMED BY A FACTORY AUTHORIZED TECHNICIAN ONLY Shut off the main gas supply before attempting any maintenance or service on the unit If required contact your dealer a local service company or the factory to obtain a qualified technician for the required maintenance service Aseparate list of Dealer and Service locations has been included with your broiler 2 CARE AND CLEANING A FORALL MODELS i TOP GRATES The top grates should be cleaned daily with a stiff wire brush or steel wool The rods especially the underside of the rods need to be scraped clean of all accumulated food and fat A light coat of oil should be applied to the rods after cleaning Under no circumstances should the Top Grates be placed in a dishwasher Soap Water or any detergent should never be used on Cast Iron ii OUTER SIDES AND FRONT These are stainless steel surfaces Commercial stainless steel cleaners are available for this purpose iii INNER COOKINGAREA T
15. per operation and may create potentially dangerous conditions Install the regulator properly with the direction of gas flowing as indicated by the arrow on the casting The arrow must be pointing to the Gas Appliance Use a pipe compound or thread sealant that is compatible with the gas supplied to the regulator and apply it in accordance with the manufacturer s recommendation Apply wrench pressure only to the flat area at the threaded end of the regulator closest to the gas appliance to avoid fracturing the regulator body Make sure markings or paintings on the regulator are not painted over or otherwise obliterated Check carefully for gas leaks immediately after the regulator has been installed and the gas turned on Do this before attempting to operate the appliance Use a soap and water solution or other accepted leak tester around all pipe joints It is a good practice to periodically check for gas leaks during use of the appliance Do not use the appliance if a gas leak is detected 3 Recommended minimum gas supply lines are listed below for Broilers 24 to36 W 3 4 19 48 to 84 W 1 25 4 When making gas pipe connections only pipe joint compound resistant to the action of liquefied petroleum gases should be used The broiler and its individual shut off valve must be disconnected from the gas supply system during any pressure testing of that system at test pressure in excess psig 3 45 kpa
16. ter models that may be carried into a Factory Authorized Service Center including the following models PX 14 PX 16 and BK 18 A A A Nk E we d EXCEPTIONS All removable parts in BAKERS PRIDE Char broilers including but not limited to Burners Grates Radiants Stones and Valves are covered for a period of SIX MONTHS All Ceramic Baking Decks are covered for a period of THREE MONTHS The installation of these replacement decks is the responsibility of the purchaser The extended Cyclone door warranty years 3 through 5 is parts only warranty and does not include labor travel milage any other charges NNA ay ZL AN GO EXCLUSIONS aN CNN YA Negligence or acts of God Failures caused by erratic voltages or gas supplies Thermostat calibrations after 30 days from equipment Unauthorized repair by anyone other thana BAKERS PRIDE installation date Factory Authorized Service Center Air and Gas adjustments Damage in shipment Light bulbs Alteration misuse or improper installation Glass doors and door adjustments Thermostats and safety valves with broken capillary tubes Fuses Accessories spatulas forks steak turners grate lifters Char broiler work decks and cutting boards oven brushes scrapers peels etc Tightening of conveyor chains Freight other than normal UPS charges Adjustments to burner flames and cleaning of pilot burners Ordinary wear and tear
17. until the Gas Supply to the whole Broiler is turned OEE while gas to the Carry Over Lighter Tube s can be shut off by turning the corresponding Gas Valve to the OFF position 11 ADDITIONAL INSTRUCTIONS i Keep the area around the broiler free and clear of all combustible material ii Provision of adequate supply of air to your broiler is essential Provide for sufficient outside air to enter the broiling area and assure that this air flow is not obstructed iii Air enters the burner area from the front of your broiler only Assure that this area is kept open and unobstructed 12 INSTALLATION WITH CASTERS THIS IS AVAILABLE FOR FLOOR MODELS ONLY Four casters two with wheel brakes and the mounting hardware is packed and included in the shipment if ordered Install casters with wheel brakes on the front of the unit Installation of the unit should be made with a connector that complies with the latest edition of the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 in the USA CAN CGA 6 16 in Canada and a quick disconnect device that complies with the latest edition of the standard for quick disconnect devices for use with gas fuel ANSI Z21 41 in the USA CAN 1 6 7 in Canada Adequate means must be provided to limit the movement of the appliance without depending on the connector and any quick disconnect device or its associated piping to limit the appliance movement The restraint should be attached to the right si
18. upports in front and rear of the chamber Pushing the radiants all the way to the back will provide more heat in the front while pushing them all the way to the front will provide more heat in the back iii Place the Top Grates wider flange toward the back onto the top grate supports in the rear Every broiler is supplied with a sufficient number of Top Grates to cover the entire broiling area Two of them are 4 1 2 wide and the rest are 6 wide Flipping these Top Grates upside down and choosing between two supports in the rear four positions are possible for different slopes desired 6 GLO STONE UNITS i Hold the Glo Stone Frame one or more depending on the size of the Broiler over the desired location and lower it slowly onto the Radiant Supports in the front and back of the chamber until it fits in between the upturned fingers of the supports Rock it back and forth to assure proper fit ii Spread one layer of Glo Stones covering all of the expanded metal grate exposed IMPORTANT NOTE DO NOT USE MORE THAN ONE LAYER OF GLO STONES AS THIS WILL REDUCE THE AMOUNT OF HEAT REACHING THE TOP GRATES AND CAN CAUSE OVERHEATING AND PERMANENT DAMAGE TO THE UNIT iii Place the Top Grates wider flange toward the back onto the top grate supports in the rear Every broiler is supplied with a sufficient number of Top Grates to cover the entire broiling area Two of them are 4 1 2 wide and the rest are 6 wide Flipping these Top Grat
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