Bakers Pride Oven BLF-FC User's Manual
Contents
1. Close the main drain and fill with new shortening to the proper level 26 Automatic Lift Fryer Maintenance Filter Pad Replacement The filter pad must be replaced daily If the shortening has a milky color when it is pumped into the pot the filter pad should be replaced immediately 44CAUTION lf the filter pad is not properly closed breading crumbs will get through the pad opening and clog the pump Ensure that the filter pad is properly closed upon replacement 1 Place the filter screen inside the filter pad 2 Fold the end of the pad and seal with the bag clip 2 Automatic Lift Fryer Maintenance Troubleshooting Refer to the table below for troubleshooting information Slowly voltage for corrective action remo omens wires for corrective action Weak heating elements or Contact an authorized BKI service agent heating elements breaking for corrective action down Coil on contactor is bad Contact an authorized BKI service agent for corrective action Breading build up on heating Clean heating elements If problems elements persist contact an authorized BKI service agent for corrective action Filter System Not Uncertain Press the reset button on end of pump Working and hi limit reset button under control panel If problems persist contact an authorized BKI service agent for corrective action Connections not tight Tighten the connections If problems persist contact an authori2. combustible floor could cause a fire Serious injury could result e Examples of noncombustible floors where you can safely place your fryer are concrete tile and ceramic Keep The Area Around Your Fryer Uncluttered Make sure to keep the area around your fryer clear of any obstacles Serious injury can occur if you trip or fall near the fryer You could be burned by hot shortening that splashes out of the fryer or by falling against the hot metal of the fryer Keep The Floor Around Your Fryer Clean Of Shortening Make sure to keep the floor around your fryer clean of shortening and other liquids Serious injury can occur if you slip near your fryer You could be burned by hot shortening that splashes out of the fryer or by falling against the hot metal of the fryer Automatic Lift Fryer es Introduction Do Not Overfill The Fryer With Shortening Hot shortening and steam may escape and burn you if you put too much shortening in the fryer Fill the fryer to approximately one inch below the fill marks that are inside the fryer pot Heat the shortening If needed carefully add more shortening to bring the level to the fill marks Do Not Let Any Water Get Into The Fryer Always remove excess moisture from food before placing it into the fryer basket Water will cause the hot shortening to spatter You could be burned Do Not Overload The Basket With Food Hot shortening and steam may escape and burn you
3. if you place too much food in the basket Wear Safe Clothing Appropriate To Your Job Always wear your insulated mitts when handling the fryer basket or touch any hot metal surfaces You received a pair of insulated mitts with your fryer If you lose or damage your mitts you can buy new ones at your local restaurant equipment supply store or from your local BKI Distributor Always wear non skid shoes when working around the fryer or any other equipment that uses shortening Never wear loose clothing such as neckties or scarves while operating your fryer Keep loose hair tied back or in a hair net while operating your fryer Always wear appropriate personal protection equipment during the filtering process to guard against possible injury from hot oil Always wear appropriate personal protection equipment during the boil out process to guard against possible injury from hot cleaning solution Automatic Lift Fryer Introduction Keep this manual with the Equipment This manual is an important part of your equipment Always keep it near for easy access If you need to replace this manual contact BKI Technical Services Department P O Box 80400 Simpsonville S C 29680 0400 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Protect Children Keep children away from this equipment Children may not understand that this equipment is dangerous for them and others NEVER allow chi
4. smoke point and no additives 14 Automatic Lift Fryer Operation 3 Once the fryer is filled with shortening place the FILTER OFF FRY switch in the FRY position Unless the STIR OIL function is operating in the OFF mode the digital timer activates a STIR OIL function and begins an internal six minute countdown not displayed At the end of the internal countdown the display shows the words STIR then OIL in 5 second intervals and the alarm sounds Depress the ALARM button and stir the shortening freely while it is heating IMPORTANT Before the first cooking operation each day stir the shortening freely while it is heating to provide a balanced shortening temperature for excellent results with the first cooking Failure to do this can result in a crusty skin on the product surface with an undercooked product internally In addition in some cases failure to stir the shortening while it is initially heating may cause the HI LIMIT safety device to disable the power due to a false overtemperature condition Set the thermostat to the desired cook temperature The temperature light will go on When the temperature is reached the light will go off The light will continue to cycle on and off as the fryer maintains the set temperature Raise the basket to the top position by depressing the basket switch to the BASKET UP position Press and hold the TIME SELECT arrow buttons on the digital timer until the desired cook ti
5. the CLEAN cycle to allow the CLEAN function to be performed NOTE The fryer pot must be below 255 F to enter the CLEAN mode Bring the cleaning solution to a rolling boil and maintain the boil for 5 minutes Place the FILTER OFF FRY switch to OFF Scrub the inside of the fryer pot again Before draining the cleaning solution remove the filter bag screen and pipe connections from the filter vat This must be done before draining the cleaning solution NEVER pump water or detergent through the filter system After 15 minutes slowly open the drain valve Drain the solution into the filter vat and discard Rinse the pot with hot water using the pot brush to remove remaining sediment drain and discard Close the drain and refill the fryer pot with hot water to the proper level Add approximately 4 to 6 ounces of distilled white vinegar to develop a neutralizing solution Stir the solution briefly Leave in the pot for three to five minutes and discard NOTE Foaming of shortening after boil outs is caused by failure to follow proper neutralizing procedures Repeat steps 12 through 14 as needed to remove all traces of cleaning solution Rinse the pot again with Cool water drain and discard 44CAUTION Damage to the fryer could result if the fryer pot is not completely dry before filling 17 18 with shortening Refill the fryer pot with shortening ONLY when it is completely dry Dry the fryer pot and filter vat COMPLETELY
6. the defective part for the period of the warranty as stated above excluding travel and or other expenses incidental to the replacement of the defective part where replacement work is performed during standard business hours and not subject to overtime holiday rates and or any additional fees INNO EVENT SHALL THE COMPANY BE LIABLE FOR LOSS OF USE LOSS OF REVENUE OR LOSS OF PRODUCT OR PROFIT OR FOR INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO FOOD SPOILAGE OR PRODUCT LOSS WARRANTY DOES NOT COVER GLASS BREAKAGE THE ABOVE WARRANTY IS EXCLUSIVE AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED ARE EXCLUDED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE REPLACEMENT PARTS Any appliance replacement part with the exception of lamps fuses and glass which proves to be defective in material or workmanship within ninety 90 days of installation will be replaced without charge F O B Factory Simpsonville SC or F O B authorized BKI Distributor The user shall have the responsibility and expense of removing and returning the defective part to the Company as well as the cost of reinstalling the replacement or repaired part Automatic Lift Fryer Table of Contents Table of Contents TA EegBenug lnc 1 EVEN GUC o g Me 2 dey TF CAUTIONS assises cid Set moxque
7. Automatic Lift Fryer MODELS BLF F amp BLF FC Installation amp Operation Manual serial Numbers 137733 and higher B M LL 9 A Warranty Information LIMITED ONE YEAR WARRANTY BKI The Company warrants to the original purchaser that at time of shipment from the Company factory this equipment will be free from defect in materials and workmanship Written notice of a claim under this warranty must be received by the Company within ONE YEAR from the date of installation but no longer than ONE YEAR AND THREE MONTHS from date of shipment from the factory Defective conditions caused by abnormal use or misuse lack of or improper maintenance damage by third parties alterations by unauthorized personnel acts of God failure to follow installation and or operating instructions or any other events beyond the reasonable control of the Company will NOT be covered under this warranty The obligation of the Company under this warranty shall be limited to repairing or replacing at the option of the Company any part with the exception of lamps fuses and glass which are not covered under warranty which is found defective in the reasonable opinion of the Company Any part found defective by the Company will be repaired or replaced without charge F O B factory Simpsonville South Carolina or F O B authorized BKI Distributor The Company and or its authorized representatives will assume the normal replacement labor expense for
8. E SELECT buttons or the preset buttons Canceling The STIR OIL Function Pressing this button cancels the STIR OIL function while it is active 12 Automatic Lift Fryer Operation Hems Description Function gt Z gt S ALARM button This button allows the user to set an elapsed time at which the internal alarm will sound during a cycle The time is set by pressing and holding the ALARM button while using the UP and DOWN arrows to change the time The controller will limit the alarm time to be less than the currently programmed interval cycle time The default alarm time is 0 00 which disables it The ALARM time is saved on power down in the same manner as the last interval time When a time cycle is running and the alarm time has elapsed the internal alarm will sound for 10 seconds For example a cycle time 10 00 and alarm time of 2 00 would cause the alarm to sound for 10 seconds once the controller has counted down from 10 00 to 8 00 This button is also used to cancel the STIR OIL function A B C D preset These buttons are used to save and recall preset cycle and alarm buttons times saving operator time and minimizing error when changing interval cycle times and alarm times To save the current interval and alarm times into one of the preset locations press and hold the A B C or D preset button for 2 seconds and the controller will double chirp to indicate the times have been saved To recall any preset time p
9. ER OFF FRY switch to the FRY position The shortening should begin to heat and begin to reach the fill mark inside the pot Add more shortening as required to reach the fill mark Refer to the troubleshooting section if this does not occur 10 Automatic Lift Fryer Operation Operation Controls and Indicators Refer to the figure and table below for an explanation of the fryer s controls and indicators 4 CONTROL PANEL BLF FC 7 CONTROL PANEL BLF F Automatic Lift Fryer Operation Item Description Used to program the cooking computer and activate the programs 2 Momentary Switch BASKET UP Momentarily pushing the switch to this position causes the lift mechanism to rise This is enabled only when the FILTER OFF FRY switch is in the FRY position BASKET DOWN Momentarily pushing the switch to this position causes the lift mechanism to lower This is enabled only when the FILTER OFF FRY switch is in the FRY position 3 Rocker Switch FILTER When placed in this position power is applied to the motor and shorting is pumped into the pot directly or thru the fill hose OFF When placed in this position power is removed from the pump motor heating elements and lift mechanism FRY When placed in this position power is supplied to the thermostat heating elements and lift mechanism Thermostat Knob Used to set the temperature of the shortening 5 Thermostat Light Il
10. F appliance type Press ENTER PROGRAM PREALARM This command allows you 00 00 to specify the number of minutes before the end of the cooking time for each stage until the alarm sound The prealarm value displayed may be a previously programmed value Press TOGGLE CLEAR and PROGRAM PREALARM XX XX refers to the input the prealarm minutes XX XX prealarm minutes you input Press ENTER PROGRAM FILTER This command allows you O to specify the number of fry cycles you want to complete for this program before a message is displayed reminding you to filter the shortening filter lockout The filter value displayed may be a previously programmed value Press TOGGLE CLEAR and PROGRAM FILTER X refers to the number of input the number of fry cycles X program cycles you want you want to complete before to complete before filtering enabling filter lockout the shortening s Presenter PROGRAMPRODUGT 0007 If you wish to Tem more programs proceed by pressing the next program number and follow steps 5 through 18 or press PROG to exit the programming mode 20 Automatic Lift Fryer Operation Start Up 1 Make sure the main drain valve is closed 2 Fill pot with shortening to about one inch below the mark AWARNING Risk of fire exists if the oil level drops below the minimum oil level The level of oil within the pot must not fall below 5mm of the maximum oil level AWARNING Use of oil sho
11. If damage is found when the equipment is opened immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your shipment Ask for an immediate inspection of your concealed damage item Packaging material MUST be retained to show the inspector from the truck line Assembly and Mounting 1 Remove all packing materials from the interior and exterior of the fryer Risk of electric shock Fryer must be secured to building structure Follow A WARNING restraining device instructions for proper installation 2 Install an ANSI Z83 11 CGA 1 8 compliant restraining device such as BKI part number FT0279 per the instructions below e Mount the wall attachment according the restraining device manufacturer instructions e Attach the spring loaded hook on the restraining device to the eye bolt mounted to the fryer then attach the other spring loaded hook to the wall attachment 3 Lockthe casters so the fryer does not move Every time the fryer is used make sure the casters are locked so the fryer cannot move 4 Clean the fryer pot before filling with shortening 5 Place the DRAIN handle in the CLOSED position Wiring AWARNING Electrocution equipment failure or property damage could result if an unlicensed Soe electrician performs the electrical installation Ensure that a licensed electrician perform the electrical installation in accordance with local codes or in the absence o
12. On the BLF F set the thermostat to 150 F 7 Shortening changes are determined by the quantity and type of food prepared Excessive boiling and foaming are definite signs of shortening breakdown 8 After you have finished frying for the day filter the shortening and replace the filter pad Also thoroughly clean the pot of sediment and crumbs and empty the condensate pan BLF F Operation Start Up 1 Make sure the main drain valve is closed 2 Fill pot with shortening to about one inch below the fill mark AWARNING Risk of fire exists if the oil level drops below the minimum oil level The level of oil within the pot must not fall below 5mm of the maximum oil level AWARNING Use of oil shortening older than the manufacturers recommendations for life of the oil is prone to surge boiling and flash fires Follow the oil manufacturers guidelines for lifecycle of oil shortening A CAUTION Overfilling the fryer pot with shortening could lead to serious injury Ensure that the fryer pot is filled with shortening only to the fill mark when shortening is hot Do not use any shortening other than what is specified in this manual and do not overfill the fryer pot 44CAUTION The fryer has a maximum temperature setting of 375 F 190 C for BLF and BLF F or 390 F 200 C for BLF FC Do not use oil shortening with a flashpoint less than 554 F 290 C NOTICE Use only high quality shortening that has low moisture content a high
13. PUT STAGE X COOKING TIME STAGE 1 STAGE 2 3 4 OR 5 ENTER A ENTER ow all T e lt DOES TIME YES NA 00 00 7 F d s NO Y PROGRAM TEMPX INPUT STAGE X COOKING TEMPERATURE B i ENTER os ALF x PROGRAM TEMPCOMX Pd IS ENTER TOGGLE CLEAR gt SELECT STAGE X TEMPERATURE FLEX TIME STAIGHT TIME COMPENSATION OPTION ELECTRIC OR GAS ENTER o nbn ee a eo te E a er de eno i as de Sec Se See a ee ee i ey PROGRAM VALVEX SELECT STAGE X SOLENOID VALVE OPTION PROGRAM PREALARM INPUT PREALARM VALUE PROGRAM FILTER INPUT NUMBER OF FRY CYCLES BEFORE FILTER LOCKOUT ENTER Figure 2 Product Programming Sequence 18 Automatic Lift Fryer Operation Table 2 Product Programming Procedure inseam 00 o switch to FRY 2 PressPROGonthekeypd PROGRAM CODE L S Input 1724 ana press ENTER PROGRAM PRODUCT jp the program product PROGRAM PRODUCT X X refers to the program jp 1 8 number you selected Press ENTER PROGRAM TIME1 This command allows you 00 00 to specify the cooking time for this stage The time displayed may be a previously programmed value Press TOGGLE CLEAR and PROGRAM TIME1 XX XX refers to the input the number of minutes you XX XX number of minutes you want to cook input Press ENTER PROGRAM TEMP1 This command allows you 000 F to specify the cooking temperature for this
14. ae suisse uU AA AA AA 2 ALE WOIGMS and Messages a sce cesta a E E cultum Seu n DIS ND tM UR UN LAMP MU NUE 2 were lied dieci Ie OR AA AA NA o EE 3 Eguipoionual ground AG NM m E DT 3 FEU TIS COMME CMON aasa ANA AA MAA AA NATA AASA AA NAA 3 SERA GG FP FAC NC AA AA ae aaiae sap scone caaarseaseasumessucuodestnaseee ee 4 SS MONS AA AA 8 BS l rz NAA P E 9 WUT AC AG SS Handing ET E AA AA 9 favis ngon arie ie PISIS e aaa AN AA AA Eom mmm 9 VL E PEE 9 initial Test and GIS WAV SIAN sere eae ence AA AA TERM 10 OD SN AOI MEN 11 Gonto D anand 116 c AA Me er eee eee oe ee eee 11 Are or BUS NAL AA 14 BEE CST At ON ce ete AA AA AN AA AA AA AA 14 Sela AA AA AA AA 14 Seo m acces 15 OD ue NN TT Tm AA AA 16 System PROOF aM MIN PA AA ut Seda sage tasucip sii demere acu Ue stmt AUS eoe ados aacees 16 Product POr amA AA AA To omm 18 cabo X 21 Sem 21 MaN enan E e 23 Scheduled Maintenant AA 23 mila Procedu G TEE AA A 24 seine Ug uiec eii AA AA 25 Filter Pad Jag Ee AAAH 27 TOTS RODUN AA 28 INS AA AAP 29 Automatic Lift Fryer Introduction Introduction The BLF Fryer is compact attractive and functional in design It is constructed of a stai
15. ance type you are using The display may show ELECTRIC GAS OR ALF Press TOGGLE CLEAR until the PROGRAM APL ba X refers to the appliance desired option is displayed type you have chosen Press ENTER PROGRAM MELTCYCL This command allows you to set the melt cycle Press TOGGLE CLEAR until the PROGRAM MELTCYCL X refers to the melt cycle desired option is displayed X option chosen option This is normally set Press ENTER PROGRAM GLBLFLTR This command allows you to specify the total number of fry cycles to complete among all product programs before a message is displayed reminding you to filter the shortening filter lockout to yes if you are using Press TOGGLE CLEAR and input the number of fry cycles solid shortening The display will show either YES or NO PROGRAM GLBLFLTR X refers to the number of X program cycles you want to complete among all product programs before filtering the shortening you want to complete among all product programs before enabling filter lockout 13 Press PROG to exit the LOW programming mode 17 Automatic Lift Fryer Operation Product Programming Use the following figure and table to set a maximum of eight product programs The product programs must be set before cooking can begin READY STATE 4 i PROG PROGRAM CODE INPUT 1724 y ENTER PROGRAM PRODUCT PROG SELECT PROGRAM 1 8 Y ENTER PROGRAM TIMEX b IN
16. d Replace filter pad Refer to the procedure in this manual User Filter system Filter the shortening using the procedure in this manual Weekly User Fryer Pot Perform the boil out procedure in this manual Every 6 Months Authorized BKI Connections Check for leakage while oil is service agent Fittings pumping 23 Automatic Lift Fryer Maintenance Filtering Procedure Breaded foods require frequent filtering An excess amount of breading left in the fryer pot will reduce the life of the shortening We recommend the shortening be filtered after every three frying cycle loads If the shortening starts to show signs of foaming or has a bad taste do not use it The fryer pot should be cleaned before refilling with new shortening Best results for filtering are obtained while the shortening is hot You should filter at the end of every business day Always wear appropriate personal protection equipment during the filtering A WARNING process to guard against possible injury from hot oil 1 Setthe FILTER OFF FRY switch to OFF 2 Make certain that the filter pad is clean and not torn IMPORTANT Make certain the vat cover is properly positioned underneath the drain valve Also make certain the filter vat and filter screen is under the main drain valve before starting the filtering process 3 Move the DRAIN handle slowly to the OPEN position so that the shortening starts to flow evenly This is to prevent excessive splashing of hot s
17. e cycle At the end of the cooking cycle the computer will display DONE and signal with a series of audible beeps The basket will automatically rise out of the pot Press the selected number once again to stop the cook cycle Allow the basket to drain Failure to use the insulated mitts will result in injury Always use the insulated 44 DANGER mitts when handling the hot fry basket 10 11 12 13 Remove basket from the lift and empty carefully Return the basket to the lift Remember to filter the shortening at least every third frying cycle load Refer to the procedure in this manual Also filter the shortening and clean the fryer at the end of each day Press the 0 button Idle 255 F will display This will automatically hold the shortening at a cooler temperature To escape the idle mode press the 0 button again and the fryer will heat to its original temperature When you have finished frying for the day turn the FILTER OFF FRY switch to the OFF position 22 Automatic Lift Fryer Maintenance Maintenance 44CAUTION Failure to comply with the maintenance below could result in a serious accident Your fryer will need periodic maintenance and servicing We strongly suggest that you use only a service company that is authorized by BKI to do this work Scheduled Maintenance Use the following table to help manage scheduled maintenance activities FREQUENCY PERFORMED BY PART ACTIVITY Daily User Filter Pa
18. eached Boil Out Procedure Boil outs remove microscopic particles of carbon that build up on the walls of the fryer pot To avoid eventual carbon build up off flavors and shortening breakdown boil outs should be done once a week on each fryer following these procedures AWARNING Always wear appropriate personal protection equipment during the boil out process to guard against possible injury from hot cleaning solution 1 Position the FILTER OFF FRY switch to OFF 2 Drain the clean shortening into an adequate storage container Allow the shortening to cool to room temperature before attempting storage 3 CLOSE the drain and fill the fryer pot with HOT water to the shortening level fill mark Do not overfill by allowing the water level higher than the fill mark 4 Add 1 2 cup 4 ounces of BKI cleaner 5 Wash down the inside of the pot with the pot brush to loosen the sediment 25 Automatic Lift Fryer Maintenance 6 10 11 12 13 14 15 16 Set the temperature of the solution as follows e BLF F Place the FILTER OFF FRY switch to the FRY position Press the START STOP button on the digital timer to cancel the STIR OIL function unless the STIR OIL function is operating in the OFF mode Set the thermostat to a temperature of 190 F e BLF FC Position the FILTER OFF FRY switch to ON Press PROG program type 1733 and press ENTER The fryer pot will heat to a temperature of 190 F during
19. eely while it is heating to provide a balanced shortening temperature for excellent results with the first cooking Failure to do this can result in a crusty skin on the product surface with an undercooked product internally In addition in some cases failure to stir the shortening while it is initially heating may cause the HI LIMIT safety device to disable the power due to a false overtemperature condition Cooking 1 za Ensure that the Start Up procedures have been performed Press the desired program number on the keypad The computer will still display LOW The fryer will begin to heat to the temperature that has been factory preset When READY appears on the display the fryer is up to the desired temperature When frying chicken lower the basket into the shortening by depressing the basket switch to the BASKET DOWN position AWARNING Hot shortening may splash out of the pot causing severe injury when dropping chicken into pot Carefully drop pieces of chicken into pot to prevent shortening splashes 21 Automatic Lift Fryer Operation 4 ra Carefully drop the chicken in the shortening one piece at a time starting with thighs and drumsticks The fryer is designed to accommodate 48 50 pieces of chicken Press the desired program number a second time The red light above the program number will flash and the computer will display COOK This will start a countdown in minutes and seconds until the end of th
20. f local codes with the National Electrical Code ANSI NFPA 70 20XX This unit when installed by an authorized BKI service agent must be wired for use in accordance with all applicable local state and federal codes For specific electrical requirements and connections refer to the wiring diagram attached to the unit or provided in the Service Manual Automatic Lift Fryer Installation Initial Test and Adjustment 1 Fill pot with shortening to about one inch below the mark Risk of fire exists if the oil level drops below the minimum oil level The level of oil within the pot must not fall below 5mm of the maximum oil level 4AWARNING Use of oil shortening older than the manufacturers recommendations for life of the oil is prone to surge boiling and flash fires Follow the oil manufacturers guidelines for lifecycle of oil shortening ACAUTION Overfilling the fryer pot with shortening could lead to serious injury Ensure that the fryer pot is filled with shortening only to the fill mark when shortening is hot Do not use any shortening other than what is specified in this manual and do not overfill the fryer pot A CAUTION The fryer has a maximum temperature setting of 375 F 190 C for BLF and BLF F or 390 F 200 C for BLF FC Do not use oil shortening with a flashpoint less than 554 F 290 C NOTICE Use only high quality shortening that has low moisture content a high smoke point and no additives 2 Place the FILT
21. h a conductor differences in potential appear between the conductor and nearby metallic surfaces near the appliance As a result sparks may be produced between the appliance and surrounding metal surfaces These sparks could cause serious injury damage or fire BKI provides an Equipotential ground terminal for the connection of a bonding conductor after the installation of the appliance per IEC60417 1 This terminal is located on the inside of the Power Entry Supply box near the Earth connection and is marked with this symbol Full Disconnection NOTICE In accordance with Local and or National wiring codes the installer must provide a means of full disconnection under over voltage Category Ill conditions An IEC approved cord and plug combination will meet this requirement Units not provided with a cord and plug do not meet this requirement In accordance with Local and or National wiring codes the installer must provide the means of full disconnection NOTICE The fryer is designed to hold a maximum of 75 Ib 34 kg of oil shortening Automatic Lift Fryer Safe Work Practices Introduction Keep The Casters Locked To avoid spilling shortening keep the casters locked If any shortening spills near your fryer clean it up immediately Noncombustible Floors Only Make sure your floor is noncombustible Do not operate your fryer on floors that are wood carpeted or have rubber mats e Placing your fryer on a
22. he rocker switch is in the FILTER position FILL THRU HOSE When placed in this position shortening can be pumped from the vat to the pot via a connected hose if the rocker switch is in the FILTER position Rinse Hose Connector Used to connect the Rinse hose for cleaning and refilling the pot KO PASMA Motor Reset If the motor overheats while filtering it will automatically shut off 8 Sr Wait 15 minutes to allow motor to cool before pressing this switch 13 Automatic Lift Fryer Operation Care of the Shortening To extend the life of your shortening for the best possible flavor in your products and for economy and efficiency of operation we urge you to follow these recommendations 1 Use only high quality frying shortening without additives of low moisture content and with a high smoke point 2 Press excess moisture from products before breading The more moisture released in the shortening the quicker it will break down 3 Filter at least once a day or once every three loads during frequent cooking 4 Clean any residue or crust formations from the sides and bottom of the pot each time you filter the shortening 5 Add fresh shortening as needed to maintain the proper shortening level TO THE FILL MARK ON THE POT WALL 6 DONOT HOLD SHORTENING AT HIGH TEMPERATURE when the fryer is not in use If you expect an elapsed time of one hour or more between cooking press the O button on the BLF FC model
23. hortening 4 When the pot is empty place the DRAIN handle in the CLOSED position To refill the pot automatically use the steps below e Place the FILL handle to the THRU POT position e Position the FILTER OFF FRY switch to FILTER and shortening will automatically pump into the pot e Let the filter continue to pump the shortening until the fill mark in the fryer pot is reached or until air starts bubbling through the shortening e As soon as air is seen in the shortening first place the FILL handle to the THRU HOSE position then position the FILTER OFF FRY switch to OFF to prevent shortening degradation and prevent the filter pump and lines from filling up with shortening e Add new shortening if the fill mark has not been reached 24 Automatic Lift Fryer Maintenance To refill the pot through the rinse hose use the steps below Make certain that the rinse hose is connected to rinse hose connector Holding the hose by the handle place hose nozzle inside the pot Position the FILL lever in the THRU HOSE position Position the FILTER OFF FRY switch to FILTER and shortening will automatically pump into the pot Let the filter continue to pump the shortening until the fill mark in the fryer pot is reached or until air starts bubbling through the shortening As soon as air is seen in the shortening position the FILTER OFF FRY switch to OFF to prevent shortening degradation Add new shortening if the fill mark has not been r
24. ldren to play near or operate your equipment Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your equipment Keep all safety labels clean and in good condition Replace any damaged or missing safety labels Refer to the Safety Labels section for illustration and location of safety labels on this unit If you need a new safety label obtain the number of the specific label illustrated on page 8 then contact BKI Technical Services Department P O Box 80400 Simpsonville S C 29680 0400 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Automatic Lift Fryer Introduction Be Prepared for Emergencies Be prepared for fires injuries or other emergencies Keep a first aid kit and a fire extinguisher near the equipment You must use a 40 pound Type BC fire extinguisher and keep it within 25 feet of your equipment Keep emergency numbers for doctors ambulance services hospitals and the fire department near your telephone Know your responsibilities as an Employer e Make certain your employees know how to operate the equipment e Make certain your employees are aware of the safety precautions on the equipment and in this manual e Make certain that you have thoroughly trained your employees about operating the equipment safely e Make certain the equipment is in proper working condition If you make unauthorized modifications to the equipment you will
25. luminates to indicate that the set temperature of the shortening has been reached Digital Timer The digital timer consists of an LED display beeper and 8 buttons described below LED EM Prior to the start of a timing cycle the LED will be OFF When running a timing cycle the LED will flash At the end of a timing ESI the LED will turn ON steady When idle the LED is off TIME SELECT 2 Two arrow buttons on the front panel are used to set the time arrow buttons Hold the UP ARROW button down to increase the time The longer the button is held down the faster the rate at which the time will increase The DOWN ARROW button is used in the same manner as the UP ARROW button except it will cause the time to decrease The time is increased or decreased in 30 second increments START STOP Starting the Timer Pressing this button while the timer is not button active will cause the timer to begin counting down the time on the display Stopping the Timer Pressing this button while the timer is active will stop the timer from counting down and display the remaining time Time cannot be changed with the TIME SELECT buttons at this point If this button is pressed again the timer will continue counting down from the point it was stopped Resetting the Timer Pressing and holding this button for longer than two 2 seconds will reset the timer and the display will return to the original starting time At this point time can be changed using the TIM
26. me is displayed or recall a preset time by quickly pressing the appropriate preset button The shortening will heat and begin to reach the fill mark inside the pot Add more shortening as required to reach the fill mark Cooking 1 2 Ensure that the Start Up procedures have been performed When frying chicken lower the basket into the shortening by depressing the basket switch to the BASKET DOWN position AWARNING Hot shortening may splash out of the pot causing severe injury when dropping 6 chicken into pot Carefully drop pieces of chicken into pot to prevent shortening splashes Carefully drop the chicken in the shortening one piece at a time starting with thighs and drumsticks The fryer is designed to accommodate 48 50 pieces of chicken Activate the timer by pressing the START STOP button on the digital timer The timer will begin the count down At the end of the frying cycle the digital timer beeper will sound and the basket will automatically rise to its top position Press the START STOP button on the digital timer Allow the basket to drain ADANGER Failure to use the insulated mitts will result in injury Always use the insulated mitts when handling the hot fry basket Remove basket from the lift and empty carefully Return the basket to the lift Remember to filter the shortening at least every third frying cycle load Refer to the procedure in this manual Also filter the shortening and clean the fr
27. ndle must be securely attached to basket applies only to detachable handie DO NOT OVERLOAD BASKET A WARNING Disconnect filter hose before ALWAYS use insulated mitts when handling basket pressing reset button Slipping tripping can result in serious injury DO NOT drip oil on floor Keep area clean and dry ALWAYS lock wheels to prevent spillage of hot oil Do not cover or remove this lobe NO175 ALWAYS hold filter hose down over pot to drain all oil from hose Fill valve must be in proper position and rinse hose disconnected before frying Disconnect filter hose before pressing the pump motor reset button Hot oil can resume flowing when reset button is pressed NEVER pump water through pump or use filter purnp while cleaning unit 10 ALWAYS tum off fryer when not in use Hot oil can resume flowing when reset button is pressed Do not cover or remove this label NO168 Automatic Lift Fryer Installation Installation AWARNING Serious injury equipment damage or death could result if attempting to install this fryer yourself Ensure that an authorized BKI service agent installs the fryer Unpacking and Handling It is the owners responsibility to file all freight claims with the delivering truck line Inspect all cartons and crates for damage as soon as they arrive If damage to cartons or crates is found or if a shortage is found note this on the bill of lading all copies prior to signing
28. nless steel fryer pot for cleaning ease Exclusive BKI patented features and safety devices offer flexibility efficiency and reliability plus PERFECTION IN FRYING The BKI name and trademark on this unit assures you of the finest in design and engineering that it has been built with care and dedication using the best materials available Attention to the operating instructions regarding proper installation operation and maintenance will result in long lasting dependability to insure the highest profitable return on your investment NOTICE PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT If you have any questions please contact your BKI Distributor If they are unable to answer your questions contact the BKI Technical Service Department toll free 1 800 927 6887 Outside the U S call 1 864 963 3471 Safety Precautions Always follow recommended safety precautions listed in this manual Below is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken Know and understand the meaning of these instructions signs and messages Damage to the equipment death or serious injury to you or other persons may result if these messages are no
29. reduce the function and safety of the equipment Automatic Lift Fryer Introduction Safety Labels NO170 N0162 N0358 N CAUTION HIGH VOLTAGE Electrical components should be serviced only by licensed electrician Hot Surfaces 1 THIS COVER IS ONLY FOR OVERNIGHT STORAGE 2 REMOVE COVER BEFORE TURNING FRYER ON Do Not Touch 3 TURN OFF POWER BEFORE COVERING VAT 4 IF IT IS NECESSARY TO REMOVE COVER FROM A HOT VAT USE INSULATED GLOVES INSTRUCTION AND SAFETY MANUAL Before operating this fryer study the manual located in this pocket Understand oil safety ond worming instructions If you hove pag ac on the operation of this fryer contoct BK 1 664 963 3471 or your authorized service agent Follure to follow these instructions con result in severe persona injury or death Return the monud to this pocket Do not cover or remove this lobe I eri RS 1 N0165 EE if this manual is lost or unreadable contact A WARNING BKI PO Box 80400 Simpsonville SC 29680 0400 VAT COVER MUST BE IN PLACE WHEN ma m aL CRUMBCATCHER IS IN USE j Noles i N N0527 N N0175 N Read Instruction Manual before operating unit AN WA fe N N G to avoid possibility of serious injury b Do not smoke anywhere near fryer Fill fry pot with oil to Oil Level mark Do not overfill Hot oil may overflow NG ALWAYS remove excess moisture from food before frying Ha
30. ress and quickly release the appropriate button and the time values are loaded and displayed Beeper A beeper sounds when the timer counts down to 0 Pressing the START STOP button stops the beeper and resets the timer causing the display to return to the original starting time At this point time can be changed using the TIME SELECT buttons or the preset buttons The beeper will also sound for 10 seconds if the alarm time has elapsed during a timing cycle When the STIR OIL function begins the beeper will sound until the ALARM or START STOP button is pressed Display Used to display the time It also displays the words STIR then OIL in 5 second intervals until the ALARM or START STOP button is pressed High Limit Reset Located under the control panel If the heating elements inside the Switch pot reach an unsafe temperature power is automatically removed from the control panel lift mechanism and elements Pressing this switch returns power to the control panel lift mechanism and elements Drain Lever DRAIN OPEN When placed in this position the drain valve opens and shortening in the pot drains into the vat Also power is removed from the control panel lift mechanism and elements DRAIN CLOSED When placed in this position the drain valve is closed to prevent shortening from draining into the pot Fill Lever FILL THRU POT When placed in this position shortening can be pumped automatically from the vat to the pot if t
31. rtening older than the manufacturers recommendations for life of the oil is prone to surge boiling and flash fires Follow the oil manufacturers guidelines for lifecycle of oil shortening 44CAUTION Overfilling the fryer pot with shortening could lead to serious injury Ensure that the fryer pot is filled with shortening only to the fill mark when shortening is hot Do not use any shortening other than what Is specified in this manual and do not overfill the fryer pot 44CAUTION The fryer has a maximum temperature setting of 375 F 190 C for ALF and ALF F or 390 F 200 C for ALF FC Do not use oil shortening with a flashpoint less than 554 F 290 C NOTICE Use only high quality shortening that has low moisture content a high smoke point and no additives 3 Place the FILTER OFF FRY switch to the FRY position The question Is the Fry Pot filled If yes press ENTER will appear on the computer display The shortening will heat and begin to reach the fill mark inside the pot Add more shortening as required to reach the fill mark Once the oil reaches the fill mark press the ENTER button The computer will display STIR OIL and automatically enter the STIR OIL mode In this mode the computer will heat the oil to 255 F and hold that temperature Stir the oil freely while it is heating Press the 0 button when finished stirring the oil IMPORTANT Before the first cooking operation each day stir the shortening fr
32. stage The temperature displayed may be a previously programmed temperature The temperature scale may also display C depending on the system option that is set Press TOGGLE CLEAR and PROGRAM TEMP31 XXX refers to the cooking input the cooking temperature for XXX F temperature you input product to be cooked Press ENTER PROGRAM TEMPCOM1 This command enables FLEX TIME you to select whether or not time is allowed for the fryer to recover from temperature loss while cooking during this stage The FLEX TIME option will allow the fryer to recover from temperature loss Press TOGGLE CLEAR until the PROGRAM TEMPCOM1 X refers to the desired option is displayed X temperature compensation option selected Press ENTER PROGRAM VALVE1 This command allows you CLOSED to specify whether the solenoid valve will be open or closed during this stage 19 Automatic Lift Fryer Operation Press TOGGLE CLEAR until the PROGRAM VALVE1 X refers to the solenoid desired option is displayed X valve option selected OPEN is used for Models ALF and BLF Automatic Lift fryers If your program requires the solenoid valve to be closed while cooking choose the CLOSED option 13 Repeat steps 5 12 when The time and temperature programming stages 2 3 4 and of each stage has to be 5 for Electric and Gas appliance less than the preceding types stage Repeat steps 5 10 when programming stages 2 3 4 and 5 for an AL
33. t followed ADANGER This message indicates an imminently hazardous situation which if not avoided will result in death or serious injury JIA This message indicates a potentially hazardous situation which if not avoided AWARNING could result in death or serious injury 44CAUTION This message indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices NOTICE This message is used when special information instructions or identification are required relating to procedures equipment tools capacities and other special data Automatic Lift Fryer Introduction Specific Precautions AWARNING Risk of fire exists if the oil level drops below 5mm of the maximum oil level AWARNING Use of oil shortening older than the manufacturers recommendations for life of the oil is prone to surge boiling and flash fires Follow the oil manufacturers guidelines for the life cycle of oil shortening AWARNING Do not open the drain valve or the fill valve while the fryer is under pressure ER Serious burns may result AC AUTION Follow operator instructions regarding effects of surge boiling of over wet foods and proper load size 44CAUTION This unit may incorporate components that contain Mercury The use of Mercury relays is an industry standard 44CAUTION Equipotential ground plane When a high current flows throug
34. yer at the end of each day If you do not plan to use the fryer for an hour or more turn the thermostat down to 150 15 Automatic Lift Fryer Operation 10 When you have finished frying for the day turn the FILTER OFF FRY switch to the OFF position BLF FC Operation System Programming Use the following figure and table to set options that apply to each product programs Q2 d x READY STATE a Fi 4 7 ku e F a PROG PROGRAM CODE INPUT 1712 PROG r PROGRAM SYSTEM ENTER PROGRAM DEGREES T 5 T SELECT SYSTEM TEMPERATURE F card PE SCALE OPTION JL ad ENTER Y PROGRAM APL TYPE SELECT SYSTEM APPLIANCE TYPE OPTION PROGRAM MELT CYCLE SELECT SYSTEM MELT CYCLE OPTION PROGRAM GLBLFLTR INPUT NUMBER OF FRY CYCLES BEFORE FILTER LOCKOUT ENTER Figure 1 System Programming Sequence 16 Automatic Lift Fryer Operation Table 1 System Programming Procedure ee m switch to FRY Press PROG onthe keypad PROGRAMCODE lt L3 memes E T Press ENTER PROGRAM DEGREES This command allows you to choose the temperature scale option you want to use The display will show either show F or C Press TOGGLE CLEAR until the PROGRAM DEGREES X refers to the desired option is displayed temperature scale you have chosen Press ENTER PROGRAM APL TYPE This command allows you ELECTRIC to choose the appli
35. zed BKI service agent for corrective action Filter valve not open Contact an authorized BKI service agent for corrective action Filter paper on screen Change filter paper If problems persist clogged with crumbs contact an authorized BKI service agent for corrective action Motor hums but does not Check for clogged pump If problems pump persist contact an authorized BKI service agent for corrective action Motor and pump coupling Contact an authorized BKI service agent worn for corrective action No power to control panel Make sure drain valve is completely closed If problems persist contact an authorized BKI service agent for corrective action Computer Hangs Computer malfunction Press and hold the Toggle Clear button while moving the FRY OFF FILTER switch from FRY to OFF and back to FRY If problems persist contact an authorized BKI service agent for corrective action 28 Automatic Lift Fryer Notes Notes 29 im BKI P O Box 80400 Simpsonville S C 29680 0400 USA http www bkideas com Made and printed in the U S A LI0225 0808
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