Avalon Stoves 99200149 User's Manual
Contents
1. framing behind the insert relative to the vent see the illustration below if SN Page 4 of 8 10 9 06 Travis Industries Inc a ZC Kit Large Pellet Insert TRAVIS INDUSTRIES 99200149 HOUSE OF FIRE Minimum Floor Protection e The insert must be placed on a non combustible floor protector cement board sheet metal etc a minimum 018 thick 26 gauge This floor protection must extend the full width and depth of the enclosure and must protrude 6 in front of the door opening 18 from the enclosure opening and the full width of the surround panels 45 min width e HEARTH NOTE If you wish to install a hearth greater than 1 2 thick you will need to raise the insert and enclosure height the equivalent amount The leveling bolts may be used on the insert for adjustments 45 Min width of surround panels 12 A Minimum lt gt ae ee Enclosure Height measure from top of floor protection Floor Protection Place the stove on top of the floor protection and measure the center of the flue This will determine the location of the wall thimble Page 5 of 8 10 9 06 Travis Industries Inc a ZC Kit Large Pellet Insert TRAVIS INDUSTRIES 99200149 HOUSE OF FIRE ZC Can Construction Construct the zc2. a ZC Kit Large Pellet Insert TRAVIS INDUSTRIES 99200149 HOUSE OF FIRE Compatibility Packing List e ZC Can Rear Panel e ZC Can Top Side Panel e Yankee Bay Pellet Insert e ZC Can Rear Vent Shield e 26 8 x 3 8 Type A Screws e Astoria Bay Pellet Insert Overview This kit allows an installer to build the above pellet heaters into the framing of a home Installation Overview The minimum framing dimensions and clearances listed in this instruction sheet must be maintained Failure to follow all of the instructions in this instruction sheet and in the manual will void the listing and warranty of the pellet heater and may create a serious fire hazard This kit is approved for use in a mobile home 1 Determine the vent configuration see Vent Requirements and Vent Termination Requirements 2 Prepare the enclosure see Minimum Enclosure Dimensions 3 Install the floor protection and hearth see Minimum Floor Protection If venting to the rear most common Place the 90 onto the insert starter collar and measure the height of the center of the vent This will determine the center height of the wall thimble installed behind the insert in the wall NOTE The vent is located 7 5 left of center of the appliance Install the thimble into the wall making sure the 3 clearance to combustibles is met refer the directions included with the thimble for additional details Remove the starter co
3. can as shown below WARNING The sheet metal edges are sharp Use gloves when handling the zc can Knock out for top Rear Vent Shield not required for top vent applications vent applications A knock out is provided on the rear panel for rear vent applications i Use the included screws to secure the zc can sides and top to the zc can rear panel Bend the top stand off as shown and secure it to the zc SS N can with the included screws Sr Bend the mounting flange as shown Paz SA Page 6 of 8 10 9 06 Travis Industries Inc a ZC Kit Large Pellet Insert TRAVIS INDUSTRIES 99200149 HOUSE OF FIRE ZC Can Placement e Place the zc can inside the enclosure The zc can must be placed so the front edge of the mounting flanges are flush with the enclosure opening Secure the enclosure to the floor protection and sub floor with screws e When venting horizontally the rear vent shield must be installed over the top of the zc can When installed the rear vent shield should contact the thimble it acts as a heat shield above the vent For rear vent appliations slide the rear vent shield all the way back until it contacts the wall thimble Secure the zc can to the floor protection and sub floor with screws 2 1 2 Min both sides When in place these tabs must be flush with the enc
4. l The vent height and run must not exceed the distance shown in the shaded region shown to the right 25 Feet Venting into this shaded area may require restrictor adjustments See the section Restrictor Adjustment for details NOTE To achieve optimum performance we recommend keeping the vent as short as possible horizontal run especially Page 2 of 8 10 9 06 Travis Industries Inc a ZC Kit Large Pellet Insert TRAVIS INDUSTRIES 99200149 HOUSE OF FIRE Vent Termination Requirements See the illustration below Must have an approved cap to prevent water from entering or a 45 downturn If the termination is located on a windy side of the house an approved house shield is recommended to prevent soot from building up on the side of the house Must not be located where it will become plugged by snow or other material Horizontal terminations must protrude 12 from the wall vertical terminations require 24 NOTE Measure clearances to the nearest edge of the exhaust hood Minimum 4 clearance below or beside any door or window that opens Minimum 1 clearance above any door or window that opens Minimum 2 clearance from any adjacent building Minimum 7 clearance above any grade when adjacent to public walkways NOTE Vent may not terminate in covered walkway or breezeway Minimum 2 clearance above any grass plants or
5. l Thimble note 3 clearance between Vent Latch used to connect and recommended disconnect the vent vent and combustibles Page 8 of 8 10 9 06 Travis Industries Inc
6. llar from the pellet heater and install it onto the elbow seal with silicone Determine the correct length for the horizontal section of vent the center of the starter collar is 11 25 behind the enclosure opening and attach it to the elbow seal with silicone Place this flue section aside until after the zc can is installed Then insert the flue section through the can and thimble Once the insert is in place attach the starter section to the insert it is attached with a latch make sure the gasket is correctly positioned Attach the additional vent components to finalize the vent installation termination elbow etc If venting upwards When installing with vertical vent the area above the insert must be accessible after the zc can and insert have been installed note the vent is located 11 25 behind the enclosure opening 7 5 left of center Remove the starter collar from the pellet heater and install it onto the vent seal with silicone Insert this vent through the zc can and attach the starter section to the insert it is attached with a latch make sure the gasket is correctly positioned Attach the additional vent components to finalize the vent installation additional vent lengths elbows terminations etc 3 Construct and Install the ZC Can see ZC Can Construction and Placement 4 Prepare the insert in place it into the ZC Can see Insert Preparation and Placement Page 1 of 8 10 9 06 T
7. losure opening Page 7 of 8 10 9 06 Travis Industries Inc a ZC Kit Large Pellet Insert TRAVIS INDUSTRIES 99200149 HOUSE OF FIRE Insert Preparation and Placement e Place the extending hopper into its highest position see the manual for details This increases the pellet capacity of the heater e Install the surround panels onto the insert and slide it into place The surround panels must maintain a 3 8 gap from the enclosure opening the stand offs on the surround panels provide the 3 8 spacing e After the insert is in place attach the vent starter section to the insert it is attached with a latch make sure the gasket is correctly positioned e The leveling bolts may be used to level the insert e We recommend the use of the Insert Wiring Kit when installing this kit SKU 97200315 This kit allows for the power cord to be hard wired behind the walls eliminating the need for a visible power cord used only on inserts Vent Clearances make sure all vent maintains 3 clearance venting directly to the rear note how it is slid back until it contacts the wall thimble p to any combustible 4 N Ht NW an 12 1H A Minimum m e 7D I a pn measure from top of o A a floor protection y j as p House Shield f D prevents soot discoloration f Fico Protectan HIGHLY RECOMMENDED A X A a 4 j Outside Air Po Se Connection Wal
8. other combustible materials Minimum 3 clearance from any forced air intake of any other appliance Minimum 2 clearance below eaves or overhangs Minimum 1 clearance horizontally from combustible wall Must be a minimum of 2 above the roof 0UOWD gt gt x xmqgnm Page 3 of 8 10 9 06 Travis Industries Inc A TRAVIS INDUSTRIES H ZC Kit Large Pellet Insert 99200149 OUSE OF FIRE Minimum Enclosure Dimensions Min Max Recommended Height 29 ah 30 Width 36 43 40 Depth 18 portri 20 The enclosure height must be raised the same amount as the floor protection e g if you are using 1 floor protection the min height is 30 above the sub floor The maximum height is determined by the surround panel size the surround panels are 32 tall When determining depth include the facing material drywall tile etc see the illustration below When venting vertically there is no maximum depth The enclosure may be raised The minimum distance from the base of the enclosure to the ceiling is 72 When determining the depth include the facing material drywall tile etc TOP VIEW N r Pellet vent requires 3 clearance to combustibles N E 7 5 Height When determining the position of the insert consider the position of the
9. ravis Industries Inc w TRAVIS INDUSTRIES HOUSE OF FIRE 99200149 ZC Kit Large Pellet Insert Vent Requirements Must be 4 diameter Type L except for masonry fireplace installations or connect the vent to a factory built type A chimney All vent joints including adapters elbows etc must be sealed with 500 F RTV silicone Pellet vent must maintain a minimum 3 clearance to any combustible install vent at clearances specified by the vent manufacturer Do not connect the pellet vent to a vent serving any other appliance or stove The maximum venting distance is shown in the illustration to the right Do not install a flue damper in the exhaust venting system of this unit Use an approved wall thimble when passing the vent through walls and a ceiling support fire stop spacer when passing the vent through ceilings make sure to maintain 3 clearance to any combustibles No more than 180 of elbows two 90 elbows one 90 and two 45 elbows etc Pellet vent connections must be sealed airtight with 500 F RTV silicone and screwed together with at least three sheet metal screws Seal each vent section including adapters elbows etc by injecting a liberal amount of 500 F RTV silicone into the gap between sections Vent must have a support bracket every 5 of pellet vent when exterior of structure Horizontal sections must have a 1 4 rise every 12 of trave
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