Aussie Joey 7110.7.641 User's Manual
Contents
1. Inspect and clean burner venturi tubes for insects and insect nests Be sure burners are re installed properly before using grill Inspect burners periodically if large cracks or holes are found replace the Burner SPIDER ALERT Should you notice that your burner s are getting hard to light or the flame is not as hot as it once was Refer to the How to Clean your Burners Section to remove any possible obstructions Control Panel Burner Venturi Tube Spider Webs or Nest Inside Venturi Tube Spiders or small insects can build nests webs and lay eggs in the grills venturi tubes obstructing the flow of gas to the burner The backed up gas can ignite behind the control panel causing damage to the grill and even injury to the operator This is known as a flashback In order to prevent flashbacks the burner s should be removed from the grill and cleaned periodically especially if the grill has been stored for an extended period of time How to Clean the Burner 1 Make sure the LP cylinder grill control knobs are turned OFF and the grill is completely cooled 2 Carefully remove Drip Cup Cooking Grid and Flame Diffuser 3 Remove the Heat Shield under the bottom of grill Bowl by removing the screw FIG 15A then the two bolts and wingnuts securing the Heat Shield to the Left Sidebrace FIG 15B Just let the Heat shield hang on the Drip Cup holder 4 Remove the two Burner screws from the botto2. See Leak Test and Connecting Regulator to LP Cylinder sections Turn off control knobs and LP cylinder valve Once fire is out and grill has cooled off Remove burner s and inspect for blockage from spider webs nests or rust See How to clean your burners section Turn off control knobs and LP cylinder valve Once fire is out and grill has cooled off Clean residual food particles and excess grease from inside firebox area grease cup and other surfaces Turn control knobs to OFF Clean burner and venturi tubes See How To Clean Burners Section Troubleshooting Problem Burners will not light using the ignitor Possible Cause Burners not assembled correctly Not pausing long enough before clicking the Ignitor No spark electrode cracked broken or loose LP gas cylinder is empty Regulator Coupling nut is not fully connected to LP cylinder Solution See re assembly after cleaning in Care and Maintainance When lighting the Burner push in and turn control panel knob counter clockwise to the high position Pause 4 seconds then Push in Ignitor button several times so that it clicks each time 1 Make sure all the wires are connected and to the right terminals 2 lf Electronic check the battery Make sure it is pushed in the holder 3 Gas collector tab is bent making too large or small of a gap between electrode and tab By hand bend gas collector tab back within a maximum of
3. This warranty does not include the cost of any inconvenience or property damage due to failure of the product and does not cover damage due to misuse abuse accident damage arising out of transportation of the product damage incurred through commercial use or failure to perform normal and routine maintenance LIABILITY FOR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGES ARE EXPRESSLY EXCLUDED BY THIS WARRANTY ANY APPLICABLE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS ARE LIMITED IN DURATION TO THE PERIOD COVERAGE OF THIS EXPRESS WRITTEN LIMITED WARRANTY Some states do not allow limitation on how long an implied warranty lasts so this limitation may not apply to you Deterioration or damage due to severe weather conditions such as hail hurricanes earthquakes or tornados discoloration due to exposure to chemicals either directly or in the atmosphere is not covered by this limited warranty No returns will be accepted without prior authorization from Meco Corporation Authorization for return may be obtained by calling 1 800 251 7558 Handling and transportation costs for returning the product are not covered by this warranty and will be paid for by the purchaser Please send your correspondence to MECO CORPORATION Attn Customer Service 1500 Industrial Road Greeneville TN 37745 For reference and correspondence Serial No record your Serial number here Please use this number in registering See nameplate on side of grill your w
4. grill AWARNING Call Customer Service at 1 800 251 7558 To reduce the risk of serious bodily injury or death 8 Upon completion of leak test turn all control Perform a leak test before each use and each time a knobs to the off position Turn the handle on gas connection or disconnection is done i l the LP gas cylinder clockwise until it stops Perform a leak test in a well ventilated area Di tLP inder by turni ji Never use an open flame to test for gas leaks che gas MARGE By MRY a M Ing Never smoke near the grill during a leak test nut on regulator in a counter clockwise direction Do not perform a leak test on a grill while it is hot or in until regulator is released from threaded LP use cylinder gas nozzle Do not use the gas grill if you detect a gas leak that 9 Place the protective cap over LP cylinder gas cannot be corrected by using the leak test procedures nozzle How to perform a leak test Supplies Needed for a Leak Test Clean paint brush water and dish washing liquid After completing Leak Test you are ready to begin using your grill T Turn LP Gas Cylinder valve counter clockwise 1 Use an LP Cylinder equipped with an OPD Overfill Prevention Device and have it filled at an authorized LP gas dealer by a qualified Regulator Seal attendant 2 Make sure all of the grill control panel knobs are turned to the off position and verify that the LP gas cylinder valve is closed by
5. of California and other authorities to cause cancer birth defects and other reproductive harm LP GAS CYLINDER To reduce the risk of serious bodily injury fire or death Read and follow all warnings on LP gas cylinder If you see smell or hear the hiss of LP gas escaping from the cylinder 1 Do not attempt to light appliance 2 Extinguish any open flame 3 Disconnect from fuel supply Do not operate the LP gas grill without the LP gas cylinder secured to the cart and oriented as shown in Assembly Instructions for Connecting the LP Cylinder Never connect or disconnect LP gas cylinder or fittings while grill is in use or is hot When the LP gas cylinder is connected keep the grill outside in a well ventilated space Do not use an LP gas cylinder if it shows signs of dents gouges bulges fire damage corrosion leakage excessive rust or other forms of visual external damage it may be hazardous and should be checked by a liquid propane supplier Do not use an LP cylinder with a damaged valve Do not store a spare LP gas cylinder under or near the LP gas grill When grill is not in use turn off all grill control knobs LP cylinder valve and disconnect LP cylinder Never fill the LP gas cylinder more than 80 of cylinder volume 20 Ib maximum Do not ask the propane supplier to over fill the cylinder If you obtain LP gas through a cylinder exchange dealer make sure you get a safe
6. still fails to light refer to the Troubleshooting Section After ignition turn the control knobs to High for 3 5 minutes and close the Hood to preheat the grill Preheat the grill before every cooking session If a burner goes out during operation turn all knobs to the Off position and close the LP cylinder valve to dissipate any accumulated gas Open hood and wait five minutes before attempting to relight the grill Manual Lighting Lit match through match lighting hole m underneath grill bow on the right side Manual Lighting Hold flame near Burner CHECK YOUR FLAME Your burners have been preset by the manufacturer for optimal flame performance A blue flame possibly with a small yellow tip is the result of the optimal air and gas mixture FIG 15 Yellow Tip Primarily Blue Flame Check the flame before each cooking session and throughout the grilling season Always check especially after long periods of storing the grill If the flame is significantly yellow in color the amount of LP gas in the air LP gas mixture is not correct This could be due to a blocked burner from grease drippings or from insects building a nest inside the burner or burner opening See How to Clean the Burners GRILL COOKING To reduce the risk of serious bodily injury death or grill damage Always make sure the Grease Cup is empty and properly installed in the wire ring under the Bowl before cookin
7. the instructions and your manual For easier set up and To reduce the risk of serious bodily injury or death assembly follow instructions of each step in the order they The use of alcohol prescription or non prescription are written as you look at the diagrams If accessories drugs could impair the consumer s ability to properly mentioned in certain assembly steps do not come with your assemble or safely operate this appliance model skip that step and proceed to the next step that Do not connect LP cylinders until assembly is complete applies to your model Meco Corporation 2007 2 PARTS ILLUSTRATIONS If you need replacement parts refer to the Parts Illustrations and the Parts List to find the exact parts you need If you have any questions which require help contact Customer Service and be sure to mention the model number of your grill 3 Cylinder ze i lt a ss Retainer Clip ef SS a m ws 4 Left Front Wheel Leg ys Aa 5 Left Rear Wheel Leg 1 Owner s Manual j BH z J 1 8 Bolt M5x40mm bi ee 7 Right Rear Fixed Leg 6 Right Front Fixed Leg 9 Axle a a 11 Axle Spring Pin 12 Wheel Cover 14 Hood Bowl Assembly 10 Wheel S Eh mien nde C U a 15 Bolt M6x45mm 19 Right Sidebrace 18 Drip Cup 17 Drip Cup 16 M6 Locknut Holder 21 Screw 22 Bolt 24 Rear ST4 0 x 10mm M4x 10mm Crossbrace Black nm 30 Bo
8. until regulator is released from the threaded LP cylinder gas nozzle 3 Replace the protective cap over LP cylinder Cut regulator Hose M gas nozzle Tie Clamp emmer ef L S BEFORE USING YOUR GAS GRILL 5 Remove the protective cap from the LP cylinder nozzle Save cap for re capping INSTALLATION CODES OFF Hold Regulator in a straight line with LP cylinder valve so the connection does not To reduce the risk of serious bodily injury or death cross thread Insert Regulator Nipple into This installation must conform with local codes or in the LP cylinder valve Fig 11C Hand tighten the absence of local codes with either the National coupling nut in clockwise direction Do not Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and use tools Propane Installation Code CSA B149 1 or Propane Se Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series recreational Vehicle Code as applicable If an external electrical source is utilized the outdoor cooking appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Codes ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 Keep any electrical supply cord away from any heated surfaces 4 Cut the tie clamp securing the regulator and Hose to the burner tube Hand tighten coupling nut in clock
9. your LP gas cylinder may appear to be deterioration proper assembly and burner obstructions empty gas may still be present and the cylinder 7 Periodically check and tighten all nuts bolts and screws should be transported and stored accordingly Do not store a spare LP gas cylinder under or near the LP gas grill Always turn off the gas cylinder at the LP cylinder valve when the gas grill is not in use 18 Gas Leaks and Fire Emergencies Problem Gas leaking from cracked cut burned hose Gas leaking from LP cylinder Gas leaking from LP cylinder valve Gas leaking between LP cylinder and regu lator connection Fire coming through control panel Grease fire or exces sive flames above cooking surface Flashback fire in or around ven turi tubes Possible Cause Damaged hose Mechanical failure due to rust or mishandling Failure of valve from mishan dling or mechanical malfunc tion Improper installation connec tion not tight failure of rubber seal Fire in or around venturi tube section of the burner Too much grease build up in burner section Too much grease build up in burner section Solution Turn off gas at the LP cylinder Replace valve hose regulator before continuing use Replace LP Cylinder Turn off LP cylinder valve Return cylinder to gas supplier Turn off LP Cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage
10. 2 PC 12 WHEEL COVER 10 WHEEL 2 PC 2 PC Go SG r 10 WHEEL 9 AXLE his 12 WHEEL WHEEL LEGS nn a COVER FIG 2A Step 3 Assemble Hood Bowl to Cart 16 M6 LOCKNUT 4 PC D d phil CALE LA LL LL FOR LATTEA RIETI TIETTY COST ENS 15 BOLT M6X45 4 PC 14 HOOD BOWL ASSEMBLY Control Panel Bolt on each NOTE REQUIRES 2 PERSONS side of grill With Cart upright align Bowl Bracket legs with Cart legs FIG 3A Lower Hood Bowl so ends of Cart legs insert into Bowl Bracket legs Press downward until leg screw holes align NOTE If cart legs do not align and fit into Bowl Bracket legs easily loosen the Control Panel bolts slightly Then open the Hood and loosen the 2 Bowl Leg bolts on either or both sides of the Bowl FIG 3B Insert M6x45 Bolts from the outside through the legs and tighten with M6 Locknuts FIG 3C Re tighten all Bolts Bowl Leg Bolts Left and Right Step 4 Install Drip Cup Insert Drip Cup into Drip Cup Holder ring installed B in bottom of Grill Body until the cup flange is flush with the ring 17 DRIP CUP Step 5 Assemble Sidebraces Attach Right and Left Sidebraces 19 amp 20 to legs with ST4 0 x 10 Screws FIG 5A Secure Bottom Heat Shield to Left Sidebrace with M4x10 Bolts and M4 Wingnuts FIG 5B Allow Heat Shield Edge to overlap Sidebrace edge 22 BOLT 21 SCREW ST4 0 x 10 M4x 10MM 4 PC 2 PC R Heat Shi
11. 3 16 gap to electrode Page 16 4 Tighten Electrode mounting screws 5 Replace damaged electrodes Take LP gas cylinder to licensed LP gas supplier to be refilled Tighten coupling nut by hand about one half to three quarters additional turn Do not use tools 19 TROUBLESHOOTING Cont d Problem Burners will not light using the ignitor Burners will not light using a match Low flame or low heat OR Flames blow out Flare up Persistent grease fire Unable to fill LP tank Possible Cause LP Excess flow valve tripped in regulator Vapor lock in connections Obstructions in burners Wet Electrodes and burners Wire loose or disconnected Wire shorting Sparking between ignitor and electrode Burners not assembled correctly LP gas cylinder is empty LP Excess flow valve tripped in regulator Regulator Coupling nut is not fully connected to LP cylinder Obstructions in burners LP Gas in LP cylinder is low Natural Gas supply pressure is low Excess flow valve tripped in regulator High or gusting winds Gas in LP cylinder is low Excess flow valve tripped Grease build up Excessive fat in meat Grease trapped around burner system Some dealers have older fill nozzles with worn threads Solution Turn control knobs to off position and turn LP gas cylinder handle clockwise until it stops Wait five minutes Relight LP gas grill If flame continues to be low turn off
12. Aussie by Meco LP Gas Grill Assembly and Use Manual MODEL 7110 7 641 Liquid Propane Gas Grill FOR OUTDOOR HOUSEHOLD USE ONLY NOT FOR COMMERCIAL USE For Customer Service call 1 800 251 7558 or visit our web site at www meco net e Failure to follow these instructions could result in fire or explosion which could cause death serious personal injury or property damage e Read and follow instructions carefully before assembly or use e Do not use this product for any other purpose than which it is intended e These instructions must be kept with the user SAVE THESE INSTRUCTIONS DANGER If you smell gas 1 Do not store or use gasoline or other 1 Shut off gas to the appliance flammable vapors and liquids in the vicinity 2 Extinguish any open flame of this or any other appliance 3 Open lid 2 An LP cylinder not connected for use shall 4 If odor continues keep away from the not be stored in the vicinity of this or any appliance and immediately call your gas other appliance supplier or your fire department NOTICE MECO CORPORATION STRIVES TO BE A QUALITY SUPPLIER OF CONSUMER PRODUCTS IF WE OMITTED ANY PARTS NEEDED FOR ASSEMBLY OR YOU NEED TROUBLESHOOTING INFORMATION PLEASE CONTACT US USING OUR TOLL FREE NUMBER THANK YOU FOR PURCHASING A MECO CORPORATION PRODUCT 1 800 251 7558 CONSUMER SERVICE DEPARTMENT 8 am 5 pm E S T Mon Fri MECO CORPORATION 1 423 639 1171 TELEPHONE O
13. O 1500 INDUSTRIAL ROAD 1 423 639 2570 FAX www aussiegrill net GREENEVILLE TN 37745 USA CONTENTS Assembly Instructions Parts Illustrations Step 1 Cart Assembly 1 Installation Codes 2 Selecting a Location Step 2 Assemble Axle Wheels amp Wheel Covers 3 Performing a Leak Test Step 3 Assemble Hood Bowl to Cart 4 Lighting the Grill Using the Ignitor Step 4 Install Drip Cup ica l 5 Manual Lighting the Grill Step 5 Assemble Sidebraces 6 Check your Flame Step 6 Assemble Side Tables l Grill Cooking Step 7 Attach Hood Handle Step 8 Attach Front Panel SATa P 2 Roasting Cooking Step 9 Install Flame Diffuser l 3 Operating the Gas Grill Step 12 Install Warming Rack and Cooking Grid 4 End of Cooking Session Operating Your LP Gas Grill este ad ee Connecting Disconnecting the Gas 1 Using Gas A es VI Troubleshooting a pi a on Cinder VII Important Notice LP Cylinder with OPD VIII Limited Warranty b Disconnecting LP Gas Cylinder B Before Using Your Gas Grill CARBON MONOXIDE HAZARD This appliance can produce carbon monoxide which has no odor Using it in an enclosed space can kill you Never use this appliance in an enclosed space such as a camper tent car or home ASSEMBLY INSTRUCTIONS PREPARATION FOR ASSEMBLY Remove Grill and all the packaging from carton and place on floor Make sure there AWARNING are no loose parts Note Before using your grill read
14. Your grill has a crossover ignition system that allows the burner to light each side successively Make sure the right side of burner is lit If either side of burner fails to light repeat Step 4 ml If a burner goes out during operation turn all knobs to the Off position and close the LP cylinder valve to dissipate any accumulated gas Open hood and wait five minutes before attempting to relight the grill If any or all burners fail to light after three or four attempts following Steps 4 6 turn all knobs to the Off position and close the LP gas cylinder valve to dissipate any accumulated gas Wait five minutes then repeat the lighting procedures NOTE If the burner still fails to light refer to the Troubleshooting Section The burner can also be lit manually see Manual Lighting of the Grill 8 After ignition turn the control knobs to High for 3 5 minutes and close the Hood to preheat the grill Preheat the grill before every cooking session Control Knob in OFF position FIG 13A 14 FIG 13B Right Control Knob Left Control Knob Control Knob in HIGH position te 6 GAP If no spark pinch together or open Gas Collector Tab to adjust 3 16 gap between electrode tip and edge of Gas Collector Tab MANUAL LIGHTING THE GRILL To reduce the risk of serious bodily injury or death Open Hood before lighting the grill to prevent an explosion from any gas ac
15. and adequate O P D cylinder See page 22 Use only a licensed LP gas cylinder dealer Place dust cap on cylinder valve outlet whenever the cylinder is not in use Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve Other types of caps or plugs may result in leakage of propane The LP gas cylinder for use with this LP gas grill must meet the following requirements 1 12 diameter x 18 tall 20 Ib maximum capacity 2 Overfill Protection Device OPD safety feature should be noted on cylinder 3 Must be constructed and marked in accordance with Specifications for LP Gas Cylinders of the U S Department of Transportation DOT or the National Standard of Canada CAN CSA B339 Cylinders spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable See collar for marking 4 Must have collar to protect LP cylinder valve LP HOSE AND REGULATOR To reduce the risk of serious bodily injury or death Clean and inspect the gas hose regulator before each use of the outdoor cooking gas appliance The gas hose regulator must be replaced prior to being used if there is evidence of excessive abrasion or wear or if the hose is cut or leaks Use only the gas hose regulator assembly that has been supplied with this gas grill Do not use hose regulator from another manufacturer Always check for gas leaks when you connect and disconnect the hose reg
16. arranty and any correspondence with Meco Corporation 22 Aussie P N 03 6602 01 REV 20071129
17. cumulation If lighting attempts fail or the burners go out during operation turn all control knobs Off to dissipate any accumulation of gas Accidental ignition could occur Wait five minutes before repeating lighting procedure Light both left and right sides of burner to prevent gas from accumulating When reaching under the grill avoid contact with hot N Oo surfaces Open the Hood Important Make sure control knobs are turned Off See FIG 13A Turn the LP Gas Cylinder valve open counter clockwise until it stops See FIG 13B Insert a lit match through match lighting hole underneath the grill bowl on the right side FIG 14A Hold the flame near the burner FIG 14B Push in and turn the right main burner control knob counterclockwise to the High position See FIG 13C amp 13D From the Off position push left control knob in and turn counterclockwise to the High position Your grill has a crossover ignition system that allows the burner to light each side successively Make sure the left side of burner is lit If either side of burner fails to light repeat Step 4 amp 5 If any or all burners fail to light after three or four attempts following Steps 4 5 turn all knobs to the Off position and close the LP gas cylinder valve to dissipate any accumulated gas Wait five minutes then repeat the lighting procedures NOTE If the burner
18. eld edge over Crossbrace edge D M4 WINGNUT 22 BOLT M4x10MM oO 23 WINGNUT M4 2PC FIG 5B 20 Left Sidebrace 21 Screw ST4 0 x 10 24 Rear CrossBrace Pre assembled 19 Right Sidebrace Step 6 Assemble Side Tables Align bracket holes of Left and Right Side Tables with holes in Bowl Leg Brackets Attach Side Tables with M6 x 15 Bolts underneath FIG 6A 7 6B 25 RIGHT SIDE TABLE 26 LEFT SIDE TABLE 27 BOLT M6X15 8 PC a IJ i NZI 27 BOLT M6X15 Step 7 Attach Hood Handle Open Hood Insert the M6 x 50 Bolt through the right side of Heat Shield right side has one hole Hood and Handle Spacer and thread into handle Do not tighten completely Insert the M6 x 80 Bolt through the left side Heat Shield Hood and Tapered Spacer and thread into handle Tighten both bolts making sure Spacers fit securely to the Hood and Handle If installed correctly the heat shield should not interfere with the cooking grate when hood is closed 33 HOOD HANDLE mn N SO n 1 PC Pa 28 Bolt M6x80mm NN 30 Bolt M6x50mm 1PC a x 31 HANDLE SPACER 32 HANDLE TAPERED SPACER 1PC 1 PC Step 8 Attach Front Panel Remove the M6 nut used to attach the upper and lower leg sections Place the large eyelet over the bolt and replace g the nut FIG 8B Using the ST4 0 Screw secure the Fabric RIGHT SIDE Panel to holes in t
19. g to prevent a grease fire Do not leave any utensils on a hot Cooking Grid or cookware Cooking on the Grids The burners heat up the Flame Diffusers under the Cooking Grids which in turn heat the food on the grill The natural food juices from cooking fall onto the hot Flame Diffusers below and vaporize Rising smoke bastes the food giving it that unique barbecued flavor CAUTION Do not preheat grids over 5 minutes The porcelain coating could be damaged Use only long handled heat resistant plastic or wooden utensils to avoid scratching the porcelain coating 15 WARMING RACK Do not attempt to extinguish a grease fire with water Warming racks are a convenient way to keep cooked food Or orner AGUIAR AUS an EO e engane warm or to warm items such as bread or rolls When opening the hood be alert of dripping fat from the warming rack which could then drip onto the barbecue causing a mess Always check that your warming rack is properly fitted before use ROASTING COOKING To avoid burns from the hot air and steam trapped inside Open the hood carefully when grill roasting accessible Do not douse or spray the grill or cooking surfaces with water when hot Burns from grease or the water splatters could occur If your gas grill catches on fire If the fire is in the grill portion and you can safely reach the control knobs on the control panel then turn them to the off position If the fire is in one of t
20. gas at cylinder and grill Disconnect the regulator from the LP gas cylinder Reconnect the regulator to the LP gas cylinder Perform a leak test Relight grill This will reset the excess flow valve Clean the burners See How to Clean the burners in Care and Maintenance Dry electrode with clean cloth Air dry or use blow dryer Reconnect the wire Replace ignitor wire electrode assembly Call the Customer Service Department See re assembly after cleaning in Care and Maintainance Take LP gas cylinder to licensed LP gas supplier to be refilled Turn control knobs to off position and turn LP gas cylinder handle clockwise until it stops Wait five minutes Relight LP gas grill If flame continues to be low turn off gas at cylinder and grill Disconnect the regulator from the LP gas cylinder Reconnect the regulator to the LP gas cylinder Perform a leak test Relight grill This will reset the excess flow valve Tighten coupling nut by hand about one half to three quarters turn Do not use tools See How to Clean the Burners in Care and Maintainance Check LP gas cylinder Refill if necessary Turn control knobs to off position and turn LP gas cylinder handle clockwise until it stops Wait five minutes Relight LP gas grill If flame continues to be low turn off gas at cylinder and grill Disconnect the regulator from the LP gas cylinder Reconnect the regulator to the LP gas cylinder Perform a leak test Relig
21. he hoses and you can safely reach the LP cylinder valve then shut the valve off If the fire involves the cylinder leave it alone evacuate the area and call the fire department If there is any type of fire that threatens either personal safety or endangers property call the fire Closing the Hood forms an oven and traps a large amount of department heat for roasting whole meats chickens etc Therefore it is Do not wear loose clothing example hanging shirt IMPORTANT that the burner is turned to the Low position to tails clothing with frills etc around a gas grill while in prevent burning of the food use or hot Do not lean your body over the gas grill when lighting it or while it is in use or hot Do not touch hot surfaces Use heat resistant gloves long handled tongs or cooking mitts at all times since the grill will become very hot Open the hood carefully when cooking to avoid burns from the hot air OPERATING THE GAS GRILL and steam trapped inside Do not allow children to operate or play near a gas grill Keep animals and bystanders out of the grill area To reduce the risk of serious bodily injury or death OG NOF eave am unatencen Do not move an LP gas grill when in use or hot Never use charcoal in your gas grill Keep this outdoor When grill is not in use turn off all grill control knobs cooking appliance clear and free from combustible l l i LP cylinder valve and d
22. he lower legs over the eyelets FIG 8A 21 SCREW ST4 0 x 10 4 PC 21 SCREW ST4 0 x 10 37 FABRIC PANEL Step 9 Install Flame Diffuser Place the Flame Diffuser over the Main Bowl Burner onto the two mounting studs on each side of the Bowl FIG 9 35 FLAME DIFFUSER Step 10 Install Cooking Grid Note Warming Rack already installed Lay Cooking Grid onto the Bowl ridges over the em TT Flame Diffuser and Main Burner FIG 10 D wt 34 COOKING GRID 1 PC J UI TAN NN OPERATING YOUR LP GAS GRILL CONNECTING DISCONNECTING THE GAS USING GAS DANGER CARBON MONOXIDE HAZARD This appliance can produce carbon monoxide which has no odor Using it in an enclosed space can kill you Never use this appliance indoors on recreational vehicles or boats To reduce the risk of serious bodily injury or death Use only propane gas in this LP gas grill Do not attempt to convert an LP unit to natural gas Any use or alteration of this unit not intended could be unsafe and will void your warranty Always use a gas appliance outdoors in an open area with good ventilation to avoid breathing toxic fumes from leaking gas explosion or fire As with all conventional fuels the burning process consumes oxygen and produces toxic gases including carbon monoxide In addition the combustion products of such fuels including liquefied petroleum LP contain chemicals known to the state
23. ht grill This will reset the excess flow valve Turn front of grill away from wind or increase flame height Check LP gas cylinder Refill if necessary See Low flame problem above Clean grill Trim fat from meat before grilling Turn control knobs off and turn handle of LP cylinder clock wise until it stops Open hood carefully and let fire burn out After the grill cools remove and clean all parts The worn nozzles don t have enough bite to engage the valve Try another licensed LP dealer 20 TROUBLESHOOTING Cont d Outside temperature humidity Although this sound may be alarming this is NOT dangerous Humming or ae i apes barometric pressure and the as long as it is not accompanied by the smell of gas Simply whistling from the gas level within the tank may adjust the burner settings and usually the sound will subside regulator cause the rubber diaphragm If the humming sound persists a change in atmospheric inside the regulator to vibrate Conditions will eventually stop the vibration Should you smell making a humming or gas do not use the grill and call Customer Service at whistling sound 1 800 251 7558 1 800 251 7558 IMPORTANT NOTICE This Gas Grill must be used with a LP Gas Cylinder equipped with an OPD Overfill Prevention Device This is a secondary device to prevent the overfill of your LP Gas cylinder The proper methods for the filling of your LP Gas cylinder are by weight or vo
24. isconnect the LP cylinder materials gasoline and other flammable vapors and liquids Remove grill covers and store at least 36 inches from END OF COOKING SESSION the LP gas grill while in use Grill covers are made of a flammable material Allow the grill to completely To reduce the risk of serious bodily injury fire or death Allow grill and grease in the Drip Cup to completely To contain juices and fat place the food to bake or roast in a metal baking tray Monitor the cooking temperature and time with a meat thermometer Avoid lifting the hood frequently as heat is lost each time cool before putting the cover back on the grill Keep any electrical supply cord and regulator hose away from any heated surfaces Do not operate a gas grill if you are aware of or suspect a gas leak Make sure there are no gas leaks or obstructions to the flow of combustion and ventilation air before each use Keep the ventilation openings of the LP cylinder enclosure free and clear from debris Always open the hood before lighting the LP gas grill to prevent an explosion from accumulation of gas Do not use the grill without the Drip Cup in place Empty excess grease to avoid a fire under the grill If you notice grease or other hot material dripping from the grill onto the valve hose or regulator turn off the gas supply immediately After the grill has cooled determine the cause and correct it After u cleaning
25. istake the accumulation of grease and smoke residue for peeling or flaking paint Remove excess grease and or fat with a soft plastic or wooden scraper Do not use steel wool or other abrasive cleaners that can scratch painted or porcelain coated surfaces It is not necessary to remove all the grease from the body Wipe it down with paper towels or soft damp cloth 4 Warming Rack Clean if necessary with soap and water 5 Cooking Grid Flame Diffuser Clean the residue off with hot soap and water or baking soda For stubborn stains use a non abrasive scouring powder Do not use steel wool or other abrasive cleaners that can scratch the porcelain coated surfaces This can cause foods to stick on the Cooking Grids 6 All other Cleaning For further cleaning use hot soapy water and a cloth or nylon bristled brush only Do not immerse the gas controls or manifold in water Avoid getting water in the Burner Holes 7 Burner Burning off the residue after cooking will keep the burner clean with normal usage provided the Burner is operating correctly Clean the the Burner annually or whenever heavy build up is found to ensure that there are no signs of blockage debris insects in either the burner portholes the primary air inlet or the neck of the burner See Burner Cleaning instructions 8 After cleaning replace all the cleaned parts Re tighten Burner and Heat Shield screws To reduce the risk of a fire beneath the grill
26. lt M6x50mm 29 Heat Shield amp Ee 31 Handle Spacer 32 Handle Spacer Tapered Fitted nn ff 33 Hood Handle eae 34 Cooking Grid 36 Main Burner 42 Main Burner Electrode 37 Fabric Panel t d L A 39 LP Cylinder Heat Shield 40 Control Panel w Manifold and Regulator 41 Control Knob To reduce the risk of a cut injury Wear protective gloves when handling parts that have sharp edges Some assembly may require help from another person Observe where noted TOOLS Cp 0 or C H amp and or gr STEP 1 Cart Assembly 3 LP CYLINDER CLIP ecm Attach the Legs to the Bottom Shelf with M5 x 40 Bolts threaded into the Bottom 8 M5 X 40 BOLT ES f 8 PC Shelf holes Position legs with the holes exactly as indicated 2 BOTTOM SHELF 1PC 4 LEFT FRONT i 5 LEFT REAR SEEE EGT WHEEL LEG NY 2 6 RIGHT FRONT AA 7 RIGHT REAR FIXED LEG NOTE 3 HOLES ED EFC INSIDE OF FRONT FIXED LEG AND OT WHEEL LEG THESE HOLES FACE OUTWARD 8 M5 X 40 BOLTS me N STEP 2 Assemble Axle Wheels amp Wheel Covers Push Axle through center hole in Wheel and through lower hole in each leg FIG 2A Insert Axle pin through small hole in end of Axle until it snaps over it FIG 2B Align Wheel Cover pins with 3 holes in Wheel and push flush against Wheel 9 AXLE 1 PC gt 11 AXLE PIN
27. lume as described in NFPA 58 Please make sure your filling station fills your LP Gas cylinder by weight or volume Ask your filling station to read purging and filling instructions on the LP cylinder before attempting to fill Raises up while filling then stops when full Rises up while filling then stops when full Do not exchange the LP Gas cylinder unless the exchange LP cylinder is equipped with an OPD Otherwise you will lose the OPD Overfill Prevention Device feature If there is not an LP cylinder available for exchange equipped with an OPD we recommend that you have your cylinder filled at an authorized LP gas dealer by a qualified attendant MECO CORPORATION LIMITED WARRANTY This product is warranted to the original consumer purchaser against defects in material and workmanship under normal outdoor household use and correct assembly if assembled by the consumer purchaser Burner and Cooking Grid are warranted for a period of one 1 year from the date of purchase All other parts are warranted for a period of one 1 year from the date of purchase Meco Corporation requires proof of purchase and we suggest you keep your receipt Damages caused by commercial or institutional use accidental or intentional damage repairs made or attempted by unauthorized persons or misuse are not covered by this warranty If defective the part or product will be repaired or replaced at the option of Meco Corporation without charge
28. m of grill Bowl FIG 15C Lift Burner out from the top of the grill Heat Shield ee 17 5 Use a pipe cleaner to clear insect nests from the inlet hole of main burner FIG 15D Open up the main burner holes with a small nail or wire Normal wear and corrosion may enlarge some holes however if large cracks or holes are found replace the Burner Use a brass wire brush to remove food particles and corrosion from the burner surface Note It is normal for surface rust to be present on the burners It can be wire brushed and coated with cooking oil periodically Verify that there are no insects or insect nests blocking the inlet hole Before next step you may wish to clean the rest of the Grill Bowl inside See Grill Body and Cart Cleaning 6 If grill is to be stored coat Burner lightly with cooking oil and wrap in a protective cover to keep insects out 7 After cleaning re install the Burner Be sure that it is positioned correctly The valve nozzles should fit inside the venturi ends of the burner See FIG 15C 8 Re attach Heat Shield to bottom of Bowl and Side Crossbrace 9 Check burner operation after re assembly 10 Replace Grease Cup Flame Diffuser and Cooking Grid Heat Shield edge over _ Crossbrace edge FIG 15B AO _ Valve nozzles must ns fit inside Burner venturi tubes F Burner Screw Cian Clean Burner holes all around with small nail or wire ha i Y Inlet hole
29. s FIG 15D a o a STORAGE 1 Disconnect LP gas cylinder from grill and store outside in a dry well ventilated area away from any sources of heat or ignition Re cap LP cylinder valve with the Safety Cap 2 Remove Burner and wrap with aluminum foil to prevent insects from entering the burner holes Store wrapped Burner on top of cooking grid 3 You may wrap the Cooking Grid and Flame Diffuser in aluminum foil and place inside the Hood or store inside your dwelling To reduce the risk of serious bodily injury or death Store your LP gas grill in a cool dry place Do not store an LP gas cylinder in a space greater than 125 degrees Fahrenheit Do not store an LP gas cylinder in a building garage or any enclosed area Do not store an LP gas cylinder indoors empty or 4 Place a grill cover over the grill and store the gas grill filled Disconnect the LP gas cylinder from the gas outdoors if possible It may be stored indoors only if the grill and store it outdoors out of the reach of children LP cylinder is disconnected from the gas grill The gas grill may then be stored indoors 5 Before next use remove aluminum foil and reinstall To avoid an explosion do not leave an LP gas Burner Flame Diffuser and Cooking Grid cylinder inside a vehicle that can become overheated 6 Before using the grill after periods of storage or non use by the sun i e over winter check your LP gas grill for gas leaks Even though
30. the valve and hose and regulator assembly 3 Wait until the grill is cool before closing the hood cleaning perform a leak test before continuing use See or putting on the cover Performing a Leak Test 4 Regularly clean your LP gas grill between uses and after extended storage periods To maintain the condition and extend the life of your grill we strongly recommend that the unit be covered when stored outside for any length of time especially during the winter months cool before emptying handling parts cleaning moving or storage Empty the Drip Cup after each cooking session so excessive grease does not accumulate Never light the LP gas grill without the Drip Cup in place 1 After each cooking session close the hood and turn the grill burners to the High position and burn for five minutes This procedure will burn off cooking residue thus making cleaning easier Side Burner not affected 2 When you have finished using your grill turn the grill Control Knobs clockwise to the Off position 2 Turn off the gas at the LP cylinder valve by turning the handle clockwise until it stops 16 CARE AND MAINTENANCE To reduce the risk of a cut injury Be careful or wear protective gloves when cleaning grill parts that have sharp edges CLEANING THE GRILL 1 Remove Drip Cup Cooking Grid and Flame Diffuser 2 Drip Cup Wash the Drip Cup with soap and water 3 Grill Body and Cart Do not m
31. turning the knob on the LP gas cylinder clockwise until it stops FIG 12A 3 Mix one part of water with one part of dish washing liquid 4 Remove Fabric Panel from the front legs if necessary 5 Open the knob on the LP gas cylinder counter clockwise FIG 12A Regulator Coupling Nut CA Vv A e 4 34h av FIG 1 9B F Hose Fittings f To reduce the risk of serious bodily injury or death Open Hood before lighting the grill to prevent an explosion from any gas accumulation If lighting attempts fail or the burners go out during operation turn all control knobs Off to dissipate any accumulation of gas Accidental ignition could occur Wait five minutes before repeating lighting procedure Light both left and right sides of burner to prevent gas from accumulating LIGHTING THE GRILL USING THE IGNITOR 1 Open the Hood 2 Important Make sure all control knobs are turned Off FIG 13A 3 Turn the LP Gas Cylinder valve open counter clockwise until it stops FIG 13B 4 Push the left control knob in and turn counter clockwise to the High flame position FIG 13C amp 13D 5 Pause 4 seconds and push the ignitor button in several times to light the burner Listen for the spark ignition and look to make sure the burner is lit If no spark see FIG 13E and Troubleshooting Section 6 From the Off position push right control knob in and turn counterclockwise to the High position
32. ulator to the LP gas cylinder especially after a period of storage for example over winter Make sure there are no sharp bends in the hose Make sure hose regulator does not contact any heated surfaces If the hose regulator assembly is not working properly and you need a replacement contact the manufacturer 1 800 251 7558 Be sure to specify your grill model Connecting the LP Cylinder 1 Fill empty OPD LP Cylinder at your local LP gas supplier 2 Make sure all control knobs and LP Cylinder valve are turned to the Off position 11 3 Lift and swing LP Cylinder Retainer Clip to outside of grill Set LP cylinder in the large hole inside the Bottom Shelf Rotate the LP To avoid pinching in next step keep fingers cylinder toward the front of grill so regulator and hands near corners of Cylinder Retainer hose may connect FIG 11A Clip when swinging Clip over cylinder mo Rotate a at Cylinder KN W oe 6 Swing the Cylinder Retainer Clip over round shoulder of the LP cylinder Exert pressure at ends of clip until it stops at the cylinder carry handle Cylinder Carry Handle FIG 11A Cylinder amp mn Retainer Clip MN Cylinder B AN i gn Retainer Clip DE p FIG 110 om N Disconnecting LP gas cylinder 1 Turn all control knobs to the off position and turn the handle on the LP gas cylinder clockwise until it stops 2 Turn coupling nut on regulator counter clockwise
33. wise direction FIG 11C SELECTING A LOCATION 6 Check for leaks by brushing the soap solution on all gas valves hose connections and fittings shown by the heavy arrows in FIG 12A amp 12B To reduce the risk of serious bodily injury or death Make sure you generously brush the locations This outdoor cooking appliance shall be used only with the soap solution completely surrounding outdoors and shall not be used in a building garage th Si e connections and fittings or any other enclosed area Locate outdoor cooking oy appliance in an area with good ventilation on a level 7 If hens bubbles appear on any of the stable surface clear of combustible and flammable connection points you have detected a gas material leak Immediately close the LP cylinder valve by Maintain minimum clearances of 36 from back and turning handle clockwise sides of grill to any combustible construction Do not locate this appliance under overhead A If leak appears at either end of hose and unprotected combustible construction regulator assembly retighten the connection This outdoor cooking appliance is not intended to be at the leak but do not over tighten Note used in or on boats or installed in or on recreational Only hand tighten at coupling nut Repeat vehicles Leak Test A UE RER E B If the leak is coming from the Gas Cylinder from the valves at the control knobs or if the leak cannot be stopped do not use the
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