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Aussie BONZA 3 ELITE User's Manual

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1. additional turn Do not use tools Turn control knobs to off position and turn LP gas cylinder valve handle clockwise until it stops Wait five minutes Relight LP gas grill If flame remains to be low turn off gas at cylinder and grill Disconnect the regulator from the LP gas cylinder Reconnect the regulator to the LP gas cylinder Perform a leak test Relight grill This will reset the excess flow valve See How to Clean the Burners Re install after cleaning Dry electrode with clean cloth Air dry or use blow dryer Reconnect the wire Replace Igniter wire electrode assembly Call the Customer Service Department Make sure burner tube is over the gas nozzle See How to Clean the Burners Re install after cleaning Take LP gas cylinder to licensed LP gas supplier to be refilled Turn control knobs to off position and turn LP gas cylinder valve handle clockwise until it stops Wait five minutes Relight LP gas grill Tighten coupling nut by hand about one half to three quarters additional turn Do not use tools See How to Clean the Burner Re install after cleaning 20 TROUBLESHOOTING Cont d Problem Low flame or low heat OR Possible Cause Gas in LP Cylinder is low Natural Gas supply pressure is low Excess flow valve tripped in regulator Check LP gas cylinder Refill if necessary Check shut off valve Check for leaks supply line pressure Turn control knobs to off position
2. build up During failed lighting attempts or if the burners go out during operation turn control knobs Off to dissipate any accumulation of gas Wait five minutes before repeating lighting procedure Light each burner from the left before lighting the aN O1 en 14 next burner to prevent gas from accumulating Open the Hood Important Make sure control knobs are turned Off Turn the LP Gas Cylinder valve open counterclockwise until it stops FIG 12A Insert a lit match through one of the match lighting holes underneath the control panel FIG 13 Push in and turn the corresponding burner control knob counter clock wise to the High position FIG 12C Light the remaining burners from left to right by turning the control knob counter clockwise to the High position Your grill has a crossover ignition system that allows the burners to light successively off one another Confirm each burner is lit before lighting another If the burner fails to light repeat Step 4 4 5 If any or all burners fail to light after three or four attempts following Steps 4 5 turn all Knobs to the Off position and close the LP gas cylinder valve to dissipate any accumulated gas Wait five minutes then repeat the lighting procedures NOTE If the burner still fails to light refer to the Troubleshooting Section After ignition turn the control knobs to High and close the hood for 3
3. the purchaser Please send your correspondence to MECO CORPORATION Attn Customer Service 1500 Industrial Road Greeneville TN 37745 For reference and correspondence Serial No record your Serial number here Please use this number in registering See nameplate on side of grill your warranty and any correspondence with Meco Corporation P N 03 6098 01 25 REV 20071129
4. 5 minutes to preheat the grill Preheat the grill before every cooking session CHECK YOUR FLAME Your burners have been preset by the manufacturer for opti mal flame performance A blue flame possibly with a small yellow tip is the result of the optimal air and gas mixture FIG 14 Yellow Tip Primarily Blue Flame Check the flame before each cooking session and throughout the grilling season Always check especially after long periods of storing the grill If the flame is significantly yellow in color the appropriate amount of LP gas in the air LP gas mixture is not correct This could be due to a blocked burner from grease drippings or from insects building a nest inside the burner or burner opening See How to Clean the Burners ROASTING HOOD COOKING To avoid burns from the hot air and steam trapped inside Open the hood carefully when grill roasting 1 Closing the Hood forms an oven and traps a large amount of heat for roasting whole meats chickens etc Therefore it is IMPORTANT that the burner is turned to the Low position to prevent burning of the food 2 To contain juices and fat place the food to bake or roast in a metal baking tray to one side of the cooking grid Turn the burner side directly under the tray to the Off position and the burner side opposite the food to the Medium position Close the hood and cook indirectly 3 Monitor the temperature with the Hood gaug
5. Aussie by Meco LP Gas Grill Assembly and Use Manual Bonza 3 Elite Bonza 4 Elite Bonza 6 Elite FOR OUTDOOR HOUSEHOLD USE ONLY NOT FOR COMMERCIAL USE For Customer Service call 1 800 251 7558 or visit our web site at www aussiegrill com e Failure to follow these instructions could result in fire or explosion which could cause death serious personal injury or property damage e Read and follow instructions carefully before assembly or use e Do not use this product for any other purpose than which it is intended e These instructions must be kept with the user SAVE THESE INSTRUCTIONS 4h DANGER If you smell gas 1 Do not store or use gasoline or other 1 Shut off gas to the appliance flammable vapors and liquids in the vicinity 2 Extinguish any open flame of this or any other appliance i Open lid 2 An LP cylinder not connected for use shall If odor continues keep away from the not be stored in the vicinity of this or any appliance and immediately call your gas other appliance supplier or your fire department NOTICE MECO CORPORATION STRIVES TO BE A QUALITY SUPPLIER OF CONSUMER PRODUCTS IF WE OMITTED ANY PARTS NEEDED FOR ASSEMBLY OR YOU NEED TROUBLESHOOTING INFORMATION PLEASE CONTACT US USING OUR TOLL FREE NUMBER THANK YOU FOR PURCHASING A MECO CORPORATION PRODUCT 1 800 251 7558 CUSTOMER SERVICE DEPARTMENT 8 am 5 pm E S T Mon Fri MECO CORPORATION 1 423 639 1171 TELEPH
6. Cooking Grids and Flame Diffusers 3 Remove the Control Knobs e ria siir daiz at Pst tial AE T SAA A e h i ES 4 i e PE A a E We os y Control Panel To reduce the risk of a fire beneath the grill Inspect and clean burner venturi tubes for insects and insect nests Be sure burners are re installed properly before using grill Inspect burners periodically if large cracks or holes are found replace the Burner FIG 15A 5 Remove the Rear Body Panel by removing the two screws on both sides of the grill FIG 15B SPIDER ALERT Should you notice that your burner s are getting hard to light or the flame is not as hot as it once was Refer to the How to Clean your Burners Section to remove any possible obstructions Burner Y ge Control Panel Spider Webs or Nest Venturi Tube Inside Venturi Tube Remove two screws 6 Remove the screw connecting the crossover tube and burner FIG 15C 7 Remove the two bolts and nuts securing the electrode to the burner 8 Remove bolts and nuts securing burner to Firewall Spiders or small insects can build nests webs and lay eggs in the grills venturi tubes obstructing the flow of gas to the burner The backed up gas can ignite behind the control panel causing damage to the grill and even injury to the operator This is known as a flashback 8 Remove Burner Bolts and Nuts In order to prevent flashbacks the burner s sho
7. ONE o 1500 INDUSTRIAL ROAD 1 423 639 2570 FAX www aussiegrill com GREENEVILLE TN 37745 USA CONTENTS Assembly Instructions Parts Illustrations Step 1 Legs Side Table Assy Step 2 Install LP Cylinder Storage Guard Step 3 Assemble Bottom Shelf to Legs Step 4 Assemble Wheels Casters and LP o Cylinder Support Step 5 Assemble Grill Body to Cart Step 6 Install Control Knobs Fabric Panel and Hood A Before Using Your Grill B Installation Codes C Selecting a Location D Performing a Leak Test E Lighting Using the Ignitor F Manual Lighting the Grill G Check your Flame IV Grill Cooking A Warming Rack B Roasting Hood Cooking C Operating the Gas Grill D End of Cooking Session V Care and Maintenance A Cleaning the Grill B Cleaning the Burners C Storage VI Troubleshooting VII Important Notice LP Cylinder with OPD VIII Limited Warranty Step 7 Install Bottom Panel and Grease Tray Step 8 Install Flame Diffuser Step 9 Install Cooking Grids Connecting Disconnecting the Gas A Using Gas B LP Gas Cylinder C LP Hose amp Regulator 1 Connecting LP Gas Cylinder 2 Disconnecting LP Gas Cylinder II Operating and Maintaining Your LP Gas Grill CARBON MONOXIDE HAZARD This appliance can produce carbon monoxide which has no odor Using it in an enclosed space can kill you Never use this appliance in an enclosed space such as a camper tent car or home ASSEMBLY INST
8. RUCTIONS PREPARATION FOR ASSEMBLY Remove Grill and all the AAWARNING packaging from carton and place on floor Make sure there are no loose parts Note Before using your grill read the instructions and your manual For easier set up and To reduce the risk of serious bodily injury or death assembly follow instructions of each step in the order they The use of alcohol prescription or non prescription are written as you look at the diagrams If accessories drugs could impair the consumer s ability to properly mentioned in certain assembly steps do not come with your assemble or safely operate this appliance model skip that step and proceed to the next step that Do not connect LP cylinders until assembly is complete applies to your model OMeco Corporation 2007 2 ASSEMBLY INSTRUCTIONS To reduce the risk of injuries Wear protective gloves when handling parts that have sharp edges to prevent cuts Some assembly may require help from another person to prevent handling or lifting injury Observe where noted TOOLS LA JE A E a and or A STEP 1 Legs Side Table Assembly Attach the Wheel and Caster Legs to the Side Tables with 1 4 20 x 1 3 8 Bolts through the legs into threaded insert in side tables Position legs exactly as shown Do not completely tighten bolts 2 Side Table Apea Left Rear Wheel Leg yc 7 1 4 20 X 1 3 8 Bolt 16 pcs 5 Right Rear Caster Leg 6 RightFron
9. THE GAS A DANGER CARBON MONOXIDE HAZARD This appliance can produce carbon monoxide which has no odor Using it in an enclosed space can kill you Never use this appliance indoors on recreational vehicles or boats To reduce the risk of serious bodily injury or death Use only propane gas in this LP gas grill Do not attempt to convert an LP unit to natural gas Any use or alteration of this unit not intended could be unsafe and will void your warranty Always use a gas appliance outdoors in an open area with good ventilation to avoid breathing toxic fumes from leaking gas explosion or fire As with all conventional fuels the burning process consumes oxygen and produces toxic gases including carbon monoxide In addition the combustion products of such fuels including liquefied petroleum LP contain chemicals known to the state of California and other authorities to cause cancer birth defects and other reproductive harm LP GAS CYLINDER To reduce the risk of serious bodily injury fire or death Read and follow all warnings on LP gas cylinder If you see smell or hear the hiss of LP gas escaping from the cylinder 1 Do not attempt to light appliance 2 Extinguish any open flame 3 Disconnect from fuel supply Do not operate the LP gas grill without the LP gas cylinder secured to the cart and oriented as shown in Assembly Instructions for Connecting the LP Cylinder Never connect or disconn
10. aking from LP cylinder Mechanical failure due to rust or mishandling Gas leaking from LP cylinder valve Failure of valve from mishan dling or mechanical malfunc tion Gas leaking between LP cylinder and regu lator connection Improper installation connec tion not tight failure of seal on LP cylinder valve Fire coming through control panel Fire in or around venturi tube section of the burner Grease fire or exces sive flames above cooking surface Too much grease build up in burner section Flashback Clogged or blocked venturi fire in or around ven tube turi tubes Solution Turn off gas at the LP cylinder Replace valve hose regulator before continuing use Replace LP Cylinder Turn off LP cylinder valve Return cylinder to gas supplier Turn off LP Cylinder valve Re install correctly or tighten cou pling nut Replace cylinder if seal is damaged See Leak Test and Connecting Regulator to LP Cylinder sections If you can safely reach the control panel turn off control Knobs then close the LP cylinder valve Once fire is out and grill has cooled off Remove burner s and inspect for blockage from spi der webs nests or rust See How to clean your burners sec tion Replace any damaged parts Turn off control knobs and LP cylinder valve Once fire is out and grill has cooled off Clean residual food particles and excess grease from inside firebox area grease cup and o
11. and marked in accordance with Specifications for LP Gas Cylinders of the U S Department of Transportation DOT or the National Standard of Canada CAN CSA B339 Cylinders spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable See collar for marking 4 Must have collar to protect LP cylinder valve LP HOSE AND REGULATOR To reduce the risk of serious bodily injury or death Clean and inspect the gas hose regulator before each use of the outdoor cooking gas appliance The gas hose regulator must be replaced prior to being used if there is evidence of excessive abrasion or wear or if the hose is cut or leaks Use only the gas hose regulator assembly that has been supplied with this gas grill Do not use a hose regulator from another manufacturer Always check for gas leaks when you connect and disconnect the hose regulator to the LP gas cylinder especially after a period of storage for example over winter Make sure there are no sharp bends in the hose Make sure hose regulator does not contact any heated surfaces If the hose regulator assembly is not working properly and you need a replacement contact the manufacturer 1 800 251 7558 Be sure to specify your grill model Connecting the LP Cylinder 1 Fill empty OPD LP Cylinder at your local LP ga supplier 2 Make sure all control knobs and LP Cylinder valve are turned to the Off position 3 Set bottom ring of LP
12. and turn LP gas cylinder handle clockwise until it stops Wait five minutes Relight LP gas grill If flame continues to be low turn off gas at cylinder and grill Disconnect the regulator from the LP gas cylinder Reconnect the regulator to the LP gas cylinder Perform a leak test Relight grill This will reset the excess flow valve Flames blow out Flare up Persistent grease fire Unable to fill LP tank Humming or whistling from the regulator High or gusting winds Gas in LP Cylinder is low Excess flow valve tripped Grease build up Excessive fat in meat Grease trapped around burner system Some dealers have older fill nozzles with worn threads Outside temperature humidi ty barometric pressure and the gas level within the tank may cause the rubber diaphragm inside the regula tor to vibrate making a hum ming or whistling sound Turn front of grill to face wind or increase flame height Check LP gas cylinder Refill if necessary See Low flame problem above Clean the grill Trim fat from meat before grilling Turn control knobs off and turn handle of LP cylinder clockwise until it stops Open hood carefully and let fire burn out After the grill cools remove and clean all parts The worn nozzles dont have enough bite to engage the valve Try another licensed LP dealer Although this sound may be alarming this is NOT dangerous as long as it is not accompanied by the smel
13. ble Grill Body to Cart e Remove the Bottom panel from the Grill Body Lay Grill Body on its back with the control panel facing up Place Cart Assembly Legs around the Grill Body FIG 5A Align slotted holes on sides of Grill Body with holes in edges of legs FIG 5B Hold spacers between leg and body and insert M6 x 90 bolt through leg spacer and slotted hole in Grill body Attach M6 Wingnut but do not tighten Repeat assembly for three remaining legs With the help of a second person lift the Grill into the upright position Grill body should slide down into slotted holes and seat itself If not loosen the wingnuts and push down on the corners of the body e Tighten all bolts and wingnuts Also tighten all Bottom Shelf and Side Table bolts Rotate the Lock lever on the Caster wheels to lock or unlock as desired 17 Screw M6x90mm 8 pc 15 Grill Body 1 pe 16 Bottom Body Panel 18 Spacer 19 Wingnut M6 1 pc 8 pc 8 pc 18 Spacer 19 Wingnut M6 17 Screw M6x90mm Step 6 Install Control Knobs Fabric Panel and Hood Handle e Align the flat keyed hole in the Control Knobs with the keyed stem of the Control valves Push the Control Knobs onto the Valve stem FIG 6A e Open the Hood and position the handle with the bolt heads facing up Align the threaded holes in the handle with the two holes in the hood Secure using two M6 x 10 Bolts and two M6 Washers FIG 6B e Attach the Fabric Panel by al
14. cylinder into support bracket through round hole in bottom shelf FIG 10A 11 4 Turn the adjusting knob clockwise to secure LP OPERATING AN D MAINTINING cylinder inside support bracket FIG 13A YOUR LP GAS GRILL BEFORE USING YOUR LP GAS GRILL INSTALLATION CODES To reduce the risk of serious bodily injury or death This installation must conform with local codes or in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series recreational Vehicle Code as applicable FIG 10A If an external electrical source is utilized the outdoor cooking appliance when installed must be electrically grounded in accordance with local codes or in the 5 Remove the protective cap from the LP cylinder valve absence of local codes with the National Electrical Save cap for re capping Make sure all control Knobs Codes ANSI NFPA 70 or the Canadian Electrical Code are turned OFF Hold Regulator in a straight line CSA C22 1 with LP cylinder valve so the connection does not Keep any electrical supply cord away from any heated cross thread Insert Regulator Nipple into the LP surfaces cylinder valve Hand tighten coupling nut in clockwise direction Do not use tools FIG 10B SELECTING A LOCATION To red
15. den scraper Do not use steel wool or other abrasive cleaners that can scratch painted porcelain coated or stainless steel surfaces It is not necessary to remove all the grease from the body Wipe it down with paper towels or soft damp cloth 3 Warming Rack Clean if necessary 4 Cooking Grid Flame Diffusers Clean the residue off with hot soap and water or baking soda For stubborn stains use a non abrasive scouring powder Do not use steel wool or other abrasive cleaners that can scratch the stainless steel or porcelain coated surfaces This can cause foods to stick on the Cooking Grids 5 All other Cleaning For further cleaning use hot soapy water and a cloth or nylon bristled brush only Do not immerse the gas controls or manifold in water Avoid getting water in the Burner Holes 6 Burners Burning off the residue after cooking will keep the burners clean with normal usage provided the Burners are operating correctly Clean the the Burners annually or whenever heavy build up is found to ensure that there are no signs of blockage debris insects in either the burner portholes the primary air inlet or the neck of the burners See How to Clean The Burners N a 7 After cleaning replace all the cleaned parts Re tighten Bottom Panel screws CLEANING THE BURNERS How to Clean the Burners 1 Make sure the LP cylinder grill control knobs are turned OFF and the grill is completely cooled 2 Carefully remove
16. down inside the Legs Align the bolt holes of the Bottom Shelf and Legs Fasten with the 1 4 20 x 1 3 8 bolts but do not tighten completely Note Do not align large hole in bottom shelf with axle holes in legs 7 1 4 20 X 1 3 8 Bolt 8 pc 9 Bottom Shelf 1 pc 7 Bolt 1 4 20 X 1 3 8 9 Bottom Shelf Na Note Do not Align this Hole yy Right Side AN Table Leg Assembly Left Side Table es Leg Assembly FIG 3 Step 4 Assemble Wheels Casters and LP Cylinder Support e Thread Caster Wheels into the Right Side Legs and tighten securely using a 3 4 wrench or socket FIG 4A e Place Cylinder Support on bottom side of Cart Assembly with Cylinder Lock Bolt towards the end of the Cart Assembly FIG 4B Secure with four 8 1 4 20 x 1 2 Bolts e Slide Axle through large holes in the Left Side Wheel Legs Press the Wheel Assemblies onto each end of the Axle until the spring clip locks into place FIG 4C AA 8 Bolt 1 4 20 x 1 2 4 pc 12 Cylinder Support 11 Caster Wheel 1 pc 2 pc 13 Axle 14 Wheel 1 pc Assembly 2 pc Place wrench 8 Bolt 1 4 20 x 1 2 inside here to tighten Cylinder Lock Bolt TT 12 Cylinder Support To reduce the risk of injuries Wear protective gloves when handling parts that have sharp edges to prevent cuts This assembly may require help from another person to prevent handling or lifting injury Step 5 Assem
17. e If the heat gets too high turn the burner to the Low position Avoid lift ing the hood frequently as heat is lost each time GRILL COOKING OPERATING THE GAS GRILL To reduce the risk of serious bodily injury death or grill damage Always make sure the Grease Cup is empty and properly installed in the wire ring under the Bowl before cooking to prevent a grease fire Do not leave any utensils on a hot Cooking Grid or cookware Cooking on the Grids The burners heat up the Flame Diffusers under the Cooking Grids which in turn heat the food on the grill The natural food juices from cooking fall onto the hot Flame Diffusers below and vaporize Rising smoke bastes the food giving it that unique barbecued flavor CAUTION Do not preheat grids over 5 minutes The cooking surface coatings could be destroyed Use only long handled heat resistant plastic or wooden utensils to avoid scratching the non stick surface WARMING RACK Warming racks are a convenient way to keep cooked food warm or to warm items such as bread or rolls When opening the hood be alert of dripping fat from the warming rack which could then drip onto the barbecue causing a mess Always check that your warming rack is properly fitted before use Do not cook food on the warming rack See Roasting above To reduce the risk of serious bodily injury or death Never use charcoal in your gas grill Keep this outdoor cooking appliance clear a
18. e LP gas grill without the Grease Cup in place 1 After each cooking session close the hood and turn the grill burners to the High position and burn for five minutes This procedure will burn off cooking residue thus making cleaning easier 2 When you have finished using your grill turn the grill Control Knobs clockwise to the Off position 3 Turn off the gas at the LP cylinder valve by turning the handle clockwise until it stops 4 Wait until the grill is cool before closing the hood cleaning or putting on the cover 5 Regularly clean your LP gas grill between uses and after extended storage periods To maintain the condition and extend the life of your grill we strongly recommend that the unit be covered when stored outside for any length of time especially during the winter months 16 CARE AND MAINTENANCE To reduce the risk of a cut injury Be careful or wear protective gloves when cleaning grill parts that have sharp edges CLEANING THE GRILL 1 Bottom Panel Grease Pan Foil Pan Loosen the two screws on the sides holding the Drip Tray Remove and scrape away food and fat residue from the drip tray Empty and wash the Foil Pan and Grease Pan with hot soapy water and a cloth The Foil Pan can be replaced with a standard size foil pan approx 5 1 2 W x 8 1 2 L x 1 1 8 H from your local grocer or retail store Grill Body and Cart Remove excess grease and or fat with a soft plastic or woo
19. ect LP gas cylinder or fittings while grill is in use or is hot When the LP gas cylinder is connected keep the grill outside in a well ventilated space Do not use an LP gas cylinder if it shows signs of dents gouges bulges fire damage corrosion leakage excessive rust or other forms of visual external damage it may be hazardous and should be checked by a liquid propane supplier Do not use an LP cylinder with a damaged valve Do not store a spare LP gas cylinder under or near the LP gas grill When grill is not in use turn off all grill control knobs LP cylinder valve and disconnect LP cylinder Never fill the LP gas cylinder more than 80 of cylinder volume 20 Ib maximum Do not ask the propane supplier to over fill the cylinder If you obtain LP gas through a cylinder exchange dealer make sure you get a safe and adequate O P D cylinder See page 23 Use only a licensed LP gas cylinder dealer Place dust cap on cylinder valve outlet whenever the cylinder is not in use Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve Other types of caps or plugs may result in leakage of propane The LP gas cylinder for use with this LP gas grill must meet the following requirements 1 12 diameter x 18 tall 20 Ib maximum capacity 2 Overfill Protection Device OPD safety feature should be noted on cylinder 3 Must be constructed
20. ere are no insects or insect nests blocking the inlet hole 3 Secure the Burner to the firewall with the two bolts and nuts Align the two holes in the electrode with the holes in the burner and replace the two bolts and nuts Note Burner may need to be twisted when aligning electrode Adjust the Electrode as shown in FIG 151 4 Reinstall Rear Panel Control Panel and Control Knobs 5 If grill is to be stored coat Burners lightly with cooking oil and wrap in a protective cover to keep insects out 6 Check burner operation after re assembly Note Before Re assembly of the Burners you may wish 7 Replace Flame Diffusers and Cooking Grids to clean the rest of the Grill See Grill Body and Cart Wire Brush If no spark Loosen bolts 3 16 Gap and nuts adjust 3 16 gap between electrode tip and burner then Open up main burner retighten bolts and nuts holes with a small E nail or wire A p FIG 151 Ep Pipe Cleaner FIG 15F TEN Electrode Bolts STORAGE To reduce the risk of serious bodily injury or death Store your LP gas grill in a cool dry place Do not store an LP gas cylinder in a space greater than 125 degrees Fahrenheit Do not store an LP gas cylinder in a building garage or any enclosed area Do not store an LP gas cylinder indoors empty or filled Disconnect the LP gas cylinder from the gas grill and store it outdoors out of the reach of children The gas grill may the
21. f position push in and turn the left control knob FIG 13 counter clockwise until you feel resistance FIG 12B Pause 4 seconds then continue turning the control knob until a click is heard and the burner is lit FIG 12C Listen for the spark ignition and look to make sure the burner is lit If no spark see the Troubleshooting Section Light the remaining burners by turning the control knob counter clockwise Your grill has a crossover ignition system which allows the burners to light successively off one another Confirm each burner is lit before attempting to light another If any of the burners fail to light repeat Step 4 The burner MANUAL LIGHTING THE GRILL should light within three or four attempts If any or all burners fail to light after three or four attempts following Steps 4 6 turn all Knobs to the Off position and close the LP gas cylinder valve to dissipate any accumulated gas Wait five minutes then repeat the lighting procedures NOTE If the burner still fails to light refer to the Troubleshooting Section The burner can be lit manually see Manual Lighting of the Grill After ignition turn the control knobs to High FIG 12C and close the Hood for 3 5 minutes to preheat the grill Preheat the grill before every cooking session FIG 15B m Wee FIG 15C To reduce the risk of serious bodily injury or death Open Hood before lighting the grill to prevent an explosion from gas
22. igning it with the curved edge of the Lower Shelf and pressing it against the velcro patches on each side of the front legs FIG 6C Qu 24 Washer M6 te 2 pe 22 Handle 23 Bolt M6 x 10mm 1 pc 2 pc 20 Control Knob 21 Fabric Panel 4 pc 1 pc 20 Control Handle bolt heads facing up Knob Valve Stem 24 M6 Washer 23 M6 x 10mm Bolt F FIG 6A Velcro Patches To reduce the risk of a cut injury Wear protective gloves when handling parts that have sharp edges Step 7 Install Bottom Panel and Grease Tray Slide the Bottom Panel into the track at the bottom of the grill body FIG 7A Secure Bottom Panel into Body Assembly with a ST 4 0 x 10 Screw on each side FIG 7B Insert the Foil Pan into the Grease Tray and slide the Grease Tray into the guides of the Bottom Panel all the way FIG 7C 16 Bottom Panel 25 Screw ST4 0 x 10 ane 16 pes 2 pc 26 Foil Drip Pan 27 Grease Tray 1 pc 1 pc 25 Screw ST4 0 x 10 16 Bottom Panel 27 Grease Tray Note Grill omitted Bottom Panel Guides for clarity Step 8 Install Flame Diffuser Place a Flame Diffuser in the guides over each Burner FIG 8 Flame Diffuser Guides Step 9 Install Cooking Grids Place Cooking Grids onto the front and back Bowl ridges over the Flame Diffusers and Main Burners FIG 9 29 Cooking Grid 29 Cooking Grid ALL WOOO NS CONNECTING DISCONNECTING
23. k that cannot be corrected by using the leak test procedures How to perform a leak test Supplies Needed for a Leak Test Clean paint brush water and dish washing liquid 1 Use an LP Cylinder equipped with an OPD Overfill Prevention Device and have it filled at an authorized LP gas dealer by a qualified attendant 2 Make sure all of the grill control panel knobs are turned to the off position and verify that the LP gas cylinder valve is closed by turning the knob on the LP gas cylinder clock wise until it stops 3 Mix one part of water with one part of dish washing liquid 4 Remove Fabric Panel from the front legs if necessary 5 Remove the Control knobs and the three screws located under the bottom of the control panel Lift the control panel up and out of the way FIG 11A Ces Control Panel Y a Gas Manifold Fittings lt gt gt es 6 Open the knob on the LP gas cylinder counter clockwise FIG 14B 7 Check for leaks by brushing the soap solution on all gas valves hose connections and fittings Shown by arrows in FIG 11A amp 11B Make sure you generously brush the locations with the soap solution completely surrounding the connections and fittings Regulator Coupling Nut Con ection Regulator Seal FIG 14B 8 If growing bubbles appear on any of the connection points you have detected a gas leak Immediately close the LP cylinder valve by turning handle cl
24. l of gas Simply adjust the burner settings and usually the sound will subside If the humming sound persists a change in atmospheric conditions will eventually stop the vibration Should you smell gas do not use the grill and call Customer Service at 1 800 251 7558 If your problem is not resolved from the information above please call Customer Service at 1 800 251 7558 21 SERVICE PARTS TEMPERATURE GUAGE ne HOOD ASSEMBLY HANDLE COOKING GRID FLAME DIFFUSER IGNITER MANIFOLD ASSEMBLY HOOD STOP BURNER Ne gt BODY ASSEMBLY EAS e CONTROL PANEL CONTROL KNOB REAR WHEEL LEG REAR CASTER LEG BOTTOM PANEL CYLINDER GUARD GREASE PAN MS FRONT CASTER LEG S Ses CASTER e BOTTOM a gt CYLINDER WA aN AXLE ere PANEL q or ASSEMBLY FRONT WHEEL LEG 22 SERVICE PARTS 23 IMPORTANT NOTICE The Gas Grill is setup to operate with a LP Gas Cylinder equipped with an OPD Overfill Prevention Device This is a secondary device to prevent the overfill of your LP Gas cylinder The proper methods for the filling of your LP Gas cylinder are by weight or volume as described in NFPA 58 Please make sure your filling station fills your LP Gas cylinder by weight or volume Ask your filling station to read purging and filling instructions on the LP cylinder before attempting to fill Raises up while filling then stops when full Rises
25. mages caused by commercial or institutional use accidental or intentional damage repairs made or attempted by unau thorized persons or misuse are not covered by this warranty If defective the part or product will be repaired or replaced at the option of Meco Corporation without charge This warranty does not include the cost of any inconvenience or property damage due to failure of the product and does not cover damage due to misuse abuse accident damage arising out of transporta tion of the product damage incurred through commercial use or failure to perform normal and routine maintenance LIABILITY FOR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGES ARE EXPRESSLY EXCLUDED BY THIS WARRANTY ANY APPLICABLE IMPLIED WARRANTIES OF MER CHANTABILITY AND FITNESS ARE LIMITED IN DURATION TO THE PERIOD COVERAGE OF THIS EXPRESS WRITTEN LIMITED WARRANTY Some states do not allow limitation on how long an implied warranty lasts so this limitation may not apply to you Deterioration or damage due to severe weather conditions such as hail hurricanes earthquakes or tor nados discoloration due to exposure to chemicals either directly or in the atmosphere is not covered by this limited warranty No returns will be accepted without prior authorization from Meco Corporation Authorization for return may be obtained by calling 1 800 251 7558 Handling and transportation costs for returning the product are not covered by this warranty and will be paid for by
26. n be stored indoors To avoid an explosion do not leave an LP gas cylinder inside a vehicle that can become overheated by the sun Even though your LP gas cylinder may appear to be empty gas may still be present and the cylinder should be transported and stored accordingly Do not store a spare LP gas cylinder under or near the LP gas grill Always turn off the gas cylinder at the LP cylinder valve when the gas grill is not in use 1 Disconnect LP gas cylinder from grill and store outside in a dry well ventilated area away from any sources of heat or ignition Re cap LP cylinder valve with the Safety Cap 2 Wrap the burners with aluminum foil to prevent insects from entering the burner holes 3 You may wrap the Cooking Grid and Flame Diffuser in aluminum foil and place inside the Hood or store inside your dwelling 4 Place a grill cover over the grill and store the gas grill outdoors if possible It may be stored indoors only if the LP cylinder is disconnected from the gas grill 5 Before next use remove aluminum foil from burners Flame Diffuser and Cooking Grids 6 Before using the grill after periods of storage or non use i e over winter check your LP gas grill for gas leaks deterioration proper assembly and burner obstructions 7 Periodically check and tighten all nuts bolts and screws Emergencies Problem Possible Cause Gas leaking from cracked cut burned hose Damaged hose Gas le
27. nd free from combustible materials gasoline and other flammable vapors and liquids Keep any electrical supply cord and regulator hose away from any heated surfaces Make sure there are no gas leaks or obstructions to the flow of combustion and ventilation air before each use Keep the ventilation openings of the LP cylinder enclosure free and clear from debris To prevent an explosion from gas build up always open the hood before lighting the LP gas grill Do not attempt to extinguish a grease fire with water or other liquids Have an BC fire extinguisher accessible Do not douse or spray the grill or cooking surfaces with water when hot Burns from grease or the water splatters could occur If your gas grill catches on fire If the fire is in the grill portion and you can safely reach the control knobs on the control panel then turn them to the off position If the fire is in one of the hoses and you can safely reach the LP cylinder valve then shut the valve off If the fire involves the cylinder leave it alone evacuate the area and call the fire department If there is any type of fire that threatens either personal safety or endangers property call the fire department Do not use the grill without Bottom Panel Grease Pan and Foil pan in place Check the Foil pan and Grease Tray for grease buildup Empty excess grease to avoid a grease fire in the pan If you notice grease or other hot material d
28. ockwise A If leak appears at either end of hose and regulator assembly retighten the connection at the leak but do not over tighten Note Only hand tighten at coupling nut Repeat Leak Test B If the leak is coming from the Gas Cylinder from the valves at the control knobs or if the leak cannot be stopped do not use the grill Call Customer Service at 1 800 251 7558 9 Upon completion of leak test turn the handle on the LP gas cylinder clockwise until it stops Disconnect LP gas cylinder by turning coupling nut on regulator in a counter clockwise direction until regulator is released from threaded LP cylinder gas nozzle 10 Place the protective cap over LP cylinder gas nozzle After completing Leak Test you are ready to begin using your grill LIGHTING THE GRILL USING THE INTEGRA SPARK IGNITION SYSTEM To reduce the risk of serious bodily injury or death Open Hood before lighting the grill to prevent an explosion from gas build up During failed lighting attempts or if the burners go out during operation turn control knobs Off to dissipate any accumulation of gas Wait five minutes before repeating lighting procedure Light each burner from the left before lighting the next burner to prevent gas from accumulating 1 Open the Hood 2 Important Make sure all control knobs are turned Off 3 Turn the LP Gas Cylinder valve open counter clockwise until it stops FIG 12A 4 From the of
29. ripping from the grill onto the valve hose or regulator turn off the gas supply immediately After the grill has cooled determine the cause and correct it After cleaning the valve and hose and regulator assembly perform a leak test before continuing use See Performing a Leak Test Do not operate a gas grill if you have knowledge of or suspect a gas leak Do not wear loose clothing example hanging shirt tails clothing with frills etc around a gas grill while in use or hot Do not lean your body over the gas grill when lighting it or while it is in use or hot Do not touch hot surfaces Use heat resistant gloves long handled tongs or cooking mitts at all times since the grill will become very hot Open the hood carefully when cooking to avoid burns from the hot air and steam trapped inside Do not allow children to operate or play near a gas grill Keep animals and bystanders out of the grill area Do not leave grill unattended Do not move an LP gas grill when in use or hot When grill is not in use turn off all grill control knobs LP cylinder valve and disconnect the LP cylinder END OF COOKING SESSION To reduce the risk of serious bodily injury fire or death Allow grill and grease in the Grease Cup to completely cool before emptying handling parts cleaning moving or storage Empty the Grease Cup after each cooking session so excessive grease does not accumulate Never light th
30. t Caster Leg 3 Left Front Velcro patches 5 Right Rear 6 Right Front Wheel Leg N towards inside Caster Leg Y Caster Leg 4 Left Rear s Wheel Leg Velcro patches FA towards inside 7 1 4 20 X 1 3 8 7 1 4 20 X 1 3 8 Bolt Bolt FIG 1A Wheel Legs and Side Table Assembly Caster Legs and Side Table Assembly To reduce the risk of serious bodily injury fire or death Do not store a spare LP gas cylinder under or near the LP gas grill Do not remove guards or devices to prevent storage of spare cylinder under an LP gas grill STEP 2 Install LP Cylinder Storage Guard Place the LP Cylinder Wire Guard at an angle through the first and second to last openings of the Bottom Shelf FIG 2A From the bottom side align the Wire rings with the threaded inserts in the Bottom Shelf FIG 2B Install the two 1 4 20 x 1 2 Bolts through the wire rings and tighten Repeat these steps for the other Guard Con 8 Bolt 1 4 20 x 1 2 2 pc E 9 Bottom Shelf 10 Cylinder Storage Guard 1 pc 2 pc 8 Bolt 1 4 20 x 1 2 10 Cylinder Storage Guard 9 Bottom Shelf Bottom Side 9 Bottom Shelf Top Side To reduce the risk of injury from handling or lifting Assembly may require help from another person Step 3 Assemble Bottom Shelf to Legs e Place the Leg Side Table LegAssemblies opposite each other with the velcro patches on same side FIG 3 e Place Bottom Shelf upside
31. ther surfaces If you can safely reach the control panel turn control knobs to OFF then close LP cylinder valve Clean burner and venturi tubes See How To Clean Burners Section 19 TROUBLESHOOTING Problem Burner will not light using the Igniter Burner will not light using a match Possible Cause Burner is not connected to Valve Not pausing long enough before clicking the Ignitor Button No spark LP gas cylinder is empty LP Coupling nut is not fully connected to regulator LP Excess flow valve tripped In regulator Obstructions in burner Electrode and burner are wet Wire is loose or disconnected Wire is shorting sparking between Igniter wire and electrode Burner is not connected to Valve LP gas cylinder is empty LP Excess flow valve tripped in regulator LP Coupling nut is not fully connected to regulator Obstructions in burner Make sure burner tube is over the gas nozzle When lighting the Burner push in and turn control panel knob counter clockwise until you feel resistance Pause 4 seconds then continue turning the knob to the high position Check gap between burner and electrode Electrode should not touch burner There should be a maximum of 3 16 gap between electrode and burner Make sure gas Collector and Ignitor are tight Take LP gas cylinder to licensed LP gas supplier to be refilled Tighten coupling nut by hand about one half to three quarters
32. uce the risk of serious bodily injury or death This outdoor cooking appliance shall be used only outdoors and shall not be used in a building garage or any other enclosed area Locate outdoor cooking appliance in an area with good ventilation on a level stable surface clear of combustible and flammable material Maintain minimum clearances of 36 from back and sides of grill to any combustible construction Do not locate this appliance under overhead unprotected combustible construction This outdoor cooking appliance is not intended to be used in or on boats or installed in or on recreational Disconnecting LP gas cylinder vehicles FIG 10B 1 Turn all control knobs to the off position and turn the L CONO Mee dao di ae bo handle on the LP gas cylinder clockwise until it stops PERFORMING A LEAK TEST 2 Turn coupling nut on regulator counter clockwise until regulator is released from the threaded LP cylinder gas AAWARNING nozzle 3 Replace the protective cap over LP cylinder gas To reduce the risk of serious bodily injury or death nozzle Perform a leak test before each use and each time a gas connection or disconnection is done Perform a leak test in a well ventilated area Never use an open flame to test for gas leaks Never smoke near the grill during a leak test Do not perform a leak test on a grill while it is hot or in use Do not use the gas grill if you detect a gas lea
33. uld be removed from the grill and cleaned periodically especially if the grill has been stored for an extended period of time 4 Remove the three screws retaining the Control Panel Lift the Control Panel up and out FIG 15A 6 Remove screw and Burner Crossover FIG 15C e 17 9 Lift Burner up from the back and pull it towards the rear In Re assembly of the Burners order to clear the warming rack lean the burner to one side 1 After cleaning refit the Burners Slide Electrode into and gently pull the burner mouth away from the valve keyhole slot and lay aside FIG 15E nozzle FIG 15D 2 Lift Manifold Shield up so you may see to slide Burner Venturi over valve nozzle FIG 15G Be sure the burner is positioned correctly over the nozzle FIG 15H Lower Manifold shield and make sure the Electrode wires are not tight or pinched lt i Lift up and slide rN Burner back ews PL nd ps E Sl a A Manifold Shield ii i E OQ AA _ fit centrally around the injector nozzle Valve nozzle A L ths 11 Use a pipe cleaner to clear insect nests from the inlet hole of main burner FIG 15F Open up the main burner holes with a small nail or wire Use a brass wire brush to remove food particles and corrosion from the burner surfaces Note It is normal for surface rust to be present on the burners It can be wire brushed and coated with cooking oil periodically Verify that th
34. up while filling then stops when full Do not exchange the LP Gas cylinder unless the exchange LP cylinder is equipped with an OPD Otherwise you will lose the OPD Overfill Prevention Device feature If there is not an LP cylinder available for exchange equipped with an OPD we recommend that you have your cylinder filled at an authorized LP gas dealer by a qualified attendant 24 MECO CORPORATION LIMITED WARRANTY This product is warranted to the original consumer purchaser against defects in material and workman ship under normal outdoor household use and correct assembly if assembled by the consumer purchas er Burner and Cooking Grid are warranted for a period of one 1 year from the date of purchase All other parts are warranted for a period of one 1 year from the date of purchase Meco Corporation DOES NOT warrant in any way the propane cylinder see label on cylinder for cylinder manufacturer s warranty The LP cylinder manufacturer is responsible for the materials workmanship and performance of the cylinder If the cylinder has a defect malfunctions or you have a question regarding the cylinder call the cylinder manufacturer s customer service center The phone number is on the cylinder If the cylinder manufacturer has not resolved the issue to your satisfaction then call Meco Corporation at the customer service number listed below Meco Corporation requires proof of purchase and we suggest you keep your receipt Da

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