ATD Tools ATD-8031 User's Manual
Contents
1. ATD 8031 3 8 Air Hose Reel INSTRUCTION MANUAL INTRODUCTION Thank you for purchasing your ATD 8031 3 8 Air hose reel This hose reel is a breakthrough in industrial quality hose reel design performance durability versatility and cost The efficiency safety and convenience benefits of auto rewind hose reels are now available for most situations where a hose is required Manufactured from the highest quality weather resistant materials the tough high impact polypropylene is U V stabilized designed for all purpose corrosion free durability The rewind mechanism is lubricated and sealed for trouble free operation This retractable hose reel promotes a neat and tidy good looking work area reducing the possibility of accidents and improves the work environment Safety is enhanced by low recoil tension even with the hose fully extended With your appropriate care you will be assured of continuous safe efficient and reliable product operation GENERAL INFORMATION This manual assists you in operating and maintaining your new Retractable hose reel The information contained will help you ensure many years of dependable performance and trouble free operation Please take a few moments to read through this manual before installing and operating your Retractable reel If you experience problems with the product refer to the procedures contained within this instruction manual If you require further assistance please contact2. your local distributor IMPORTANT INFORMATION PLEASE READ THIS SAFETY INFORMATION CAREFULLY BEFORE USE U ease read and retain this instruction manual to assist you in the operation and maintenance of this quality product Your safety is important to us Please read understand and follow all safety instructions listed below Some of these instructions alert you to the potential for personal injury Cautions listed throughout the manual advises of potential practices or procedures which may cause damage to your equipment Make sure all operators have access to adequate instructions about safe operating and maintenance procedures This hose reel contains a pre tensioned spring inside the drum assembly For safety reasons the drum assembly is a non repairable item DO NOT under any circumstances try to open the drum assembly A new drum assembly will be required if the spring is damaged e DO NOT exceed the maximum working pressure stated on the product label e The maximum installation height is 4 5 meters 15ft above the ground e The maximum weight of hose end tools is 2kg 4lb e This reel contains a positive latching mechanism which enables the reel to be mounted in any position INSTALLATION a Attach the carry handle to the reel casing above the reel hose mouth using the screws provided b The reel can be mounted in any position The most common mounting positions are shown below Refer Fig 1 2 3 4 If you choose t
3. he most popular positions 1 and 2 you should use the standard 8031 17 bracket If using positions 3 and 4 you will need the optional bracket 8031 16 Fig 1 Wall 8031 17 Fig 2 Overhead 8031 17 4 Between 6ft and 15ft above ground c Fix mounting bracket in required location and position reel onto bracket Brackets can be padlocked for additional security d Connect supply hose to reel inlet allowing sufficient space for reel to swivel 180 on bracket Swivel rotation can be avoided in the overhead position only by adding the locking bracket 8031 18 supplied POSITIVE LATCH OPERATION Pull out the hose to the required length Note A clicking noise can be heard every half revolution of the drum To latch the reel allow the reel to slowly retract after hearing the 1st 2nd or 3rd click To unlatch the reel slowly pull out the hose until the clicking noise stops then let the hose slowly retract until the hose stopper rests against the reel mouth A caution To prevent injury or damage occurring do not let go of the hose during rewinding MAINTENANCE This section details the step by step procedures that you may require for the general use and maintenance of your reel Please keep this instruction manual for future reference REMOVAL REPLACEMENT OF INLET CONNECTION SIDE PLATE a Pull the hose out until it is fully extended and allow the hose to latch after hearing the 1st 2nd or 3rd click b Place reel o
4. length and type of replacement hose e Feed the new hose through top of reel mouth and into opening on reel drum which gives access to the swivel compartment Replace and secure the internal hose stopper 5 from the end of hose assembly Reconnect hose f Replace inlet side plate 1 Refer Removal Replacement of Inlet Connection Side Plate g Place the reel in a vertical position and while holding the reel slowly pull the hose out until clicking noise stops The hose will now rewind Carefully guide the hose onto the drum h If the replacement hose is the same length as the old hose no tension adjustment is necessary If tension adjustment is required follow the Spring Tension procedure Refer to Spring Tensioning and Latch Side Plate Removal A caution Test reel for leaks prior to any further use TROUBLE SHOOTING GUIDE PROBLEM REMEDY 1 Hose will not retract 1 Hose bunching 1 Pull hose out and rewind guiding the hose to avoid bunching 2 Spring tension too light 2 Refer to Spring tension and latch side plate removal 3 Replacement hose too heavy 3 Replace hose with recommended hose refer to Hose Replacement N Reel will not latch 1 Allow the reel to slowly retract after hearing the 1st 2nd or 3rd click 1 The hose has been pulled past the latching teeth 2 Replace broken components Refer to Spring Tension and Latch Side Plate Removal N B
5. n a clean bench with the inlet side plate 1 face up Remove screw located at the edge of the inlet plate Rotate plate clockwise c Swivel assembly and hose will come away attached to the inlet side plate d To replace inlet side plate suspend reel between your body and edge of bench Reposition plate and turn counterclockwise and relocate the side screw SPRING TENSION AND LATCH SIDE PLATE REMOVAL a Place reel on a clean bench with latching plate 9 face up b Release spring tension by opening tension plate 8 and place handle of a pair of pliers in the exposed slots Grip the pliers firmly and remove the two screws holding the tension plate 8 and carefully allow the tension plate to slowly unwind counter clockwise c Remove screw holding tension plate and remove tension plate Remove screw located at the edge of the latching plate Turn latching plate clockwise and remove this will expose the latching cup assembly d To replace latching plate suspend reel between your body and edge of the bench Reposition the plate and turn counter clockwise Relocate side screws replace tension plate and fixing screw e Reload spring tension by using the same tool as in step B and wind tension plate clockwise until hose stopper is firmly against the reel mouth some resistance will be felt Then add approximately six 6 complete 360 tension turns Hold the tension plate in this position align dimples on tension plate latching side
6. plate and replace the two screws Close tension plate and cover SWIVEL SEAL REPLACEMENT a Place reel on a clean bench with inlet side plate 1 face up b Remove the inlet side plate Refer Removal Replacement Inlet Connection Side Plate c Remove circlip 4 from end of swivel shaft assembly 2 and slide the inlet shaft from the swivel body 3 d Carefully remove the existing O Rings by lifting O Rings out from grooves using a small screwdriver With O Rings extended cut through the O Ring onto the screwdriver face Be careful you do not score O Ring grooves A CAUTION Do not damage or score inlet shaft surface when removing or cutting O Ring e Before fitting new O Rings ensure that both inlet shaft and swivel are thoroughly wiped clean SWIVEL RE ASSEMBLY a Slide inlet shaft back into the swivel body and replace circlip b Slide inlet shaft back into the drum assembly 5 pushing complete unit home c Replace inlet side plate Refer to Removal Replacement of Inlet Connection Side Plate HOSE REPLACEMENT a Pull the hose out until it is fully extended and allow the hose to latch after hearing the 1st 2nd or 3rd click b Remove the inlet side plate 1 Refer Removal Replacement of Inlet Connection Side Plate The swivel shaft assembly 2 will come away attached to the inlet side plate c Remove hose from swivel body 3 Remove remaining old hose from the mouth of the reel d Use only recommended
7. roken latching pawl or pawl spring Reel Leaks 1 Replace hose Refer to Hose Replace ment Damaged Hose N Loose mings 2 Tighten Fitting refer to Removal Re placement of inlet Connection Side Plate 3 Refer to Swivel Seal Replacement Worn swivel seals SEE OWNERS MANUAL FOR MOUNTING RECOMMENDATIONS OF OPTIONAL MOUNTING BRACKETS el HOT RECOMMENDED FOR WALL MOUNT ORDERING PARTE PART DESCRIPTION PRT8031 01 10 INLET SIDE PLATE ASSY RP34S PRT8031 02 04 SWIVEL SHAFT BODY ASSY 8 CIRCLIP RS27S PRT8031 05 DRUM ASSEMBLY RP43 BLACK PRT8031 06 11 OUTER CASE ASSY WITH HANDLE RP36CS RED PRT8031 12 O RING SEAL PAIR BS115 1K PRT8031 13 14 HOSE KIT ASSY WITH STOPPER RH36S PRT8031 15 LEAD HOSE RH118AS PRT8031 16 MOUNTING BRACKET FLOOR BENCH HIGH WALL BB100 OPTIONAL PRT8031 17 MOUNTING BRACKET OVERHEAD LOW WALL BU100 PRT8031 18 STEADY BRACKET RB9 N ESIC LED Toor D VAN AP ATD 8031 DIMENSIONS PRT8031 17 BRACKET
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