Associated Equipment PP-1660D/U User's Manual
Contents
1. battery post Interpret the light and take appropriate action When the green light is on disconnect the POSITIVE RED clamp from the battery Attach the NEGATIVE BLACK clamp to the NEGATIVE NEG N ungrounded post of the battery Attach the POSITIVE RED clamp to the vehicle chassis or engine away from the battery Do not connect the clamp to the carburetor fuel lines or sheet metal body parts Connect to a heavy gauge metal part of the frame or engine block h When disconnecting the charger turn the switches to OFF disconnect the AC cord remove the clamp from the vehicle chassis and then remove the clamp from the battery terminal i See the operating instructions for length of charge information o FOLLOW THESE STEPS WHEN THE BATTERY IS OUTSIDE THE VEHICLE A SPARK NEAR THE BATTERY MAY CAUSE BATTERY EXPLOSION TO REDUCE THE RISK OF A SPARK NEAR THE BATTERY a Read section STOP GO LITE INSTRUCTIONS before proceeding b Check the polarity of the battery post The POSITIVE POS P usually has a larger diameter than the NEGATIVE NEG N post c Attach at least a 24 inch long 6 gauge AWG insulated battery cable to the NEGATIVE NEG N battery post d Connect the POSITIVE RED charger clamp to the POSITIVE POS P post of the battery e Touch the contact button of the STOP GO LITE to the free end of the battery cable If the red light comes on reverse the connections to the battery and retest When t2. A SPARK NEAR THE BATTERY MAY CAUSE A BATTERY EXPLOSION TO REDUCE THE RISK OF A SPARK NEAR THE BATTERY a Read the section STOP GO LITE INSTRUCTIONS before proceeding b Position the AC and DC cords to reduce the risk of damage by the hood door or moving engine parts c Stay clear of fan blades belts pulleys and other parts that can cause injury to persons d Check the polarity of the battery post The POSITIVE POS P battery post usually has a larger diameter than the NEGATIVE NEG N post Determine which post of the battery is grounded connected to the chassis If the negative post is grounded to the chassis as in most vehicles see item e If the positive post is grounded to the chassis see item f f For negative grounded vehicles connect the POSITIVE RED clamp from the battery charger to the POSITIVE POS P ungrounded post of the battery Touch the contact button of the STOP GO LITE to the NEGATIVE NEG N battery post Interpret the light and take appropriate action When the green light is on connect the NEGATIVE BLACK clamp to the vehicle chassis heavy gauge metal part of the frame or engine block away from the battery Do not connect to the carburetor fuel lines or sheet metal body parts g For positive grounded vehicles connect the POSITIVE RED clamp from the battery charger to the POSITIVE POS P battery post Touch the contact button of the STOP GO LITE to the NEGATIVE NEG N
3. nut onto the axle with a hammer slide one wheel onto the axle with the whitewall facing out place one washer onto the axle Push the axle through the base place washer and wheel on opposite side Tap axle nut onto the axle with a hammer OPERATING INSTRUCTIONS CAUTION This battery charger must be fully assembled before operating Failure to do so may result in risk of injury USE OF INSTRUMENT PANEL Bay The MINUTES CHARGE timer has an OFF position a CONTINUOUS CHARGE position and a timed charge range from 0 to 90 minutes a OFF Always make sure the timer is in the OFF position before connecting or disconnecting the clamps from the battery The charger will not charge with the timer in this position b CONTINUOUS CHARGE This position is used for slow charging or parallel charging and will not turn the charger off Do not use this position for fast charging c 0to 90 MINUTES TIMED CHARGE The timer will automatically turn the charger off at the end of the pre set charging time zul d VOLTS AMPS CHARGE SWITCHES These switches are used to regulate the output voltage and current of the battery charger Lo INITIAL CHARGE RATE SETTING BATTERY VOLTAGE AMPS CHARGE VOLTS CHARGE 6 LO 6V 12 LO 12V 24 LO 24V VOLTS AMPS CHARGE TO CHARGE BATTERIES Make connections to the battery per the instructions in preceding section of this manual Determine the battery voltage and set initial char
4. 10 11 12 13 14 15 16 MODEL PP 1660D U 6 12 24V BATTERY CHARGER OPERATOR S MANUAL IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important safety and operating instructions for battery charger you have purchased You may need to refer to these instructions at a later date CAUTION To reduce risk of injury charge only wet cell lead acid automotive type rechargeable batteries Other types of batteries may burst causing personal injury and property damage Do not expose the charger to rain or snow if specifically warned on the unit not to do so Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire electric shock or injury to persons To reduce the risk of damage to the electric plug and cord pull by the plug rather than the cord when disconnecting the charger Make sure the cord is located so that it will not be stepped on tripped over or otherwise subjected to damage or stress An extension cord should not be used unless absolutely necessary Use of a improper extension cord could result in a risk of fire and electric shock If an extension cord must be used make sure a That the pins on the plug of extension cord are the same number size and shape as those of the plug on the charger b That the extension cord is properly wired and in good condition and c Ifthe length of the extension cord is less than 25 feet use a 1
5. 4AWG cord If 50 feet 12AWG 100 feet 10AWG 150 feet 8AWG Do not operate the charger with a damaged cord or plug replace them immediately Do not operate the charger if it has received a sharp blow been dropped or otherwise damaged in any way take it to a qualified serviceman Do not disassemble the charger unless you are qualified to work on electrical products If not take it to a qualified serviceman when service or repair is required Incorrect reassembly may result in risk of electric shock or fire To reduce the risk of electric shock unplug the charger form the outlet before attempting any maintenance or cleaning Turning off the controls will not reduce this risk WARNING RISK OF EXPLOSIVE GASES a WORKING IN VICINITY OF A LEAD ACID BATTERY IS DANGEROUS BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION FOR THIS REASON IT IS OF UTMOST IMPORTANCE THAT EACH TIME BEFORE USING YOUR CHARGER YOU READ THIS MANUAL AND FOLLOW THE INSTRUCTIONS EXACTLY b To reduce the risk of battery explosion follow these instructions and those published by the battery manufacturer and manufacturer of any equipment you intend to use in vicinity of the battery Review cautionary markings on these products and on the engine PERSONAL PRECAUTIONS a Someone should be within range of your voice or close enough to come to your aid when you work near a lead acid battery b Have plenty of fresh water and soap nearby in case battery acid cont
6. PLUG ENG PLT GROUNDING ADAPTER ENGLISH SIDETERM TIF SIDE TERMINAL ADAPTER ENGLSTBL PLT CHARGE RATE TABLE ENGLISH 0NXO0OO0AN m 6001CAB TIF 6001A CABINET A4586 PLT PP 1660D U TOP PANEL GRAPHIC PARBAT PLT PARALLEL BATTERY ENGLISH A4587 PLT PP 1660D U WIRING DIAGRAM
7. acts skin clothing or eyes c Wear complete eye protection and clothing protection Avoid touching eyes while working near battery d If battery acid contacts skin or clothing wash immediately with soap and water If acid enter eyes immediately flood eyes with running cold water for at least 10 minutes and get medical attention immediately NEVER smoke or allow a spark or flame in vicinity of the battery or engine Be extra cautious to reduce risk of dropping a metal tool onto the battery It might spark or short circuit the battery or other electrical parts that may cause an explosion g Remove personal metal items such as rings bracelets necklaces and watches when working with a lead acid battery A lead acid battery can produce a short circuit current high enough to weld a ring or the like to metal causing a severe burn h Use this charger for charging a LEAD ACID battery only It is not intended to supply power to a low voltage electrical system other than in an automotive application Do not use this battery charger for charging dry cell batteries that are commonly used with home appliances These batteries may burst and cause injury to persons and damage to property i NEVER charge a frozen battery PREPARING TO CHARGE a If necessary to remove battery from vehicle to charge always remove the grounded terminal from the battery first Make sure all accessories in the vehicle are off so as not to cause an arc b Be sure the
8. area around the battery is well ventilated while the battery is being charged Gas can be forcefully blown away by using a piece of cardboard or other non metallic material as a fan c Clean the battery terminals Be careful to keep corrosion from coming in contact with eyes d Add distilled water in each cell until battery acid reaches level specified by the battery manufacturer This helps purge excessive gas from cells Do not overfill For a battery without cell caps carefully follow the manufacturer s recharging instructions e Study all battery manufacturer s specific precautions such as removing or not removing the cell caps while charging and the recommended rates of charge f Determine voltage of the battery by referring to the car owner s manual and make sure that the output voltage selector switch is set at the correct voltage If the charger has adjustable charge rate charge the battery initially at the lowest rate ro CHARGER LOCATION Locate the charger as far away from the battery as the DC cables permit Never place the charger directly above the battery being charged gases from the battery will corrode and damage the charger Never allow battery acid to drop on the charger when reading the specific gravity or filling battery Do not operate the charger in a closed in area or restrict ventilation in any way Do not set a battery on top of the charger DC CONNECTION PRECAUTIONS a Connect and disconnect the DC output clam
9. e installed by a qualified electrician DANGER Before using an adapter as illustrated be certain that the GROUNDING METHODS center screw of the outlet plate is grounded The green colored rigid LEY ear or lug extending from the adapter must be connected to a properly grounded outlet make certain it is grounded If necessary replace ADAPTER ADAPTER the original outlet cover plate screw with a longer screw that will secure ee the adapter ear or lug to the outlet cover plate and make ground connection to grounded outlet NOTE USE OF AN ADAPTER IS NOT ALLOWED IN CANADA IF A GROUNDING TYPE RECEPTACLE IS NOT AVAILABLE DO NOT USE THIS APPLIANCE UNTIL THE PROPER OUTLET IS INSTALLED BY A QUALIFIED ELECTRICIAN CCD GROUNDING CAD lt B gt MEANS NOTE SIDE TERMINAL TO BE USED IN POSITIVE CLAMP ONLY For instructions for NEGATIVE clamp attachment refer to section 18 f or 18 g Storage position Extended position Thrust on terminal Will not get lost Always ready to use Note Pressure when handle is Note Clamp is released and spring squeezed holds adapter firm Will not tension holds adapter firm slip back 22 LENGTH OF CHARGE a Test the battery for state of charge Do not charge if it is over 75 charged or the battery is determined to be defective b Set begin
10. ge rate settings per chart Turn the timer on If a higher rate of charge is desired turn the AMPS CHARGE switch to the appropriate 2 3 or Hl position Always return the AMPS CHARGE switch to LO position be fore advancing the VOLTS CHARGE switch PARALLEL CHARGING This charger may be used to parallel charge up to 10 batteries with a bus bar kit or by using a minimum 6AWG gauge booster cables to OUTPUT CABLES connect the batteries together in parallel FROM CHARGER CAUTION Do not connect 6 and 12 volt batteries in parallel with each other we LE SES ee RED CLAMP BATTERY BLACK CLAMP WIRING DIAGRAM BLACK 10 q AMMETER ee NEON T A 2 Oc reu TOHE O SWITCH peer XK PROTECTOR 30 RESISTOR O GRAY w S x O o CIRCUIT E FAN TRANSFORMER BREAKER al 5 RECTIFIER ina BLACK 40 SREEN SA AMPS 5 BLACK Oo a SARE oj De SWITCH gt O E WHITE a EO Pos amp CLAMP Q RED N PP 1660D U PARTS LIST Frontleg cocer trote acme aaa 605183 Timer w knob cadencia 2400 es as Mabe ll 610389 Wheels w nuts 2 oooccccccocococc 610091 Switch w knob 2 2222 eee 605675 Axle WNS nes een en ae pe se ann 605673 Amps Charge Meter 0000 0 cece eee eens 605204 Transformer Loco 610396 ASCHE ee cd any Bis atonal E 605205 Reet
11. he green light come on position yourself and the free end of the cable as far away from the battery as possible then connect the NEGATIVE BLACK charger clamp to the free end of cable Do not face the battery when making the final connection g When disconnecting the charger always do so in reverse sequence of connecting procedure and break the first connection while standing as far away from the battery as practical h A marine boat battery must be removed and charged on shore To charge it on board requires equipment specially designed for marine use sh GROUNDING AND AC POWER CORD CONNECTION INSTRUCTIONS The charger should be grounded to reduce the risk of electric shock This charger is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances DANGER Never alter the AC cord or plug provided if it will not fit the outlet have a proper outlet installed by a qualified electrician Improper connection can result in a risk of an electric shock This battery charger is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated in FIGURE A A temporary adapter which looks like the adapter illustrated in FIGURE C may be used to connect this plug to a two pole receptacle as shown in FIGURE B until a properly grounded outlet can b
12. ifier a oberes 610100 DE Cable Set ae a neh drei 605207 Fan Blade vies otra Berge eng 610189 DC Circuit Breaker 1 2 222222 n sen nennen 610069 Fan Motor 2 hs he re aa Bann 610190 Stop Go Lite caia at e ee 604579 AC Circuit Breaker 000 00 cece eee 610397 Clamps 1 pair includes jaws 0000000 ee ooo 6202 MAINTENANCE INSTRUCTIONS Worn clamps and jaws should be replaced Worn parts can lead to poor connections and present a safety hazard See parts list for part number of jaw and clamp kits Any Maintenance or repair of this unit that involves disassembly of the cabinet should be done only by a qualified serviceman Incorrect reassembly may result in a risk of electric shock when the unit is subsequently used Service parts may be purchased from the factory by mail or phone Minimum order from the factory is 25 00 Orders received that are under the minimum will not be processed Taxes and freight are extra and are not considered to be part of the dollar value of the order We do not have a C O D policy Cashier check Money order Mastercard or VISA are acceptable If you use a Mastercard or VISA send only the number and expiration DO NOT SEND THE CARD ASSOCIATED EQUIPMENT CORPORATION 5004 BROWN AVENUE SAINT LOUIS MISSOURI 63115 314 385 5178 W2018 Rev 10 95 027 0567 PP 1660D U ENGLISH MANUAL ILLUSTRATION LISTING 27 567E MAN o FILE NAME DESCRIPTION STOP GO WPG STOP GO LITE ON BATTERY ENGLISH
13. ning amps charge rate for size of battery and state of charge per charts c Charge for length of time per charge d Discontinue charge when the specific gravity of electrolyte reaches 1 260 or above A temperature compensating hydrometer should be used for this reading Discontinue charge if the battery begins to gas excessively or when the temperature of the electrolyte reaches approximately 120EF Do not overcharge batteries Overcharging results in excessive water loss and eventual damage to the battery PANTERY SIZES TABLE CHARGE RATE Vs MINUTES CHARGE BATTERY SIZE SMALL MEDIUM LARGE BATTERY SIZE CHARGE MINUTES N 40 60 80 15 30 45 60 75 90 Reserve Capacity 60 3G 100 1 25 as 30 30 25 25 20 Cold Cranking Amps 275 350 40 SMALL 25 50 A 38 20 20 15 15 18 50 75 M J sl al ol ols s STATE OF CHARGE TABLE 0 25 P 70150 45 a8 35 38 STATE OF CHARGE 75 507 257 DEAD MEDIUM 25 56 E 45 3a 25 20 20 20 Specific Gravity 1 225 1 185 1 148 1 118 50 75 25 15 15 8 18 18 Open Circuit Voltage 6 Y 6 2 6 B5 5 95 5 9 2 25 S 30 ss s5 se 45 45 Open Circuit Voltage 12 V 12 4 12 1 11 9 11 8 LARGE 25 58 68 48 35 38 30 30 Open Circuit Voltage 24 V 24 8 24 2 23 8 23 6 58 75 38 29 28 15 15 15 ASSEMBLY INSTRUCTIONS Attach the handle to the charger using the four screws provided Attach the front leg to the base with the four hex head screw provided To attach wheels and axle to the base tap one axle
14. ps only after setting the charger switches to the OFF position and removing the AC cord from the electric outlet Never allow the clamps to touch each other papo 17 18 19 20 21 b Attach the DC clamps to the battery post and twist or rock back and forth several times to make a good connection This tends to keep the clamps from slipping off the terminals and helps to reduce the risk of sparking STOP GO LITE INSTRUCTIONS When used properly the STOP GO LITE will indicate whether clamp connections will be correct Connect the positive red clamp to the positive POS P battery post Touch the contact button of the negative black clamp to the other battery post Observe the L E D lights in the STOP GO LITE GREEN LIGHT The first connection is correct Make the second clamp connection per instructions RED LIGHT The first connection made with the positive clamp to the battery is incorrect Attach the positive clamp to the other battery post and retest RED AND GREEN LIGHT The battery charger is turned on Turn the charger OFF and retest NO LIGHT Check for a shorted or open battery Clean any corrosion from the clamp jaws and the battery post and retest If still no light use a voltmeter or other means to make certain you have properly identified the polarity of the battery post Then attach the clamps per instructions disregarding the STOP GO LITE FOLLOW THESE STEPS WHEN THE BATTERY IS INSTALLED IN A VEHICLE
Download Pdf Manuals
Related Search